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KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS

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Page 1: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

KOIKE SEMI AUTOMATIC PORTABLES FOR

SHIPYARDS

Page 2: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

MARKET LEADER WHY?

Most versatile portable cutting program available nowadays

Each cutting application we have a portable solution

Multiple power supply Robust Low maintenance Long life time High quality

Page 3: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

SEMI Automation WHY?

Improve quality (constant) Increase speed (higher

productivity) Less or No after work Physical easiness operator Flexible & multiple function Easy to use (no need for high

skilled personnel)

HIGHER PRODUCTION AT LOWER COST!!

Page 4: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Portable machines for portables

Handy Auto / Handy Auto Plus IK-92PUMA IK-12Max3 IK-72T IK-05 LUG CUT WelHandy Multi

Page 5: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Handy Auto / Handy Auto Plus

Page 6: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Features

Automatic igniting/extinguishing system

Safety valves maintaining the preset flow-condition of pre-heat oxygen and fuel gas. No re-adjustment.

Cutting Versatility: Straight line, Circle, Shape cutting and Bevel cutting

Easy to handle, and Highly efficient performance

Machine automatically starts when cutting oxygen is turned on.

Driving wheel rotates full 360° All-direction cutting is possible. Wheels can be changed in a moment Step less speed regulator Constant cutting height

Page 7: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Outline of Ignition Unit

Ignition Nozzle

Control Lever for Gas flow and Ignition

Ignition Nozzle

Control Lever

Release Button

Page 8: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Adjusting procedure of igniting

Pull the lever inside first before initial adjustment of flame. Next

Page 9: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Ignite procedure

③ The fuel gas out of cutting nozzle will ignite.

④ Adjust the flame

① Pull the lever inside more, then pilot flame is made out of igniting nozzle

② Open the fuel gas and oxygen valve a little

Page 10: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Pre-heat oxygen valve

Fuel gas valve

⑤ Adjust each gas flow

④ Open the oxygen valve a little

⑥ Get qualified flame

Adjust the flame

Valve condition can be locked after adjusting each gas flow.

Page 11: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

The fire goes out only with pushing

of the release button.

Release button

Push

Extinguish the flame

Page 12: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Re-ignitionby only the lever operation

Pull the lever inside

RE-ignite

Page 13: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Igniting ←→ Extinguishing

Pull the lever inside

Igniting Push the release button

Extinguishing

Page 14: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Small circle cutting① Setting a radius of circle

② Put on the plate

③ Igniting ④ Heating a piercing point

⑤ Cutting the circle

Page 15: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Specifications

Input power AC 110-240V Cutting thickness 5 ~ 30 mm Speed range 150 ~ 700 mm/min Wheel drive Friction drive Cutting tip Type 102 or 106 Weight 3.5kg

Page 16: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Handy Auto PLUS Kit

1) Main unit 12) Square cutting attachment 13) Auxiliary wheel for square cutting attachment 14) Beveling wheel 15) Small circle cutting attachment 16) Manual guide lever 17) Cutting tips, either type 102, or type 106; #0, #1, #2 1 each8) Spanner for changing tip 19) Fuse (1A) 110) Carrying case (steel) 1

Page 17: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Standard Attachment - 1

1. Auxiliary wheel for square cutting attachment

Page 18: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Standard Attachment - 2

2. Beveling wheel (22° ~ 45°)

Page 19: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Standard Attachment - 3

3. Small circle cutting attachment (φ30 ~ φ200mm)

Page 20: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Standard Attachment - 4

4. Manual guide lever

Page 21: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Optional Attachment - 1

1. Guide rail for straight line cutting

Page 22: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Optional Attachment - 2

2. Large circle cutting attachment (φ127 ~ 480mm)

Page 23: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Attachments can be changed in a moment

The Handy Auto Plus can be set up for any type of cutting in a moment.Changing between any of the versatile attachments is a one-hand operation.

Page 24: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Cutting Versatility

Page 25: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

All types of cutting in any shape

possible1. Straight line cutting

2. Beveling

Page 26: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

All types of cutting in any shape

possible3. Curved line cutting 4. Circular cutting

5. A curved steel plate

Page 27: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

All types of cutting in any shape

possible6. “U” shape bar 7. Square pipe

8. H-shaped steel bar

Page 28: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

All types of cutting in any shape

possible9. Pipe cutting

10. Slot cutting 11. vertical surface

Page 29: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Practical example

Page 30: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

IK-92 PUMA

Page 31: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

IK-92 Puma is a unique handy-type machine enabling both highly accurate automatic straight-line cutting and semi-automatic (manually guided / circular) cutting with one hand.

Page 32: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

The IK-92 Puma is the most economical machine for cutting automatically straight lines.For the great accuracy the machine is using a rail for guiding. The rail (1800mm) can be extended to any desired length!! For saving weight the rail is made will holes.

