kesel clamping systems - bonthron &...

Kesel Clamping Systems

CLAMPING SYSTEMS

Kesel ARNO

Kesel CNC

Kesel NCA

Kesel Bull

Kesel ZS

Kesel Syncroline

Kesel USS

The people of the Allgäu have a reputation for stubbornness. However, in the Allgäu they use a different term: “Mächelers”, which translated means “inventors, creators”. The company founder Georg Kesel was one such “Mächeler”.

He established the company in 1889, and worked throughout his life on the development of new pro-ducts. Today, Kesel develops and produces machine tools and clamping systems. The range of machine tools encompasses in particular milling machines for racks and saw bands. A special product is the ma-chine range for milling steering racks. In the clamping technology division, we offer a broad spectrum of systems with varying characteristics and clamping forces.

We occupy specific market niches and we are tech-nology leaders in many of our fields of activity. We supply to a broad customer base around the world, and in recent years we have driven forwards with our internationalisation and established our own distribu-tion centre in China.

Kesel is undoubtedly a traditional company, which has grown from a family company with over 125 years of history. A company with high principles, deeply rooted in the region and closely connected with its employees. Definitely a company in which one senses that the worker counts, and where loyalty is of the utmost importance.

KeselA strong company, a strong group

Kesel Managing Director Martin K. Klug

2

Tradition and modernity

We have been at home in the field of stationary workpiece clamping for over 60 years. This expertise flows constantly into the CAD-supported further development of our clamping systems and machine vices, which we offer with mechanical, hydraulic and pneumatic operation, thus providing a wide range of solutions for all clamping applications.

We have gained an excellent reputation in particular in the field of power intensified high pressure machine vices, as well as single and centring vices, which are used on machi-ne tools, machining centres, 5-axis-machines and other milling and/or drilling machines.

Through precise in-house production and assembly, we ensure both the quality and reliability of our clamping devices, as well as the flexibility to react as quickly as possible to customer requirements such as special jaws, specific customisations and clamping attachments.

Together with our national and international distribution partners, in Kesel you will al-ways have a competent partner to help you resolve your clamping tasks.

3

Kesel mission statement and team

Our roughly 70 employees - some of whom possess many years of experience with Kesel - together with the department leaders and company management, form a team that realises individual solutions for you.

4

We pursue innovation through tradition. With pionee-ring spirit, we develop and build individual solutions in gearing and clamping technology.

> We meet technical challenges with motivation and confidence in our skills and in the assurance of our success.

> We create a safe and friendly environment, where effective work and continual learning are possible.

> We operate within the global market with fairness towards our customers and business partners, as well as our competition.

> We are committed to the statements and promises made to our customers, our business partners and to ourselves.

> We place value on cooperative interaction, where ideas and creativity are respected and nurtured and fall on fertile ground.

5

Clamping systems

Clamping systems OverviewKesel ARNO „The conventional one“ 8Universal high pressure vice with narrow body design for conventionalmachines.

Kesel CNC „The precision one“ 14CNC high pressure vice with a constant length for high precision workpieces on machining centres, for horizontal and vertical application.

Kesel NCA "ALLMATIC compatible" 22High pressure vice with mechanical force intensification for high precision parts; for horizontal and vertical applications.

Kesel Bull mechanical „The compact one“ 26Compact mechanical vice with draw-in system and patented clamping range adjustment.Kesel Bull pneumatic „Clamping with compressed air“ 32Pneumatic high pressure vice with draw-in system and patented clamping width adjustment for serial parts. Effortless clamping.

6

Kesel Bull 5-S „5-sided machining“ 28Flexible compact mechanical vice for 5-sided machining and clamping raw parts.

Kesel ZS "Centring clamping" 38Mechanical centring vice in compact, enclosed design, also available with 45 mm jaw width

Kesel Syncroline „Centring clamping“ 42Single and centring vice, also for 5-sided machining. Versatile application on all machines.

Kesel USS „The universal one“ 46Mechanical single vice for light machining. Can be rotated and pivoted in all axial directions.

7

ARNO High pressure machine vice

Can be operated with manual crank Universal high pressure vice with narrow design for conventional machines. A system that has been tried and tested for decades.

> Strong body of spheroidal graphite iron GJS-600 > Functional surfaces hardened and grinded > Optimum accuracy on the workpiece due to grinded “camber”

on the fixed jaw

Scope of delivery: 4 clamping claws, 1 manual crank

Size b Order number Clamping force (kN)

Clamping range „S“ adjustable via locking pins

Weight

mechanical hydraulic

mechanical mechanical

Step 1 Step 2 expanded Clamping range*

125 04.10.125.000.9 04.11.125.000.9 40 0 - 105 100 - 205 (255) 25,0

160 04.10.160.000.9 04.11.160.000.9 50 0 - 155 150 - 305 (365) 50,0

200 04.10.200.000.9 04.11.200.000.9 80 0 - 210 165 - 375 (435) 90,0

Size b L1 L2 L3 L4 L5 b1 b2 h h1 h2 d1

min. max. min. max.

