kgs 310/331 - 1.1 - ba - d/gb/f/i/e/ - metabo...(kgs 331 only). 1. swing transport lock (23) up. 2....

14
115 165 4033 / 3100 - 1.1 KGS 301 KGS 331 Betriebsanleitung . . . . . . . . . . . . . . . . . . . . . 3 Operating Instruction . . . . . . . . . . . . . . . . . 12 Instructions d’utilisation . . . . . . . . . . . . . . . 21 Manuale d’istruzioni . . . . . . . . . . . . . . . . . . 31 Manual de uso . . . . . . . . . . . . . . . . . . . . . . 41 45° 30° 15° 45° 30° 15° 0 15 30 45 33,9

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Page 1: KGS 310/331 - 1.1 - BA - D/GB/F/I/E/ - Metabo...(KGS 331 only). 1. Swing transport lock (23) up. 2. Pull sawhead forward until the pin (24) engages in the transport lock. 3. Lock sawhead

115

165

4033

/ 31

00 -

1.1

45°

30°

15°

45°

30°

15°

0

15

30

4533,9

KGS 301KGS 331

Betriebsanleitung . . . . . . . . . . . . . . . . . . . . .3Operating Instruction . . . . . . . . . . . . . . . . .12Instructions d’utilisation . . . . . . . . . . . . . . .21Manuale d’istruzioni . . . . . . . . . . . . . . . . . .31Manual de uso . . . . . . . . . . . . . . . . . . . . . .41

Wolfgang Scheller
Page 2: KGS 310/331 - 1.1 - BA - D/GB/F/I/E/ - Metabo...(KGS 331 only). 1. Swing transport lock (23) up. 2. Pull sawhead forward until the pin (24) engages in the transport lock. 3. Lock sawhead

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Page 3: KGS 310/331 - 1.1 - BA - D/GB/F/I/E/ - Metabo...(KGS 331 only). 1. Swing transport lock (23) up. 2. Pull sawhead forward until the pin (24) engages in the transport lock. 3. Lock sawhead

ENGLISH

XA0020E2.fm Operating Instruction ENGLISH

12

1. Getting to Know Your Mitre Saw

45°

30°

15°

45°

30°

15°

45°

30°

15°

45°

30°

15°

0

15

30

4533,9

Z = 60

1 2 3 4 5 6

78910

11

12

13

14

151617

18

19

1.1 Front

(1) Dust collection attachment (KGS 331 only)

(2) Saw blade

(3) Saw handle

(4) Blade guard lever

(5) Retractable blade guard

(6) Fence

(7) Rotating table lock lever

(8) Locking screw for rotating table

(9) Kerf plate

(10) Rotating table

1.2 Rear

(11) On/Off switch

(12) Reset button for overload protec-tion

(13) Sawhead lock

(14) Sawhead tilt lock lever

(15) Power supply cable

(16) Track arms

(17) Track arm locking screw

(18) Transport lock

(19) Motor

Page 4: KGS 310/331 - 1.1 - BA - D/GB/F/I/E/ - Metabo...(KGS 331 only). 1. Swing transport lock (23) up. 2. Pull sawhead forward until the pin (24) engages in the transport lock. 3. Lock sawhead

