kaynes presention_bmd

8/12/2019 Kaynes Presention_BMD

1/18


2/18

KAYNES TECHNOLOGY FOUNDED IN 1988 & CURRENTLY HAS STRUCTURE OF PVT LTD

1. Leading domestic player in the Electronic Manufacturing Services (EMS)

space in high reliability, low volume manufacturing with Global

Footprints.

2. Operating 5 Manufacturing lines (SMD+PTH), capacity 2 Billion

Components per annum

3. Industrial Electronics, Railway Electronics, Medical Electronics, Defence

Electronics, Automotive Electronics and IT Hardware are the Key

Verticals of the Company.

Company Overview

Kaynes Private Confidential

SEVEN MANUFACTURING FACILITIES

Mysore, 4600 m2 - Export & Domestic

Parwanoo, Himachal Pradesh, 600 m2

Selaqui, Dehradun, 500m2

Bangalore, Peenya, 1000m2

Chennai Facility, 300m2 Export & Domestic

Mysore New Facility 2500 m2 Domestic & Exports

Maneasar, 1450 m2 - Domestic

CERTIFICATIONS

ISO 9001:2000

ISO 14001:2004

OHSAS 18001:1999

EN/ AS 9100

ISO 13485: 2003,

ISO /TS 16949:2002

IRIS

EMPLOYEES

850+

DESIGN CENTRE

BANGALORE

SERVICE CENTRE

MUMBAI

. , , ,


3/18

Industry Wise Segmentation & Sales Growth

Business Wise split - 2012 Sales Growth

3%5%

5%

8%

16%

Design J/W

10032

13300

15806

20867

31300

15000

20000

25000

30000

35000

Series1

In

Lakhs


33% Revenue from Exports

21%

42%

Sales in In INR

39035834

7861

0

5000

Achieved ( 2012 2013)

40 Million USD ( 208) Crores)

Planned ( 2013 2014)

62 Million USD ( 313) Crores)

Target ( 2015 2016)

100 Million USD ( 500) Crores


4/18

Vision , Mission and Value System

VISION

To be globally competitive in the business we are in and achieve excellence through build

up of strength in facility, system and skill sets resulting in satisfaction of our customers,

suppliers and employees

MISSION


We at Kaynes shall create a niche in the Global Market and do value addition to our

services year by year and provide service to our customers with integrity and continual

improvement in the manufacturing technology.

VALUE SYSTEM

To maintain basic discipline and integrity, at all levels at all times

To respect individual skills and expertise independent of positions

To value customers and suppliers feedback positively to leverage for all

improvements


5/18

Key offering Design-Manufacturing-Service

Box Build

Proto Type Manufacturing

Sourcing

Pilot Lots

Testing

Electronic Assemblies

Logistics

Manufacturing

Design+


Product Data Management

Burn in & Reliability

Engineering Design Support

Customized part development

Refurbishment

Service and Repair

Post Warranty Servicing

Design and Services

anu ac ur ng

Solutions

Turnkey

Manufacturing


6/18

Company Expertise & Strengths in Rail Segment

Existence

Following are our prime rail transport customer

Kaynes is an ISO & IRIS certified company serving the industry for nearly 25 years and in Rail

transport sector since 12 years

Customer Base

Expertise

Ansaldo STS.

Alstom Transport.

Invensys ( Siemens)

FOCON .

Indian Railways

Frausher

8/8/2013 6

Has wide expertise in localizations of Electronic Modules & Products including panel integration ,

wiring & system tests. Some of systems localized are.

Interlocking systems ( Microlok , Westrace,Mark II )

ETCS systems , DMI , PST racks & its modules

Track Circuits including cubicle wiring and testing ( FS3000,FS2550,UM71,AFTC,SDTC)

PDC cubicle for Metro Applications

FAT and Customer approval

Kaynes has good exposure to such activities.

RDSO

Kaynes facility is approved for manufacturing and servicing of Electronic Modules by RDSO.


7/18

Quality Standard

Quality at Kaynes starts with a workforce that is dedicated to total

customer satisfaction and is accomplished through:

Employees continuing Education

Educating operators and test engineers to IPC/WHMA-A-620

Educating productions personnel's to Lean and Six Sigma principles

Process Control Robust first-article processes assure the highest-quality product from new product development

8/8/2013

7

Incoming inspection on purchased materials . Manufacturing inspection.

Use third party test houses for critical parts ( Material Composition)

Testing of electronic systems including: continuity, short, Hi-Pot and component tests

Harness manufactured are 100 percent continuity tested

Testing of mechanical systems including: pull force, bend tests and pin and socket insertion

Test and Inspection

Custom assembly and test boards are built in-house for each assembly

Labeling, barcoding, special packaging and traceability identification.


8/18

Reliability Setup

8/8/2013 8

INCIRCUIT TESTERS

FUNCTIONAL TESTERS

HUMIDITY CHAMBERS


9/18

Photo Gallery Integration & Electrical testing

Customer - Alstom

SDTC Card File - Integrated

8/8/2013 9

SDTC Cubicle Integrated & TestedERTMS CARD FILE WIRING


10/18

Photo Gallery Cubicles Designed & Wired

Customer Project Types of Cubicles No of Cubicles

Alstom BMRCL 5 360

Scope of workDesign of cubicle + Assembly+ Wiring +Integration & Final Test

8/8/2013 10


11/18

Exclusive Repair Facility In Circuit Tester Q Max V200

CMOS,TTL, Analog, Hybrid,

ECL ICs Testing

Board Edge Testing

V I Characteristics

Net List Generation

Intelligent Universal Memory Programmer

L C R Meter

Aplab 4910 and Auto Range LCR Meter

Service Centre

ESA IUP- UPX

Can handle PLCC, TQFP,

TSOP, SOIC, DIP

Magnifier with light Source and Camera

A Visual recordable

Quality Inspection Device for

Soldering and

Identification of Shorts.

Wide Range Of Capacitance,

Inductance and Resistance Measurement

S M D Rework Station


12/18

Photo Gallery Service Centre

8/8/2013 12


13/18

Photo Gallery Cubicles wired at site

8/8/2013 13


14/18

Photo Gallery Cable Harnessing

8/8/2013 14


15/18

Photo Gallery Products Manufactured

ESAFSDRIVER MACHINE INTERFACETRANSMITTERLED CLUSTERS

8/8/2013 15

MEDICAL EQUIPMENTSWATER DEPTH MONITOR


16/18

Elite Customers

In USA

In Europe

8/8/2013 16

In India


17/18

Elite Customers

We Always Look AheadWe Always Look Ahead

Work together for theDelight of the endcustomer

Create a WIN-WIN

8/8/2013 17

Partnersh ip in ProgressPartnersh ip in Prog ress--We love New ChallengesWe love New Challenges

situation with ourstrengths-Together

Partners in improvementin products, services &

profitability


18/18

8/8/2013 18

kaynes presention_bmd

Documents