kaizen thinking vs kaikaku thinking

1
A Picture of the thinking required for KAIKAKU Contrast and Compare KAIZEN thinking to KAIKAKU thinking izen Thinking cremental Change <> Tortoise Velocity Kaikaku Thinking Step Change <> Rocket Velocity A Picture of the thinking required for KAIKAKU Contrast and Compare KAIZEN thinking to KAIKAKU thinking PDCA SDCA from Honorable Imai Masaaki TIME K A IZEN Im provem ents K A IZEN K A IZEN K AIZEN K AIZEN M easure M easure M easure M easure PDCA and SDCA System atic K A IZEN Im provem entPathw ay The N atural Progression ofIm provem entby applying System atic Thinking ( Plan – D o – C heck A ctwith Standardize – D o – C heck – A ct) C reated by:Todd McC ann (from GembaK A IZE N Masaaki Imai) D ate:3-15-2009 R ev:3 “Large” G AP Easy C hange “Sm all”GAP H ard C hange “Sm aller”GAP H arderC hange D ifficulty Increases S D Do A A ct C C heck S tandardize S D Do A A ct C C heck S tandardize S D Do A Act C C heck S tandardize S D Do A Act C C heck S tandardize S D Do A Act C C heck S tandardize S D Do A Act C C heck S tandardize S D Do A A ct C C heck S tan dardize S D Do A A ct C C heck S tan dardize P Plan D Do A A ct C C heck P Plan D Do A A ct C C heck P Plan D Do A A ct C C heck P Plan D Do A A ct C C heck P Plan D Do A A ct C C heck P Plan D Do A A ct C C heck P Plan D Do A A ct C C heck P Plan D Do A A ct C C heck VS VS S D Do A Act C C heck S tandardize S D Do A Act C C heck S tandardize TIME K A IK AK U Im provem ent K AIZE N PD C A and SD C A Step C hange K A IK A K U P athw ay The N atural Progression ofIm provem entby applying S ystem atic Thinking ( Plan – D o – C heck A ctwith Standardize – D o – C heck – A ct) C reated by:Todd M cC ann (from Gem baK A IZE N Masaaki Imai) D ate:3-15-2009 R ev:3 M easure S D Do A Act C C heck S tandardize S D Do A Act C C heck S tandardize P Plan D Do A Act C C heck P Plan D Do A Act C C heck P Plan D Do A Act C C heck P Plan D Do A Act C C heck M easure REFO RM w ith KA IK AKU

Upload: tmccann2006

Post on 21-Dec-2014

164 views

Category:

Documents


8 download

DESCRIPTION

KAIZEN vs KAIKAKU thinking

TRANSCRIPT

Page 1: Kaizen Thinking Vs Kaikaku Thinking

A Picture of the thinking required for KAIKAKUContrast and Compare KAIZEN thinking to KAIKAKU thinking

Kaizen ThinkingIncremental Change <> Tortoise Velocity

Kaikaku ThinkingStep Change <> Rocket Velocity

A Picture of the thinking required for KAIKAKUContrast and Compare KAIZEN thinking to KAIKAKU thinking

PDCA SDCA from Honorable Imai Masaaki

TIME

KA

IZE

N I

mp

rove

men

ts

KAIZEN

KAIZEN

KAIZEN

KAIZEN

Measure

Measure

Measure

Measure

PDCA and SDCA Systematic KAIZEN Improvement PathwayThe Natural Progression of Improvement by applying Systematic Thinking

(Plan – Do – Check – Act with Standardize – Do – Check – Act)

Created by: Todd McCann(from Gemba KAIZEN Masaaki Imai)Date: 3-15-2009Rev: 3

“Large” GAPEasy Change

“Small” GAPHard Change

“Smaller” GAPHarder Change

Dif

ficu

lty

Incr

ease

s

3458.43458.03457.63457.23456.83456.43456.0

LSL USL 3458Process Data

Sample N 693StDev(Within) 0.152393StDev(Overall) 0.354484

LSL 3456.5Target *USL 3457.5Sample Mean 3456.77

Potential (Within) Capability

CCpk 1.09

Overall Capability

Pp 0.47PPL 0.26PPU 0.68Ppk

Cp

0.26Cpm *

1.09CPL 0.59CPU 1.59Cpk 0.59

Observed PerformancePPM < LSL 225108.23PPM > USL 1443.00PPM Total 226551.23

Exp. Within PerformancePPM < LSL 37235.72PPM > USL 0.88PPM Total 37236.60

Exp. Overall PerformancePPM < LSL 221596.02PPM > USL 19978.92PPM Total 241574.93

WithinOverall

Unit 1 July 08 MWt 8 hr avg.

3458.43458.03457.63457.23456.83456.43456.0

LSL USL 3458Process Data

Sample N 693StDev(Within) 0.152393StDev(Overall) 0.354484

LSL 3456.5Target *USL 3457.5Sample Mean 3456.77

Potential (Within) Capability

CCpk 1.09

Overall Capability

Pp 0.47PPL 0.26PPU 0.68Ppk

Cp

0.26Cpm *

1.09CPL 0.59CPU 1.59Cpk 0.59

Observed PerformancePPM < LSL 225108.23PPM > USL 1443.00PPM Total 226551.23

Exp. Within PerformancePPM < LSL 37235.72PPM > USL 0.88PPM Total 37236.60

Exp. Overall PerformancePPM < LSL 221596.02PPM > USL 19978.92PPM Total 241574.93

WithinOverall

Unit 1 July 08 MWt 8 hr avg.