ENGLISH

1. Getting to Know Your MitreSaw.............................................12

1.1 Front ...........................................12

1.2 Rear ............................................12

2. Please Read First!.....................13

3. Safety .........................................13

3.1 Specified conditions of use .........13

3.2 General safety information..........13

3.3 Symbols shown on the mitre saw14

3.4 Symbols used throughout these instructions........................14

3.5 Safety devices ............................14

4. Special Product Features.........14

5. Transportation ..........................14

6. Operating Elements..................14

7. Start of Operation .....................15

7.1 Mains connection........................15

8. Operation...................................15

8.1 Standard cross cuts ....................16

8.2 Mitre cuts ....................................16

8.3 Bevel cuts ...................................16

8.4 Compound mitre cuts..................16

8.5 Cutting using the track arm.........16

8.6 Making an auxiliary fence ...........17

9. Care and Maintenance..............17

9.1 Saw blade change ......................17

9.2 Kerf plate replacement................18

9.3 Mitre scale adjustment................18

9.4 Sawhead tilt stop setting.............18

9.5 Saw cleaning ..............................18

9.6 Saw storage................................18

9.7 Maintenance ...............................18

10. Tips and Tricks .........................18

11. Available Accessories..............18

12. Repairs.......................................19

13. Environmental Protection ........19

14. Trouble Shooting ......................19

15. Technical Specifications..........20

15.1 Available saw blades ..................20

• Read these instructions before use.Pay special attention to the safetyinformation.

• If you notice transport damage whileunpacking, notify your supplierimmediately. Do not operate thesaw!

• Dispose of the packing in an envi-ronmentally friendly manner. Taketo a proper collecting point.

• Keep these instructions for refer-ence on any issues you may beuncertain about.

Table of Contents

2. Please Read First!

• If you lend or sell this machine besure to have the instructions to gowith it.

3.1 Specified conditions of use

This compound mitre saw is suitable forcutting wood, plastics and non-ferrousmetals (no hard or hardened metals).

Do not cut round stock transverse to itslongitudinal axis without suitable jigs orfixtures. The rotating saw blade couldturn the workpiece.

When sawing thin stock layed on edge,a suitable guide must be used for firmsupport.

Any other use is not as specified. Usenot as specified, alteration of the saw oruse of parts that are not approved by theequipment manufacturer, can causeunforeseeable damage!

3.2 General safety informa-tion

� Danger! A sliding compound mitre saw is

a power tool which can, due to operatorcarelessness, cause severe personalinjury, hence it is strongly recommendedyou read and observe:

• these instructions, particularly thespecial safety information in therespective chapters;

• the safety information in theenclosed red booklet;

• the relevant guidelines or regula-tions for the prevention of accidentspertaining to the use of mitre saws,where applicable.

Keep all documents, supplied with thesaw, for future reference.

The mitre saw shall only be started andoperated by persons familiar with mitresaws and who are at any time aware ofthe dangers associated with the opera-tion of such tool.

Persons under 18 years of age shall usethis saw only under the supervision of aninstructor in the course of their voca-tional training.

The following residual risks do principallyexist with mitre saws and can not, evenby employing safety devices, com-pletely eliminated:

− Hazard generated by environmen-tal conditions: Do not operate the mitre saw in rainor damp environment. Ensure suffi-cient lighting. Do not operate themitre saw near inflammable liquidsor gases.

3. Safety

− Hazard to other persons in thework area: Keep bystanders, particularly chil-dren, out of the danger zone.

− Hazard generated by machinefaults: Check the mitre saw for damagebefore any use. Do not operate thesaw with a faulty part. Replace dam-aged saw blades and kerf platesimmediately.

− Hazard generated by an unstablestand of the mitre saw:Use suitable workpiece supportswhen cutting long stock. Preventadverse body positions. Ensure firmfooting and keep your balance at alltimes.

− Hazard generated by overloadingthe mitre saw: Use the mitre saw only within its lim-its. Use mitre saw only as specified.

− Hazard generated by tools left onor in the mitre saw:Before any starting, check to seethat no tools are left on or in themitre saw (e.g. the retention pin forblocking the saw spindle).

− Risk of injury by kickback of thesaw (the saw blade gets caught inthe workpiece, kicking the saw-head up all of a sudden): Cut thin or thin-walled workpiecesonly with fine-toothed saw blades.Always use sharp saw blades. If indoubt, check workpiece for inclusionof foreign matter (e.g. nails orscrews).

− Risk of injury by touching therotating saw blade: Always keep sufficient distance tothe saw blade. Switch the mitre sawoff if not in use.