125 425 80 60 489 694 613 818 16 265 107 65 21 M12

160 570 90 95 575 880 712 1007 16 300 130 80 25 M16

200 680 120 115 730 1105 857 1232 25 340 160 97 25 M16

*Clamping range expansion by fitting a bolt in the transverse groove of the spindle nut.

8

L3

S

L4

L5

d1

h2

L1

L2

h1

h

b1

bb2

Step ledge quick release system

> Step ledges are simply “clicked” in by hand, with no need for tools

> No penetration of chips beneath the step ledge

> Secure and stable hold, also with the use of compressed air

> Available in a range of heights (accessories)

1

2

ARNO mechanical-hydraulic

Hydraulic force intensifier > Smooth motion > Clamping force indication via optical grooved marking > Adjustable slip clutch

ARNO mechanical-mechanical

Mechanical force intensifier > Precise force setting through limit stop > Pre-clamping option > Adjustable slip clutch

1

2

9

High pressure spindle

mechanical / mechanical

Size Order no. max. Clamping

force in kN

ø d2 Length Weight

125 04.15.152.000.2 40 Tr 30x6 2gg 360 mm 3,4 kg

160 04.13.252.000.2 50 Tr 30x6 2gg 425 mm 3,8 kg

200 04.15.352.000.2 80 Tr 36x6 2gg 550 mm 6,5 kg

mechanical / hydraulic

Size Order no. max. Clamping

force in kN

ø d2 Length Weight

125 04.15.102.000.2 40 Tr 30x6 2gg 360 mm 3,4 kg

160 04.13.202.000.2 50 Tr 30x6 2gg 425 mm 3,8 kg

200 04.15.302.000.2 80 Tr 36x6 2gg 550 mm 6,5 kg

ARNO accessories

Manual crank standard version with snap ring to prevent it falling out due to machine vibrations

Size Order no. Length Width

125 03.15.103.000.4 125 120

160-200 03.15.203.002.4 160 127

Manual crank in shortened design for use in place of the standard manual crank, if the throughput height to the machine table is too small


125-160 03.15.103.001.4 110 90

200 03.15.303.001.4 130 125

Turntable 360° graduation for exact and quick vice alignment. With longitudinal grooves for positioning and screwing on.

Size Order no. Dimensions Weight

125 04.13.125.000.9 270x264x28 mm 11 kg

160 04.13.160.000.9 325x325x32 mm 19 kg

10

ARNO accessories

Prism jaws with horizontal prism 120° hardened and grinded

Size I Order no. HeightThick-ness

Clamping diameter

with 1 jaw

with 2 jaw

125 01.11.105.005.4 39,2 20 ø 9-50 ø 14-50

Dimensional drawing of the fastening holes of all facing jaws

Size a b ø d

125 80 15 9,0

160 100 20 9,0

200 125 25 13,0

Smooth clamping jaw with step, hardened and grinded, for saving clamping supports

Size Order no. StepThick-ness Height

125 01.11.105.003.5 3 x 6 12 39,2

125 01.11.105.008.5 5 x 10 12 39,2

160 01.11.205.003.4 5 x 8 16 49,2

200 01.11.305.003.4 6 x 12 20 62,2

Smooth clamping jaw hardened, grinded, standard equipment

Smooth clamping jaw soft (1.2842), milled, for the fabrication of moulding jaws

Clamping jaw with linear grooves for firmly gripping the workpieces

Size

Order no. Smooth clamping jaw

hardened HeightThick-ness

125 01.10.101.005.5 39,2 12

160 01.10.201.004.4 49,2 16

200 01.10.301.005.4 62,2 20

Smooth clamping jaw soft

125 01.11.105.002.5 39,2 12

160 01.11.205.002.4 49,2 16

200 01.11.305.002.4 62,2 20

Clamping jaw with linear grooves

125 01.11.105.001.5 39,2 12

160 01.11.205.001.5 49,2 16

Clamping jaw with corrugation hardened and grinded

Size Order no. HeightThick-ness

Gripper Order no. Thread

125 01.26.160.035.3 40 12 01.26.160.048.4 M10

160 01.26.260.030.3 50 16 01.26.260.080 M12

11

ARNO accessories

Pull-down jaws for raw parts with inset spring leaf for clamping raw parts. The spring leaves establish a secure hold and deep drawing effect

Size Order no. Height Thickness

125 04.13.125.250.9 40 21

160 04.13.160.250.9 50 24

200 04.13.200.250.9 65 28

Pull-down jaws with inset spring leaf for clamping raw parts. The spring leaves establish a secure hold and deep drawing effect


125 04.13.125.200.9 39,2 25

160 04.13.160.200.9 49,2 28

Prism jaws with horizontal and vertical prism 90° hardened and grinded


Clamping diameter

1 jaw

2 jaw

125 01.11.105.004.4 39,2 28 ø 15-42 ø 24-42

160 01.11.205.004.3 49,2 32 ø 18-50 ø 28-50

Pendulum jaws with smooth slide, hardened and grinded, for clamping conical workpieces


125 04.13.125.150.9 39,2 43

160 04.13.160.150.9 49,2 52

Grip ledge fits step jaws order no. 01.25.150.008, order no. 01.25.150.009 for improved hold of the workpieces on the step (4.5 mm deep, 2.5 mm wide) Scope of delivery: 2 units per order no.

