kinetics analysis of the nitrogen/oxygen substitution...
TRANSCRIPT
1
Kinetics analysis of the nitrogen/oxygen
substitution reaction in phosphate melts by NMR
Francisco Muñoz
Instituto de Cerámica y Vidrio (CSIC), Kelsen 5, 28049 Madrid, Spain
Dr. Francisco Muñoz Fraile
Instituto de Cerámica y Vidrio (CSIC)
Kelsen 5, 28049 Madrid (Spain)
Tel: +34917355840
Fax: +34917355843
e-mail: [email protected]
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Abstract
Nitridation of phosphate glasses is generally performed through reaction of the phosphate
melt under an ammonia flow, after which an important modification of their properties
takes place. It is assumed that nitridation proceeds through the growing of oxynitride
microdomains at the expense of the oxygenated ones, giving rise to an homogeneous
incorporation of nitrogen all through the glass network. In this work, Nuclear Magnetic
Resonance data have been used to follow the concentration of the oxide and oxynitride
species, i.e. PO4, PO3N and PO2N2 tetrahedra, within the glass structure of Li2O-Na2O-
PbO-P2O5 glasses, against the reaction time for temperatures between 600 and 700ºC. It has
been proved that the ammonolysis of phosphate melts by thermal treatment under ammonia
proceeds through a mechanism consisting of two consecutive pseudofirst order reactions
with activation energies of approximately 150 kJ/mol and similar rate constants though
different frequency factors.
Keywords: Oxynitride Phosphate Glasses; Nuclear Magnetic Resonance; Ammonolysis;
Nitridation; Kinetics; Activation Energy
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1. Introduction
Nitridation, or the way to produce nitride compounds through reaction with ammonia, has
already been extensively used to synthesize nitride and oxynitride inorganic materials [1-4].
Direct reaction with molecular nitrogen does not allow, in general, substitution of oxygen
by nitrogen due to the much greater stability of N2 with respect to O2. A more reactive
nitrogen species like NH3 can be suitably employed at relatively low to medium reaction
temperatures to produce the nitrogen/oxygen substitution. Ceramic oxide precursors are
usually nitrided between 800 and 1200ºC under NH3 flow [1]. However, nitridation of
glasses by ammonolysis is carried out over their melting temperature, hence resulting in a
liquid-gas reaction [5]. In particular, oxynitride phosphate glasses are typically obtained at
temperatures between 600 and as high as 800ºC in order to avoid phosphorous reduction
and difficulties in homogeneity, leading to a great variety of nitrided compositions.
Oxynitride phosphate glasses have been studied from the early 80’s. Since the first work of
Marchand on alkali metaphosphate glasses [6], many other phosphate glass compositions
have been successfully nitrided through ammonolysis from a basic point of view [7-10].
Phosphate and, especially, oxynitride phosphate glasses have had a great interest as sealing
materials due to their particular thermal properties, like higher thermal expansion
coefficients and lower softening points than borate and silicate glasses, which make them
very useful for low temperature seals [11]. However, they did not reach practical
applications yet. The use of phosphate glasses is often limited due to their extremely low
chemical resistance to moisture, but this can be considerably improved through the
substitution of nitrogen for oxygen within the glass network, i.e. by ammonolysis of the
phosphate melts. After nitridation, the chemical durability, as well as the mechanical and
thermal stability of the phosphate glasses, increases significantly.
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But oxynitride phosphates have also gained much attention due to their increased basic
character after the nitrogen incorporation and their possibility to be used as heterogeneous
catalysts [12-14]. Recently, the development of solid-state electrolytes for lithium
secondary batteries has made the study of the influence of nitrogen on the electrical
conductivity of amorphous and glassy phosphate compounds a very important issue. After
discovering that nitrogen incorporation into lithium phosphate glasses increases their
electrical conductivity, Yu et al. [15] synthesize the first LiPON electrolyte through Radio
Frequency Magnetron Sputtering of a lithium phosphate under nitrogen atmosphere. With a
conductivity about 10-6
S.cm-1
at 25ºC and a good stability window, it resulted to be
compatible with the lithium metallic anode providing the battery system of a very long
active life.