− Danger! Drawing-in/trapping haz-ard! Take care that no parts of the bodyor clothing can get caught anddrawn in by the rotating saw blade(do not wear neck ties and gar-ments with wide sleeves; containlong hair with a hairnet).

− Risk of injury by touching the sawblade at standstill: Wear gloveswhen changing blades.

− Risk of injury by inhaling wooddust: Dust of certain timber species (e.g.oak, beech, ash) can cause cancerwhen inhaled. Use a suitable dustcollector: − air flow volume ≥ 550 m3/h; − vacuum at the mitre saw’s suc-

tion port ≥ 740 Pa; − air speed at the mitre saw’s suc-

tion port ≥ 20 m/s.

13

Page 5: KGS 310/331 - 1.1 - BA - D/GB/F/I/E/ - Metabo...(KGS 331 only). 1. Swing transport lock (23) up. 2. Pull sawhead forward until the pin (24) engages in the transport lock. 3. Lock sawhead

ENGLISH

− Risk of injury by inadequate per-

sonal protection: When sawing,wear: − dust respirator; − hearing protection; − safety goggles.

3.3 Symbols shown on the mitre saw

� Danger! Disregard of the following war-

nings can lead to severe personalinjury or material damage.

Read instructions.

Do not reach into the revolvingsaw blade.

! Wear hearing protection.

Do not carry themitre saw at the sawhandle, as it is notdesigned to carry theweight of themachine.

Saw blade outerdiameter– max. 250 mm,– min. 240 mm,

Saw blade arborbore: – 30 mm.

Saw blade direction of rotation.

Refer to the technical specifications forfurther details.

3.4 Symbols used through-out these instructions

� Danger! Indicates risk of personalinjury or severe materialdamage.

� Risk of electric shock! Risk of personal injury by elec-tric shock.

Drawing-in/trapping hazard! Risk of personal injury by bodyparts or clothing being drawninto the rotating saw blade.

Caution! Risk of material damage

� Note: Supplementary information

3.5 Safety devices

Retractable blade guard The retractable blade guard protectsagainst unintentional contact with thesaw blade and from chips flying about.

30

MAX3500 MIN MAX 250

MIN 240

14

The retractable blade guard (20) mustalways close automatically: when thesawhead is fully lifted, the teeth of thesaw blade must be fully covered.

Sawhead lockThe sawhead lock prevents the uninten-tional lowering of the sawhead onto thesaw table.

The sawhead lock (21) must alwaysengage when the sawhead is fully liftedand returned to the rear rest position.

Overload protection The motor is equipped with a thermaloverload protection, which stops themotor if it overheats.

Before it can be restarted, the motormust have cooled off and the reset but-ton (22) must be pressed.

• Exact guiding by four precision lin-ear ball bearings

• By its low weight and compactdimensions ideal for mobile use.

• Sturdy precision cast aluminiumdesign.

• GS sawdust-tested.

• TCT saw blade (KGS 331 only).

• Dust collection attachment (KGS331 only)

• Electronic brake(KGS 331 only).

4. Special Product Features

20

21

45°

22

1. Swing transport lock (23) up.

2. Pull sawhead forward until the pin(24) engages in the transport lock.

3. Lock sawhead with the lockingscrew (25).

4. To carry, hold at both recessed gripsin the mitre saw's base.

Caution!Do not carry the mitre saw at

the saw handle, as it is not designedto carry the weight of the machine.

On/Off switch• To start motor:

− Press and hold the On/Off switch(26).

• To stop motor:− Release the switch button.

Blade guard leverWith the blade guard lever (27) the

− retractable blade guard is openedfor sawing; and

− the sawhead lock is disengaged, sothe sawhead can be lowered.

5. Transportation

6. Operating Elements

45°

30°

15°

45°

30°

15°

23

24

25

26

27

Page 6: KGS 310/331 - 1.1 - BA - D/GB/F/I/E/ - Metabo...(KGS 331 only). 1. Swing transport lock (23) up. 2. Pull sawhead forward until the pin (24) engages in the transport lock. 3. Lock sawhead

ENGLISH

Rotating table For mitre cuts the rotating table (28)turns through 45° to both sides.