Size Grip ledge Order no. Height Step w x h

125 High 04.25.150.055 39,5 1,4 x 4,5

125 Step 04.25.150.056 19,5 2 x 4,5

12

Smooth clamping jaws raised, hardened and grinded, for clamping tall workpieces


125 04.13.125.300.9 76 22

160 04.13.160.300.9 100 25

200 04.13.200.300.9 100 27,5

Universal top jaws with angle adjustment possibility hardened and grinded


125 04.13.125.400.9 42 10

160 04.13.160.400.9 52 10

Step ledges


125 03.25.160.022.9 13 3

125 03.25.160.023.9 22 3

125 03.25.160.024.9 35 3

125 03.26.160.002.9 39 3

125 04.25.150.060 35 3

125 04.25.150.061 15 3

160 03.25.260.022.9 14 3

160 03.25.260.023.9 30 3

160 03.25.260.024.9 44 3

160 03.26.260.0001 49 3

Workpiece stop adjustable

For size Order no. Thread

125 03.11.008.001.4 M 12

160/200 03.11.208.001.4 M 16

ARNO accessories

13

CNC High pressure machine vice

CNC high pressure vice with constant length for high precision workpieces on machining centres, for horizontal and vertical use.

> Strong body of spheroidal graphite iron GJS-600 > Guide rails hardened and precision grinded > Longitudinal and lateral grooves 20 H7 for aligning on the machine tableas well as

2 locating holes ø 25 H7 for mounting on zero point clamping systems > Precise, fine clamping force pre-selection > Connection thread on both sides for side stop > Step jaws for wide clamping ranges > Quick release system for optional step ledges > Mechanical-hydraulic spindle fully encapsulated, low-wear and maintenance-free > Threaded holes for screwing on facing jaws (accessories) > Spindle with bayonet mounting for quick removal > Possibility of direct clamping with operating key provided > Stable exchangeable cover plates

Scope of delivery: 4 clamping claws, 1 manual crank, 1 operating key

Variants:

Horizontal range of application > The vice is clamped on the base plate

All-round range of application > The vice can be fitted on the front of the base plate for

vertical attachments, or lying on its side

Quick removal of the spindle unit possible:

> Possible to screw on the vice through the body

> Optimum cleaning possibilities






14

Jaw quick release system

> Quick rotation or change of the serial top jaws (it is only necessary to turn and open 2 fastening screws)

> Quick replacement of custom jaws produced in-house

CNC pendulum jaw (accessories)

> With corrugation and spring sheet > 360° pivoting > For non-parallel workpieces

Angle drive

> Operation via table with pre-screwed angle drive (accessory)

> Optimum accessibility for force adjustment

15

Size b Order number Body width b

Clamping range Clamping force in kN

Weight

in kgfor horizontal use

can be clamped on 3 planes

Stufe 1 Stufe 2

125 04.25.160.050.9 04.25.160.001.9 126 0 - 210 91 - 301 40 34

160 04.25.260.050.9 04.25.260.001.9 162 0 - 289 113 - 402 60 60

h h1 ±0,01

h2 h3 L1 L2 L3 L4 L5 L6 L7 L8

140 100 108 22 445 499 200,5 22 111,5 157,5 150 50

165 115 123 30 580 655 288,5 25 176,5 233,5 - -

h3

S1

L5

20H7

b

h1h2

h

20H7

L4 L3

L1

L2

S1

S2

L6

16

Attachments

We offer you the optimum attachment for your special requirements

> The vertical arrangement of individual vices enables optimum accessibility of the machine spindle

> In comparison to the single-part monoblock construction, star set-ups can be flexibly aligned with the respective needs and then dismantled into the individual vices again as necessary

> Flexible base plates fit with your machine

17

CNC accessories

Manual crank standard version with snap ring to prevent it falling out due to machine vibrations


160-200 03.15.203.002.4 160 127

Manual crank in shortened version for use in place of the standard manual crank, if the throughput height to the machine table is too small


125-160 03.15.103.001.4 110 90

200 03.15.303.001.4 130 125


Size a b ø d

125 80 15 9,0

160 100 20 9,0



125 01.11.105.003.5 3 x 6 12 39,2

125 01.11.105.008.5 5 x 10 12 39,2

160 01.11.205.003.4 5 x 8 16 49,2

Smooth clamping jaw hardened, grinded, standard equipment Smooth clamping jaw soft (1.2842), milled, for the fabrication of moulding jaws Clamping jaw with linear grooves for firmly gripping the workpieces

