kompetenz in messtechnik und kundenbetreuung fileinstruction manual fh 10– 500 ext thank you for...

Measuring system

Measuring range [Max]: 200 N

Overload protection (of [Max]): 150 %

Precision (of [Max]): 0,005

Readout [d]: 0,100 N

Test frequency: 2000 Hz

Display

Display digit height: 1 cm

Functions

Data hold function: yes

Function to set limits: yes

Obtaining average: yes

Peak function: yes

Statistical function: yes

Environmental conditions

Maximum operating temperature: 40 OC

Minimum ambient temperature: 10 OC

Power supply

Charging time: 1 h

Input voltage: 100 V - 240 V

n/a: CH EURO

n/a: Mains adapter external

Power supply

Operating time (Backlight off): 12 h

Service

DAkkS Calibration certificate 963-261

(Pressure):


(Tensile):


(Tensile/Pressure):

ISO calibration certificate: 961-361

ISO Calibration certificate (Pressure): 961-261

ISO Calibration certificate (Tensile): 961-161

ISO Calibration certificate (Ten- 961-361

sile/Pressure):

Category

Brand: Sauter

Category: Force gauges

Product Group: Electronic force-measuring

device

Packaging & shipping

Delivery: 24 h

Dimensions packaging (WxDxH): 325 x 185 x 165 mm

Gross weight: 2 kg

Net weight: 1,300 kg

Shipping method: Parcel service

UN number: 3496

Construction

Cable length: 2,500 m

Dimensions of display device

(WxDxH):

230 x 66 x 36 mm

Overall dimensions mounted

(WxDxH):

230 x 66 x 36 mm

1

X-SENSORS GmbH l Steinbrechstr. 9, 71106 – Magstadt, Deutschland l Tel: +49 7159/49697-0 l [email protected] l www.sensorshop.com

FH-EXT X-SENSORS GmbH

Magstadt, Deutschland l Tel: +49 7159/49697-0 [email protected] l www.sensorshop.com Kompetenz in Messtechnik und Kundenbetreuung

Instruction Manual

FH 10– 500 EXT

Thank you for buying a force gauge. We hope you are

pleased with your high quality force gauge with its big

functional range. If you have any queries, wishes or helpful

suggestions, do not hesitate to call our service number.

„Sensor Outside“ means the cell is outside the body.

1. Included in Delivery

- FH, incl. rechargeable battery

- Carrying Case

- Charger

- Standard attachments, 5 pieces. M3x 8 screws

Dimensions in mm for the instruments

FH 10 EXT up to FH 500 EXT:

Set

Pilot lamp

LCD

Force sensor

RS 232 port

Sensor

Outside

B

L

FH_10-500-BA-e-1213 1




Instruction Manual

FH 10– 500 EXT

Dimensions of the sensor L x B x H:

74 x 50 x 22 mm

Cable length between display and sensor: 2 m

Important annotation:

By pressing the RESET key (on the right side of housing,

see illustration on the left), individual settings and

memorised values can be re-set or erased, in example for

a new start of the instrument after an operating error.

2. Working Conditions

10°C to 30°C / 15% up to 80% humidity

3. Electrical Power Supply

Either by recharchable battery or current power supply

Current power supply:

are charged

- Connection by power adapter

- Rechargeable batteries

simultaneously

Rechargeable battery pack for mobile applications:

- Type: Ni 8.4V / 600 mAh

- Charging time: approx. 1 hour

4. Technical Data

- Accuracy: ± 0,5 % of capacity

- Data Sampling Rate: 2.000 Hz

- Weight: 640 g

Operation 5.

Display

(1) Measuring Result

(2) Measuring Units

(3) Activation of PRINT Function

(4) Indication of power charging status

PEAK or AUTO-PEAK Mode

(5) Average value of stored peak values

(6) Force direction

(7) Occupancy of storing spaces

(8) AVERAGE- or Saving Mode

External sensor with accessories for compression tests

Operating keys

ON / OFF:

ON / OFF key

(For ON, press 1 sec.)

