kaizen thinking vs kaikaku thinking
DESCRIPTION
KAIZEN vs KAIKAKU thinkingTRANSCRIPT
A Picture of the thinking required for KAIKAKUContrast and Compare KAIZEN thinking to KAIKAKU thinking
Kaizen ThinkingIncremental Change <> Tortoise Velocity
Kaikaku ThinkingStep Change <> Rocket Velocity
A Picture of the thinking required for KAIKAKUContrast and Compare KAIZEN thinking to KAIKAKU thinking
PDCA SDCA from Honorable Imai Masaaki
TIME
KA
IZE
N I
mp
rove
men
ts
KAIZEN
KAIZEN
KAIZEN
KAIZEN
Measure
Measure
Measure
Measure
PDCA and SDCA Systematic KAIZEN Improvement PathwayThe Natural Progression of Improvement by applying Systematic Thinking
(Plan – Do – Check – Act with Standardize – Do – Check – Act)
Created by: Todd McCann(from Gemba KAIZEN Masaaki Imai)Date: 3-15-2009Rev: 3
“Large” GAPEasy Change
“Small” GAPHard Change
“Smaller” GAPHarder Change
Dif
ficu
lty
Incr
ease
s
3458.43458.03457.63457.23456.83456.43456.0
LSL USL 3458Process Data
Sample N 693StDev(Within) 0.152393StDev(Overall) 0.354484
LSL 3456.5Target *USL 3457.5Sample Mean 3456.77
Potential (Within) Capability
CCpk 1.09
Overall Capability
Pp 0.47PPL 0.26PPU 0.68Ppk
Cp
0.26Cpm *
1.09CPL 0.59CPU 1.59Cpk 0.59
Observed PerformancePPM < LSL 225108.23PPM > USL 1443.00PPM Total 226551.23
Exp. Within PerformancePPM < LSL 37235.72PPM > USL 0.88PPM Total 37236.60
Exp. Overall PerformancePPM < LSL 221596.02PPM > USL 19978.92PPM Total 241574.93
WithinOverall
Unit 1 July 08 MWt 8 hr avg.
3458.43458.03457.63457.23456.83456.43456.0
LSL USL 3458Process Data
Sample N 693StDev(Within) 0.152393StDev(Overall) 0.354484
LSL 3456.5Target *USL 3457.5Sample Mean 3456.77
Potential (Within) Capability
CCpk 1.09
Overall Capability
Pp 0.47PPL 0.26PPU 0.68Ppk
Cp
0.26Cpm *
1.09CPL 0.59CPU 1.59Cpk 0.59
Observed PerformancePPM < LSL 225108.23PPM > USL 1443.00PPM Total 226551.23
Exp. Within PerformancePPM < LSL 37235.72PPM > USL 0.88PPM Total 37236.60
Exp. Overall PerformancePPM < LSL 221596.02PPM > USL 19978.92PPM Total 241574.93
WithinOverall
Unit 1 July 08 MWt 8 hr avg.
3458.43458.03457.63457.23456.83456.43456.0
LSL USL 3458Process Data
Sample N 693StDev(Within) 0.152393StDev(Overall) 0.354484
LSL 3456.5Target *USL 3457.5Sample Mean 3456.77
Potential (Within) Capability
CCpk 1.09
Overall Capability
Pp 0.47PPL 0.26PPU 0.68Ppk
Cp
0.26Cpm *
1.09CPL 0.59CPU 1.59Cpk 0.59
Observed PerformancePPM < LSL 225108.23PPM > USL 1443.00PPM Total 226551.23
Exp. Within PerformancePPM < LSL 37235.72PPM > USL 0.88PPM Total 37236.60
Exp. Overall PerformancePPM < LSL 221596.02PPM > USL 19978.92PPM Total 241574.93
WithinOverall
Unit 1 July 08 MWt 8 hr avg.