The rotating table lock engages auto-matically at positive detents provided for0°, 15°, 22,5°, 30° and 45° mitre angles.To disengage, actuate the table locklever (30) and loosen the locking screw(29), if necessary.

To lock the rotating table at any desiredin-between angle, tighten the lockingscrew.

Track armsThe track arms make it possible to cutwider workpieces (such as panels). Thetrack arms can be used for all type ofcuts (standard cross cuts, mitre cuts,bevel cuts, compound mitre cuts).

The track arms can be locked with thelocking screw (31) in any position.

Sawhead tiltAfter loosening the sawhead tilt locklever (32) at the rear of the saw, thesawhead can be steplessly tilted from 0°through 45° from vertical.

30°

15°

45°

30°

15°

28 29 30

45°

30°

15°

45°

30°

15°

31

Dust collection attachment(KGS 331 only)

The dust collection attachment (33)helps to protect your health and to keepthe shop clean.

A suitable dust collector (optional acces-sory) must be connected to the suctionport (34) of the dust collection attach-ment.

1. Place the mitre saw on a sturdy,level support. All four feet of the machine's basemust firmly rest on the supportingsurface.

2. Connect to a suitable dust collector(see "Available Accessories").

� Danger!Dust of certain timber species

(e.g. oak, beech, and ash) can causecancer when inhaled: Use a suitabledust collector:

− when using the saw indoors;

− when working for extended peri-ods (a total of more then 30 minu-tes);

− when sawing oak, beech or ash.

7. Start of Operation

0

15

30

4533,9

32

45°-0°

0

15

30

4533,9

33

34

7.1 Mains connection

� Danger! Electrical Hazard Operate saw in dry environ-

ment only.

Operate saw only on a power sourcematching the following requirements(see also "Technical Specifications"):

− mains voltage and system fre-quency conform to the voltageand frequency shown on thesaw’s reating label;

− fuse protection by a residual cur-rent operated device (RCD) of30 mA sensitivity;

− outlets properly installed, earthedand tested;

Position power supply cable so itdoes not interfere with the work andis not damaged.

Protect power supply cable from heat,aggressive liquids and sharp edges.

Use only rubber-jacketed extensioncables with sufficient lead cross-sec-tion (3 x 1.5 mm2).

Do not pull on power supply cable tounplug.

• Before starting work check to seethat the following are in proper work-ing order: − saw blade;− retractable blade guard;− fence.

• Use personal protection gear:− dust respirator;− hearing protection;− safety goggles.

• Assume proper operating position:− at the front of the saw;− in front of the saw;− to the left of the line of cut.

• If the type of work requires, use thefollowing:− work support – for long stock,

which would otherwise fall off thetable on completion of the cut;

− dust collector.

� Danger!Cut only stock of dimensions

that permit for safe holding during thecutting operation.

Use an auxiliary fence when cuttingsmall cuttings.

Always hold the workpiece down onthe table and do not jam it. Risk ofkickback.

Never cut several workpieces at thesame time – and also no bundles con-taining several individual pieces. Riskof personal injury if individual pieces

8. Operation

15

Page 7: KGS 310/331 - 1.1 - BA - D/GB/F/I/E/ - Metabo...(KGS 331 only). 1. Swing transport lock (23) up. 2. Pull sawhead forward until the pin (24) engages in the transport lock. 3. Lock sawhead

ENGLISH

are caught by the saw blade uncont-rolled.

Use an appropriate jig when cuttinground stock to keep it from turning.

Replace a blunt blade at once. Risk ofkickback if a blunt tooth gets caughtin the workpiece’s surface.

Do not attempt to stop the saw bladeby pushing the workpiece against itsside. Risk of kickback.

Drawing-in/trapping hazard!Do not wear loose clothing,

jewellery, or gloves, which may getcaught and wound up by the revolv-ing saw blade.Contain long hair with a hairnet.

