kemper en van twist - training syllabus 2017 rev- · course syllabus version 2017 rev.-page 2 of 47...

Initial release

COURSE

Training Centre

OURSE OFFERINGVERSION 2017

FULL SPEED AHEAD

Training Centre

FFERING

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Introducing our Training Centre

Brand specific information

Royal Kemper en Van Twist Gas course offeringFG Wilson course offering Lombardini Marine course offering Perkins course offering

Courses listing by Brand and C

Brand Course Code

KPT-G01

LM01

41750 (PT01) 41746 (PT07)

TPCB-1821, TPCD-1821, 42125

44800 41747 (PT29) TPCB-1811, TPCD-1811

42021 (PT43)

43525

41430(PT16) 41392 (PT27)

41486 (PT31) 43526

41740(PT40) 41741 (PT19)

44335

41742 (PT20) 41743 (PT05)

41745 (ST11) 41222 (PT32) 41748 (PT62)

41219 (PT37) PDL-T4M1

PDL-T4M2 41751 (PT38)

44210

*) Non Product Specific 41221 (PT21)

+) Also available as... 42101

1) Sales Training 44441

2) Parts Sales Training 44914

10) Distance Learing 44674

11) E-Learing 43952

Table of content to be continued on nex

Course Syllabus

Table of content

Van Twist Gas course offering

and Course Code

Description

Royal Kemper en Van Twist Gas Product Training

Lombardini Marine Water Cooled Diesel Tec

Perkins Product Appreciation*

400 C/D Series Engines

Perkins 400F Introduction+10,+11

Perkins 400F-E - Diagnostics 800C/D Series Engines

Perkins 850E Introduction+10

854E/F Key Disassembly & Assembly Procedures

Introduction of 854F Overview1,11

1100A,B,C & D Series Mechanical Engines 1100C Series Engines – Mechanical/Electrical

1100D Series Engines - Mechanical/Electrical Introduction of 1200F Overview

1,11

1200E/F Key Disassembly & Assembly Procedures 1300 Edi Engines - Mechanical/Electrical

1506 Series Engines – Mechanical/Electrical

1600 Edi Engines - Mechanical/Electrical 2000 Series Engines - Mechanical/Electrical

4000 Series Diesel Engines - Mechanical ECG & LCG Electronic Governors*

Electronically controlled Engines*

CAN J1939 Tier IV Technology Introduction*

Tier IV Intermediate Technology* Tier IV Interim, Diagnostic Training*

Tier IV Final, Diagnostic Training – 854F and 1200F

Applied Failure Analysis*

How to use the PLMS for students*,11

Perkins Engines Fuel Filtration*,2, 11

Perkins Engines Oil Filtration*,2, 11

Perkins Power Exchange Program*,2,11

Genuine Vs Non Genuine Information Pack*,2,11

Table of content to be continued on next page

Version 2017 Rev.- Page 1 of 47

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6

9

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14

15 16 17

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19

20 21

22 23

24 25

26

27 28

29 30 31

32 33

34 35

854F and 1200F 36

37

38

39

40

41

42

Course Syllabus Version 2017 Rev.- Page 2 of 47

Continued Table of content

Course Enrolment

Page Terms and Conditions 42 Training Booking Form 44 Training Schedule 45


Introducing our Training Centre Royal Kemper en Van Twist Diesel B.V. (KvT) offers numerous training courses at their modern facility in Dordrecht (NL).

The KvT facility is easily reachable by either car or public transportation. Several hotels are available at walking distance and short driving distance if required. After registering at the front desk in our combined showroom-lobby, our guests will be escorted to the appropriate training room. Given training courses can be manufacturer prescribed, or made to customer requirements. All courses will be either manufacturer or KvT certified after successful completion and/or full attenuation. Training can be given in either Dutch, English or combined languages.

Theoretical learning facilities

� State of the art audio/visual/computer aids. Such as; beamer, speaker system, (digital) whiteboard & laptops.

� Separate rooms for small groups (up to 7) and larger parties (up to 13 persons). � All rooms are air conditioned. � Refreshment corner nearby.

Hands on learning facility

� Air conditioned. � State of the art tools (Metric/Inch/Torx). � Personal safety equipment. � Computer diagnostics corner. � Manufacturer special tools available.� Visual explanation aids (whiteboard).� Modern audio/visual/computer aids� Refreshment corner.

Besides the hands on training room we have the opportunity to do hands on training on running engines in one of our test docks. In our test docks we have to opportunity to do hands on training on engines with simulated load. Want to know what KvT can do for you? See or standard course offering hereafter to boost your productivity? Not sure what you need ? Please feel free to get in contact with the Product Support Department or your regular contact within KvT.

Course Syllabus

State of the art tools (Metric/Inch/Torx).

Manufacturer special tools available. Visual explanation aids (whiteboard).

aids.

All our Trainers have many years of practical experience, and are all First Aid, AED Traiand SCC Certified. They do receive frequent product update information to training.

Besides the hands on training room we have the opportunity to do hands on training on running engines in one of

Want to know what KvT can do for you? See or standard course offering hereafter to boost your

get in contact with the Product Support Department or


All our Trainers have many years of practical experience, and are all First Aid, AED Trained

hey do receive frequent product update information to incorporate during

Besides the hands on training room we have the opportunity to do hands on training on running engines in one of

Royal Kemper en

For over 25 years Royal Kemper en Nowadays we are designing, developing and manufacturing gas engines meeting worldwide customer needs more precisely than ever before. This internationalcustomers at the heart of our business and together meetirequirements. As demand for cleaner power increases throughout the world, our insight and experience means we can tailor Perkins engines specifically to meet your needs, now and in the future. That`s why we range of gas engines between 10 KW to 90 KW, which meet all the fundamental requirements for your gasapplications in this range. The gas engines are based on Perkins diesel engines and therefore compact, reliable, service- friendly and supported by the World Wide Perkins Distributor Network, well meeting the current power demands. In line with our philosophy, KvT designmind. Ensuring minimum down time, and maximum engine efficiency. Upon course completion, a KvT certificate will be issued To enhance your knowledge on applied gas technologies on course offering in this Syllabus.

Course Syllabus

Royal Kemper en Van Twist Gas course offering

Van Twist (KvT) is the official gasifier for Perkins Diesel Enginesare designing, developing and manufacturing gas engines meeting worldwide customer needs

more precisely than ever before. This international success can be attributed to KvT’s philosophy of putting customers at the heart of our business and together meeting market challenges, anticipating the changing

As demand for cleaner power increases throughout the world, our insight and experience means we can tailor Perkins engines specifically to meet your needs, now and in the future. That`s why we have developed a versatile range of gas engines between 10 KW to 90 KW, which meet all the fundamental requirements for your gasapplications in this range. The gas engines are based on Perkins diesel engines and therefore compact, reliable,

friendly and supported by the World Wide Perkins Distributor Network, well meeting the current power

designed training in line with the added applied gas technologytime, and maximum engine efficiency.

KvT certificate will be issued..

applied gas technologies on Perkins gasified engines, please see the


offering

Perkins Diesel Engines. are designing, developing and manufacturing gas engines meeting worldwide customer needs

T’s philosophy of putting ng market challenges, anticipating the changing

As demand for cleaner power increases throughout the world, our insight and experience means we can tailor have developed a versatile

range of gas engines between 10 KW to 90 KW, which meet all the fundamental requirements for your gas-fuelled applications in this range. The gas engines are based on Perkins diesel engines and therefore compact, reliable,

friendly and supported by the World Wide Perkins Distributor Network, well meeting the current power

technology with service in

please see the KvT GAS

Course Code

KPT-G01Course Language Dutch/English

Course Duration

1 Day Certification

KvT Certificate

Course Overview

This course is designed to give an insight into the features and mechanical Kemper en Van Twist / Perkins Gas those within a technical role. Persons in nonsubstantial amount of hands-on, specially focusing on

Pre-requisite

Persons with a sound engine background, wishing to attain Royal Kemper en van Twist / Perkins

Course Objectives Upon completion of the course the participants will be able to;

• Identify engine types

• Disassemble and assemble gas components

• Setup gas engine components

• Carry out service operations

Course Outline

• Introduction and course objectives

• Basics of gas engines

• Gas trains

• Ignition control

• Throttle and load control

• Safety control

• Hands on fault finding.

Course Syllabus

Course Code

G01 Description

Kemper en Van Twist Gas Product TrainingCourse Duration Course Location

KvT Premises - Dordrecht (NL) Pre – requisite

None

ned to give an insight into the features and mechanical and electrGas Engines. The course also covers service points and is therefore aimed at

those within a technical role. Persons in non-technical roles are welcome to attend also. This course contains a on, specially focusing on Gas technology and service.

Persons with a sound engine background, wishing to attain or grow their knowledge of the/ Perkins Gas engine family.

Upon completion of the course the participants will be able to;

Disassemble and assemble gas components.