The structure of phosphate glasses is built up of PO4 units linked together through bridging
oxygen atoms (BO). Depending on composition, the number of BO may vary between 3
and 1, from the ultraphosphate to the polyphosphate range. Non-bridging oxygens (NBO)
will be coordinated with modifier cations. During the reaction of nitrogen/oxygen
substitution, both bridging and non-bridging oxygens are substituted by dicoordinated, –N=
(Nd), and tricoordinated, –N< (Nt), nitrogen species [16]. The oxynitride glass network is
then built up of PO4 and the new PO3N and PO2N2 tetrahedra [16], which increase the
cross-linking density giving rise to the notable modification of the glass properties. The
nitridation process is carried out through well established substitution rules based on the
substitution of 3O2-
by 2N3-
. Two nitridation models have been proposed to explain how the
nitrogen/oxygen substitution takes place. According to Reidmeyer et al. [7], the nitridation
proceeds randomly with respect to BO and NBO species and the BO/NBO ratio only
depends on the N/P atomic ratio x:
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BO/NBO = [1 – 3x/4] / [2 – 3x/4] (1)
On the other hand, the alternative model of Marchand et al. [17] is supported by
substitution rules deriving from the chemical equivalences:
Nt = 3/2BO (2)
Nd = 1NBO + 1/2BO (3)
In this case, the BO/NBO ratio for each nitrogen content in the glasses can be expressed as
a function of the relative proportion of both Nt and Nd nitrogen types:
BO/NBO = (BO/NBO)0 – [1.5Nt] / [2 – 1Nd] (4)
where (BO/NBO)0 is the ratio in the parent oxide glass, i.e. the non-nitrided composition,
and Nd and Nt correspond to the relative amounts of nitrogen atoms in either dicoordinated
or tricoordinated species, respectively, which are determined by N1s X-ray Photoelectron
Spectroscopy (XPS). For a metaphosphate glass, where the network is ideally formed by
infinite chains of tetrahedra, (BO/NBO)0 is equal to 0.5. However, the presence of small
water amounts induces some depolymerisation, and the experimental value is often found
lower. For example, Le Sauze et al. [9] found for the base glass Li0.5Na0.5PO3 a (BO/NBO)0
ratio of 0.45 by XPS. Note that a small deviation from the metaphosphate composition can
also affect this ratio. For these glasses, comparison between experimental BO/NBO values
deduced from O1s XPS analyses and those calculated by using equation (4) showed an
excellent correlation. The nitrogen/oxygen substitution mechanism was explained by the
growing of oxynitride micro-domains at the expense of oxygenated ones, where the
nitrogen atoms replace preferentially the oxygen atoms shared by a PO4 tetrahedron and a
PO3N one.
The characterization of oxynitride phosphate glasses by means of O1s XPS, as reported by
Le Sauze et al. [9] and Muñoz et al. [16], showed the variation in the relative proportions of
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bridging and non-bridging oxygens as a function of nitrogen content. The results indicated
that the BO/NBO ratio fits the calculated values when using the nitridation model proposed
by Marchand et al. [17], showing a linear decrease in the BO/NBO ratio within the range of
N/P ratio studied, which has also been seen in mixed alkali lead phosphate glasses
according to the same substitutional rules of equations (2) and (3) [18].
Nitridation kinetic studies on alkali and alkaline-earth phosphate glasses have proved that
nitrogen content increases with time up to a maximum value depending on composition of
glasses [7]. A general conclusion arising from these studies is that the higher the ionic field
strength of the modifiers the higher the nitrogen content under the same conditions of
temperature and time. However, nitridation process is also controlled by diffusion of
ammonia throughout the melt and, in consequence, the viscosity of the melt determines the
nitridation rate and can also affect the maximum nitrogen content reached. The higher ionic
field strength of divalent cations than monovalent ones results in stronger bonds with
oxygen, and thus higher values of melt viscosity. This is why introduction of divalent metal
oxides, such as BaO in the glass formulation generally leads to a limited nitridation [8].
