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KAYUTAH SDN BHD B I O M A S S D R Y I N G E X P E R T COMPANY PROFILE

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Page 1: KAYUTAH SDN BHD · DRIED PALM LONG FIBRE Palm Dried Long Fibre KAYUTAH Palm Dried long fibre is produced by processing empty fruit bunch (EFB). EFB is a waste/ non-usable products

KAYUTAH SDN BHDB I O M A S S D R Y I N G E X P E R T

COMPANY PROFILE

Page 2: KAYUTAH SDN BHD · DRIED PALM LONG FIBRE Palm Dried Long Fibre KAYUTAH Palm Dried long fibre is produced by processing empty fruit bunch (EFB). EFB is a waste/ non-usable products

OUR HISTORY

1989

2012

2015

2017

Ventured into EFB Long

Fibre Manufacturing• Dried Long Fibre

- Mainly export to China as known as ‘Fu You, 富友’.

Kayutah Sdn Bhd Established• Started as a timber

processing plant

- Kiln Dry Facilities (KD)

- Sawmill

Ventured in Raub, Pahang• Innovate Dried Long Fibre

Production Plant under

Kayutah Sdn Bhd

Patend Applied• Screw Propeller Drying

Technique

• EFB Shredding Technique

Patend Approved

Project in Gemas, N.Sembilan

• Dried Long Fibre Production

Plant Generation 5 & 6

2018

2019

Ventured into Biomass

Dryer• Promote drying solution

for Boiler Fuels

Page 3: KAYUTAH SDN BHD · DRIED PALM LONG FIBRE Palm Dried Long Fibre KAYUTAH Palm Dried long fibre is produced by processing empty fruit bunch (EFB). EFB is a waste/ non-usable products

WHAT WE DO

OUR SERVICES

CNC Plasma Cutting And Metal Works

ISPM 15 Heat Treatment

OUR PRODUCTS

Biomass Drying Solution and Equipment

Dried Palm Fibre

Page 4: KAYUTAH SDN BHD · DRIED PALM LONG FIBRE Palm Dried Long Fibre KAYUTAH Palm Dried long fibre is produced by processing empty fruit bunch (EFB). EFB is a waste/ non-usable products

WHAT WE DO

Malaysia - top most

important palm oil

producers

As this industry

becomes bigger and

wider, a substantial

amount of oil palm

wastes are generated.

Waste, Empty Fruit Bunch (EFB)

Processed into

value-added

goods Dried Long Fibre

A low cost substitute

of coconut fibre

products

Export

Mattresscushion

In-house

boiler fuel

Page 5: KAYUTAH SDN BHD · DRIED PALM LONG FIBRE Palm Dried Long Fibre KAYUTAH Palm Dried long fibre is produced by processing empty fruit bunch (EFB). EFB is a waste/ non-usable products

As a machine maker as well as end user, we offer the best drying solutions

to not only palm fibre but also many other form of biomass such as

• Sawdust

• Woodchips

• EFB Short Fibre

Main Objectives

• Control/Maintain Moisture Content

• Production Efficiency

• Cost Saving

• User Friendly

• After Sales Service

BIOMASS DRYING SOLUTION EXPERT

Page 6: KAYUTAH SDN BHD · DRIED PALM LONG FIBRE Palm Dried Long Fibre KAYUTAH Palm Dried long fibre is produced by processing empty fruit bunch (EFB). EFB is a waste/ non-usable products

EFB Shredding method Screw Propeller drying method

PATENT

Page 7: KAYUTAH SDN BHD · DRIED PALM LONG FIBRE Palm Dried Long Fibre KAYUTAH Palm Dried long fibre is produced by processing empty fruit bunch (EFB). EFB is a waste/ non-usable products

PALM LONG FIBRE DRYER

Kayutah Dried Shredded Palm Fibre Production Line, capable of converting

empty fruit bunches (EFB) with high moisture content to valuable dried long fibre with

low moisture content.

Production Capacity:1000 KG (±10%) Per Hour

EFB Moisture Content: ≤ 50%

Palm Fibre Moisture Content: ≤ 13% after packing

Page 8: KAYUTAH SDN BHD · DRIED PALM LONG FIBRE Palm Dried Long Fibre KAYUTAH Palm Dried long fibre is produced by processing empty fruit bunch (EFB). EFB is a waste/ non-usable products

PALM LONG FIBRE DRYER

Optimized design as the designer of the production

line is the same as the end user of the product

(dried long fibre).

