kellog_fibrova 04102012 vmi presentation

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1 Fibrowatt Ash Fertilizer: Managing Valuable Resources in Combination With Successful Crop Fertilization February 2012

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  • 1Fibrowatt Ash Fertilizer:

    Managing Valuable Resources in Combination

    With Successful Crop Fertilization

    February 2012

  • 2Company Development and Operating History

    Glanford

    Comm: 1993

    Design Output: 13.5MW

    Eye, UK

    Comm: 1992

    Design Output: 12.7MW

    Thetford

    Comm: 1998

    Design Output: 38.5MW

    Fibrominn

    Comm: 2007

    Design Output: 55MW

    Fibrowatt: Developer/Builder/Operator of Poultry

    Litter Biomass Plants

    20+ years of experience generating power from

    poultry litter and ag biomass

    Combusted 8 million tons ag biomass Produced over 7 million megawatt-hours Sold over 1.5 million tons of ash fertilizer

    HBE: Developer/Builder/Operator of

    Manure/Substrate AD projects

    Currently operate three AD projects in WI

    (produce 450 mmBtu/day Methane output per

    system)

    Developing largest animal waste AD system in NA

    (1 bcf gas/yr)

    Biomass Plants Developed By Fibrowatt

  • 3Fibrominn Biomass Power Plant

    The Only Facility of Its Type in US

    The Largest Biomass Facility Fuelled with Poultry Litter in the World

    Market 100,000 tons of Ash Fertilizer By-Product Annually

    This Plant is the Basis for All Analyses Incorporated into this Presentation

  • 4FibroVA Project Details

    Design Rating: 55 MW

    Total Expected Capital:

    $300 million

    Job Creation

    Plant Operations: 32 personnel

    Ash Fertilizer Operations: 5

    personnel

    Trucking: 100+ Jobs

    Fuel Requirements:

    Total: 545,000 tons/year

    Target Litter: 273,000 - 465,000 tons/year

    Target Wood Biomass: 273,000 - 80,000 tons/year

    Ash Fertilizer Generation

    ~80,000 - 100,000 tons/year

  • 5Utilization of S Valley Poultry Litter by FibroVA*

    Parameter N (MM lb) P (MM lb)

    350,000 tons Litter 21.9 9.5

    Excess Load to Bay 2.293 0.717

    Excess Buildup in Soil 7.140

    FibroVA Progress Toward VA WIP Reduction Goals

    VA WIP N and P Reduction Goal 6.990 1.223

    Fibrowatt N and P Reduction Achieved 32% 58%

    Estimated Value for WIP $1.9 Billion

    FibroVA Aids in State Progress To Bay Goals

    *Diverting Litter to FibroVA Prevents Loading to Bay and Build Up

    of P in Soil

  • 6FibroVA Provides Superior Environmental Benefits

    FibroVA Design Emissions Far Surpasses

    Applicable EPA

    Emissions Limits

    FibroVA Provides Far Superior Environmental

    Benefits compared to

    Solar and Wind

    EPA CISWI Limits

    FibroVA

    Energy SourceCapacity

    (MW)

    GHG Offsets

    (tpy)

    PM2.5

    Reduction

    (tpy)

    N Reduction

    (mmlb/y)

    P Reduction

    (mmlb/y)

    FibroVA (90% CF) 55 400,025 891 2.293 0.717

    Solar (14% CF) 662 400,025 0 0 0

    Offshore Wind (34% CF) 278 400,025 0 0 0

  • 721.9 million lbs Nitrogen in Litter 9.5 million lbs Phosphorous in Litter

    9.5 million lbs preserved in ash

    350,000 tons of litter/year

    Combusted at FibroVA

    P-rich ash applied to soils at efficient

    agronomic rates

    Soil nutrient levels are kept in

    balance + P is not wasted

    N enrichment achieved by cover crop and/or

    commercial N application

    21.4 million lbs converted to N2

    FibroVA Byproduct - Improved Nutrient Management

  • 8P is Segregated into

    Deposits by Living

    Organisms

    Preserved as Fossil

    Resource

    Key Building Block of Life

    DNA: Genetic Code

    ATP: Chemical Activity That Powers Every Cell

    Essential to High Yield in Crop Production

    No Substitution of P in Role of Producing Life

    Why is Phosphorous So Important?

    Fossil P is used at

    High Rate with

    Little Conservation

  • 9Country

    Extracted 2010

    (MM tons)

    Reserve

    (MM tons)