Size




125 01.11.105.002.5 39,2 12

160 01.11.205.002.4 49,2 16


125 01.11.105.001.5 39,2 12

160 01.11.205.001.5 49,2 16




125 01.26.160.035.3 40 12 01.26.160.048.4 M10

160 01.26.260.030.3 50 16 01.26.260.080 M12

18

CNC accessories



Clamping diameter

with 1 jaw

with 2 jaw

125 01.11.105.004.4 39,2 28 ø 15-42 ø 24-42

160 01.11.205.004.3 49,2 32 ø 18-50 ø 28-50



125 04.13.125.150.9 39,2 43

160 04.13.160.150.9 49,2 52



125 04.13.125.200.9 39,2 25

160 04.13.160.200.9 49,2 28



125 04.13.125.250.9 40 21

160 04.13.160.250.9 50 24



Clamping diameter

with 1 jaw

with 2 jaw

125 01.11.105.005.4 39,2 20 ø 9-50 ø 14-50

Grip ledge for improved hold of the workpieces on the step (4.5 mm deep, 2.5 mm wide) Scope of delivery: 2 units per order no.


125 High 04.25.150.055 39,5 1,4 x 4,5

19

Step ledges

For size Order no. Height Thickness

125 03.25.160.022.9 13 3

125 03.25.160.023.9 22 3

125 03.25.160.024.9 35 3

125 03.26.160.002.9 39 3

125 04.25.150.060 35 3

125 04.25.150.061 15 3

160 03.25.260.022.9 14 3

160 03.25.260.023.9 30 3

160 03.25.260.024.9 44 3

160 03.26.260.0001 49 3



125 03.11.008.001.4 M 12

CNC accessories

Angle drive for high pressure machine vices Kesel CNC

For size Order no.

125 03.26.160.001.9

160 03.26.260.001.9

Pendulum jaws CNC with corrugation and spring sheet, 360° pivoting


125 03.26.160.005.3 40 80

160 03.26.260.005.3 50 104



125 04.13.125.400.9 42 10

160 04.13.160.400.9 52 10

20

Kesel accessories for machine vices on reques

Step-click ledges with hold-down retainer

Grip ledges

Jaws and further accessories

Kesel machine vices Basic information

Repairs and services on request

Clamping solutions accor-ding to customer wishes on request

Design: > High quality spheroidal graphite iron GJS-600 (ZS: 16 MnCr 4) > Functional surfaces hardened and grinded > Longitudinal and lateral grooves 20H7 for alignment > Step-click ledge quick-release system with hold-down effect

for Arno, CNC, Bull mechanical, Bull 5-S, Syncroline, NCA and ZS

Application: EUse on machining centres and conventional machines

> Quick, reliable (2-3 days) > Renewed warranty after repair > Functional check (e.g. clamping force) > Billing according to actual work required!

> Competent realisation > Short delivery times > Fair prices

21

NCA High pressure vice

ALLMATIC compatible and with mechanical force intensifier

ALLMATIC compatible jaw interface

> Clamping range adjustment only through cranks (no jaw offsetting necessary) > Jaw arrangement guarantees the maximum in precision > Spindle unit quick release system > Kesel and ALLMATIC step-click ledge system > Maintenance-free, encapsulated spindle with mechanical force intensifier > Precise clamping force pre-selection > Strong body of spheroidal graphite iron GJS-600 > Guide rails hardened and grinded

Scope of delivery: 4 clamping claws 1 manual crank

22

H7H7

L5




Quick removal of the spindle unit possible:

> Possible to screw on the vice through the body

> Optimum cleaning possibilities

Angle drive

> Operation via table with pre-screwed angle drive (accessory)

> Optimum accessibility for force adjustment

23

Jaw width

Order number Clamping force in kN

Width B

in mm

Height h

in mm

Height h1

in mm

Height h2

in mm

Weight in kg

horizontal use

can be clamped on 3 planes

NCA 90 04.25.065.0000 on inquiry 28 90 114 80 16 15

NCA 125 04.25.165.0000 on inquiry 40 126 139,5 100 20 35

NCA 160 04.25.265.0000 on inquiry 60 164 164,8 115 25 60

L1 L2 L3 L4 L5 S1 S2

305 340 15 73 75 0-126 91-217

424 483 36 118 127 0-182 131-313

560 616 70 164 178 17-263 187-433


Size



90 01.25.065.1000 34 10

125 01.10.101.005.5 39,2 12

160 01.10.201.004.4 49,2 16


90 01.25.065.1001 34 12

125 01.11.105.002.5 39,2 12

160 01.11.205.002.4 49,2 16


90 01.25.065.1002 34 10

125 01.11.105.001.5 39,2 12

160 01.11.205.001.5 49,2 16



Clamping diameter

with 1 jaw

with 2 jaw

90 01.25.065.1004 36 17 ø 12-14 ø 18-42

125 01.11.105.004.4 39,2 28 ø 15-42 ø 24-42

160 01.11.205.004.3 49,2 32 ø 18-50 ø 28-50



90 04.25.065.1000 34 24

125 04.13.125.200.9 39,2 25

160 04.13.160.200.9 49,2 28

NCA accessories



125 01.11.105.003.5 3 x 6 12 39,2

125 01.11.105.008.5 5 x 10 12 39,2

160 01.11.205.003.4 5 x 8 16 49,2




90 01.25.065.1003 34 12 01.26.160.048.4 M10

125 01.26.160.035.3 40 12 01.26.160.048.4 M10

160 01.26.260.030.3 50 16 01.26.260.080 M12

Manual crank standard version


90 03.25.065.0001 160 SW12

125 /160 03.25.165.0001 160 SW14

24



90 04.25.065.1001 34 18

125 04.13.125.250.9 40 21

160 04.13.160.250.9 50 24

Multi-jaws flexible in use for grip application, as well as pendulum jaws and support elements

Size

Step jaw fixe

Order no.