PbO is an exception as it provides a low melt viscosity and thus enables incorporation of
high nitrogen contents, as previously demonstrated by Pascual et al. [8,19]. Moreover, PbO
has shown to improve the chemical durability of phosphate glasses while maintaining low
softening points [20]. In this sense Sn and Pb have demonstrated to be suitable elements for
nitridation due to the low viscosity values of the melts than those of glass compositions
containing other different modifiers [10,21].
Alkali-lead containing phosphate glasses belonging to the system of composition Li2O-
Na2O-PbO-P2O5 were chosen as a model due to their ability for nitrogen incorporation,
which have been previously studied for their characteristics properties relevant for low
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temperature sealing applications. The purpose of the present contribution has been to
analyze the kinetics of the reaction of nitrogen for oxygen substitution in phosphate glasses
from previous NMR data describing the phosphate species found in the LiNaPbPON
oxynitride glasses. A quantitative measure of the concentration of PO4, PO3N and PO2N2
oxynitride species by 31
P Nuclear Magnetic Resonance has been used assuming a
mechanism formed by two consecutive pseudofirst order reactions, from which the
activation energies and rate constants can be derived.
2. Experimental
The synthesis of a phosphate glass of composition 12.5Li2O.12.5Na2O.25PbO.50P2O5 and
the oxynitride glasses used for this study has been described in a previous work [10]. The
oxynitride glasses are formulated according to their molecular formula, i.e.
Li0.25Na0.25Pb0.25PO3-3x/2Nx, and the nitrogen content expressed as the N/P ratio (x in the
glass formulation). On the other hand, the variation of the different oxynitride species
coexisting within the glass network in Li0.25Na0.25Pb0.25PO3-3x/2Nx glasses was studied
through 31
P MAS and DQ-MAS NMR as a function of the nitrogen content in Ref. [16].
During the course of the nitridation reaction, the NH3 flow is kept very high in order to
avoid rapid decomposition of ammonia into N2 and H2, which otherwise would prevent
nitridation, thus ensuring an excess of ammonia throughout the process.
3. Results and discussion
3.1. Concentration of nitrogen as a function of reaction parameters
Figure 1 depicts a 3D-plot representing the increase of N/P ratio as a function of both
temperature and time for the series of oxynitride glasses Li0.25Na0.25Pb0.25PO3-3x/2Nx, using
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the complete set of data gathered in reference [10]. As it was pointed out, nitridation
behaves like a diffusion-controlled process [10], so that nitrogen incorporation may be
assumed to depend on the square-root of time through the equation:
(N/P)T = KTt1/2
(5)
where (N/P)T is the nitrogen content introduced in the glass at temperature T, i.e. x in the
glass formulation Li0.25Na0.25Pb0.25PO3-3x/2Nx, t is the treatment time and KT is a
proportionality constant. It was observed that KT increases for an increasing treatment
temperature [10] and, at the same time, nitrogen content increases linearly as a function of
temperature for a constant treatment time. Figure 2 shows the variation of KT as a function
of temperature (a) and log KT with reciprocal temperature (b) for the glasses
Li0.25Na0.25Pb0.25PO3-3x/2Nx. Data points in Fig. 2b have been fitted to an Arrhenius
equation, from which an activation energy of 65 kJ.mol-1
can be obtained. If it is assumed
that KT stands for a constant which is determined by the viscosity of the melt at temperature
T, this activation energy may be related with the thermally activated process of ammonia
diffusion within the melt.
3.2. Analysis of the rate constants and activation energy of the reactions
The behavior of P(O,N)4 groups for increasing nitrogen contents has been described by
Muñoz et al. in [16]. For a given N/P ratio and KT constant, it is possible to calculate the
time for each nitrogen content reached according to equation (5). Therefore, the variation of
P(O,N)4 groups may be expressed as a function of the reaction time, which is represented in
Fig. 3 for KT determined at 700ºC. During the course of the nitrogen substitution for
oxygen, the concentration of PO4 groups progressively decreases with time. The amount of
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PO3N groups first increases rapidly and then reaches a maximum at around 2 h and then
PO2N2 tetrahedra start increasing as well as Q1 groups though in a much lower amount.