Page 33: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Low center of gravity,Therefore, stability is extremely high and automatic traveling can be done exactly with no need for manual holding.

Accurate and reliable drive system,IC for speed control is equipped, thus constant and accurate machine travel is performed.

One-hand operation system making operations easier,One hand, which holds the grip, can operate the power switch, clutch lever, speed adjustment dial and forward/reverse travel selector switch.

Features IK-92PUMA

Page 34: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Bevel cuttingBeveling is possible up to 45°.

Perfect heat prevention system,Long and continuous operation is allowed due to heat insulation inside the machine body, double shield plate and a forced air cooling fan. This enhanced the durability and service life.

Features IK-92PUMA

Page 35: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Secure and easily adjustable torch holder,

Contra weight for more stability,

Easy handle for switching cutting oxygen,

Travel in both forward and reverse direction,

Circle cutting option 50-550mm radius,

Plate edge roller, (cutting without rail)

Features IK-92PUMA

Page 36: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Let the machine run only by the drive motor (do not push or pull the machine) and give the machine only the direction by the hand. Take care that the hand actions are done smoothly.

1. Outside cuts (increase speed).

2. Inside cuts (decrease speed).

3. Tip.

Manual guide cutting

Page 37: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

This option provides an easy cut of a circles from 100 -1100mm.

Note: Make a deep punch mark on the plate.

Circle cutting attachment

Page 38: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

This option make it possible to cut without rail.

The setup with the plate edge roller is different!! Take care that the IK-92 Puma has a small inclination so that the roller keep pushing against the plate edge.

Plate edge guide roller

Page 39: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Cutting thickness: up to 100mm Cutting speed: 150 – 1000 mm/min Cutting shape: I, V to 45° Power: 42/110/220V AC Speed regulator: Variable resistor Weight: 8 Kg Machine length 480mm

Specifications

Page 40: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

IK-12MAX3

Page 41: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Features

Best portable track cutting machine on current market! Heavy Duty design Great stability because of low center of gravity and

wide machine body Most versatile portable machine on the market able to

us for oxyfuel cutting, plasma cutting and welding! Can cut up to 600mm. (Oxyfuel) Double cone system for smooth movement. (for best

cut quality) Excellent heat protection, inside and outside Standard (800mm/min) and High Speed model

(2400mm/min)

Page 42: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Double cone system

Page 43: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

S-100 torch kit

S-100 torch kit for I or V bevel cuttingOne torchUp to 100mmVertical adjustment of 80mmBar of 350mm.

Page 44: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

S-200 torch kit for I, V, X or Y bevel cuttingTwo torchesUp to 100mmVertical adjustment of 80mmBar of 500mm.Contra weight for stability.

S-200 torch kit

Page 45: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Same as S-100 and S-200 expect this torch kit has a floating head for maintaining distance from nozzle to plate.

Constant height is important when making any bevel. V, X, Y or K bevel.

SP-100 and SP-200 torch kit

Page 46: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

SP-300 torch kit

Bevel block using two torches for Y and X bevel. Bevel block will ensure better bevel accuracy as

separate torch regulations.

Page 47: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

SP-400 torch kit

Bevel block using three torches for Y, X and K bevel.

Bevel block will ensure better bevel accuracy as separate torch regulations.

Page 48: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Set-up multiple torch

When cutting with multiple torches for beveling a different set-up is necessary.

Page 49: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

L-100 torch kit

Thick plate cutting. Up to 300mm Bigger hose diameter (3/8”) for correct flow Torch need water cooling

Page 50: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Thick plate cutting Up to 600mm. Distribution unit with gauge Propane only Special EPOCH nozzles Torch need water cooling

EPOCH 300/600 torch kit

Page 51: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

CUTTING WITH EPOCH

Page 52: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Welding torch kit

Special torch kit capable of holding any welding gun

Good choice when doing butt welding

Page 53: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

FR-III controller

Can be used for plasma cutting or welding.Switch on plasma or welding source automatically

(Synchronize)Limit switch for further automation. Arc stabilization timer.

Page 54: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Wu-2 switch on IK12max3 Able to weave up to 25mm Parameters can be adjusted on the “fly”

Parameters:Origin “0” pointWidth 3-25mm,Frequency 2-120HzDwell left, center right0-3s

WU-2 Weaving unit

Page 55: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Plasma cutting torch kit

Bar 350mm Torch holder with 80mm height adjustment Able to hold max torch diameter of 50mm With bushings different torch diameters can be

used 35, 32, 30 or 28mm.

Page 56: KOIKE SEMI AUTOMATIC PORTABLES FOR SHIPYARDS. MARKET LEADER WHY?  Most versatile portable cutting program available nowadays  Each cutting application

Practical Plasma cutting