Step jaw mobile

Order no. Length Width Height

90 04.25.065.1002 04.25.065.1003 145 90 25

125 04.25.165.1000 04.25.165.1001 170 105 25

160 04.25.265.1000 04.25.265.1001 200 115 25

Angle drive for high pressure machine vices Kesel NCA

For size Order no. Length Receptacle

90 02.25.065.0002 12 SW12

125 02.25.165.0002 33 SW14

160 32.25.265.006 49 SW14

Pendulum jaw fits multi-jaw moving, order no. 04.25.150.051 for clamping non-parallel workpieces, cast parts and shaped workpieces Scope of delivery: with 2 x hard metal grip insert

For size Order no. Length Width Height

90 04.25.065.1004 141 50 20

125 04.25.150.052 156 65 20

160 04.25.265.1002 196 76 23

NCA accessories



125 High 04.25.150.055 39,5 1,4 x 4,5

125 Step 04.25.150.056 19,5 2 x 4,5

Step ledges


90 03.25.065.1000 13 3

90 03.25.065.1001 22 3

125 03.26.160.002.9 39 3

125 04.25.150.060 35 3

125 04.25.150.061 15 3

160 03.25.260.022.9 14 3

160 03.25.260.023.9 30 3

160 03.25.260.024.9 44 3

25

Bull mechanical

Mechanical compact vice with draw-in system and patented clamping range adjustment.

> Mechanical clamping force build-up > Repeatable clamping force through torque wrench > Dirt resistant encapsulated spindle, no thread in the chip area > Patented quick adjustment of the clamping range > Strong body of spheroidal graphite iron GJS-600 > Compact design, constant length for machining centres > Wide clamping range through the use of step jaws

Scope of delivery: 4 clamping claws

Size b Order no. Jaws

max. clamping force

kN

max. torque

Nm

Clamping rangeWeight

kgs1 s2

125 04.25.152.001.9 Block jaws 40 105 0-165 40-240 30

125 04.25.152.002.9 Step jaws 40 105 3-175 173-345 30

Size b L1 L2 L3 L4 h h1 ±0,01

h2

125 400 456 88 190 140 100 21

Clamping force diagram

F (kN)40

30

20

10

20 40 60 80 105 (Nm)

26

.

.

20H7

h1 h

h2

b

s2

M12

L3 20H7

L4

L1

L2

1/2“ Vierkant

s1

.

.

20H7

h1 h

h2

b

s2

M12

L3 20H7

L4

L1

L2

1/2“ Vierkant

s1

1/2“ square socket






Quick adjustment of the clamping range

> By rotating the spindle through 180° it is possible to adjust the clamping range very quickly

With step jaws

> Size 125 / 3-345 clamping range Order no. 04.25.152.002.9

180°

27

Size b Order no.

max. clamping force

kN

max. torque

NmWeight

kg

125 04.25.150.002 without jaws

40 105 18

Bull 5-S mechanical

Flexible mechanical compact vice for 5-sided machining and for clamping raw parts. Flexibly adjustable to the workpiece through the use of different jaws.

> Compact design: Optimum accessibility for 5-sided machining > Mechanical clamping force build-up > Repeatable clamping force through torque wrench > Re-tightening stack of disc springs, ideal for clamping with "grip” > Dirt resistant covered and encapsulated spindle, no thread in the chip area > Patented quick adjustment of the clamping range > Strong body of spheroidal graphite iron GJS-600 > Compact design, constant length for machining centres > Wide clamping range through the use of step jaws

Scope of delivery: 4 clamping claws

Clamping jaws for Bull 5-S and Bull mechanical

28

19,5

40

78125

39,5

3

3

4,5

6045

17

17

3845

125

160

25

105

105160

25

156

20

65125

6,4

39,5

4,5

2,4

78 125

40

19,5

39,5

35

250274

126

100

12520

5

15

3

2

5

Through flexible positioning of the grip clamping elements, it is possible to securely clamp uneven, non-parallel workpieces such as saw cuts, cast materials or forged parts.

Through the use of the pendulum jaw, it is possible to adjust to many workpiece contours.

Auxiliary jaws screwed on for optimum machining accessibility and wide clamping ranges.

Extension to max. clamping range 180 mm The extension is fitted on the face of the Bull 5-S.

