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CLEAN COMBUSTION . C LEAR S OLUTIONS .

Process Technology Training Guide2011


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2011 JOHN ZINK COMPANY, LLC JZI-100073

April 2011April 5 - 7 VC106April 11 - 15 KG178

May 2011May 2 - 5 PB107/PB108/PB171May 6 PB134/PB158May 10 - 11 LF105

June 2011June 6 - 7 PB136

June 8 - 10 PB135

July 2011July 12 - 13 CO137

September 2011September 19 - 22 PB107/PB108/PB171September 23 PB134/PB158September 26 - 28 FL102September 29 - 30 TO110

October 2011October 11 - 13 VC106October 24 - 28 KG178

Mention promotion code JZI2011 when

registering to receive a FREE gift!

2011 CALENDARTABLE OF CONTENTSProcess Burners

Process Burner Theory (PB155) ........................................... 2Process Burner Fundamentals (PB107) ............................... 2Advanced Process Burners (PB108) .................................... 4Process Burner Custom (PB116) .......................................... 4

Process Burners (PB150; PB159; PB161) ............................. 5Process Burner Operator Training (PB171) .......................... 5Furnace Refractory Fundamentals (PB158) ......................... 6Fired Heater Reliability Management:Advanced Operation and Risk Assessment (PB134) ........... 6Process Burner Operations (PB156) .................................... 7Cracking Furnaces - Reaction and CombustionFundamentals (PB135)......................................................... 8Fundamentals of Steam MethaneReforming Furnaces (PB136) ............................................... 8Burner Management Systems (PB177) ............................ 16Flares

Process Flares (FL102) ....................................................... 10Process Flare Operations (FL119) ...................................... 10Thermal Oxidizers

Thermal Oxidizers (TO110) ................................................ 12Thermal Oxidizer Operations (TO126) ............................... 12Vapor Control

Vapor Combustion (VC103) ............................................... 14Vapor Control Systems (VC106) ........................................ 14Landll Flares (LF105)........................................................ 15Other

Combustion Dynamics (CO137) ........................................... 7Mass Transfer (KG178) ...................................................... 15Industrial Combustion Pollutionand Control (CO149) .......................................................... 16Troubleshooting Vibrationof Industrial Machinery (EQ173) ....................................... 16CFD Modeling (CO113) ..................................................... 17OSHA 10-Hour General Industry Outreach Training(SA176) .............................................................................. 17High-Pressure Boiler Fundamentals (BB174) .................... 17Process Troubleshooting,The SL+1l2M Method (PB175) .......................................... 17

John Zink Books .................................................................. 18Hotel Information ................................................................. 19

Cancellations ....................................................................... 19

Discounts .............................................................................. 19

What Sets Us Apart ............................................................. 20

Testimonials ......................................................................... 21


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Whether youre an engineer or operator looking to optimize your plant and maximize your career, the JOHN ZINKINSTITUTES year-round accredited combustion and process courses are specically designed to meet your needs.The JOHN ZINK INSTITUTE is John Zink Companys educational organization.

Choose from a variety of courses where youll learn how to optimize red equipment and industrial applications forsafe, efcient, and cost-effective operation with minimum pollution emissions.

The JOHN ZINK INSTITUTE also offers on-site courses that can be customized for your facility. Our instructors, incollaboration with your staff, will tailor the curriculum to your plants actual equipment, providing focused study forpractical implementation.

At the JOHN ZINK INSTITUTE, our goal is to help expand your knowledge of todays challenging process technologand industrial applications so you can start working smarter.

For more information on what courses are available, or to enroll online visit www.JohnZinkInstitute.com.Classes ll up quickly reserve your place today!

ONLINE COURSES

The JOHN ZINK INSTITUTE began offering online courses in 2006. Online courses are a simple and cost-effective learning tool. For more information visit www.JohnZinkInstitute.com.