Setup gas engine components

Carry out service operations

Introduction and course objectives


Van Twist Gas Product Training

and electrical aspects of Royal

Engines. The course also covers service points and is therefore aimed at are welcome to attend also. This course contains a

or grow their knowledge of the


FG Wilson course offering

For many years Royal Kemper en Van Twist Diesel B.V. (KvT) is the official Dutch importer for FG Wilson generator set’s. FG Wilson(FGW) sets can be supplied as a of the shelve product with additional transfer panels upon request. Or as part of a integrated project specific installation with KvT build power control panels. Due to operational regulation we only focus on the low voltage systems, related with engine operational systems and communication to and from the control panel. For quite a number of years FGW is using Perkins engines as their preferred engine suppliers. For this reason we are able to rapidly supply a tailor made training upon you request, while focusing on your preferred operation panel and engine type. Upon course completion for a tailor made course, a KvT certificate will be issued when desired. To enhance your knowledge on Perkins engines used by FG Wilson, please see the Perkins course offering in this Syllabus.

Lombardini

Since the mid 1990’s Royal Kemper enMarine engines. Meanwhile Lombardini has become part of the Kohler Group. The Brand name Lombardini will therefore be turned over into Kohler over the next period. Besides Dutch boat builders and distributor refit’s, quite a nthe Netherlands via vessel import, or as part of a Kohler Marine genset. To enhance knowledge on Lombardiniare proud to enounce technical course offering on LombardinUpon this course completion, a KvT certificate will be issued. Besides the LDW engine series, some particular 15LD series engines are utilized in the Lombardini LMG Marine gensets. KvT is able to supply tailored training on this engine range upon request.

Training on the Lombardini/Kohler KDI engines, including Common rail Technology will be rolled out over the years to come. A new release of this syllabus will be issue

Course Syllabus

Lombardini Marine course offering

Royal Kemper en Van Twist Diesel B.V. (KvT) is the official Dutch importer for Lombardini Meanwhile Lombardini has become part of the Kohler Group. The Brand name Lombardini will

therefore be turned over into Kohler over the next period.

Besides Dutch boat builders and distributor refit’s, quite a number of Lombardini/Kohler engines find their way into , or as part of a Kohler Marine genset.

To enhance knowledge on Lombardini/Kohler Marine engines we echnical course offering on Lombardini LDW engines series.

Upon this course completion, a KvT certificate will be issued. The LDW engine series covers both FOCS, CHD.

Besides the LDW engine series, some particular 15LD series engines are utilized in the Lombardini LMG Marine s able to supply tailored training on this engine range upon request.

Training on the Lombardini/Kohler KDI engines, including Common rail Technology will be rolled out over the

A new release of this syllabus will be issued upon availability of any new course offering.


offering

utch importer for Lombardini Meanwhile Lombardini has become part of the Kohler Group. The Brand name Lombardini will

engines find their way into

The LDW engine series covers both FOCS, CHD.

Besides the LDW engine series, some particular 15LD series engines are utilized in the Lombardini LMG Marine

Training on the Lombardini/Kohler KDI engines, including Common rail Technology will be rolled out over the

Course Code

LM01 Course Language Dutch/English

Course Duration

1 Day Certification

KvT Certificate

Course Overview

A hands on, engine teardown course, designed to give an insight into the features and mechanical aspects of Lombardini Marine Water Cooled Dat those within a technical role. Persons in nona substantial amount of hands-on, specially focusing on FOCS technology and service.

Pre-requisite

Persons with a sound diesel engine background, wLDW FOCS and LDW CHD Series


• Use Lombardi nomenclature to identify engine types

• Use information in Lombardi

• Strip and re-assemble Lombardini Water Cooled Diesel


Course Outline


• CHD Engines overview and specifics

• FOCS Engines overview and specifics

• FOCS FUEL SYSTEMS, timing and synchronization

• LDW Engine electrics.

Course Syllabus

Course Code Description

Lombardini Marine Water Cooled DieselCourse Duration Course Location

KvT Premises - Dordrecht (NL) Pre – requisite

None

A hands on, engine teardown course, designed to give an insight into the features and mechanical aspects of Diesel Engines. The course also covers service points and is therefore aimed

thin a technical role. Persons in non-technical roles are welcome to attend also.on, specially focusing on FOCS technology and service.

Persons with a sound diesel engine background, wishing to attain or grow their knowledge of the Series engine family.


nomenclature to identify engine types

Lombardi workshop manuals

Lombardini Water Cooled Diesel Engines


roduction and course objectives

Engines overview and specifics

Engines overview and specifics

, timing and synchronization


ooled Diesel Tec

A hands on, engine teardown course, designed to give an insight into the features and mechanical aspects of

. The course also covers service points and is therefore aimed technical roles are welcome to attend also. This course contains

ishing to attain or grow their knowledge of the Lombardini


Perkins course offering

Royal Kemper en Van Twist Diesel B.V. (KvT) and Perkins share a long history together. In 1936 KvT became there first Distributor abroad and has been their distributor for over 80 Years now. Also one of the first Perkins certified external Trainers is a KvT Employee. KvT is an official Perkins District Training Centre and has multiple official Perkins Trainers Authorized by the Perkins Training Guild. For this reason we are able to offer and give official Perkins Certified Training. In line with market demand, Perkins has released some short Distance Learning Modules (DVD) and has launched an online training Portal, Perkins Learning Management System (PLMS), that is available via their secured web, available for everyone having a Perkins CWS. A growing number of E-Learning courses will be made available during the development of this system. Both the Distance Learning and E-Learning courses are mentioned in this syllabus. Besides course type identification by icon in the course description field, course location states “Distance Learning” or “WEB E-Learning” indicating the course type. Below an explanation of icons used in this section. Icon legenda

Course type identification Stated course location

Instructor lead Training Course. KvT Premises – Dordrecht

Distance Learning (DVD) Training Course. Distance Learning

E-Learning Training Course. WEB E-Learning

Instructor lead, Royal Kemper en Van Twist accompanied , abroad Training Course.

Perkins Authorized Training Centre

Due the PLMS system implementation, training course codes have been altered. For courses existing before PLMS release, the original course codes are still mentioned within this syllabus. To make use of PLMS a dedicated “how to use the PLMS for students” course has been devised (42101). It is recommended for all PLMS users to take this course prior to utilizing the full system. Perkins is working with prerequisite’s that need to be followed before some courses can be followed, prerequisite course can be either instructor lead or an E-Learning course. Hereunder a table showing prerequisite’s per course. Not mentioned courses do not have a prerequisite obligation. Perkins prerequisite table

Course Code Prerequisite course code 41743 (PT05) 41748 (PT62) or PT36

41741 (PT19) 41748 (PT62) or PT36

41742 (PT20) 41748 (PT62) or PT36

41392 (PT27) 41748 (PT62) or PT36

41486 (PT31) 41748 (PT62) or PT36

41219 (PT37) 41748 (PT62) or PT36

41751 (PT38) PDL-T4M3 and 41486 (PT31)

44210 41748 (PT62) or PT36 and 43525 + 43526

44800 41748 (PT62) or PT36

(PDL-T4M2) PDL-T4M1 (PDL-T4M3) PDL-T4M2 or TPCD1745

(PDL-T4M4) PDL-T4M3 or TPCD1811


Due to the introduction of advanced technologies and environmental regulations such as Stage 3 and Tier IV. A successfully completed 41751 (PT38) “Tier IV Interim, diagnostic training” is obliged in order to be qualified to work on their new engines. Although (PT38) “Tier IV Interim, Diagnostics Training” can only be followed at Perkins Authorized Training Centre’s, it is mentioned in this syllabus. It is foreseen that in due time, KvT will be able to offer this course in our own facility. However it is recommended to enhance knowledge on Tier IV products, to be trained up to the Tier IV level. A quotation for foreign based training can be provided upon request. A KvT trainer will be present during foreign based training for guidance and translation purposes. As of the 2

nd quarter of 2015, KvT is certified to deliver training on the latest Perkins Tier IV Final products.

Training on the 854F and 1200F is combined in the “Tier IV Final Diagnostics training”44210. In line with enhancement of their training program for these new engines. Perkins has released several new training courses, covering; 400E/F, 854E/F & 1200E/F “Key Disassembly & Assembly”, and a course for the new 1500 and 1600Edi series engine. These courses are included in this syllabus although not jet mentioned in the training schedule. Perkins offers 2 dedicated E-Learning commercial training courses available on Tier V Final products 854F and 1200F, course codes 43525 and 43526. These courses are identifiable by below icon in the course description field.