UNIT:

- Press short:

- Press for 2 sec.:

Select unit:

N, kg or lb

Display return

ZERO:

Three functions:

- Zeros the measuring result (Tara function)

- Cleans the peak value (in Peak mode)

- Saves a setting (in SET mode

100 mm

H

FH_10-500-BA-e-1213 2




Instruction Manual

FH 10– 500 EXT SET:

- 1 x Press: Upper Limit [HidT / Hi Lt]. To

change press: ▲ or ▼ (see section

High/Low Limit function)

- 1 x Press: Lower Limit [LodT]. To change

press ▲ or ▼ (see section High/Low Limit

function )

- 1 x Press: Minimum limit to save peak values

in the instrument’s memory. [LE.SET / Lo

Pe]. Please see section „Min Limit Peak

Save“. To change press: ▲ or

▼ (Only in „Peak-Mode“ active) (see

section min. limit peak save)

- 1 x Press: Sets the Auto-STOP force value

that stops the movement of a test stand.

Adjustment of the force value. To change

press: ▲ or ▼ (only active in „Battery-

Mode“)

- 1 x Press: Sets the AUTO-OFF force value

that stops the movement of a test stand. To

change press: ▲ or ▼ (Only in „Battery-

Mode“ active)

- 1 x Press: Peak-Freeze-Time [PE.2E / A.PE /

HoldT]: Time period in which a peak value

is being shown in the display in sec. To

change press: ▲ or ▼

- 1 x Press: Data Transfer [rS232] to PC (PC) or

to the printer (Print) or (in version U 5.1) to

the test stand (stand)

- PC: Pressing SET once: Saves the Settings

- PRINT: Pressing SET twice: sending data to the printer

- STAND: Pressing SET three times: sending a signal to

the Test Stand to stop its movement (in version U 5.1)

Back Light:

PEAK:

Three functions

- Track mode (continuous measurement)

- Peak mode (capture of maximum values)

- Auto-Peak mode, same as Peak-mode, only

without the „Min limit peak save“ function

MEMORY:

Saves the peak values to calculate the average

value (please see section “Memory mode”

DELETE

Deletes stored peak values (only active in

„Memory mode“)

PRINT:

Sends the stored peak values to a PC or Printer

(please see section „Data Output”)

High / Low Limit Function

LEDs to display OK / NOT OK Tests

▼

▲

Lower than lower limt

Higher than higher limit

This function allows efficient testing of OK / NOT OK

measurements of similar or identical testing objects.

A lower and an upper limit value can be defined. The

instrument compares the individual measuring results with

these limit values and shows the OK or NOT OK result by

green or red light diode and by sound.

To set these limit values, please see the SET Menu in

section „Operating keys“.

Measurement (Track Modus)

Display (1) shows the continuous force in a defined

direction (6)

To zero the display, press:

Peak-Hold Function (Peak Mode)

Please press:

Hi Lt

Lo dT

Lo Pe

P.OFF

HoldT

rS232

StoP

FH_10-500-BA-e-1213 3




Instruction Manual

FH 10– 500 EXT

This function allows to eliminate unwanted „Pre-Peak

values“ that are lower than the main peak value (Fp). The

“Min limit peak save” value (Fo) takes care, that these

“Pre-Peak values” are not saved.

The „Min limit peak save“ function is only possible in Peak-

Mode.

To set this Min limit value, please see the SET Menu in

section „Operating keys“.