The nitridation of the metaphosphate glasses can be represented by the general reaction:
Li0.25Na0.25Pb0.25PO3 + xNH3 Li0.25Na0.25Pb0.25PO3-3x/2Nx + 3x/2H2O (6)
This process is carried out through well established substitution rules defined by the
equivalences 2Nt=3BO and 2Nd=2NBO + 1BO, which are based on the substitution of 3O2-
by 2N3-
, as proposed by Marchand et al. [17]. The validation of this model is made through
comparison of the calculated BO/NBO ratio from the substitution rules and the
experimental determination of the BO/NBO ratio by O1s XPS as a function of the nitrogen
content. This has already been done in Li-Na-P-O-N [9], as well as in Li-Na-Pb-P-O-N
glasses [18]. The results indicate that BO/NBO ratio decreases linearly with the nitrogen
content.
Le Sauze et al. described the nitridation mechanism as a process by which PO4 groups are
substituted first, giving rise to PO3N ones and, subsequently, nitrogen atoms substitute for
oxygen belonging to adjacent PO4 and PO3N groups, so that the reaction progresses by the
growing of oxynitride domains at the expense of the oxygenated ones, which takes place
homogeneously within the glass network [9,16].
The different P(O,N)4 groups coexisting within the glass network can be considered as the
“molecular species” that take part into the reaction mechanism, i.e. PO4, PO3N and PO2N2.
A simple way to show a general reaction mechanism, based on the model discussed above,
might be the following:
PO4 + NH3 PO3N + H2O (7)
PO4-PO3N + NH3 PO3N-PO2N2 + H2O (8)
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The nitrogen/oxygen substitution on each PO4 group leads to two or three adjacent PO3N
ones, depending on whether nitrogen appears as dicoordinated, Nd, or tricoordinated, Nt to
neighbouring phosphorous atoms. Then, the substitution of nitrogen for oxygen atoms in
PO4 tetrahedra gives rise to a PO2N2 groups and one additional PO3N, and the nitridation
mechanism may be expressed by a two consecutive first-order reactions system as follows:
PO4 PO3N PO2N2 (9)
where PO4, PO3N and PO2N2 are the initial, intermediate and final reaction product,
respectively. Since NH3 concentration is kept in excess during the nitridation process to
allow reaction of ammonia within the melt before it decomposes, and the reactions depend
on the concentration of PO4 and PO3N only, they are considered pseudofirst-order
reactions.
In a classical system of two consecutive reactions, the concentration of the intermediate
product follows a function of time up to a maximum and then it begins to decrease. In the
present case, at the same time that PO2N2 groups are formed, PO3N groups are also formed.
Thus, the concentration of the PO3N groups never decreases down to zero, remaining at a
constant value (see Fig. 3 and ref. [16]). Assuming a pseudofirst-order reaction, the
corresponding expression for the reaction rate of equation (7) would be:
v1 = d[PO4]/dt = -k1[PO4] (10)
where k1 is the rate constant of equation (7) for a given temperature.
The integration of eq. (10) gives rise to the following expression for the concentration of
PO4 groups as a function of the reaction time:
[PO4] = [PO4]0e-k
1t (11)
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being k1 the rate constant and [PO4]0 the initial concentration of PO4 groups in the base
glass. From the least-square fitting of log [PO4] as a function of time, k1 rate constants can
be calculated at each reaction temperature. Figure 4 presents ln k1 as a function of the
reciprocal temperature, where the data points have been fitted to an Arrhenius equation,
from which an activation energy value of 148 kJ.mol-1
is obtained.