Although designed for persons in a commercial role these courses are also suitable for technical personnel wishing to obtain knowledge of these products. Both these courses are mandatory prerequisites for some instructor led training courses. In line with the enhanced electronics on Perkins engines, 41219 (PT37) “CAN J1939” is introduced. This course offers a possibility to gain enhanced electrical knowledge for now and the future. Perkins has updated, reduced and replaced both two day historical courses PT26 “Introduction electronic engines” and PT36 “Intermediate Electronic engines” into a new course by introducing the 3 day course; 41748 (PT62) “Electronically Controlled Engines”. Furthermore an EST (Electronic Service Tool) user course is to be launched shortly. A new release of this syllabus will be issued upon availability of new course offering. Booking of Perkins courses, Both E-Learning and Instructor Lead, may be done using PLMS for persons having a CWS. In 2017 Perkins will among others launch their new SYNGRO

® Engine rage and

1700 series 6 Cylinder Engine range. Training on these new engine series is not foreseen in 2017, but may become an addition to our course offering 2018 onwards. A new release of this syllabus will be issued upon availability of any new course offering.

Course Code

41750 (Course Language

Dutch/English

Course Duration

2 Days Certification

Official Perkins Certificate

Course Overview

Diesel engines have evolved over the years to become one of the most efficient power producing units used worldwide. They are found in nearly every type of application used in construction, agriculture, power generation and all manner of industrial uses. This course has been designed to show people new to the engine business and in depth overview of how these engines have been designed and how they work. on.

Pre-requisite

This course is suitable for people who require toother Perkins course.


• To give diesel knowledge to new staff in the business or final year apprentices

• To act as an important refresher to fitters who have not attended a course for some time.

• The course time is split between classroom theory and practical.

Course Outline

• Diesel engine design features

• Description and function of components

• Compression ignition principles

• Comparison with other forms of heat engines

• Description of the engine fuel systems

• Description of the engine oil systems

• Description of the engine air systems

• Description of the engine cooling systems

• 'Direct' and 'Indirect' combustion systems

• Electronics and the Perkins Diesel

• Lubrication, fuels, coolants, etc

• Perkins engine numbering system

Course Syllabus

Course Code

41750 (PT01) Description

Perkins Product Appreciation Course Duration

Course Location

KvT Premises - Dordrecht (NL)

Pre – requisite

None

Diesel engines have evolved over the years to become one of the most efficient power producing units used worldwide. They are found in nearly every type of application used in construction, agriculture, power generation

es. This course has been designed to show people new to the engine business in depth overview of how these engines have been designed and how they work. This course is v

This course is suitable for people who require to gain the all important 'Diesel Knowledge', prior to attending any


To give diesel knowledge to new staff in the business or final year apprentices, etc.

To act as an important refresher to fitters who have not attended a course for some time.

The course time is split between classroom theory and practical.

Diesel engine design features

Description and function of components

mpression ignition principles - 4 stroke cycle

Comparison with other forms of heat engines

Description of the engine fuel systems

Description of the engine oil systems

Description of the engine air systems

Description of the engine cooling systems

irect' and 'Indirect' combustion systems

Electronics and the Perkins Diesel

Lubrication, fuels, coolants, etc

Perkins engine numbering system


Diesel engines have evolved over the years to become one of the most efficient power producing units used worldwide. They are found in nearly every type of application used in construction, agriculture, power generation

es. This course has been designed to show people new to the engine business This course is very hands

gain the all important 'Diesel Knowledge', prior to attending any

, etc.

To act as an important refresher to fitters who have not attended a course for some time.

Course Code


Dutch/English

Course Durat

1 Day Certification


Course Overview

A hands on, engine teardown course, designed to give an insight into the features and mechanical aspects of the engine. The course also covers service points and is therefore aimed at those within a technical role. Persons in non-technical roles are welcome to attend also.

Pre-requisite

Persons with a sound diesel engine background, wishing to attain or grow tengine family.


• Use Perkins nomenclature to identify engine types

• Use information in Perkins workshop manuals

• Strip and re-assemble 400C/D Series engines


Course Outline


• Engine overview

Course Syllabus

Course Code


400 C/D Series Engines Course Duration Course Location


Pre – requisite

None

A hands on, engine teardown course, designed to give an insight into the features and mechanical aspects of engine. The course also covers service points and is therefore aimed at those within a technical role.

technical roles are welcome to attend also.

Persons with a sound diesel engine background, wishing to attain or grow their knowledge of the 400C/D Series


Use Perkins nomenclature to identify engine types

Use information in Perkins workshop manuals

400C/D Series engines





engine. The course also covers service points and is therefore aimed at those within a technical role.

heir knowledge of the 400C/D Series


Course Code

TPCB-1821 Description

Perkins 400F Introduction Course Language

Dutch/English

Course Duration

1 hr, 2½ hr, ½ Day

Course Location

WEB E-Learning, Distance learning or KvT Premises - Dordrecht

Certification

KvT Certificate Pre – requisite

None

Course Overview

The Perkins 400F Series Introduction training enables you to receive individual, or group, training. The training

modules providing information on the Engine, Aftertreatment and Air Systems used on 400F Engines meeting

Stage IV/Tier IV Final emissions.

Although this module is available as distance learning module (TPCD-1821) and ±1 hour, E-Learning course

42125 “Tier 4 Final 400F System Overview”. We strongly recommend to take this training face-to face due to the

high level of applied technical English. Taken as distance learning module takes about 2½hr. Taken in class,

course takes ½ day of training.

A set minimum score on the end of course test, is required to be able to attend 41751(PT38) “Tier IV Interim,

diagnostic training”.

In case of distance learning, test score results are to be send to KvT for registration purposes and to receive a

KvT Certificate .

This training is intended for persons in a technical role. But persons in a non-technical role are welcome to

attend also.

Pre-requisite

Completion of PT62 “Electronically controlled Engines” and PDL-T4M2 “Tier IV Intermediate Technology” is highly recommended but not mandatory.

Course Objectives Upon completion of the course the participants will be able to tell in more detail;

• The course aim is to provide 400F Series awareness.

Course Outline

• Introduction

• Emission Standards

• Overview of Engine Changes

• New Engine Components

• Post Test

Course Code

44800 Course Language

Dutch/English

Course Duration

1½ DayCertification


Course Description

The release of the new Perkins Engines 400FCatalyst, NOx Reduction System and full Electronic Engine Management on this quiet, compactengine.

Pre-requisite

Persons wishing to attend this course should first attend have covered the content in a previous course.400F Introduction” prior to this course

Learning Objectives Upon completion of the course the participants will be able to;

• Diagnose Faults related to the Fuel System and After treatment

• Utilize the Perkins Electronic Service Tool (EST) and Trouble Shooting Guide (TSG)

• Perform Engine Electronic service procedures

Course Outline

• Introduction

• Emission Standards

• Overview of Engine Changes

• New Engine Components

• Engine Diagnostics

Course Syllabus

Course Code

Description

400F-E Diagnostics Course Duration

Day Course Location


Pre – requisite

41748 (PT62)

The release of the new Perkins Engines 400F-E sees the use of a Common Rail Fuel System, Diesel Oxidation Reduction System and full Electronic Engine Management on this quiet, compact

Persons wishing to attend this course should first attend 41748 (PT62) “Electronically Controlled Engineshave covered the content in a previous course. It is recommendable to have completed

prior to this course although this is not a prerequisite.


Diagnose Faults related to the Fuel System and After treatment

ronic Service Tool (EST) and Trouble Shooting Guide (TSG)

Perform Engine Electronic service procedures

Overview of Engine Changes


E sees the use of a Common Rail Fuel System, Diesel Oxidation

Reduction System and full Electronic Engine Management on this quiet, compact and powerful

Electronically Controlled Engines” or

It is recommendable to have completed TPCB-1821 “Perkins

ronic Service Tool (EST) and Trouble Shooting Guide (TSG)

Course Code


Dutch/English

Course Duration

1 Day Certification


Course Overview

A hands on, engine teardown cour

the engine. The course also covers service points and is therefore aimed at those within a technical role.

Persons in non-technical roles are welcome to attend also.

This course does not cover the newly introduced Perkins 854 Series engines.

Pre-requisite

Persons with a sound diesel engine background, wishing to attain or grow their knowledge of the 800C/D Series engine family.

Course Objectives The course objective is to provide a technical understanding of the 800 Series Upon completion of the course the participants will be able to;


• Use information in Perkins workshop manuals

• Strip and re-assemble 800C


Course Outline


• Engine overview

Course Syllabus

Course Code


800C/D Series Engines Course Duration Course Location


Pre – requisite

None




cover the newly introduced Perkins 854 Series engines.


to provide a technical understanding of the 800 Series engine family.Upon completion of the course the participants will be able to;


Use information in Perkins workshop manuals

assemble 800C/D Series engines




se, designed to give an insight into the features and mechanical aspects of



engine family.


Course Code

TPCB-1811 Description

Perkins 850E Introduction Course Language

Dutch/English

Course Duration

¼ or ½ Day Course Location

Distance learning or KvT Premises - Dordrecht Certification


None

Course Overview

The Perkins 850E Series Introduction training enables you to receive individual, or group, training. The training

modules providing information on the Engine, Aftertreatment and Air Systems used on 854 Engines meeting

Stage IIIB/Tier IV Interim emissions.

