keeping staff safe - one step at a time: grating safety and ......wwtp and grating related incidents...

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TJ Bates, PE, SE WWAdCon 2020 Keeping Staff Safe - One Step at a Time: Grating Safety and Maintenance January 23, 2020

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Page 1: Keeping Staff Safe - One Step at a Time: Grating Safety and ......WWTP and Grating Related Incidents •Employee was walking on corroded metal grated surface over a distribution box

TJ Bates, PE, SE

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Keeping Staff Safe - One Step at a Time:

Grating Safety and Maintenance

January 23, 2020

Page 2: Keeping Staff Safe - One Step at a Time: Grating Safety and ......WWTP and Grating Related Incidents •Employee was walking on corroded metal grated surface over a distribution box

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A Safety Minute

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A Safety Minute

• This is NOT a safety presentation.

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A Safety Minute

• Share my grating observations….

….that I hope lead to a safer work place for all of us!

Page 5: Keeping Staff Safe - One Step at a Time: Grating Safety and ......WWTP and Grating Related Incidents •Employee was walking on corroded metal grated surface over a distribution box

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Grating Basics

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Grating Basics

• Metallic or other such material oriented in a lattice structure used to close or cover a opening in a walking surface.

• Provides a lightweight, modular option for covering openings

• Allows staff to see through the “floor” to the process below

• Carbon Steel – Stainless Steel – Aluminum – Fiberglass

• Not all grating is created equal

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Grating Design – Support and Restraint

• Requires support below (gravity loads)

• Requires lateral restraint (sliding)

• Requires restraint above (floating)

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Grating Design – Material Selection

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Grating Design – Product Selection

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Page 10: Keeping Staff Safe - One Step at a Time: Grating Safety and ......WWTP and Grating Related Incidents •Employee was walking on corroded metal grated surface over a distribution box

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Grating Design – Wrong Selection

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>1”

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Grating Inspection

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Grating Inspection Requirements

• OSHA Part 1910-D Walking-Working Surfaces

• Walking-Working Surfaces shall ….

o be maintained free of hazards

o support the maximum intended load

o be inspected, regularly and maintained in a safe condition

• Correction or repair requires a qualified person performs or supervises the work.

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Grating Related Incidents

Page 14: Keeping Staff Safe - One Step at a Time: Grating Safety and ......WWTP and Grating Related Incidents •Employee was walking on corroded metal grated surface over a distribution box

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WWTP and Grating Related Incidents

• Foam was overflowing from the RAS well.

• Overflow lifted the grating out of its place.

• Employee fell through the grating into the RAS well.

• Employee asphyxiated and was pronounced dead on the scene.

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Page 15: Keeping Staff Safe - One Step at a Time: Grating Safety and ......WWTP and Grating Related Incidents •Employee was walking on corroded metal grated surface over a distribution box

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WWTP and Grating Related Incidents

• Employee partially removed grating over a scum pit to install a water hose for defoaming.

• Employee fell into the opening by stepping onto an improperly seated grating.

• Employee asphyxiated and was pronounced dead on the scene.

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Page 16: Keeping Staff Safe - One Step at a Time: Grating Safety and ......WWTP and Grating Related Incidents •Employee was walking on corroded metal grated surface over a distribution box

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WWTP and Grating Related Incidents

• Employee was walking on corroded metal grated surface over a distribution box.

• Employee fell through the grating and into the waste water.

• Employee was pronounced dead at the scene.

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Page 18: Keeping Staff Safe - One Step at a Time: Grating Safety and ......WWTP and Grating Related Incidents •Employee was walking on corroded metal grated surface over a distribution box

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WWTP and Grating Related Incidents

• Employee was collecting a routine sample grab at a distribution box

• Grating shifted off its support and employee fell into the basin

• Employee held onto a cable in the basin for approximately 2 hours

• Threw his hardhat onto the ground above the box, where it was discovered by rescuers.

• Employee was hospitalized with strains, abrasions, and an infected lung –But recovered and lived to tell his story.

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Grating Observations

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Grating Observations

• Size Matters!

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Grating Observations

• Age Matters!

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Grating Observations

• Age Matters!

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Grating Observations

• There is no “Set it and Forget it”!

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Grating Observations

• There is no “Set it and Forget it”!

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Grating Observations

• There is no “Set it and Forget it”!

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Grating Observations

• Install It Correctly!

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Grating Observations

• Install It Correctly!

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Grating Observations

• Install It Correctly!

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Grating Observations

• Support matters!

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Page 31: Keeping Staff Safe - One Step at a Time: Grating Safety and ......WWTP and Grating Related Incidents •Employee was walking on corroded metal grated surface over a distribution box

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Grating Observations

• Support matters!

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Grating Observations

• Concrete Deterioration

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Grating Observations

• Restraint Matter!

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Grating Observations

• Restraint Matter!

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Grating Observations

• Restraint Matter!

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Grating Observations

• Repairs Matter!

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Grating Observations

• Repairs Matter!

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Grating Observations

• Repairs Matter!

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Be Safe Out There!

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Be Safe Out There!

• The hazards are everywhere!

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Be Safe Out There!

• The hazards are everywhere!

Architect

Structural Engineer

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Be Safe Out There!

• Be Aware• Of your surroundings and your footing

• Be Proactive• Fix it before it’s a “near hit” or “incident”

• Maintain your Grating• It’s the asset that you use to get to your other assets

• Manage it accordingly

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Be Safe Out There!

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Thank you!

Questions?