Memory mode and average value (from up to 10 peak

values)

Saving peak values in the instrument

Activating the „AUTO PEAK Function“ by PEAK key

Deactivating the „Average Function“ by MEMORY key

Now, all peak values are stored automatically in the instrument

To browse through the stored values, please use the ▲ or ▼ keys. (The values will be shown in the upper display segment)

By pressing the MEMORY key, the average value of the stored peak values can be shown (in the upper

display segment)

To delete every stored value, press the▼-key in the

AVERAGE-Mode

6. Configuration of RS 232

SUB-D 9pm

Auto-Peak-Hold-Function(Auto-Peak Mode)

Please press:

Pin Signal Illustration

2 TxD Output signal

3 RxD Input signal

5 GND Ground

6 +1.6 to + 2 V Over upper limit

7 +1.6 to + 2 V Lower than lower limit

8 +1.6 to + 2 V OK Min. limit peak save

6.1 Output Protocol

RS-232 Parameter:

Baud rate:

Data-Bit:

Parity:

Stop-Bit:

9600

8

none

1

The measured value is requested by the PC by the ASCII

Sign “9”.

The measured value that comes from the instrument has

this format:

e.g. 0011.70 means -11,70 Newton, if

Newton is the selected unit

||-----|

| | > the other 6 places describe the

measured value as ASCII-Signs

| > the first place desribes the

direction of the force (0 = minus = Pressure;

1 = plus = Tension)

or: 1021.15 means +21,15 N (Tension)

| > the first place describes the

direction of the force (0 = minus = Pressure;

1 = plus = Tension)

or: 1021.15 means +21,15 N (Tension)

7. Warning

Intended use

The instrument you have acquired serves to determine the

measuring value of the material to be measured. It is

intended to be used as a “non-automatic“ instrument, i.e.

the material to be measured is manually and carefully

attached at the instrument. The measuring value can be

read off after a stable measuring value has been obtained.

Inappropriate use

Do not use the instrument for dynamic measuring. In the

event that small quantities are removed or added to the

FH_10-500-BA-e-1213 4




Instruction Manual

FH 10– 500 EXT material to be measured, incorrect measuring results can

be displayed due to the “stability compensation“ in the

instrument. (Example: Slow draining

off of liquid from a container suspended from the

instrument). Do not attach a continuous load. This can

damage the measuring

unit as well as the parts, relevant to safety.

Prevent jolts, torsion and oscillation (e.g. by appending

slopingly) of all kinds. Be sure to prevent overloading the

instrument in excess of the stated maximum load (max.),

minus any tare weight that may possibly exist. This could

damage the instrument (risk of breakage).

Important:

•Always make sure that there are no people or materials

below the load that could be injured or damaged!

•The instrument is not suitable for measuring people. Do

not use as baby scales!

•The instrument does not comply with the medical product

law (MPG).

Never operate the instrument in hazardous locations. The

series design is not explosion-proof. Structural alterations

may not be

effected to the instrument. This can lead to incorrect

measuring results, faults concerning safety regulations as

well as to destruction

of the instrument. The instrument may only be used in

compliance with the described guidelines. Varying areas of

application/

planned use must be approved by in writing.

FH_10-500-BA-e-1213 5

Guarantee

The guarantee is not valid following

•Non-observation of our guidelines in the operating

instructions

• Alteration to or opening of the device

•Mechanical damage and damage caused by media,

liquids

• Natural wear and tear

• Inappropriate erection or electric installation

• overloading of the measuring equipment

Monitoring the test substances

The metrology features of the instrument and any possible

available adjusting weight must be checked at regular

intervals within the scope of quality assurance. For this

purpose, the answerable user must define a suitable

interval as well as the nature and scope of this check.

Information is available on the home page

(www.SensorShop.com) with regard to the monitoring of

instrument test substances and the test weights required

for this. Test weights and instruments can be adjusted

quickly and at a reasonable price in KERN’s accredited

DKD calibration laboratory (return to national normal).

Fundamental safety information

Do not use the hanging instrument to transport loads.

Prevent jolts, torsion and oscillation (e.g. by appending

slopingly) of all kinds.

Never use the hanging instrument over the maximum

permitted weight (!! Danger of breaking!!).

Always make sure that there are no living beings or

materials below the load that could be injured or damaged.

The hanging electronic instruments from the instrument

are only suitable for hand-held use or use in a test stand.