Although this module is available as distance learning module (TPCD-1811), we strongly recommend to take this

training face-to face due to the high level of applied technical English. Taken as distance learning module takes

about ¼ day. Taken in class, course takes ½ day of training.




KvT Certificate .

Pre-requisite

Completion of PT62 “Electronically controlled Engines” and PDL-T4M2 “Tier IV Intermediate Technology” is highly recommended but not mandatory.


• The course aim is to provide 850E Series awareness.

Course Outline

• Introduction

• 854 Emissions Systems

• Air Systems

• Aftertreatment

• Operator Interface

• Sensor/Serviceability

• Post Test

Course Code


English

Course Duration

1 Day Certification


Course Overview

A hands on, Engine and Aftertreatment teardown course, designed to give an insight into the course also covers service adjustments and settings, therefore is aimed at those within a technical role. Persons in non-technical roles are welcome to attend also

Pre-requisite

Persons with a sound diesel engine background, wishing to attain basic knowledge of the

Course Objectives


• Identify the major engine components related to Tier IV Interim

• Remove and refit key components using the appropriate tooling as described in the related service manual

Course Outline


• Engine overview

Course Syllabus

Course Code


854E/F Key Disassembly & AssemblyCourse Duration Course Location


Pre – requisite

None

A hands on, Engine and Aftertreatment teardown course, designed to give an insight into the ments and settings, therefore is aimed at those within a technical role. Persons

technical roles are welcome to attend also

Persons with a sound diesel engine background, wishing to attain basic knowledge of the


Identify the major engine components related to Tier IV Interim

Remove and refit key components using the appropriate tooling as described in the related service



Key Disassembly & Assembly

A hands on, Engine and Aftertreatment teardown course, designed to give an insight into the 854 engine. The

ments and settings, therefore is aimed at those within a technical role. Persons

Persons with a sound diesel engine background, wishing to attain basic knowledge of the 854 Series family

Remove and refit key components using the appropriate tooling as described in the related service


Course Code

43525 Description

Introduction of 854F - Overview Course Language

English

Course Duration

±½ Hour Course Location

WEB E-Learning Certification

Official Perkins Certificate Pre – requisite

None

Course Overview

This overview course will give you an introduction into the Tier 4 Final 854F. It is a structured commercial E-Learning Course to give you an overview of the engine features and benefits and its aftertreatment. Persons in technical roles are welcome to also take the course.

Pre-requisite

None.

Course Objectives


• Identify the Tier IV Final engine related components and there function related to the product.

Course Outline

• Introduction

• Engine features and benefits

• Engine Aftertreatment

• DPF Regeneration

• End of Course Assessment

Course Code


Dutch/English

Course Duration

1 Day Certification


Course Overview

A hands on, engine teardown course, designed to give an insight into the featurthe engine. The course also covers service points and is therefore aimed at those within a technical role. Persons in non-technical roles are welcome to attend also.

Pre-requisite

Persons with a sound diesel engine backgrmechanical engine family.

Course Objectives The course aim is to provide a technical understanding of the 1100 Series mechanical engine range.At the end of the course the delegates will be


• Use information in Perkins workshop manual

• Strip and re-assemble 1100 Series engines


Course Outline

• Reception and registration

• Introduction and course objec

• 1100 Series history

• Nomenclature

• Engine overview

• Use of workshop manual

• Service operations

• Strip and re-assembly

Course Syllabus

Course Code


1100 A,B,C & D Series MechanicalCourse Duration Course Location


Pre – requisite

None

A hands on, engine teardown course, designed to give an insight into the features and mechanical aspects of the engine. The course also covers service points and is therefore aimed at those within a technical role.


Persons with a sound diesel engine background, wishing to attain knowledge of the

The course aim is to provide a technical understanding of the 1100 Series mechanical engine range.At the end of the course the delegates will be able to;


Use information in Perkins workshop manual

assemble 1100 Series engines


Reception and registration


Use of workshop manual

assembly


1100 A,B,C & D Series Mechanical Engines

es and mechanical aspects of


ound, wishing to attain knowledge of the Perkins 1100 Series

The course aim is to provide a technical understanding of the 1100 Series mechanical engine range.

Course Code


Dutch/English

Course Dura



Course Overview

This course covers the elements of the mechanical course plus the electronic components and systems th

differ from the other products in the Perkins range. Specific elements within EST relating to this engine are also

covered.

Pre-requisite

Persons wishing to attend this course should first attend have covered the content in a previous course.A,B,C & D Series Mechanical Engines

Course Objectives Upon completion of the course the

• Recognise the components associated with 1100C electronic engines

• Understand their operation and functions

• Appreciate the reasons behind the migration to electronic engines

• Perform operations within the electronic service

Course Outline

• Engine Overview

• Sensor operation - pressure

• The function of the electronic control module

• The wiring loom

• Customer wiring

• Diagnostics/re-programming

• Use and operation of the electro

• Familiarisation with new mechanical features of 1100 series engines

Course Syllabus

Course Code


1100C Series Engines - Mechanical/ElectricalCourse Duration

Course Location


Pre – requisite

41748 (PT62)

This course covers the elements of the mechanical course plus the electronic components and systems th


Persons wishing to attend this course should first attend 41748 (PT62) “Electronically Controlled Engineshave covered the content in a previous course. It is recommendable to have attended 41430 (PT16) “A,B,C & D Series Mechanical Engines” prior to this course although this is not a prerequisite.

participants will be able to;

Recognise the components associated with 1100C electronic engines

Understand their operation and functions

Appreciate the reasons behind the migration to electronic engines

Perform operations within the electronic service tool relating to 1100C Series

pressure-temperature speed

The function of the electronic control module

programming

Use and operation of the electronic service tool

Familiarisation with new mechanical features of 1100 series engines


Mechanical/Electrical

This course covers the elements of the mechanical course plus the electronic components and systems that



It is recommendable to have attended 41430 (PT16) “1100 this is not a prerequisite.

Course Code


Dutch/English

Course Duration



Course Overview

The 1100D series is one of Perkins latest emission controlled engines with many new design features not before seen on Perkins products. This course is especially suited to workshop staff involved with service and overhaul of the engines.

Pre-requisite

Persons wishing to attend this course should first attend have covered the content in a previous course.A,B,C & D Series Mechanical Engines

Course Objectives


• Recognise the components associated with 1106D engines.

• Perform strip, rebuild and service operations.

• Perform systematic electrical fault diagnostics.

Course Outline

• Mechanical overview.

• Service operations.

• Electrical/electronic overview.

• Use and operation of the electronic service tool relating to 1100D.

Course Syllabus

Course Code


1100D Series - Mechanical/ElectricalCourse Duration

Course Location


Pre – requisite

41748 (PT62)

The 1100D series is one of Perkins latest emission controlled engines with many new design features not before seen on Perkins products. This course has been designed to go through all the features of this new engine and is especially suited to workshop staff involved with service and overhaul of the engines.

Persons wishing to attend this course should first attend 41748 (PT62) “Electronically Controlled Engineshave covered the content in a previous course. It is recommendable to have attended 41430 (PT16) “A,B,C & D Series Mechanical Engines” prior to this course although this is not a prerequisite.


Recognise the components associated with 1106D engines.

Perform strip, rebuild and service operations.

Perform systematic electrical fault diagnostics.

Electrical/electronic overview.

Use and operation of the electronic service tool relating to 1100D.



The 1100D series is one of Perkins latest emission controlled engines with many new design features not before

has been designed to go through all the features of this new engine and

ectronically Controlled Engines” or

It is recommendable to have attended 41430 (PT16) “1100 this is not a prerequisite.


Course Code

43526 Description

Introduction of 1200F - Overview Course Language

English

Course Duration


WEB E-Learning Certification


None

Course Overview

This overview course will give you an introduction into the Tier 4 Final 1200F. It is a structured commercial E-Learning Course to give you an overview of the engine features and benefits and its aftertreatment. Persons in technical roles are welcome to also take the course.

Pre-requisite

None.

Course Objectives


• Identify the Tier IV Final engine related components and there function related to the product.

Course Outline

• Introduction

• Engine features and benefits

• Engine Aftertreatment

• DPF Regeneration

• End of Course Assessment


Course Code


1200E Key Disassembly & Assembly Course Language

English

Course Duration

1 Day Course Location

KvT Premises - Dordrecht (NL) Certification


None

Course Overview

A hands on, Engine and Aftertreatment teardown course, designed to give an insight into the changes from an 1100D to a 1200E engine. The course also covers service adjustments and settings, therefore is aimed at those within a technical role. Persons in non-technical roles are welcome to attend also

Pre-requisite

Persons with a sound diesel engine background, wishing to attain basic knowledge of the 1200E Series family

Course Objectives


• Identify the major engine components related to Tier IV Interim

• Remove and refit key components using the appropriate tooling as described in the related service manual

Course Outline


• Engine overview


Course Code


1300 Edi Engines – Mechanical/Electrical Course Language

Dutch/English

Course Duration

2 Days Course Location

KvT Premises - Dordrecht (NL) Certification


41748 (PT62)

Course Overview

The 1300 series engine was the first diesel engine Perkins had in production, that made use of electronic controllers. This course is aimed directly at workshop and service personnel that come into contact with the 1300 series engines.