Never cut stock with the followingattached:

− ropes,

− strings,

− webbings,

− cables or

− wires

or stock containing such materi-als.

8.1 Standard cross cutsStarting position:

− sawhead fully lifted;

− rotating table postioned at 0°, tablelock lever engaged and rotatingtable locking screw fully tightened;

− sawhead tilt against the table is 0°,sawhead tilt lock lever is tightened.

Execution:

1. Hold workpiece against the fence.

2. Actuate the blade guard lever – theretractable blade guards opens.

3. Press and hold down the On/Offswitch. Hold sawhead at saw handleand lower it onto the workpiece.

4. For sawing, exert only so muchdownward pressure that the motorspeed does not fall off too much.

5. Cut workpiece in a single pass.

6. Release On/Off switch and bladeguard lever and return sawhead toits upper rest position.

8.2 Mitre cuts

� Note: With a mitre cut the workpiece is

cut at an angle of -45° to +45° againstthe rear guide edge.

16

Starting position:

− sawhead fully lifted;

− saw blade is in vertical position tothe saw table.

Execution:

1. Loosen the rotating table lockingscrew (35).

2. Press the table lock lever (36).

3. Set desired angle.

4. Release table lock lever and tightenthe rotating table locking screw.

� Note: If the table lock lever is released,

the rotating table locks at the 45°, 33°,22,5°, 15° and 0° positive detents.

Caution! To ensure the mitre angle does

not change during cutting, the rota-ting table locking screw must alwaysbe tightened.

5. Cut the workpiece as detailed in"Standard cross cuts".

8.3 Bevel cuts

� Note:With a bevel cut the workpiece is

cut at an angle between 0° and 45° tothe vertical axis.

Starting position:

− sawhead fully lifted;

− Rotating table locked in 0° position;

15°

45°

30°

15°

35

36

45°-0°

Execution:

1. (37) Loosen sawhead tilt lock leverat rear of saw.

2. Tilt sawhead to desired angle.

3. Tighten lock lever.

4. Cut the workpiece as detailed in"Standard cross cuts".

8.4 Compound mitre cuts

� Note:A compound mitre cut is the com-

bination of mitre and bevel cuts. Herethe workpiece is cut across its width atan angle other than 90° and at the sametime cut at an angle other than 90° verti-cal through its surface.

Starting position:

− sawhead fully lifted;

− Set rotating table to desired posi-tion.

− Tilt sawhead to desired bevel angle.

Execution:

The actual cutting operation is the sameas detailed under "Standard cross cuts".

8.5 Cutting using the track arm

� Note: The track arm makes it possible

to cut wider workpieces (such as pan-els). The track arms can be used for alltype of cuts (standard cross cuts, mitrecuts, bevel cuts, compound mitre cuts).

0

15

30

4533,9

3745°

30°

15°

45°

30°

15°

38

Page 8: KGS 310/331 - 1.1 - BA - D/GB/F/I/E/ - Metabo...(KGS 331 only). 1. Swing transport lock (23) up. 2. Pull sawhead forward until the pin (24) engages in the transport lock. 3. Lock sawhead

ENGLISH

Max. workpiece crossection

Starting position:

− sawhead fully lifted;

− track arm fully retracted.

− Track arm locking screw (38) loos-ened.

Execution:

1. Start saw and lower sawhead all theway against the stop.

2. Pull sawhead forward (towards theoperator).

3. Release On/Off switch and returnsawhead to its starting position.

8.6 Making an auxiliary fenceThe standard fence has a v-shapedsparing, to make possible bevel cutsfrom 0° through 45° blade tilt. When cut-ting small cuttings there is a danger ofthe cuttings being caught by the revolv-ing saw blade and hurled throught this v-shaped sparing.