In the same way, the expression for the reaction rate of the formation of PO2N2 groups can
be given as:
v2 = d[PO3N]/dt = k1[PO4] - k2[PO3N] (12)
being k1 and k2 the rate constants of equations (7) and (8), respectively. From the
integration of (12) and (11), the concentrations of the PO3N and PO2N2 groups can be
deduced:
[PO3N] = [PO4]0[k1/(k2-k1)](e-k
1t - e
-k2t) (13)
[PO2N2] = [PO4]0 - [PO4]0e-k
1t - [PO4]0[k1/(k2 - k1)](e
-k1t - e
-k2t) (14)
In order to estimate the rate constants for the reaction of formation of PO2N2 groups, k2, the
following approximation is assumed: from the total amount of PO3N groups we need to
subtract the amount of the PO3N groups that are formed at the same time that PO2N2 groups
due to the fact that each new PO2N2 tetrahedra gives rise to a new PO3N one, as it can be
seen in equation (8). Then, it is possible to plot the concentration of the intermediate PO3N
species, effective percentage of PO3N groups ([PO3N]eff) that are responsible for the
formation of PO2N2 ones, as a function of time. As an example, a representation of
([PO3N]eff) groups concentration at 700ºC is given in Fig. 5. As it is the case of a two
consecutive first-order reactions system [22], there is a certain time for which [PO3N]eff
reaches a maximum value, named tmax, and is given by the equation:
tmax = [1/(k1 – k2)]ln(k1/k2) (15)
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Here, tmax can be calculated, at each temperature, if [PO3N]eff values are fitted to functions
of the type:
[PO3N]eff = a1exp(-t/r1) + a2exp(-t/r2) (16)
being a1,2 and r1,2 amplitudes and rates, respectively.
On the other hand, from equation (15) we arrive to the following relation:
ln k2 – k2tmax = ln k1 – k1tmax (17)
and assuming that |ln k2| >> |k2tmax|, it is possible to calculate k2 constants at every
temperature. Table 1 gathers k1 and k2 rate constants and tmax for temperatures between 600
and 700ºC. Figure 6 gives the Arrhenius fit of Log k2 constants as a function of the
reciprocal temperature, from which the activation energy for PO2N2 groups formation takes
the value of 146 kJ.mol-1
. This value being very close to that of the reaction of formation of
PO3N groups.
Figure 7 depicts the variation of both k1 and k2 rate constants as a function of temperature,
from which a typical behavior of first-order reactions can be seen. From the comparison of
the rate constants k1 and k2 for the reactions of formation of both PO3N and PO2N2 groups,
respectively, it can be observed that they are of the same order of magnitude though k1
constants are greater than the k2 ones (Table 1). Table 2 summarizes the activation energy
and frequency factors for both reactions. Both reactions have similar values of activation
energy, which indicates that the substitution of nitrogen for oxygen is equally permitted in
both PO4 and PO3N groups. The difference arises from the frequency factor of each
reaction, being higher in the case of reaction (7), i.e. formation of PO3N, than in (8)
corresponding to the PO2N2 case, since a much higher number of PO4 are available for
nitridation than PO4-PO3N regions where nitridation has already taken part.
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4. Conclusions
From the NMR characterisation of oxynitride glasses belonging to the
12.5Li2O.12.5Na2O.25PbO.50P2O5 composition, the nitrogen concentration data against the
reaction time have been used to model the kinetics of the nitrogen substitution for oxygen
by ammonolysis at temperatures between 600 and 700ºC. The reaction of nitridation in
phosphate melts has been explained through a mechanism consisting of two consecutive
pseudo-first order reactions by which PO3N tetrahedra are firstly formed from the PO4
ones, and the PO2N2 from the PO3N existing before, proving that the intermediate PO3N
groups reach a maximum concentration at tmax. Both reactions have similar rate constants
and activation energies of the order of 150 kJ/mol. The results are in agreement with a
model previously proposed and experimentally verified by which oxynitride domains grow
at the expense of the oxygenated regions.