Pre-requisite

Persons wishing to attend this course should first attend 41748 (PT62) “Electronically Controlled Engines” or have covered the content in a previous course.


• Recognise the components associated with 1300EDi engines


• Perform fault diagnostics, using a multimeter, flashing lights and the electronic service tool

• Wire up all industrial open power unit requirements and two gen set functions

Course Outline

• Overview

• Injector operation

• Oil system

• Fuel system

• The electronic control module

• Sensor operation

• Wiring the engine controls


• Use and operation of the flashing fault codes

• Use and operation of the electronic service tool - specific to these engines

Course Code


Dutch/English

Course Duration



Course Overview

The course focuses on both mechanical/electrical aspects of the engine. It includes a mixture of partial teardown/running engine diagnostics, covering fuel system operation, key service procedures,knowledge/ troubleshooting. It is especially suited to technical staff involved with service and repair.

Pre-requisite

Persons wishing to attend this course should first attend 41748 (PT62) “Electronically Controlled Engines” or have covered the content in a previous course.


• Recognise the components associated with 1


• Perform strip, rebuild and service operations

• Perform fault diagnostics, using a multimeter and the electronic service tool

Course Outline

• Overview


• Oil system

• Fuel system



• Use and operation of the electronic service tool

Course Syllabus

Course Code

Description

1506 Series Engines – Mechanical/ElectricalCourse Duration

Course Location


Pre – requisite

41748 (PT62)

The course focuses on both mechanical/electrical aspects of the engine. It includes a mixture of partial teardown/running engine diagnostics, covering fuel system operation, key service procedures,knowledge/ troubleshooting. It is especially suited to technical staff involved with service and repair.

Persons wishing to attend this course should first attend 41748 (PT62) “Electronically Controlled Engines” or ave covered the content in a previous course.


Recognise the components associated with 1506 HEUI fuel systems

Understand their operation and functions

rebuild and service operations

Perform fault diagnostics, using a multimeter and the electronic service tool

The electronic control module

the electronic service tool - specific to this engine



The course focuses on both mechanical/electrical aspects of the engine. It includes a mixture of partial tear-down/running engine diagnostics, covering fuel system operation, key service procedures, electrical systems knowledge/ troubleshooting. It is especially suited to technical staff involved with service and repair.

Persons wishing to attend this course should first attend 41748 (PT62) “Electronically Controlled Engines” or

Course Code


Dutch/English

Course Duration



Course Overview

A hands on, engine mechanical overview and electronic troubleshooting course, designed to provide confidence with mechanical repair and diagnosing common faults relating to thiaimed to those within a technical role. This course is not suitable for persons in non

Pre-requisite

Persons wishing to attend this course should first attend have covered the content in a previous course.


• Answer basic questions relating to system components

• Perform key service operations

• Demonstrate the key functions of the 1600 Electronic Service Tool

• Diagnose faults with engine systems

Course Outline

• Overview


• Oil system

• Fuel system



• Wiring the engine controls


• Use and operation of the electronic service tool

Course Syllabus

Course Code


1600 Edi Engines – Mechanical/ElectrCourse Duration

Course Location


Pre – requisite

41748 (PT62)

A hands on, engine mechanical overview and electronic troubleshooting course, designed to provide confidence with mechanical repair and diagnosing common faults relating to this range of engines. The course content is aimed to those within a technical role. This course is not suitable for persons in non-technical roles

Persons wishing to attend this course should first attend 41748 (PT62) “Electronically Conthave covered the content in a previous course.


Answer basic questions relating to system components

Perform key service operations

key functions of the 1600 Electronic Service Tool

Diagnose faults with engine systems

The electronic control module

Wiring the engine controls

rogramming

Use and operation of the electronic service tool - specific to these engines



A hands on, engine mechanical overview and electronic troubleshooting course, designed to provide confidence

s range of engines. The course content is technical roles


Course Code


Dutch/English

Course Duration



Course Overview

With any engine there are always new skills which need to be learnt and practised and this is especially true with the 2000 series. This course has begrips with the disassembly, rebuild and fault diagnosis techniques used on this engine.

Pre-requisite

Persons wishing to attend this course should first attend have covered the content in a previous course.


• Show technicians strip down techniques and the use of special tools

• EST(Electronic Service Tool) and fault diagnosis procedures specific to 2000

Course Outline

• Engine Overview


• The function of the electronic control module

• The wiring loom

• Customer wiring


• Operation of the electronic service tool relating to 2000 Familiarisation with mechanical features

Course Syllabus

Course Code


2000 Series Engines – Mechanical/ElectricalCourse Duration

Course Location


Pre – requisite

41748 (PT62)

With any engine there are always new skills which need to be learnt and practised and this is especially true with ourse has been prepared specifically for engine technicians and workshop staff to get to

grips with the disassembly, rebuild and fault diagnosis techniques used on this engine.

Persons wishing to attend this course should first attend 41748 (PT62) “Electronically Controlled Engineshave covered the content in a previous course.


Show technicians strip down techniques and the use of special tools

ST(Electronic Service Tool) and fault diagnosis procedures specific to 2000 Series engines

The function of the electronic control module

programming

peration of the electronic service tool relating to 2000 Familiarisation with mechanical features



With any engine there are always new skills which need to be learnt and practised and this is especially true with

prepared specifically for engine technicians and workshop staff to get to


Series engines

peration of the electronic service tool relating to 2000 Familiarisation with mechanical features

Course Code

41745 (SCourse Language

Dutch/English

Course Duration

4½ DaysCertification


Course Overview

The 4000 Series engine is one of Perkins most successful enginesworld. This course covers all aspects of the engine and is particularly suited to workshop personnelcontent presented during classroom presentations and in the workshop training facilitie. The information given is to the 'Must know' standard, i.e. that required to effectivsystems.

Pre-requisite

Delegates must be technically aware of diesel engine generic technology.



• Perform strip, rebuild and service operations

Course Outline

• Introduction To The Course

• External features of the engines

• Engine strip and use of special wor

• Lubrication system

• Fuel system

• Governors

• Engine rebuild and use of special workshop tools

• Failed component analysis

• Cooling system

• Turbocharger and induction system

Course Syllabus

Course Code

41745 (ST11) Description

4000 Series Diesel Engines - MechanicalCourse Duration

Days Course Location


Pre – requisite

None

The 4000 Series engine is one of Perkins most successful engines. Finding use in many applications around the aspects of the engine and is particularly suited to workshop personnel

content presented during classroom presentations and in the workshop training facilitie. The information given is to the 'Must know' standard, i.e. that required to effectively maintain, fault diagnose and repair the engine and it's

Delegates must be technically aware of diesel engine generic technology.


basic questions relating to system components

Perform strip, rebuild and service operations using the appropriate service documentation.

Introduction To The Course

External features of the engines

Engine strip and use of special workshop tools

Engine rebuild and use of special workshop tools

Failed component analysis

Turbocharger and induction system


Mechanical

inding use in many applications around the

aspects of the engine and is particularly suited to workshop personnel. The course content presented during classroom presentations and in the workshop training facilitie. The information given is

ely maintain, fault diagnose and repair the engine and it's

using the appropriate service documentation.

Course Code


Dutch/English

Course Duration

1 Day Certification


Course Overview

This course not only provides information on the workings of the Einstallation, programming and troubleshooting.Anyone involved with the installation, service and repair of a Perkins engine using these types of governor should attend this course. It will also benefit those who may nounderstanding of the governors.

Pre-requisite

Persons wishing to attend this course need to have a good understanding of diesel engines, a basic understanding of electrics including using a multi

Course Objectives


• Install governors in accordance with the installation literature

• Use the appropriate service tools

• Program the governor with the required s

• Perform systematic electrical/electronic fault diagnostics

Course Outline

• Product overview

• Product specifications

• Inputs and outputs

• Speed control features

• Service tool

Course Syllabus

Course Code


ECG & LCG Electronic GovernorCourse Duration Course Location


Pre – requisite

None

This course not only provides information on the workings of the ECG & LCG governors but also includes installation, programming and troubleshooting. Anyone involved with the installation, service and repair of a Perkins engine using these types of governor should attend this course. It will also benefit those who may not have contact with the engines but want an

Persons wishing to attend this course need to have a good understanding of diesel engines, a basic understanding of electrics including using a multi-meter and electronic engine control.