IACET ACCREDITED COURSES

The JOHN ZINK INSTITUTE is an Authorized Member of the International Association for Continuing Education anTraining (IACET). Continuing Education Units (CEUs) are used internationally to maintainrecords of completion of organized post-secondary education. To receive a certicateand Continuing Education Units, participants must attend at least 80% of the class, takea pretest, score at least an 80% on the post test, complete a course evaluation form, andcomplete all prerequisites, if any.

The JOHN ZINK INSTITUTE, sponsored by John Zink Company, LLC, has been approvedas an Authorized Provider by the International Association for Continuing Education and Training (IACET), 1760Old Meadow Road, Suite 500, McLean, VA 22102. In obtaining this approval, the JOHN ZINK INSTITUTE hasdemonstrated that it complies with the ANSI/IACET Standards which are widely recognized as standards of good

practice internationally. As a result of their Authorized Provider membership status, John Zink Company is authorizedto offer IACET CEUs for its programs that qualify under the ANSI/IACET standards. John Zink Company has awardmore than 5,000 CEUs to participants who have successfully completed courses atthe JOHN ZINK INSTITUTE.

For more information on IACET CEUs, please visit www.iacet.org or call 703-506-3275.The JOHN ZINK INSTITUTE has earned certication of multiple courses from the American PetroleumInstitute. We are the only company to have combustion courses certied under APIs Training ProviderCertication Program.

TUITION

Each participant will receive a hardcopy color training manual of the course presentation and a certicate ofcompletion.

The JOHN ZINK INSTITUTE takes pride in hosting classes with southern hospitality. Each registrant for a Tulclass includes a continental breakfast, complete lunch, morning and afternoon snacks, and all day complimen-tary beverages.

TPCP-0058TPCP-0071TPCP-0116TPCP-0117

1

WELCOME TO THE J OHN ZINK INSTITUTESM


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CALL THE JOHN ZINK INSTITUTE TODAY AT918-234-5710

PROCESS BURNER THEORY (PB155)PREREQUISITE: NONE

PROCESS BURNER FUNDAMENTALS (PB107)PREREQUISITE: (PB155)

DESIGNED FOR:Engineers, operators, maintenance, safety and trainingpersonnel from hydrocarbon and chemical processingplants around the world.

COURSE OVERVIEW:Process Burner Theory is an online course designed toprovide some basic fundamentals of combustion, uid ow,and heat transfer as they pertain to burners used in processheaters and furnaces. This course is designed to providethe student some of the basic information that will berequired to take Process Burner Fundamentals (PB107). Thecourse consists of 16 modules which take approximately 15

minutes each to complete via the Internet.

SOME TOPICS COVEREDDURING THE COURSE INCLUDE: Combustion fundamentals Fuels Combustion safety Irregular ame patterns Furnace draft Flow through nozzles Conduction

Convection Radiation Heat transfer in furnaces

ONLINE COURSE ONLY:2011 $339

DESIGNED FOR:Engineers, operators, maintenance, safety and trainingpersonnel from hydrocarbon and chemical processing plantsaround the world.

COURSE OVERVIEW:Process Burner Fundamentals introductory material relatedto the essential theory and practical application of processburners. In this two-day course, a broad range of skills willbe covered. Review the basics of combustion, heat transfer, and uid

ow and how they impact burner and heater performance Operate a heater safely and more efciently Distinguish a good ame from a poor ame Understand different types of typical burners, their

operation, maintenance, and troubleshooting Diagnose problems with heaters and burners to determine

what action to take to correct the problems Learn how to maximize the thermal efciency of your

heating equipment Install burners in accordance with manufacturers

drawings Maintain burners to obtain optimal performance Witness live demonstrations that illustrate principles

covered in the course

SOME TOPICS COVEREDDURING THE COURSE INCLUDE: Fluid ow Combustion fundamentals & safety Burner installation and maintenance Heat transfer Burner fundamentals Heater operations Fuels Burner demonstrations Troubleshooting/Service

Pollution emission basics

IACET CEUS:This course is eligible for 1.4 CEUs.