Output: 1 ton (±10%) per hour

moisture content : ±10%

Clean working environment

Consistent quality of dried long palm fibre

Easy Maintenance Version (EMV)

Energy saving

Minimal workforce required during production:

3 workers

Patented drying system

Patented hammer mill shredding method

Unique suction system

Capable of long hour production (23 hours per day)

Fully automated control system

Control system is flexible and settings can be easily

altered

System can be easily monitored through well

deployed sensors

User friendly touch screen control panel

Machines are wear and tear resistant

Integrated firefighting system

Upgradable. Designed to be added new parts or

components easily

Fast commissioning period

One year warranty (covers defective workmanship)

Major advantages of KAYUTAH Palm Long Fibre Dryer :

Page 9: KAYUTAH SDN BHD · DRIED PALM LONG FIBRE Palm Dried Long Fibre KAYUTAH Palm Dried long fibre is produced by processing empty fruit bunch (EFB). EFB is a waste/ non-usable products

PALM LONG FIBRE DRYER (LINE 1) PROJECT IN GEMAS

KAYUTAH Palm Long Fibre Dryer

(Model: G5-FPFPL)

• Production Capacity: >1 Ton (±10%) Per Hour

• EFB Moisture Content: ≤ 50%

• Dried Palm Fibre Moisture Content: ≤ 10%

• Worker Required: 3 Production WorkersYEAR 2017/18

Page 10: KAYUTAH SDN BHD · DRIED PALM LONG FIBRE Palm Dried Long Fibre KAYUTAH Palm Dried long fibre is produced by processing empty fruit bunch (EFB). EFB is a waste/ non-usable products

PALM LONG FIBRE DRYER (LINE 1 & 2) PROJECT IN GEMAS

YEAR 2018/19

KAYUTAH Palm Long Fibre Dryer

(Model: G5-FPFPL & G6-FPFPL)

• Production Capacity: >2 Tons (±10%) Per Hour

• EFB Moisture Content: ≤ 50%

• Dried Palm Fibre Moisture Content: ≤ 10%

• Worker Required: 5 Production Worker

Page 11: KAYUTAH SDN BHD · DRIED PALM LONG FIBRE Palm Dried Long Fibre KAYUTAH Palm Dried long fibre is produced by processing empty fruit bunch (EFB). EFB is a waste/ non-usable products

BIOMASS DRYER

Biomass Dryer (Short Fibre/ Woodchip Dryer) utilises all the patented

drying techniques we have developed in-house over the years in drying Palm Long

Fibre. Kayutah offers the custom made automated control system features enable

the user to choose the final moisture content of the with as low as 15% from as

high as 60%.

Page 12: KAYUTAH SDN BHD · DRIED PALM LONG FIBRE Palm Dried Long Fibre KAYUTAH Palm Dried long fibre is produced by processing empty fruit bunch (EFB). EFB is a waste/ non-usable products

BIOMASS DRYER

Production Capacity: Varies between 1 to 20 tons

Moisture Content before Drying: ≤ 60%

Moisture Content after Drying: ≥ 10% -40% (Can be

tuned to desire moisture)

Production Output: ≥ 4 tons EFB Short Fibre per

hour

Clean working environment

Minimal work force required: 1 worker

Consistent dryness

Patented Drying System

Optional Touch Screen Function

Capable of long hours production (24 hours)

Fully automated control system

Wear and tear resistant

Optional Integrated Firefighting System

Fast commissioning period

One year warranty (covers defective workmanship)

Major advantages of KAYUTAH Biomass Dryer :

Page 13: KAYUTAH SDN BHD · DRIED PALM LONG FIBRE Palm Dried Long Fibre KAYUTAH Palm Dried long fibre is produced by processing empty fruit bunch (EFB). EFB is a waste/ non-usable products

BIOMASS DRYER

YEAR 2019

KAYUTAH Short Fibre Biomass Dryer

(Model: SFDS5)

• Production Capacity: >3 Tons (±10%) Per Hour

• EFB Moisture Content: ≤ 60%

• Dried Palm Fibre Moisture Content: 25%

Page 14: KAYUTAH SDN BHD · DRIED PALM LONG FIBRE Palm Dried Long Fibre KAYUTAH Palm Dried long fibre is produced by processing empty fruit bunch (EFB). EFB is a waste/ non-usable products

PALM FIBRE

Palm Dried Fibre

Palm Dried Long Fibre

Palm Dried Short Fibre

(Moisture 10%)

Palm Dried Short Fibre

(Moisture 40%)

Page 15: KAYUTAH SDN BHD · DRIED PALM LONG FIBRE Palm Dried Long Fibre KAYUTAH Palm Dried long fibre is produced by processing empty fruit bunch (EFB). EFB is a waste/ non-usable products

DRIED PALM LONG FIBRE PROCESS

Page 16: KAYUTAH SDN BHD · DRIED PALM LONG FIBRE Palm Dried Long Fibre KAYUTAH Palm Dried long fibre is produced by processing empty fruit bunch (EFB). EFB is a waste/ non-usable products

DRIED PALM LONG FIBRE

Palm Dried Long Fibre

KAYUTAH Palm Dried long fibre is produced by processing

empty fruit bunch (EFB). EFB is a waste/ non-usable products

from the palm oil mill. As Palm Fibre is 100% natural, non-

hazardous, biodegradable, and environmental friendly, it is

the best and low cost to substitute for coconut fibre as well

as material for composite board, food tray, cardboard etc.