3458.43458.03457.63457.23456.83456.43456.0

LSL USL 3458Process Data

Sample N 693StDev(Within) 0.152393StDev(Overall) 0.354484

LSL 3456.5Target *USL 3457.5Sample Mean 3456.77

Potential (Within) Capability

CCpk 1.09

Overall Capability

Pp 0.47PPL 0.26PPU 0.68Ppk

Cp

0.26Cpm *

1.09CPL 0.59CPU 1.59Cpk 0.59

Observed PerformancePPM < LSL 225108.23PPM > USL 1443.00PPM Total 226551.23

Exp. Within PerformancePPM < LSL 37235.72PPM > USL 0.88PPM Total 37236.60

Exp. Overall PerformancePPM < LSL 221596.02PPM > USL 19978.92PPM Total 241574.93

WithinOverall

Unit 1 July 08 MWt 8 hr avg.

3458.43458.03457.63457.23456.83456.43456.0

LSL USL 3458Process Data

Sample N 693StDev(Within) 0.152393StDev(Overall) 0.354484

LSL 3456.5Target *USL 3457.5Sample Mean 3456.77

Potential (Within) Capability

CCpk 1.09

Overall Capability

Pp 0.47PPL 0.26PPU 0.68Ppk

Cp

0.26Cpm *

1.09CPL 0.59CPU 1.59Cpk 0.59

Observed PerformancePPM < LSL 225108.23PPM > USL 1443.00PPM Total 226551.23

Exp. Within PerformancePPM < LSL 37235.72PPM > USL 0.88PPM Total 37236.60

Exp. Overall PerformancePPM < LSL 221596.02PPM > USL 19978.92PPM Total 241574.93

WithinOverall

Unit 1 July 08 MWt 8 hr avg.

S

DDo

AAct

CCheck

Standardize

S

DDo

AAct

CCheck

Standardize

S

DDo

AAct

CCheck

Standardize

S

DDo

AAct

CCheck

Standardize

S

DDo

AAct

CCheck

Standardize

S

DDo

AAct

CCheck

Standardize

S

DDo

AAct

CCheck

Standardize

S

DDo

AAct

CCheck

Standardize

PPlan

DDo

AAct

CCheck

PPlan

DDo

AAct

CCheck

PPlan

DDo

AAct

CCheck

PPlan

DDo

AAct

CCheck

PPlan

DDo

AAct

CCheck

PPlan

DDo

AAct

CCheck

PPlan

DDo

AAct

CCheck

PPlan

DDo

AAct

CCheck

VS

VS

S

DDo

AAct

CCheck

Standardize

S

DDo

AAct

CCheck

Standardize

TIME

KA

IKA

KU

Im

pro

vem

ent

KAIZEN

PDCA and SDCA Step Change KAIKAKU PathwayThe Natural Progression of Improvement by applying Systematic Thinking

(Plan – Do – Check – Act with Standardize – Do – Check – Act)

Created by: Todd McCann(from Gemba KAIZEN Masaaki Imai)Date: 3-15-2009Rev: 3

Measure

3458.43458.03457.63457.23456.83456.43456.0

LSL USL 3458Process Data

Sample N 693

StDev(Within) 0.152393

StDev(Overall) 0.354484

LSL 3456.5

Target *USL 3457.5

Sample Mean 3456.77

Potential (Within) Capability

CCpk 1.09

Overall Capability

Pp 0.47

PPL 0.26PPU 0.68

Ppk

Cp

0.26Cpm *

1.09

CPL 0.59CPU 1.59

Cpk 0.59

Observed Performance

PPM < LSL 225108.23

PPM > USL 1443.00PPM Total 226551.23

Exp. Within Performance

PPM < LSL 37235.72

PPM > USL 0.88PPM Total 37236.60

Exp. Overall Performance

PPM < LSL 221596.02

PPM > USL 19978.92PPM Total 241574.93

WithinOverall

Unit 1 July 08 MWt 8 hr avg.

S

DDo

AAct

CCheck

Standardize

S

DDo

AAct

CCheck

Standardize

PPlan

DDo

AAct

CCheck

PPlan

DDo

AAct

CCheck

PPlan

DDo

AAct

CCheck

PPlan

DDo

AAct

CCheck

Measure

3458.43458.03457.63457.23456.83456.43456.0

LSL USL 3458Process Data

Sample N 693

StDev(Within) 0.152393

StDev(Overall) 0.354484

LSL 3456.5

Target *USL 3457.5

Sample Mean 3456.77

Potential (Within) Capability

CCpk 1.09

Overall Capability

Pp 0.47

PPL 0.26PPU 0.68

Ppk

Cp

0.26Cpm *

1.09

CPL 0.59CPU 1.59

Cpk 0.59

Observed Performance

PPM < LSL 225108.23

PPM > USL 1443.00PPM Total 226551.23

Exp. Within Performance

PPM < LSL 37235.72

PPM > USL 0.88PPM Total 37236.60

Exp. Overall Performance

PPM < LSL 221596.02

PPM > USL 19978.92PPM Total 241574.93

WithinOverall

Unit 1 July 08 MWt 8 hr avg.

REFORM with KAIKAKU