LOCATIONS, DATES AND PRICES:Tulsa, OK May 2 - 3, 2011 $1,595Tulsa, OK September 19 - 20, 2011 $1,595

ONLINECOURSE

2

2DAY

COURSE

TPCP-0058

API CERTIFIED

1.4 CEUs


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GET AN EDUCATION RIGHTFROM YOUR DESKTOP.Cant get away? Visit www.johnzinkinstitute.comto register for our online process burner (PB155)course today.

www.johnzinkinstitute.com


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TPCP-0117

API CERTIFIED

PROCESS BURNERS CUSTOM (PB116)PREREQUISITE: NONE

ADVANCED PROCESS BURNERS (PB108)PREREQUISITE: (PB107)

CALL THE JOHN ZINK INSTITUTE TODAY AT918-234-5710 4


COURSE OVERVIEW:This course presents introductory material related tothe essential theory and practical application of processburners. This is a customized course where the clientselects the topics to be covered. It typically ranges from1 to 3 days in length depending on the topics selected.Typical Course Objectives:

Discuss the basics of combustion Describe the importance of fuel consumption List the 3 burner types and 6 Ms of combustion Discuss where to measure draft and excess O 2 Discuss blowoff and liftoff Describe proper burner operation Identify common burner problems and possible causes

and solutions

SOME TOPICS COVEREDDURING THE COURSE INCLUDE:

Combustion Fundamentals Combustion Safety Burner Installation & Maintenance Heat Transfer Heater Fundamentals Burner Fundamentals Heater Operations Fuels Troubleshooting & Service Noise CFD Modeling

IACET CEUS:This course is eligible for up to 2.1 CEUs.

LOCATIONS, DATES AND PRICES:Offered as demanded.


COURSE OVERVIEW:Designed to follow the Process Burner Fundamentals(PB107) course. Participants will be shown the basics ofsome of the latest diagnostic techniques for assessingburner and heater performance, what causes burner amesto interact and the effect of having burners placed tooclose to each other and/or too close to the furnace walls/tubes, what is involved in performing a computational uid

dynamics (CFD) analysis and the difculties and benetsof conducting such an analysis, how CFD can be used tosolve advanced burner-burner/burner-furnace interactions,and the basics of heater design.The important factors that impact pollution emissions(especially NOx and noise) are discussed, including thetechniques for minimizing them. Alternate fuels andoil ring are discussed. Participants will see the keyparameters in burner testing in a safe and environmentallyacceptable manner, and how to identify problems withring waste fuels and methods for ring waste fuels.Some live demonstrations will be used to illustrateconcepts covered in the course.

SOME TOPICS COVEREDDURING THE COURSE INCLUDE: Advanced process diagnostics Oil ring Special fuels General pollutant emissions NOx emissions Noise Basics of heater design CFD modeling Burner testing Live demonstrations



1.4 CEUs

2 DAYCOURSE

1.4 CEUs


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PROCESS BURNER OPERATOR TRAINING (PB171)PREREQUISITE: NONE

DESIGNED FOR:Operators using process burners.

COURSE OVERVIEW:Students will be shown safe process burner operation. Thiscourse includes 1 day in the classroom learning the basicsof process burners and 1 day in John Zinks world-classtest facility with hands-on burner operation in a processheater. Students will also get to troubleshoot typicalproblems and experience routine burner maintenance.

SOME TOPICS COVERED

DURING THE COURSE INCLUDE: Combustion Fundamentals Combustion Safety Burner Fundamentals Heater Operations Test Procedures Hands-on Burner Operation Troubleshooting Maintenance



OR ENROLL ONLINE ATWWW.JOHNZINKINSTITUTE.COM5

DESIGNED FOR:German, English and French-speaking engineers,operators, maintenance, safety and training personnelfrom hydrocarbon and chemical processing plants aroundthe world.

SOME TOPICS COVEREDDURING THE COURSE INCLUDE:: The basics of combustion and how they impact burner

and heater performance Operate a heater safely and more efciently Distinguish a good ame from a poor ame Understand different types of typical burners, their

operation, maintenance, and troubleshooting Diagnose problems with heaters and burners to

determine what action to take to correct the problems How to maximize the thermal efciency of your heating

equipment Install burners in accordance with manufacturers

drawings Maintain burners to obtain optimal performance Witness live demonstrations that illustrate principles

covered in the course

LOCATIONS, DATES AND PRICES:

PB161 Luxembourg 2011

PB159 Luxembourg 2011

Check Web site for exact dates and prices.