It is therefore necessary to fashion awooden auxiliary fence for cutting smallparts. This auxilary wooden fence is fas-tened to the standard fence with screwsand is also cut by the saw blade:

1. Unplug power cable.

Max. width at sawhead tilt

0° 45°

Rot

atin

g ta

ble

posi

tion 0° 307 mm 292 mm

15° 296 mm 282 mm

22.5° 283 mm 269 mm

30° 265 mm 252 mm

45° 217 mm 206 mm

Max. height at sawhead tilt

0° 45°

58 mm 53 mm

1

2

45°

30°

15°

45°

30°

15°

2. Fix a wooden strip, approx. 600 mmlong, 50 mm high and 15 mm wide,with wood screws to the standardfence as illustrated.

3. Start saw and cut workpiece,together with the auxiliary fence.

� Note:For each bevel angle a separate

appropriate auxiliary fence must beused.

� Danger! Prior to all servicing:

− Switch Off.

− Unplug.

− Wait for saw blade to stop.

• Check that all safety devices areoperational again after each service.

• Replace defective parts, especiallyof safety devices, only with genuinereplacement parts. Parts not testedand approved by the equipmentmanufacturer can cause unforeseendamage.

• Repair and maintenance work otherthan described in this section shouldonly be carried out by qualified spe-cialists.

9.1 Saw blade change

� Danger!Directly after cutting the saw

blade can be very hot – burning haz-ard! Let a hot saw blade cool down.Do not clean a hot saw blade withinflammable liquids. Risk of injury, even with the blade atstandstill. When loosening or tighten-ing the arbor bolt, the retractableblade guard must cover the blade

9. Care and Maintenance

45°

30°

15°

45°

30°

15°

45°

30°

15°

45°

30°

15°

fully. Wear gloves when changingblades. On re-assembly, observe direction ofrotation of inner blade flange, sawblade and outer blade flange!

1. To lock the saw blade, put retentionpin (39) from the top of the motorcasing into the bore hole provided.Turn blade slowly by hand until theretention pin engages.

2. Loosen the arbor bolt in the sawspindle (left-handed thread!).

3. Open the retractable blade guardand remove from the saw spindle:− arbor bolt (40), − outer blade flange (41), − saw blade (42) and − inner blade flange (43)

4. Clean clamping surfaces of: − saw spindle, − inner blade flange, − saw blade, − outer blade flange, − arbor bolt.

� Danger! Do not use cleaning agents

(e.g. to remove resin residue) thatcould corrode the light metal compo-nents of the saw; the stability of thesaw would be adversely affected.

5. Slide inner blade flange (43) intosaw spindle.

6. Fit fresh saw blade (42) – observe direction of rotation (arrow)!

� Danger! Use only saw blades conform-

ing to the applicable standards, suita-ble for the max. speed (see "Techni-cal Specifications") – with unsuitableor damaged saw blades parts can behurled away explosive-like by thecentrifugal force.

Do not use:

− saw blades made of high speedsteel (HSS);

45°

30°

15°

30°

15°

39

40

41 4342

17

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− saw blades with visible damage;

− cut-off wheel blades.

� Danger! − Mount saw blade only using

genuine parts.

− Do not use loose-fitting reducingrings; the saw blade could workloose.

− Saw blades have to be mountedin such way that they do notwobble or run out of balance, andcan not work loose during opera-tion.

7. Put on the outer blade flange (41) – The two flats must fit onto the flats ofthe saw spindle!

8. Turn in the arbor bolt (40) (left-handthread!) and tighten fingertight withopen end spanner SW 13. To lock the saw blade use the reten-tion pin (39).

� Danger!− Do not extend arbor bolt tighte-

ning wrench.

− Do not tighten the arbor bolt byhitting on the wrench.

− After tightening the arbor bolt,remove the retention pin so thatthe blade can turn freely.

9. Check functioning. To do so, lowerthe sawhead: − The retractable blade guard must

clear the saw blade when thesawhead is lowered, withouttouching other parts.

− When lifting the sawhead up to itsrest position and releasing theblade guard lever, the retractableblade guard must automaticallyclose.