They are not suitable for hanging from a mechanical hook,

e.g. a crane hook.

Observe the information in the operating instructions

please read the operating instructions carefully before

erecting

and commissioning, even if you already have experience

with instruments.

Staff training

The device may only be operated and looked after by

trained members of staff.

Major display deviations (incorrect measuring results) are

possible if electromagnetic fields occur as well as due to

static

charging and instable power supply. It is then necessary to

change the location.

Unpacking

Carefully remove the instrument from its packaging,

remove the plastic wrapping and position the instrument in

its intended working location.




Instruction Manual

FH 10– 500 EXT 8. CE Declaration of conformity FH Adjustment Procedure

FH_10-500-BA-e-1213 6

1 Start the

instrument

Press ON/OFF The green

light is on

2 Enter the

adjustment

procedure

Directly after pressing

ON/OFF, press PEAK

and PRINT together for

more times and very

short intervals until the

red light is on.

The lower

red light is

on

3 Instrument

Type

Press SET

Directly after pressing

PEAK + PRINT

XXX N is

shown

a (Back to the

normal

mode ???)

(If you are in the

operation mode again,

the instrument has to be

shut off. Start again with

1. Eventually pressing

the buttons faster)

4 Select the

instrument

type

Press ▼▲ The

correspondi

ng value to

the instr.

appears in

the display

5 Save

instrument

type

Press SET

6 Enter the

adjustment

sequence

Press MEMORY The upper

red light is

on

7 Chose the

adjustment

weight

Press UNIT and

with▼▲ specify the

calibration weight in

Newton (X kg * 9,81)

The weight

is written in

the display

8 Save the

adjustment

weight

Press SET and UNIT

simultaneously

9 Attach the

weight to the

instrument

(by hanging)

Press ZERO The

instrument

changes to

operation

mode.

Adjustment

procedure is

finished




FH Schnittstellenbeschreibung

17.05.2016 FH-SCHNITTSTELLEN BESCHREIBUNG DP

Senden vom PC Gerät

ASCⅡ Dezimal Hex

2 50 32 Anzeige auf „Null“ stellen

3 51 33 Einheit umstellen auf "KN"

4 52 34 Einheit umstellen auf "TF"

5 53 35 Einheit umstellen auf "KLBF"

6 54 36 Schaltet Gerät in den Track Modus

7 55 37 Schaltet Gerät in den Peak Modus

9 57 39 Gerät sendet aktuellen wert an den PC

Sendeformat

1. bei der Einheit kN sieht das Daten Byte folgender maßen aus:

bit 1 bit 2 bit 3 bit 4 bit 5 bit 6 bit 7

Kraft-

richtung

data 1

data 2

Dezimal

punkt

data 3

data 4

data 5

Bit 1 Kraftrichtung

1: Kraftrichtung “Zug”

0: Kraftrichtung “Druck”

Wenn das Gerät 0,005 kN in “Zugrichtung misst sieht

das Datenbyte folgender maßen aus:


1 0 0 . 0 0 5

Wenn das Gerät 0,005 kN in “Druckrichtung misst sieht das Datenbyte folgender maßen

aus:


0 0 0 . 0 0 5

- Baudrate: 9600 - Daten-Bit: 8 - Parität: keine - Stop-Bit: 1

Beispiel:

Der Messwert wird durch das ASCII-Zeichen „9“ angefordert.