3458.43458.03457.63457.23456.83456.43456.0
LSL USL 3458Process Data
Sample N 693StDev(Within) 0.152393StDev(Overall) 0.354484
LSL 3456.5Target *USL 3457.5Sample Mean 3456.77
Potential (Within) Capability
CCpk 1.09
Overall Capability
Pp 0.47PPL 0.26PPU 0.68Ppk
Cp
0.26Cpm *
1.09CPL 0.59CPU 1.59Cpk 0.59
Observed PerformancePPM < LSL 225108.23PPM > USL 1443.00PPM Total 226551.23
Exp. Within PerformancePPM < LSL 37235.72PPM > USL 0.88PPM Total 37236.60
Exp. Overall PerformancePPM < LSL 221596.02PPM > USL 19978.92PPM Total 241574.93
WithinOverall
Unit 1 July 08 MWt 8 hr avg.
S
DDo
AAct
CCheck
Standardize
S
DDo
AAct
CCheck
Standardize
S
DDo
AAct
CCheck
Standardize
S
DDo
AAct
CCheck
Standardize
S
DDo
AAct
CCheck
Standardize
S
DDo
AAct
CCheck
Standardize
S
DDo
AAct
CCheck
Standardize
S
DDo
AAct
CCheck
Standardize
PPlan
DDo
AAct
CCheck
PPlan
DDo
AAct
CCheck
PPlan
DDo
AAct
CCheck
PPlan
DDo
AAct
CCheck
PPlan
DDo
AAct
CCheck
PPlan
DDo
AAct
CCheck
PPlan
DDo
AAct
CCheck
PPlan
DDo
AAct
CCheck
VS
VS
S
DDo
AAct
CCheck
Standardize
S
DDo
AAct
CCheck
Standardize
TIME
KA
IKA
KU
Im
pro
vem
ent
KAIZEN
PDCA and SDCA Step Change KAIKAKU PathwayThe Natural Progression of Improvement by applying Systematic Thinking
(Plan – Do – Check – Act with Standardize – Do – Check – Act)
Created by: Todd McCann(from Gemba KAIZEN Masaaki Imai)Date: 3-15-2009Rev: 3
Measure
3458.43458.03457.63457.23456.83456.43456.0
LSL USL 3458Process Data
Sample N 693
StDev(Within) 0.152393
StDev(Overall) 0.354484
LSL 3456.5
Target *USL 3457.5
Sample Mean 3456.77
Potential (Within) Capability
CCpk 1.09
Overall Capability
Pp 0.47
PPL 0.26PPU 0.68
Ppk
Cp
0.26Cpm *
1.09
CPL 0.59CPU 1.59
Cpk 0.59
Observed Performance
PPM < LSL 225108.23
PPM > USL 1443.00PPM Total 226551.23
Exp. Within Performance
PPM < LSL 37235.72
PPM > USL 0.88PPM Total 37236.60
Exp. Overall Performance
PPM < LSL 221596.02
PPM > USL 19978.92PPM Total 241574.93
WithinOverall
Unit 1 July 08 MWt 8 hr avg.
S
DDo
AAct
CCheck
Standardize
S
DDo
AAct
CCheck
Standardize
PPlan
DDo
AAct
CCheck
PPlan
DDo
AAct
CCheck
PPlan
DDo
AAct
CCheck
PPlan
DDo
AAct
CCheck
Measure
3458.43458.03457.63457.23456.83456.43456.0
LSL USL 3458Process Data
Sample N 693
StDev(Within) 0.152393
StDev(Overall) 0.354484
LSL 3456.5
Target *USL 3457.5
Sample Mean 3456.77
Potential (Within) Capability
CCpk 1.09
Overall Capability
Pp 0.47
PPL 0.26PPU 0.68
Ppk
Cp
0.26Cpm *
1.09
CPL 0.59CPU 1.59
Cpk 0.59
Observed Performance
PPM < LSL 225108.23
PPM > USL 1443.00PPM Total 226551.23
Exp. Within Performance
PPM < LSL 37235.72
PPM > USL 0.88PPM Total 37236.60
Exp. Overall Performance
PPM < LSL 221596.02
PPM > USL 19978.92PPM Total 241574.93
WithinOverall
Unit 1 July 08 MWt 8 hr avg.
REFORM with KAIKAKU