Install governors in accordance with the installation literature

Use the appropriate service tools

Program the governor with the required software

Perform systematic electrical/electronic fault diagnostics


ECG & LCG Electronic Governors

CG & LCG governors but also includes

Anyone involved with the installation, service and repair of a Perkins engine using these types of governor t have contact with the engines but want an

Persons wishing to attend this course need to have a good understanding of diesel engines, a basic

Course Code


Dutch/English

Course Duration



Course Overview

A course, aimed primarily at the technician, covering genericEngines. The course covers subjects from basic circuits to speed control, sensors, engine & application wiring. Fault finding and use of diagnostic equipment such as mukey part of this course.

Pre-requisite

A basic understanding of electricity is desirable.


• Describe the benefits of electronically controlle


• Use a multimeter to fault find using resistance and volts

• Demonstrate the key functions of the Electronic Service Tool (EST)

• Diagnose faults with engine electrical systems

• Reprogram ECM software and configuration files

• Reprogram throttle settings and understand the configuration process

Course Outline

• Basic circuit building including the use of the multimeter basic fault diagnostics

• The operation of the Electronic Control Module

• Engine mounted sensors

• Engine speed control

• Electronic Service Tool (EST)

• Electronic Component Fault Finding and Repair

• Reflashing and Configuration

• Practical examples and exercises throughout the course

Course Syllabus

Course Code


Electronically Controlled EnginesCourse Duration

Course Location


Pre – requisite

None

A course, aimed primarily at the technician, covering generic subjects relating to electronically controlled Perkins Engines. The course covers subjects from basic circuits to speed control, sensors, engine & application wiring. Fault finding and use of diagnostic equipment such as multimeters and the Electronic Ser

A basic understanding of electricity is desirable.


Describe the benefits of electronically controlled engines

Answer basic questions relating to system components

Use a multimeter to fault find using resistance and volts

Demonstrate the key functions of the Electronic Service Tool (EST)

Diagnose faults with engine electrical systems

e and configuration files

Reprogram throttle settings and understand the configuration process

Basic circuit building including the use of the multimeter basic fault diagnostics

The operation of the Electronic Control Module

Electronic Service Tool (EST)

Electronic Component Fault Finding and Repair

Reflashing and Configuration

Practical examples and exercises throughout the course


gines

subjects relating to electronically controlled Perkins

Engines. The course covers subjects from basic circuits to speed control, sensors, engine & application wiring. meters and the Electronic Service Tool (EST), are a

Course Code


Dutch/English

Course Duration



Course Overview

A course, aimed primarily at Engineers & Technical Representatives Controller Area Network (CAN) and the SAE J1939 protocol. Focusing on the integration of Industrial Diesel Engines using SAE J1939 network. The course will cover applied digital principles, applicatCAN networks and discussions relating to network control strategies for industrial equipment. At the end of the course there is a 30 minute course exam.

Pre-requisite

Completion of 41748 (PT62) “Electronically Controlled Engines

aimed at those with engine electronics experience.

Course Objectives


• Describe the benefits of CAN networks in industrial applications

• Explain the principles of a SAE J1939 and related documentation

• Describe and demonstrate the applied digital principles in the network

• Identify and convert CAN messages to required measurement units or state

• Design the wiring layout for a SAE J1939 network

• Troubleshoot a network

• Use a CAN analysis tool for testing and basic development

Course Outline

• Principles of communication networks

• Understanding the origins and demand for CAN

• Explanation of the SAE J1939 protocol and how other protocols are used

• Hardware configuration and installation topology

• Basic electrical principles of CAN

• Using numbering systems Binary, Hexadecimal & Decimal

• Reading a CAN frame

• Translating CAN frames

• Referencing SAE J1939 Parameter groups and SPN's

• Principle of SAE J1939 dat

• Practical work to support the course content

• Running engine control using SAE J1939

• Exam

Course Syllabus

Course Code


CAN J1939 Course Duration

Course Location


Pre – requisite

41748 (PT62)

A course, aimed primarily at Engineers & Technical Representatives requiring an intermediate understanding of Controller Area Network (CAN) and the SAE J1939 protocol. Focusing on the integration of Industrial Diesel Engines using SAE J1939 network. The course will cover applied digital principles, applicatCAN networks and discussions relating to network control strategies for industrial equipment.

30 minute course exam.

Electronically Controlled Engines” is required and this is an Advanced Course

aimed at those with engine electronics experience.


Describe the benefits of CAN networks in industrial applications

ciples of a SAE J1939 and related documentation

Describe and demonstrate the applied digital principles in the network

Identify and convert CAN messages to required measurement units or state

Design the wiring layout for a SAE J1939 network

Use a CAN analysis tool for testing and basic development

Principles of communication networks

Understanding the origins and demand for CAN

Explanation of the SAE J1939 protocol and how other protocols are used

e configuration and installation topology

Basic electrical principles of CAN

Using numbering systems Binary, Hexadecimal & Decimal

Referencing SAE J1939 Parameter groups and SPN's

Principle of SAE J1939 databases and CAN analysis tools

Practical work to support the course content

Running engine control using SAE J1939


requiring an intermediate understanding of

Controller Area Network (CAN) and the SAE J1939 protocol. Focusing on the integration of Industrial Diesel Engines using SAE J1939 network. The course will cover applied digital principles, application and installation of CAN networks and discussions relating to network control strategies for industrial equipment.

red and this is an Advanced Course


Course Code

PDL-T4M1 Description

Tier IV Technology Introduction Course Language

Dutch/English

Course Duration

¼ Hour Course Location


No Certificate Issued Pre – requisite

None

Course Overview

Diesel engines have evolved over the years from sole mechanical to electronically controlled. Due to new environmental regulations, introduction of new technology is necessary to meet ever stringent emissions. This course is suitable for people who require to gain the all important 'Perkins Tier IV Knowledge', prior to attending any other Perkins Tier IV training course. This module is intended to provide a short overview of ‘what is Tier 4, Step 4 and Stage 3b’ and ‘what technology you’ll be seeing on engines to be able to meet these requirements. In case of distance learning, course completion should be reported to KvT for registration purposes, and to be able to attend PDL-T4M2 “Tier IV Intermediate Technology” training.

Pre-requisite

Persons with a sound diesel engine background and electrical knowledge, wishing to attain or grow their knowledge on the Perkins Tier IV technology.

Course Objectives Upon completion of the course the participants will be able to tell;

• What is Tier 4, Step 4 and Stage 3b

• The various solutions to meet these requirements

Course Outline

• Introduction

• Tier 4 Acronyms

• Regulations

• Technology


Course Code

PDL-T4M2 Description

Tier IV Intermediate Technology Course Language

Dutch/English

Course Duration

½ or 1 Day

Course Location



PDL-T4M1

Course Overview

Tier 4, Module 2 , is the second part of training initiatives designed to steadily increase your knowledge on the

changes in emission technology. This module is focussed more on the Tier IV, Step 4 and Stage 3b’ technology

you’ll be seeing on Perkins engines.

Although this module is available as distance learning module (TPD1745) , we strongly recommend to take this

training face-to face due to the high level of applied technical English. Taken as distance learning module takes

about ½ day. Taken in class, course takes one full day of training.




KvT Certificate .

Pre-requisite

Persons wishing to take this course, should have previously followed PDL-T4M1 “Tier IV Technology Introduction”. Completion of PT62 “Electronically controlled Engine” is highly recommended.


• What is Tier 4, Step 4 and Stage 3b.

• The various solutions and technology used by Perkins to meet these requirements

Course Outline

• Introduction

• Tier 4 Interim Systems Overview

• Tier 4 Interim Aftertreatment

• Tier 4 Interim Air Systems

• Tier 4 Interim Regeneration Strategy

Course Code


English

Course Duration



Course Overview

With new technologies such as highon the latest range of engines from Perkins, diagnostics training is essential to provide the technician with the knowledge and confidence to provide effective repair, right first time.During this course students learning will be heavily focussed around working on running engines with replicated faults and utilising the Electronic Service Tool (EST) together with the appropriate service literature to learn how to correctly diagnose engines within the Tier IV range.

Pre-requisite Persons wishing to attend this course Mechanical/Electrical “and PDL-T4M2 “

Course Objectives

Upon completion of the course the participa

• Diagnose faults related to the N

• Use a Clamp-on Multi-Meter

• Use the additional features within the Electronic Service Tool (EST)

• Use the Trouble Shooting Guide to assist in fault finding.

Course Outline

• Revision of Tier IV technology

• EST additions in support of Tier IV

• Use of Service Literature

• Tier IV related fault diagnosis

Course Syllabus

Course Code


Tier IV Interim, Diagnostic TrainingCourse Duration

Course Location


Pre – requisite

41486 (PT31) and PDL-T4M2

With new technologies such as high temperature regeneration and NOx Reduction Systems (NRS) being used on the latest range of engines from Perkins, diagnostics training is essential to provide the technician with the knowledge and confidence to provide effective repair, right first time.

learning will be heavily focussed around working on running engines with replicated faults and utilising the Electronic Service Tool (EST) together with the appropriate service literature to learn how to correctly diagnose engines within the Tier IV range.

wishing to attend this course should first complete courses 41486 (PT31) “1100D Series T4M2 “Tier IV Intermediate Technology”.