Order no. Width Length Heigh

03.26.150.001 125 mm 180 mm 100 mm

29

Accessories for BULL / BULL 5-S


Size



125 01.25.152.014.4 39,2 12


125 01.11.105.002.5 39,2 12


125 01.11.105.001.5 39,2 12



125 01.11.105.003.5 3 x 6 12 39,2

Step jaws for bolting onto step jaws order no. 01.25.150.008, order no. 01.25.150.009 for expanded clamping range

Step jaw Order no. Width Addition. clamping range

narrow 04.25.150.054 60 - 8

wide 04.25.150.053 125 + 62



125 04.13.125.250.9 40 21

Step jaws Hardened steel, for clamping parallel workpieces

Step jaw Order no.

Clamping range

Bull 5-S Bull mech.

fixed 04.25.150.0080-166 3-345

mobile 04.25.150.009

Multi-jaws

Step jaw Order no. Width

Clamping range

Bull 5-S Bull mech.

fixed 04.25.150.050 16010 - 190 13 - 365

mobile 04.25.150.051 160




125 01.26.160.035.3 40 12 01.26.160.048.4 M10

30

Accessories for BULL / BULL 5-S



125 04.13.125.400.9 42 10



125 03.11.008.001.4 M 12

Step ledges


125 04.25.150.061 15 3

125 03.26.160.022.9 20 3

125 03.25.160.024.9 35 3

125 03.26.160.002.9 39 3

Pendulum jaw fits multi-jaw moving, order no. 04.25.150.051 for clamping non-parallel workpieces, cast parts and shaped workpieces Scope of delivery: with 2 x hard metal grip insert

Order no.

04.25.150.052

Torque wrench 20-105 Nm

Order no.

70.28.007.202.9



125 High 04.25.150.055 39,5 1,4 x 4,5

125 Step 04.25.150.056 19,5 2 x 4,5

Subbase increasing the vice height results in improved accessibility for 5-sided machining

Order no. Width Height Length

03.26.150.002 126 100 250

31

Size b Order no. Jaws

max. clamping force

kN

max. compressed air

bar

Clamping rangeWeight

kgs1 s2

125 04.25.153.001.9 Block jaws 40 6,5 0-165 80-240 35

125 04.25.153.0003 Step jaws 40 6,5 3-270 100-345 35

Size b L1 L2 L3 L4 L5 h h1 ±0,01

h2

125 400 494 88 190 36 140 100 21


Bull pneumatic Pneumatic high pressure vice with draw-in system and patented clamping range adjustment for serial parts. Effortless clamping.

> Automated pneumatic build-up of clamping force > With clamping force intensifier: max. 6.5 bar air pressure necessary > Dirt resistant encapsulated spindle, no thread in the chip area > Patented quick adjustment of the clamping range > Strong body of spheroidal graphite iron GJS-600 > Compact design, constant length for machining centres > Large clamping range through use of step jaws > Step ledges for “clicking in”

Scope of delivery: 4 clamping claws, 1 operating key

32

.

.

s2

M12

L3

L4

L1

20H7

L2

n

Hub 3,5mm

s1

L5

LuftanschlußG1/8"

h2

h1

h20H7

b

InnensechskantSW 12

.

.

s2

M12

L3

L4

L1

20H7

L2

n

Hub 3,5mm

s1

L5

LuftanschlußG1/8"

h2

h1

h

20H7

b

InnensechskantSW 12

Air connection

Hexagon socket

Stroke 3.5mm






Quick adjustment of the clamping range

> By rotating the spindle through 180° it is possible to adjust the clamping range very quickly

With step jaws

> Clamping range 3-345 mm

180°


Example applications: 2 x Bull pneumatic clamping together

3 x Bull pneumatic clamping individually

33

50

2

0

200

16

14

bar

4

6 10

12100

8

63.75

50

2

0

200

16

14

bar

4

6 10

12100

8

Maintenance unit for oiling the com-pressed air and reducing or adjusting the clamping force

Order no. Thread

01.25.153.110.9 G 1⁄8“

Foot valve

Order no. Thread

33.21.032.007.9 G 1⁄4“

Check valve lockable

Order no. Thread

33.21.032.009.9 G 1⁄8“

Double threaded nipple and sleeve

Order no. Thread

01.25.153.116.9 G 1⁄8“

Reduction nipple Threaded con-nection, internal G 1⁄8“ external G 1⁄4“

Order no.

33.40.428.003.9

Distributor strip Threaded connec-tion, internal G 1⁄4“ external G 1⁄8“

Order no.

33.30.015.003.9

Quick exhaust valve

Order no. Thread

33.11.032.007.9 G 1⁄8“

Quick release coupling Coupling connector and coupling socket for quick set-up

Order no. Thread

01.25.153.115.9 G 1⁄8“

L-threaded connection with internal thread, aluminium blue anodised, pivoting, incl. 2 PVC sealing rings

Order no. Thread

01.25.153.111.9 G 1⁄8“

T-threaded connection with internal thread, aluminium blue anodised, pivoting, incl. 2 PVC sealing rings

Order no. Thread

01.25.153.112.9 G 1⁄8“

Rotary knob on-off valve with threaded connection plate. Design as 3/2 way valve, manually actuated

Order no.