    United States 26.1 1400

    Algeria 2 2200

    Australia 2.8 82

    Brazil 5.5 340

    Canada 0.7 5

    China 65 3700

    Egypt 5 100

    Israel 3 180

    Jordan 6 1500

    Morocco and

    Western Sahara 26 50000

    Russia 10 1300

    Senegal 0.65 180

    South Africa 2.3 1500

    Syria 2.8 1800

    Togo 0.8 60

    Tunisia 7.6 100

    Other Countries 9.5 620

    World Total 176 65000

    Phosphorous A Valuable and Limited Resource

    Global Concern from Overuse of Supply and Keeping up with High Demand

    USA: ~50 years reserves of

    Domestic Mineable P

    Essential to Conserve Manure P

    as Domestic Resource

    USGS 2011 Report on Global P Use

  • 10

    Phosphorous A Precious But Wasted Resource

    Agriculture 44%

    Non-Tidal Water Deposition 1%

    Forest 15%

    Point Source 25%

    Urban Runoff 15%

    All Sectors of Agricultural Need to be Managed for

    Efficient Use of P

    Poultry litter is unique because it captures large

    amounts of P

    Example: Chesapeake Bay

    Fibrowatt Plants Capture

    and Preserve P

    Efficient Use of

    Fibrowatt Ash Produces

    High Crop Yield and

    Low P Residue in Soil

    http://stat.chesapeakebay.net/?q=node/130

  • 11

    Guaranteed Fertilizer Analysis -Fibrominn

    Sol. Phosphate (P2O5) * 6.0% Boron (B) 0.01%

    Total Phosphate (P2O5) 10% Copper (Cu) 0.09%

    Sol. Potash (K2O) * 4.5% Iron (Fe) 0.4%

    Total Potash (K2O) 6% Manganese (Mn) 0.11%

    Calcium (Ca) 14.0% Molybdenum 0.002%

    Magnesium (Mg) 1.9% Zinc (Zn) 0.08%

    Sulfur (S) 1.5%

    Fibrowatt Byproduct - Ash Fertilizer

    Not a synthetic blend

    Valuable source of micronutrients

    Nutrients are evenly dispersed in ash enabling precision assess of roots to nutrients

  • 12

    Parameter Fibrowatt

    Ash with N *

    Commercial

    Fertilizer *

    Turkey Litter

    Example **/+

    Application (ton/acre)

    0.75 Varied 5

    N applied (lb/a)

    180 (+) 180 (+) 200

    P2O5 applied (lb/a)

    90 105 250

    K2O applied (lb/a)

    60 75 150

    Yield (bu/acre)

    183 178 166

    Fertilizer Application and Yield Comparison

    * 2011 results of MN study in development to evaluate utilization of poultry litter ash as fertilizer.

    ** http://www.sbreb.org/research/soil/soil99/99p132.htm, 1999 MN study including turkey litter as fertilizer and associated corn

    yield production.

    + After extensive research on available literature, this source proved to have the highest published yield in association with

    litter application; other resources have shown higher yield but without documentation of litter application rate.

    Fibrowatt Ash and

    Commercial Fertilizer

    Rates Traditional for

    N and P Application

    Ash Fertilizer Yield

    Advantage

  • 13

    Fertilizer Type Fertilizer ($/Acre)

    Yield Sales($/acre)

    % Fibrominn Ash

    Advantage Over

    Other Fertilizer

    Fibrominn Ash (cost /acre) $110.50 $1,100 --

    Commercial Fertilizer (cost/acre) $115.50 $1,070 3.5%

    MN Turkey Litter @ $17/ton(cost/acre) $125.00 $999 4.3%

    Fertilizer Cost Analysis

    Ash Price Indexed to Commercial Fertilizer Based on P-K-S-Zn concentration

    Turkey Litter Cost Based on Most Recent MN Spot Market Price

    Yield Sales Based on USDA MN 2010 Cash Prices at Principal Markets ($6.02/bu)

  • 14

    Fibrowatt Ash and Environmental Management of

    Phosphorous

    Parameter Fibrowatt Ash

    with N

    Commercial

    Fertilizer

    Turkey Litter

    Example

    Application (ton/acre)

    0.75 Varied 5

    Corn Yield (bu/acre)

    183 178 166

    P2O5 applied (lb/a)

    90 105 250

    P2O5 Grain Removal (lb/a)

    64 62 58

    P2O5 Remaining(lb/a)

    26 43 192

    % Excess P Avoided -- 39% 86%

    According to Results Fibrowatt Ash Leaves Lowest Concentration of Residual P In Soils

    Key in Efficient Management of Domestic P Resources and Reduction of P Runoff to

    Watersheds

  • 15

    FibroVA: 2X Reduction of Phosphorous loading to

    the Bay or other areas:

    1) Reduces excessive P loading by diverting litter

    from land in Bay Watershed to FibroVA

    2) Optimizes P fertilizer use by utilizing high

    yield/low application Ash By-product resulting

    in minimal P buildup in soil

  • 16

    FibroVA Summary of Benefits

    Plant Operation

    N and P load reduction to Bay

    Support for VA Bay Compliance Goals

    Air Quality Benefits

    Low Cost and Cost Effective Renewable Energy

    Preservation of Ag Sector

    Ash By-Product

    Conservation of Domestic Phosphorous Resource

    High Crop Yield Compared with Other Fertilizers

    Cost Effective Fertilizer

    Fertilizer Use Leads to Continued Environmental Conservation

  • 17

    Contact Information

    Laura Kellogg, Director of Business

    Development and Environmental

    Services

    [email protected]

    James Potter, President and Chief

    Operating Officer

    [email protected]

    FIBROWATT LLC

    One Summit Square, Suite 200

    1717 Langhorne-Newtown Road

    Langhorne, PA 19047

    Ph: 267.352.6588

    Fax: 267.352.0035

    www.fibrowattusa.com