9.2 Kerf plate replacement

� Danger!With damaged or worn kerf

plates there is a potential danger ofsmall parts getting caught betweenkerf plate and saw blade, blocking theblade. Replace a worn kerf plate atonce!

1. Remove the fence.

2. Lift the kerf plate (44) up with ascrewdriver.

30°

15°

45°

30°

15°

44

18

3. Fit new kerf plate.

4. Reinstall fence. Set fence exactlysquare with the saw blade beforetightening.

9.3 Mitre scale adjustmentFor the mitre scale to indicate the correctmitre angle it must be properly adjusted. To readjust:

1. Loosen all mitre scale fixing screws(45).

2. Lock rotating table in the 0° position.

3. Adjust scale position, until the 0°mark is exactly below the left edgeof the rotating table's flange.

4. Tighten all mitre scale fixing screws.

9.4 Sawhead tilt stop settingIn order to position the sawhead exactlyvertically and at 45° for bevel cuts, thesawhead tilt stops need to be set:

1. Place a try square on the table andagainst the saw blade.

2. Adjust 0° stop screw (46) until thesaw blade is in an exact verticalposition.

3. In this position, the pointer mustpoint exactly to the 0° mark:If necessary, loosen the fixingscrews of the angle scale or pointerrespectively, adjust the position ofeither angle scale or pointer asrequired and tighten fixing screwsagain.

4. Adjust the 45° stop screw (47) like-wise, using a 45° mitre square.

45°

30°

15°

45°

30°

15°

45°

30°

45°

45

0

15

30

4533,9

46

47

9.5 Saw cleaningRemove chips and saw dust with brushor vacuum cleaner from:

− setting devices;

− operating elements;

− motor vent openings;

− space below the kerf plates.

9.6 Saw storage

� Danger! Store saw so that

− it can not be started by unauthori-zed persons and

− nobody can get hurt.

Caution!Do not store saw unprotected

outdoors or in damp environment.

9.7 Maintenance

Before switching on Visual check of power cable and powercable plug for damage; if necessaryhave damaged parts replaced by a qual-ified electrician.

Functional test of safety devices (retract-able blade guard, sawhead lock).

Visual check to see that dust spout isfree from saw dust and chips (whenworking without dust collection).

Monthly (if used daily) Clean guide elements for saw adjust-ments with vacuum or brush and apply alight coat of oil.

• Use roller supports on both sides ofthe saw when cutting long stock.

• When cutting a warped or twistedboard, place it with the outside ofthe curve against the fence.

• To simplify repetitive cut-off workuse a stock stop (optional acces-sory).

• Keep surfaces of rotating table andsaw base clean – in particular,remove resin residue with a suitablecleaning and maintenance spray(optional accessory).

For special tasks the following accesso-ries are available at your specializeddealer – see back cover for illustrations: A Dust Collection Attachment

(standard delivery for KGS 331)

10. Tips and Tricks

11. Available Accessories

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helps to protect your health andkeeps the shop clean.

B Work Clamp required for accurate cuts as wellas for cutting round stock and non-ferrous metals.

C Table Extension, leftrequired for cutting long stock;extents up to 3000 mm; folds up for convenient storage.

D Table Extension, rightrequired for cutting long stock;length 1660 mm; folds up for convenient storage.

E Workstand Provides for a secure machinestand and optimal working height;ideal in mobile use, folds up for sav-ing space.

F Stock Stop required for repetitive cut-off work.

G Mini-Laser for dimensioningshows line of cut in actual positionon the workpiece.

H Suction Adapter to connect a shop vacuum to thedust collection attachment.

I Table Extension left and right ideal for mobile use if long stock iscut frequently.

� Danger! Repairs to power tools must be

carried out by qualified electriciansonly!

Power tools in need of repairs can besent to the service centre in your coun-try. See in the spare parts list for theaddress.

Please attach a description of the fault tothe power tool.