Acknowledgment
The author expresses his gratitude to R. Marchand, L. Montagne, J. Rocherullé, A. Durán
and L. Pascual for the fruitful collaboration on oxynitride glasses.
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References
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N systems, J. Non-Cryst. Solids 2001, 293&295, 81-86.
15
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16
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17
Figure captions
Figure 1. 3D plot representing the nitrogen content in Li0.25Na0.25Pb0.25PO3-3x/2Nx glasses,
expressed as the N/P ratio x, as a function of both reaction time and temperature.
Figure 2. Proportionality constant KT in equation (5) as a function of temperature (in K) (a)
and variation of Log KT as a function of the reciprocal temperature (b). The line in Fig. 2a
has been drawn as a guide for the eyes. Data points of Fig. 2b have been fitted to an
Arrhenius equation.
Figure 3. Variation of P(O,N)4 groups as a function of the reaction time at a constant
temperature of 700ºC.
Figure 4. Variation of the ln of k1 rate constants as a function of the reciprocal temperature.
Data points have been fitted to an Arrhenius equation.
Figure 5. Variation of PO4, PO3Neff and PO2N2 groups as a function of the reaction time at
700ºC.
Figure 6. Variation of the ln of k2 rate constants as a function of the reciprocal temperature.
Data points have been fitted to an Arrhenius equation.
Figure 7. Variation of the k1 and k2 rate constants as a function of the reaction temperature.
Lines have been drawn as a guide for the eyes.
Table captions
Table 1. Rate constants k1 and k2 and tmax for PO3N groups at temperatures from 600 to
700ºC.
Table 2. Activation energy and pre-exponential factor for the reactions of formation of
PO3N and PO2N2 groups.
18
Figure 1
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
Nitro
gen
con
tent
(N/P
ra
tio)
Temperature (ºC)
time
(h)
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
Nitro
gen
con
tent
(N/P
ra
tio)
Temperature (ºC)
time
(h)
19
Figure 2
850 875 900 925 950 975
Temperature (K)
0.00
0.05
0.10
0.15
0.20
0.25
0.30K
T (
s-1
/2)
1.00 1.05 1.10 1.15
103/T (K-1)
-2.5
-2.0
-1.5
-1.0
log (
KT in s
-1/2
)
a) b)
20
Figure 3
0 1 2 3 4 5 6 7 8 9 10
time (h)
0
10
20
30
40
50
60
70
80
90
100%
P(O
,N) 4
gro
ups
PO4 (Q2)
PO3N
PO2N2
Q1 (pyrophosphate)
21
Figure 4
1.00 1.05 1.10 1.15 1.20
103/ T (K-1)
-12.0
-11.5
-11.0
-10.5
-10.0
-9.5ln
k1(k
1in
s-1
)
22
Figure 5
0 2 4 6 8 10
time (h)
0
20
40
60
80
100
% P
(O,N
) 4 g
roups
PO3Ntotal - PO2N2 = PO3Neff
PO4 (Q2)
PO2N2
23
Figure 6
1.0 1.1 1.2
103/ T (K-1)
-12.0
-11.5
-11.0
-10.5
-10.0
-9.5
ln k
2(k
2 in s
-1)
24
Figure 7
850 875 900 925 950 975
Temperature (K)
0
1
2
3
4
5
6
7
(k1, K
2)
x 1
05 (
seg
-1)
K1
K2
25
Table 1. Rate constants k1 and k2 and tmax for PO3N groups at temperatures from 600 to
700ºC.
Temperature (ºC) k1 (x 10-5
s-1
) tmax for [PO3N]max (s) k2 (x 10-5
s-1
)
600 0.84
13367 0.75
625 1.09 11247 0.97
650 2.35 6126 2.03
675 3.71 3554 3.26
700 6.32 2214 5.49
26
Table 2. Activation energy and pre-exponential factor for the reactions of formation of
PO3N and PO2N2 groups.
Reaction Ea (KJ.mol-1
) A (x10-3
s-1
)
PO4 PO3N 148 5.6
PO3N PO2N2 146 3.9