01.25.153.114.9

Magnet valve

Order no. Thread

33.40.428.029.9 G 1⁄4“

heck valve

Order no. Thread

33.11.032.012.9 G 1⁄8“

Manual slide valve Manual sliding 3/2 way valve

Order no. Thread

01.25.153.113.9 G 1⁄8“

High pressure hose with NW 4 mm, with brass connection both sides, G 1/8”, metallic gauze sheath for protec-tion against hot chips in the working area

Order no. Diameter

01.25.153.101.9 0,3 m

01.25.153.102.9 0,5 m

01.25.153.103.9 1,0 m

01.25.153.104.9 2,0 m

BULL Pneumatic accessories

34



Size



125 01.25.152.014.4 39,2 12


125 01.11.105.002.5 39,2 12


125 01.11.105.001.5 39,2 12



125 01.11.105.003.5 3 x 6 12 39,2

125 01.11.105.008.5 5 x 10 12 39,2


Size a b ø d

125 80 15 9,0

Step jaws Hardened steel, for clamping parallel workpieces

Step jaw Order no. Clamping range

fixed 01.26.152.007.325-345

mobile 01.25.150.009




125 01.26.160.035.3 40 12 01.26.160.048.4 M10

35



Clamping diameter

with 1 jaw

with 2 jaw

125 01.11.105.005.4 39,2 20 ø 9-50 ø 14-50



Clamping diameter

with 1 jaw

with 2 jaw

125 01.11.105.004.4 39,2 28 ø 15-42 ø 24-42



125 04.13.125.150.9 39,2 43



125 04.13.125.200.9 39,2 25



125 04.13.125.250.9 40 21


36



125 04.13.125.400.9 42 10



125 03.11.008.001.4 M 12

Manual crank in shortened design for use in place of the standard manual crank, if the throughput height to the machine table is too small


125-160 03.15.103.001.4 110 90




125 High 04.25.150.055 39,5 1,4 x 4,5

125 Step 04.25.150.056 19,5 2 x 4,5

Step ledges


125 04.25.150.061 15 3

125 03.26.160.022.9 20 3

125 03.25.160.024.9 35 3

125 03.26.160.002.9 39 3

37

Type ZS

Order number

Length L

Length max. L1

Width B

Jaw width B1

Height H1

Height H2

Height H3

groo-ve

Clamping range S1 S2

Clamp. stroke

45 03.25.370.0004 118 125 45 45 30 42 48 12 0 - 35 34 - 69 2x18,5

65 03.25.370.0006 144 148 65 65 38 53 63 20 0 - 44 42 - 86 2x24

90 03.25.370.0009 194 205 90 90 45 65 80 20 0 - 64 62 - 126 3x24

115 03.25.370.0010 194 205 90 115 45 65 80 20 0 - 64 62 - 126 3x24

Data in mm

ZS5-sided machining

Conventional with clamping claws on machine table or Automation with base plate adapted according to customer wishes

> For conventional clamping > Suitable for automation > With quick adjustment of the clamping range > Optimum chip protection, enclosed system > With jaws quick release system > For various jaws systems (on inquiry)

Scope of delivery: Hexagon operating key

S1

B

B1

S2

H1H

2

H3

N

L1

L

38

Type ZS

max. clamping force

Weight kg

45 10 KN bei 50 Nm 2

65 15 KN bei 80 Nm 4

90 25 KN bei 120 Nm 8

115 25 KN bei 120 Nm 9

Jaws quick release system

> A special latching mechanism allows quick adjustment of the clamping range, as well as a quick jaws change.

> Quick change from standard jaw to special jaw possible (see accessories)