The saw’s packaging can be 100 %recycled.

Worn out power tools and accessoriescontain considerable amounts of valua-ble raw and plastic materials, which canbe recycled.

These instructions are printed on chlo-rine-free bleached paper.

� Danger!Prior to any servicing:

1. Switch Off.

2. Unplug.

3. Wait for saw blade to come tostandstill.

12. Repairs

13. Environmental Protection

14. Trouble Shooting

Check to see that all safety devicesare operational after each fault ser-vice.

Motor does not run No mains voltage

− check cables, plug, outlet and mainsfuse.

Loss of cutting performance Saw blade blunt (possibly temperingmarks on blade body)

Saw blade unsuitable for the material;

Saw blade warped

− replace saw blade (see section"Maintenance").

Saw vibrates heavily Saw blade warped

− replace saw blade (see section"Maintenance").

Saw blade not properly installed

− mount saw blade properly (see sec-tion "Care and Maintenance").

Saw rocks Fastening screws loose

− retighten fastening screws.

Rotating table does not turn smoothly Chips under rotating table

− remove chips.

Fence bent

− install a straight fence.

19

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15. Technical Specifications

Voltage V 230 (1∼ 50 Hz)

Current draw A 7.2

Fuse protection A 10 (time-lag)

Protection class IP 54

Motor capacity P1 W 1.6 (S3 - 20 % duty cycle)

Motor speed min-1 2800

Cutting speed m/s 36.5

Saw blade diameter (outer) mm 250

Saw blade arbor bore mm 30

Dimensions (in transport position; w/o dust collection attachment)

length width height

(working position; with dust collection attachment)length width height

mmmmmm

mmmmmm

590510350

700560500

Weight approx. kg 23

Noise emission according to DIN 45635 (workplace-related emission value) dB (A) 80

15.1 Available saw blades

Diameter Arbor bore Hook No. of teeth Application Stock no.

250 mm 30 mm 5° neg. 24 alternate bevel

Timber, non-laminated par-

ticle board

091 003 0973

250 mm 30 mm 5° neg. 48 alternate bevel

Timber, panels

091 003 1058

250 mm 30 mm 5° neg. 60 alternate bevel

Timber, panels,

thick-walled plas-tic extrusions

091 003 0981

250 mm 30 mm 6° neg. 80

trapezoidal-flat

Timber, panels,

Cable ducts, non-ferrous extrusions,

high-quality veneered boards

091 003 1040

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A 091 000 3496 B 091 003 1228 C 091 000 3500

D 091 000 6525 E 091 000 3518 F 091 000 9010

G 091 004 0553 H 091 003 1260 I 091 005 3230

OBEN

51

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2

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A Danger when sawing small cutoffs!

The fence has a V-shaped relief toaccommodate the saw blade when it istilted for bevel cuts from between 0° to45°. With small cutoffs there is a risk ofthe cutoffs being picked up by the sawblade and hurled through the V-shapedrelief.

It is therefore necessary to use awooden auxiliary fence when small cut-offs will result in a sawing operation.This auxiliary fence is to be made by theuser from a piece of suitable scrap.

This auxiliary fence is attached to thefence with screws and is cut when theworkpiece is cut:

For each bevel angle a relevant auxiliaryfence must be used.

45°

30°

15°

45°

30°

15°

45°

30°

15°

45°

30°

15°

45°

30°

15°

45°

30°

15°

Max. stock cross section

Rotating table set to left or right (mitre cut)

Sawhead tilt (bevel cut)

0° 45°

0° 307 mm wide x 58 mm high 292 mm wide x 53 mm high

15° 296 mm wide x 58 mm high 282 mm wide x 53 mm high

22.5° 283 mm wide x 58 mm high 269 mm wide x 53 mm high

30° 265 mm wide x 58 mm high 252 mm wide x 53 mm high

45° 217 mm wide x 58 mm high 206 mm wide x 53 mm high

45°-0°

XA0025E1.fm Betriebsanleitung