Der zurückgelieferte Messwert sieht folgendermaßen aus:

bedeutet -11,70 Newton, wenn Newton als Einheit eingestellt ist z.B. 0011.70

||-----|

| | >

| >

die restlichen 6 Stellen beschreiben den Messwert als ASCII-Zeichenkette

erstes Zeichen beschreibt das Vorzeichen (0 = minus = Druck; 1 = plus = Zug)

oder: 1021.15 bedeutet +21,15 N (Zugkraft)




FH Data Connection protocol


Senden vom PC Device

ASCⅡ decimal hex

3 50 32 Set the unit to “zero”

3 51 33 make the unit as "KN"

4 52 34 make the unit as "TF"

5 53 35 make the unit as "KLBF"

6 54 36 make the gauge on the tracking mode

7 55 37 make the gauge on the peak mode

9 57 39 send the value data to pc

format of sending

1. when the unit is " KN", the format sending as:


bit of

force

direction

data 1

data 2

point

data 3

data 4

data 5

bit of force direction

1: force direction is pull 0:

force direction is press

if the pull force is 0.005KN, and the unit is "KN" the

format of sending is:


1 0 0 . 0 0 5

if the pressure is 0.005KN, and the unit is "KN"

the format of sending is:


0 0 0 . 0 0 5

- Baudrate: 9600 - Data-Bit: 8 - Parity: none - Stop-Bit: 1

Example: The measured value requested through sending ASCII-sign „9“ from the PC to the force gauge

The requested data looks like:

z.B. 0011.70 means -11.70 N if the force gauge is set to unit Newton

||-----|

| | > the other 6 digits are the measured value in ASCII

| > the first sign in the byte is the pre sign (0 = minus = comprehension;

1 = plus = Tension)

or: 1021.15 means +21,15 N




Kommandos zum steuern der Prüfstände


Commands to manage the test stands

TVM-N Startet Bewegung “AUF” ASCII 7c

TVM-N Startet Bewegung “AB” ASCII 7d

TVM-N STOP ASCII 7e

TVM-N Start movement UP ASCII 7c

TVM-N Start movement DOWN ASCII 7d

TVM-N STOP ASCII 7e




FH_10-500_EXT-dimensions 1

FH 10 EXT to FH 500 EXT Dimensions

Dimensions of the sensor

L x B x H:

76 x 65 x 22 mm

Cable length: 2 m

External Sensor with accessories for push tests.

100 mm

H

B

L




Dimensionen FH externe Kraftmesszellen

FH-ZB-d-1410 1

Höchstlast HxLxW T Kabellänge

1 kN 76,2x50,8x19,0 mm M12 x 1,75

Ca. 3m

2 kN 76,2x50,8x19,0 mm M12 x 1,75

5 kN 76,2x50,8x28,2 mm M12 x 1,75

10 kN 76,2x50,8x28,2 mm M12 x 1,75

20 kN 76,2x50,8x28,2 mm M12 x 1,75

50 kN 108x76,2x25,4 mm M18 x 1,5

100 kN 177,8x125,0x50,8 mm M30 x 2,0




Dimension FH external load cells

2 FH-ZB-d-1410

Maximum Load HxLxW T Cable length

1 kN 76,2x50,8x19,0 mm M12 x 1,75

Ca. 3m

2 kN 76,2x50,8x19,0 mm M12 x 1,75

5 kN 76,2x50,8x28,2 mm M12 x 1,75

10 kN 76,2x50,8x28,2 mm M12 x 1,75

20 kN 76,2x50,8x28,2 mm M12 x 1,75

50 kN 108x76,2x25,4 mm M18 x 1,5

100 kN 177,8x125,0x50,8 mm M30 x 2,0




FH-ZB-d-1410 1

Dimensionen FH externe Kraftmesszellen FH 10 EXT bis FH 500 EXT

Abmessungen

L x B x H:

76 x 65 x 22 mm

G: Gewinde M6

Kabellänge: 2 m

Externer Sensor mit Zubehör für Drucktests.

100 mm

L

B G

G

H




2 FH-ZB-d-1410

Dimension FH external load cells FH 10 EXT to FH 500 EXT

Dimensions of the sensor

L x B x H:

76 x 65 x 22 mm

G: Thread M6

Cable length: 2 m

External sensor with accessories for push tests.

100 mm

L

B G

G

H




kompetenz in messtechnik und kundenbetreuung fileinstruction manual fh 10– 500 ext thank you for...

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