Specification :

• Moisture Content: ≤ 13% after packing

• Oil Content: <1%

• Length: 5-25 cm

• Impurities: <3%

• Bale Size: L43’’x W43’’xH49’’

• Weight: ±350 kg/bale

• Load ability: 40 bales per container (40‘HQ)

• Container: ±17 MT (40'HQ)

Page 17: KAYUTAH SDN BHD · DRIED PALM LONG FIBRE Palm Dried Long Fibre KAYUTAH Palm Dried long fibre is produced by processing empty fruit bunch (EFB). EFB is a waste/ non-usable products

Major advantages of KAYUTAH Palm Dried Long Fibre:

Low cost advantage (substitute of coconut fibre)

Available all year round

No species variations

Very low moisture content (≤ 13% after packing)

Biodegradable and environmentally friendly

Free of toxic elements

Carcinogenic Free

No health hazards

No traceable HCN compound

Contains lignin that acts as binder in compressed materials.

DRIED PALM LONG FIBRE

Page 18: KAYUTAH SDN BHD · DRIED PALM LONG FIBRE Palm Dried Long Fibre KAYUTAH Palm Dried long fibre is produced by processing empty fruit bunch (EFB). EFB is a waste/ non-usable products

DRIED PALM SHORT FIBRE

Palm Dried Short Fibre (Moisture 10% or 40%)

KAYUTAH Palm Short Fibre (moisture 10%-40%) is 100%

Natural Palm Fibre. Palm short fibre is collected from the

palm fibre sieving process. These short fibre is environmental

friendly to use as biofuel resources

(eg. burning fuel for boilers).

Specification:• Moisture Content ≥ 40% after packing

• Oil Content <1%

• Calorific Value: 3,500 KG/KG

• ASH Content: 1% - 6%

• Length 5-25 cm

• Tensile Strength: 50 MPA - 400 MPA

• Young's Modulus: 0.57 GPA - 9 GPA

• Elongation at Break: 2.5% - 18%

Page 19: KAYUTAH SDN BHD · DRIED PALM LONG FIBRE Palm Dried Long Fibre KAYUTAH Palm Dried long fibre is produced by processing empty fruit bunch (EFB). EFB is a waste/ non-usable products

Major advantages of KAYUTAH Palm Short Fibre

(Moisture 10% or 40% ):

Low cost advantage as a burning fuel compare to timber

Available all year round

No species variations

Biodegradable and environmentally friendly

Free of toxic elements

Carcinogenic Free

No health hazards

No traceable HCN compound

Contains lignin that acts as binder in compressed materials.

DRIED PALM SHORT FIBRE

Page 20: KAYUTAH SDN BHD · DRIED PALM LONG FIBRE Palm Dried Long Fibre KAYUTAH Palm Dried long fibre is produced by processing empty fruit bunch (EFB). EFB is a waste/ non-usable products

KAYUTAH ISPM 15 Heat Treatment Service

have received accreditation from Department of

Agriculture (DOA) Malaysia and is in compliance

with International Standards For Phytosanitary

Measures No. 15 (ISPM 15) in year 2017.

ISPM 15 Heat Treatment

With more than 20 years of Kiln Dry

experience, KAYUTAH provides the most

reliable heat treatment services for wood

packaging materials such as

Pallets

Crates

Cable drums

Dunnage

Page 21: KAYUTAH SDN BHD · DRIED PALM LONG FIBRE Palm Dried Long Fibre KAYUTAH Palm Dried long fibre is produced by processing empty fruit bunch (EFB). EFB is a waste/ non-usable products

KAYUTAH also provide metal works / engineering solution for

custom made machines or any special fabricated metal parts.

Our offers simple to complex services includes machine

designing (engineering solution), machine and metal parts

fabrication.

Through Solidworks (Autocad equivalent), Kayutah able to

analyse different loads on different machine, metal parts

hence our ability to provide the best design.

CNC Plasma Cut & Metal Works

These metal works includes:

➢ CNC Plasma Cutting

➢ Bandsaw cutting

➢ Rolling

➢ Press Brake (Bending)

➢ Welding

Page 22: KAYUTAH SDN BHD · DRIED PALM LONG FIBRE Palm Dried Long Fibre KAYUTAH Palm Dried long fibre is produced by processing empty fruit bunch (EFB). EFB is a waste/ non-usable products

CONTACT INFORMATION

Lot 80088, Batu 10, Jalan Jelapang, 31200 Chemor, Perak.

Tel: +6010-535 4255

Fax: +605-201 4254

Mobile Phone: +6011-1237 9725 (Mr. Teh)

E-Mail: [email protected]

www.kayutah.com