Diagnose faults related to the NOx Reduction System (NRS) and After treatment

Meter

Use the additional features within the Electronic Service Tool (EST)

Use the Trouble Shooting Guide to assist in fault finding.

Revision of Tier IV technology

EST additions in support of Tier IV

Tier IV related fault diagnosis


Diagnostic Training


Reduction Systems (NRS) being used

on the latest range of engines from Perkins, diagnostics training is essential to provide the technician with the

learning will be heavily focussed around working on running engines with replicated faults and utilising the Electronic Service Tool (EST) together with the appropriate service literature to learn how

41486 (PT31) “1100D Series -

treatment

Course Code


Dutch/English

Course Duration



Course Overview

With new technologies such as Selective Catalytic Reduction (SCR)being used on the latest range of engines from Perkins, diagnostics training is essential to provide the technician with the knowledge and confidence to provide effective repair, right first time. During this course learning will be heavily focussed around working on operational engines with replicated faults and utilising the Electronic Service Tool (EST) together with the appropriate service literature to learn how to correctly diagnose engines within the Tier IV Final range

Pre-requisite Completion of 41748 (PT62) “Electronically Controlled Engines” is aimed at those with engine electronics experience.Overview” and 43526 “Introduction of 1200F Overview”Although not mandatory we strongly recommend 41740 (PT40) “1200E Key Disassembly & Assembly”, 42021 (PT43) “854E/F Key Disassembly & Assembly” and 41751 “Tier IV Interim, Diagnosbefore attenuation of this course.

Course Objectives


• Diagnose faults related to the NO

• Use a Clamp-on Multi-Meter

• Use the additional features within the Electronic Service Tool (EST)

• Use the Trouble Shooting Guide to assist in fault finding.

Course Outline

• Revision of Tier IV Final technology

• EST additions in support of Tier IV

• Use of Service Literature .

• Tier IV Final related fault diagnosis

Course Syllabus

Course Code

Description

Tier IV Final, Diagnostic Training –Course Duration


KvT Premises - Dordrecht

Pre – requisite

41748 (PT62), 43525 and 43526

With new technologies such as Selective Catalytic Reduction (SCR) and Diesel Exhaust Fluid (DEF) Systems being used on the latest range of engines from Perkins, diagnostics training is essential to provide the technician with the knowledge and confidence to provide effective repair, right first time. During this course learning will be heavily focussed around working on operational engines with replicated faults and utilising the Electronic Service Tool (EST) together with the appropriate service literature to learn how to correctly diagnose

ier IV Final range.

Completion of 41748 (PT62) “Electronically Controlled Engines” is mandatory and this is an Advanced Course aimed at those with engine electronics experience. Furthermore completion of 43525 “Introduction of 854F

Introduction of 1200F Overview” is mandatory to this course. Although not mandatory we strongly recommend 41740 (PT40) “1200E Key Disassembly & Assembly”, 42021 (PT43) “854E/F Key Disassembly & Assembly” and 41751 “Tier IV Interim, Diagnostic Training” to be completed


Diagnose faults related to the NOx Reduction System (NRS),SCR and DEF after treatment

Meter

Use the additional features within the Electronic Service Tool (EST)

Use the Trouble Shooting Guide to assist in fault finding.

technology .

EST additions in support of Tier IV Final.

.

related fault diagnosis.


– 854F & 1200F

, 43525 and 43526

and Diesel Exhaust Fluid (DEF) Systems

being used on the latest range of engines from Perkins, diagnostics training is essential to provide the technician with the knowledge and confidence to provide effective repair, right first time. During this course students learning will be heavily focussed around working on operational engines with replicated faults and utilising the Electronic Service Tool (EST) together with the appropriate service literature to learn how to correctly diagnose

and this is an Advanced Course Introduction of 854F

Although not mandatory we strongly recommend 41740 (PT40) “1200E Key Disassembly & Assembly”, 42021 tic Training” to be completed

fter treatment systems.

Course Code


Dutch/English

Course Duration



Course Overview

However well an engine is designed and manufactured there will always the time when some event occurs causing a part to fail. This course is designed to help people understand why the failuit to happen and be able to report back to customers, managers and manufacturer the most probable root cause of the failure.

Pre-requisite

Persons who are competent with engine assembly, wishing to expand their knowledge. Percarry out failure analysis wishing to enhance their knowledge/experience

Course Objectives The course aim is to provide a logical approach to failure analysis on a diesel engine. The delegates will be shown through practical demonstration how different failure modes evidence themselvesUpon completion of the course the participants will be able to;

• Identify common parts failures

• Describe the evidence of common failure modes

• Ascribe the most probable root cause of a failure

Course Outline

• Reception and registration

• Group Workshop - Failed Parts Reporting

• Introduction to the Perkins Failure Analysis Techniques

• Collecting failure data

• Analysing failure data

• Determine probable root causes

• Report compilation

• Allocation of blame

Course Syllabus

Course Code


Applied Failure Analysis Course Duration



Pre – requisite

None

However well an engine is designed and manufactured there will always the time when some event occurs causing a part to fail. This course is designed to help people understand why the failure happened, what caused it to happen and be able to report back to customers, managers and manufacturer the most probable root cause

Persons who are competent with engine assembly, wishing to expand their knowledge. Percarry out failure analysis wishing to enhance their knowledge/experience.

The course aim is to provide a logical approach to failure analysis on a diesel engine. The delegates will be ration how different failure modes evidence themselves.


ommon parts failures

Describe the evidence of common failure modes

Ascribe the most probable root cause of a failure

Reception and registration

Failed Parts Reporting

Introduction to the Perkins Failure Analysis Techniques

Determine probable root causes


However well an engine is designed and manufactured there will always the time when some event occurs

re happened, what caused it to happen and be able to report back to customers, managers and manufacturer the most probable root cause

Persons who are competent with engine assembly, wishing to expand their knowledge. Persons who already

The course aim is to provide a logical approach to failure analysis on a diesel engine. The delegates will be

Course Code


English

Course Duration

±½ HourCertification


Course Overview

Within this E-Learning Course you will find out how history, and access you certification

Pre-requisite

None.

Course Objectives


• Effectively use the Perkins Learning Management system.

• Browse the training catalogues

• Enrol on a class

• Access training history

• Access certification

Course Outline

• Introduction

• Booking on a Training Class

• View Training History

• View Certification

Course Syllabus

Course Code

Description

How to use the PLMS for studentsCourse Duration


WEB E-Learning

Pre – requisite

None

Learning Course you will find out how the PLMS works, to enrol on a class, access you training history, and access you certification. All Persons using PLMS are advised to take the course.

of the course the participants will be able to;

Effectively use the Perkins Learning Management system.

Browse the training catalogues

ass


How to use the PLMS for students

to enrol on a class, access you training

take the course.

Course Code


English

Course Duration

± ¾ HourCertification


Course Overview

Within this E-Learning Course you will learn all you need to knowhelp empower you to sell these products into the Marketplace. All course.

Pre-requisite

None.

Course Objectives

Upon completion of the course the participants will be;

• Empowered with effective

Course Outline

• Introduction

• Why use Perkins Fuel Filters

• Purpose of a Fuel Filter

• Perkins Fuel Filter Design

• Overview of Fuel Filter Testing

• Water Separation

• Genuine Features & Benefits

• Lifestyle and Sales Strategies

• Genuine Vs Non-Genuine

• Repairs and Maintenance

• End of course assessment to test student knowledge

Course Syllabus

Course Code

Description

Perkins Engines Fuel Filtration Course Duration

Hour Course Location

WEB E-Learning

Pre – requisite

None

Learning Course you will learn all you need to know about Perkins Engines Genuine Fuehelp empower you to sell these products into the Marketplace. All Parts Sales Persons are advised to take th


Empowered with effective fuel filtration sales skills.

Filters

Overview of Fuel Filter Testing

Genuine Features & Benefits

Lifestyle and Sales Strategies

nd of course assessment to test student knowledge.


about Perkins Engines Genuine Fuel Filters, to

Persons are advised to take this

Course Code


English

Course Duration

± ¾ HourCertification


Course Overview

Within this E-Learning Course you will lehelp empower you to sell these products into the Marketplace. All course.

Pre-requisite

None.

Course Objectives



Course Outline

• Introduction

• Why use Perkins Oil Filters

• Genuine Features & Benefits

• Related Selling

• Genuine Vs Non-Genuine

• Repairs and Maintenance

• End of course assessment to test student knowledge

Course Syllabus

Course Code

Description

Perkins Engines Oil Filtration Course Duration


WEB E-Learning

Pre – requisite

None

Learning Course you will learn all you need to know about Perkins Engines Genuine Oil Filters, to help empower you to sell these products into the Marketplace. All Parts Sales Persons are advised to take th

of the course the participants will be;

ed with effective oil filtration sales skills.