Automation

> Adaptation to handling systems possible through special plates

39

ZS accessories

Step jaw screw-on

Type Order no. Width Height

ZS 45 02.25.370.1040 45 6

ZS 45 02.25.370.1041 26 6

ZS 65 02.25.370.1060 65 6

ZS 65 02.25.370.1061 36 6

ZS 90 02.25.370.1090 90 8

ZS 90 02.25.370.1091 50 8

ZS 115 02.25.370.1111 115 8

ZS 115 02.25.370.1112 60 8

Grip - ledge

TypeHigh side Order no. Height Step w x h

ZS 45 02.25.370.1043 18 2 x 3

ZS 65 02.25.370.1066 25 2 x 4,5

ZS 90 02.25.370.1092 34 2 x 4,5

ZS 115 02.25.370.1113 34 2 x 4,5

TypeStep side Order no. Height Step w x h

ZS 45 02.25.370.1044 6 10 x 3

ZS 65 02.25.370.1067 10 10 x 4,5

ZS 90 02.25.370.1093 14 2 x 2,5

ZS 115 02.25.370.1114 14 2 x 2,5

Step ledge Click step side

Type Order no. Height Thickness

ZS 45 01.25.370.1042 4 3

ZS 65 01.25.370.1068 6 3

ZS 90 01.25.370.1094 11 3

ZS 115 01.25.370.1115 11 3

Step ledge Click high side

Type Order no. Height Thickness

ZS 45 02.25.370.1047 15 3

ZS 65 02.25.370.1069 20 3

ZS 90 02.25.370.1095 29 3

ZS 115 02.25.370.1116 29 3

40

ZS accessories

Prism jaws hardened and grinded

Type Order no. L W HClamping

ø

ZS 45 02.25.370.1050 8 45 18 ø 6 - 18

ZS 65 02.25.370.1070 9 65 25 ø 8 - 25

ZS 90 ZS 115

02.25.370.1096 14 90 18 ø 10 - 34

Clamping claws

Type Order no. for L WElonga-ted hole

ZS 45 ZS 65 01.25.370.0052 B45 und B65 53 30 11

ZS 90 ZS 115 01.25.370.0102 B90 und B115 60 30 13

Multi-jaws flexible in use for grip application and support elements

Type Order no. L W H

Clamping range max

ZS 45 03.25.370.1040 40 65 12 81

ZS 65 03.25.370.1060 50 90 15 102

ZS 90 ZS 115

03.25.370.1100 70 115 20 118

soft jaw on multi-jaws. Material 90 MnCrV8

Type Order no. Length Width Height

ZS 45 02.25.370.1048 40 65 20

ZS 65 02.25.370.1071 50 90 25

ZS 90 ZS 115

02.25.370.1097 70 115 30

Rotary handle (replacement) for jaw actuation

Type Order no. SW

ZS 45 ZS 65 ZS 90 ZS 115

02.25.370.0000 4

no image

41

Syncroline Single and centring vice, also for 5-sided machining. Versatile application on all machines.

> Strong body of spheroidal graphite iron GJS-600 > Patented quick change jaws > Step ledges for “clicking in” > Screw-on “grip” ledges > Optimum chip protection of the spindle through patented scraping technology > Alignment possible through longitudinal and lateral grooves, as well

as infeed systems

Scope of delivery: 4 clamping claws, 1 operating key

Centring

Order no.

04.25.270.001.1

at 20 Nm 60 Nm max.115 Nm

Clamping force:

5 kN 15 kN max. 30 kN

Single

Order no.

04.25.271.001.1

at 20 Nm 40 Nm max.80 Nm

Clamping force:

9 kN 17 kN max. 35 kN

Conversion kits

For conversion from single to centring vice Order no.: 03.25.270.001.2

For conversion from centring to single vice Order no.: 03.25.271.001.

2

1 2

42

0-78

M8

98

4021

80

99

40 240

0-78 3570-148 31134-210

240

0-78

98

4021

80

99

20 20

0-78 3570-148 31134-210

With prism jaw (optional)

> Clamping range ø17 - ø100 mm

Jaws quick release system

> Quick rotation or change of the serial top jaws (it is only necessary to turn and open 2 fastening screws)

> Quick replacement of custom jaws produced in-house






1

43

5-axis machining

SYNCROLINE accessories

Step ledges

For size Order no. Height

100 03.25.270.001.9 15

100 03.25.270.002.9 35

Operating key

Size Order no.

100 03.25.270.004.9

Grip ledges

For size Order no. Clamping depth

100 - hohe Seite 01.25.270.070.3 2

100 - Stufen Seite 01.25.270.071.3 2

100 - oben 01.25.270.072.3 2

44

Torque wrench

For size Order no. Setting range Nm

100 70.28.007.202.9 20-100

Subbase

For size Order no. kg Height Length

100 01.25.270.020.3 14 80 240

Prism jaw

For size Order no. Diameter Height Length

100 01.26.270.003.3 ø 17-100 83 70

45

USS Universal pivoting vice

Mechanical single vice for light machining and tool grinding. Universal rotation and pivoting in all axial directions.

> This vice is particularly well suited for grinding work on grinding machine tools and for light milling and drilling works. Workpieces can be machined in a vice on various plans

> Force transducer: Mechanical without high pressure, manually actuated with manual crank

> Characteristics: Pivoting on 3 planes! 1 x 360° and 2 x 90° > Design: All pivot centres lie on one plane, which contributes to stabilisation

Scope of delivery: 1 manual crank, 2 keys

Clamping force: max. 10 kN at approx. tightening torque 30 Nm

46

Size a

Order no. Jaws height b

Clamping range c

Base plate

d e f g h k

80 04.20.000.000.3 25 80 112 235 116 20 6 163

Pivoting on 3 planes

360° horizontal pivoting range 90° resp. side and front face pivoting range with highly legible scale

47

Georg Kesel GmbH & Co. KG, Maybachstraße 6, 87437 Kempten, Germany Tel. +49 831-25 288-0, Fax +49 831-25 288-11, [email protected], www.kesel.com

We look forward to your exciting assignment.

Status 06/2016

“The conventional one”

“The precision one”

“The ALLMATIC - compatible”

“The compact one”

“5-sided machining”

“Clamping with compressed air”

“Centring clamping - Automation”

“Centring clamping”

“The universal one”

kesel clamping systems - bonthron &...

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