Why use Perkins Oil Filters

Genuine Features & Benefits

ourse assessment to test student knowledge.


arn all you need to know about Perkins Engines Genuine Oil Filters, to


Course Code


English

Course Duration

± ½ HourCertification


Course Overview

This E-Learning Course is intended to provide a high level overview into the Power Exchange Programme and be your first step to selling Perkins Remanufacture Partscourse.

Pre-requisite

None.

Course Objectives


• Empowered with effective oil filtration sales skills.

Course Outline

• Introduction

• What is the Power Exchange Programme

• How will the Programme benefit

• How does the Power Exchange Programme work

• What products are available with the Programme

• Introduction to the Process.

• Selling Scenarios for the Programme.

• Making Perkins Power Exchange a success.

Course Syllabus

Course Code

Description

Perkins Power Exchange ProgrammeCourse Duration


WEB E-Learning

Pre – requisite

None

is intended to provide a high level overview into the Power Exchange Programme and be your first step to selling Perkins Remanufacture Parts. All Parts Sales Persons are advised to take th


Empowered with effective oil filtration sales skills.

What is the Power Exchange Programme

How will the Programme benefit me

How does the Power Exchange Programme work

What products are available with the Programme

Introduction to the Process.

Selling Scenarios for the Programme.

Making Perkins Power Exchange a success.


Perkins Power Exchange Programme

is intended to provide a high level overview into the Power Exchange Programme and


Course Code


English

Course Duration

± ½ HourCertification


Course Overview

This E-Learning Course is designed to provide an information paAftermarket Parts. All Parts Sales Persons are advised to take th

Pre-requisite

None.

Course Objectives



Course Outline

• Introduction

• The risk of using Non-Genuine Parts

• The value of Genuine Perkins Engine Components

• How to tell if your part is genuine

• Summary.

Course Syllabus

Course Code

Description

Genuine Vs Non Genuine Information Pack Course Duration


WEB E-Learning

Pre – requisite

None

is designed to provide an information pack on Genuine Vs Non Genuine Persons are advised to take this course.


Empowered with effective part sales skills.

Genuine Parts

he value of Genuine Perkins Engine Components

ow to tell if your part is genuine


ine Information Pack

ck on Genuine Vs Non Genuine Perkins


Training Terms and Conditions

Introduction For all training enquiries contact:

Royal Kemper en Van Twist Diesel B.V. Fao Product Support Keerweer 62 – 3316 KA PB 62 – 3300 AD Dordrecht The Netherlands T: +31 (0)78 6326600 F: +31 (0)78 6136746 E: [email protected] W: www.kvt.com

Enrolment To enrol on a Perkins course (and Perkins courses only). Using the Perkins Learning Management System (PLMS) is preferred. To enrol on a non Perkins training, complete the 'Training Booking Form' section below.

PLMS, for persons having a CWS ID, is accessible via; http://customer.perkins.com/producttraining PLMS, for persons without a CWS ID can enrol via; https://dlms.logicbay.com/dlms/login/perkins_oem_login.jsp

Alternatively you might use the “Training Booking Form” to enrol on Perkins course as described below.

We would advise you to request course places well in advance to avoid disappointment. To enrol for a course, complete the “Training Booking Form” section below. When we receive a fully completed form we will acknowledge this by sending joining instructions, which will confirm your booking. This document will also state any special requirements necessary during attenuation for the enrolled training if applicable. Please pay particular attention to the Health and Safety (H&S) information contained in the joining instructions, especially the requirement for delegates to wear protective footwear. KvT has a duty of care towards all personnel on its premises and we in the Training team take this very seriously. Individuals have a duty of care to themselves and are required to comply with H&S. KvT reserves the right to refuse training to any person who will not comply with Health and Safety requirements. Please do not assume you are booked on the course until you receive this communication. Note: The form requires an ‘Order Number’ - this must be supplied or the booking cannot be made.

Classes Classes normally begin at 9:00 and end at 16.00hr. Final arrangements are stated in the joining instructions. Delegates who do not attend the full duration of the course as stated in the joining instructions will not be awarded a completion certificate. All of our classes can take a maximum of predetermined delegates.

Courses

All courses are identified by a code number and a description. The dates for some of the courses will be set for the year, however all courses are available on request. It is also possible to request bespoke course adapted to your requirements. Courses for non-current/historic product are available, subject to resource availability - please contact us for further details.


Prerequisite

Before completing the enrolment form please check the prerequisite of the course being booked - this must be adhered to for the course booking to be acknowledged and accepted.

Travel & Transportation It is the sole responsibility of the delegate to attend on enrolled and confirmed training in a timely manner. KvT is not responsible for any costs made for Travel and/or Transportation. Upon request transportation between the below mentioned hotels and KvT premises can be arranged without any charge.

Hotel Reservations Hereunder our selection of recommended hotels. Please note that we do not book hotels on your behalf. Reservations must be made by the delegate at their hotel of choice. KvT assumes no responsibility for any costs incurred for accommodation and sustenance. All hotel costs are to be settled by the delegate prior to departure. Below a selection of recommended hotels.

Hotels; 1) Postillion Hotel – Dordrecht www.postillionhotels.com

2) Van der Valk Hotel – Dordrecht www.valk.com 3) Hotel Dordrecht – Dordrecht www.hoteldordrecht.nl

The first hotel is at walking distance of the Kemper en Van Twist Premises. The third hotel provides an alternative for those who prefer to be in walking distance of the city centre.

Fees

2017 Individual training rate is; 265,00 €/Day (excluding FAT). Training fee’s will be invoiced according to our general terms and conditions (VIV) and will have to be paid accordingly. Special group fees, as fees for custom made training are available up on request.

Cancellations

Failure to provide an Order Number will result in the course being cancelled 21 days prior to the course date. Cancellation by a delegate must be advised in writing to Royal Kemper en Van Twist for the attention of Product Support, 21 days prior to the course start date to avoid being charged for the course. If any courses have less than four people confirmed within 21 days of the course date, we reserve the right to cancel. Although we aim to always fulfil our commitments. We de reserve the right to cancel courses at any time due to unforeseen circumstances such as illness. KvT does not accept responsibility for any financial loss due to cancelation.


Training Booking Form Royal Kemper en Van Twist Diesel B.V. assumes no responsibility for any costs incurred for accommodation and sustenance. All Hotel costs are to be settled by the delegate prior to departure. Before completing this form, you are requested to thoroughly read and fully understand our Terms and Conditions.

Training Booked By

Name*:

E-Mail*:

Phone number*:

Organisation Name*:

Course Code*:

Course Start Date*:

Delegate Information

Delegate 1*:

Delegate 2:

Delegate 3:

Delegate 4: Delegate 5: Delegate 6:

Delegate 7:

Delegate 8:

Budget and Acceptance We understand that accommodation cost are not included, and we will settle the account direct with the hotel concerned if applicable. To accept and confirm our terms and conditions, please tick the box*:

�

Order number/Budget Code*:

Please use block letters to fill this form! * marked questions are mandatory to answer.

Course Syllabus Version 2017 Rev.-

Page 46 of 47

Training Schedule 2017

January(1) February(2) March(3) April(4) May(5) June(6) July(7) August(8) September(9) October(10) November(11) December(12)

1 1

2 42021 2

3 44210 3

4 44210 4

5 41748 44210 5

6 41748 44210 │ 6

7 44800 41748 7

8 44800 │ 42021 8

9 41740 9

10 10

11 44210 11

12 44210 12

13 44210 13

14 41748 44210 │ 41740 14

15 41748 15

16 41748 41221 16

17 41221 17

18 41746 41221 │ 18

19 44800 19

20 44800 │ 20

21 41486 21

22 41486 22

23 23

24 24

25 25

26 26

27 27

28 28

29 29

30 30

31 31

Normally, courses are given in Dutch language. (Perkins Training Material in English)

Non mentioned courses, courses in English, as well as courses held back to back, are available on request. Please feel free to contact us for any training wishes you might have.

(E) Marked courses are given in English language

XX Training planned

XX Training confirmed

Customized training planned

Unavailable for training and/or Bank Holliday

No working day


This document has been composed with outmost care, and is thought to be accurate at the time of release. However the content of the document may be subject to change without prior notice. An update will be released and

published accordingly. Royal Kemper en Van Twist does not accept responsibility for any financial loss due to change of content and/or

course (re)scheduling.

Revision overview

Rev. Page Reason/Description Release date (dd-mm-yyyy)

- all Initial release 15-12-2016

kemper en van twist - training syllabus 2017 rev- · course syllabus version 2017 rev.-page 2 of 47...

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