PROCESS BURNERS (PB150 I N GERMAN)(PB159 I N FRENCH) (PB161 I N ENGLISH)PREREQUISITE: NONE

2 DAYCOURSE

1.4 CEUs


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DESIGNED FOR:Engineers, operators, maintenance, safety and trainingpersonnel working with or responsible for red heaters.

COURSE OVERVIEW:Course Overview: Fired Heater Reliability Managementhelps attendees experience the science of optimizingreliability and performance in the life-cycle of a redheater. This course also demonstrates the essentialtheory provided in American Petroleum Institute (API)recommended practices and practical approaches toperformance monitoring, advanced operation, tubeinspection, root cause failure analysis, reliabilitymonitoring, risk assessment and safety.

SOME TOPICS COVEREDDURING THE COURSE INCLUDE: Heater performance monitoring Tube condition inspection and assessment systems Tube temperature measurements API 579 tness for service API 580 risk assessment Root cause failure analysis Performance and reliability strategies


LOCATIONS, DATES AND PRICES:Tulsa, OK May 6, 2011 $695Tulsa, OK September 23, 2011 $695

FIRED HEATER RELIABILITY MANAGEMENT:ADVANCED OPERATION AND RISK ASSESSMENT (PB134) P REREQUISITE: NONE

FURNACE REFRACTORY FUNDAMENTALS (PB158)PREREQUISITE: NONE

DESIGNED FOR:Engineers, operators, maintenance and training personnelresponsible for refractory specication, reliability andmaintenance in high-temperature red process heaters.

COURSE OVERVIEW: Furnace Refractory Fundamentals provides introductoryknowledge of high-temperature furnace refractory liningprinciples and refractory used for burner tiles. Discussionincludes furnaces similar to ethylene, hydrogen reformers,ammonia reformers, steam superheaters and EDC/VCMcracking furnaces. This one-day course examines thebasics of selection, design, installation and maintenanceof a broad range of refractory materials. Current bestpractices for brick, ceramic ber, cast and gunnedmaterials will be discussed.Students will be introduced to the Three Keys to Reliabilityfor refractory installations. Examples of best practices willbe shown, as well as examples of failures observed in avariety of service conditions. Participants are encouragedto bring specic examples and questions based on theirown operations for group and one-on-one discussions.

SOME TOPICS COVERED

DURING THE COURSE INCLUDE: Importance with regard to plant performance Industry standards Refractory material selection criteria Hard refractory materials: brick, castable, gunite Comparison of various ceramic ber systems Hot face coatings and rigidizer Bullnoses and transitions Peephole tiles and door plugs Burner tiles Penetration seals Maintenance considerations


LOCATION, DATES AND PRICES:Tulsa, OK May 6, 2011 $695Tulsa, OK September 23, 2011 $695

0.7 CEUs

CALL THE JOHN ZINK INSTITUTE TODAY AT918-234-5710 6

1DAY

COURSE

0.7 CEUs

1 DAYCOURSE

0.7 CEUs


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PROCESS BURNER OPERATIONS (PB156)PREREQUISITE: NONE


COMBUSTION DYNAMICS (CO137)PREREQUISITE: NONE

DESIGNED FOR:Engineers, operators, maintenance, safety and trainingpersonnel responsible for issues associated withcombustion in red equipment.

COURSE OVERVIEW:Taught by professor Ben Zinn from Georgia Instituteof Technology, and John Zink personnel, CombustionDynamics demonstrates the essential theory and practicalknowledge needed to work with, diagnose and treatcombustion-related instability problems in red equipmentapplications.Attendees are invited to bring specic operating problemsfor discussion with the instructor or for discussion with agroup of peers who have experienced similar situations attheir facilities.

SOME TOPICS COVEREDDURING THE COURSE INCLUDE: Combustion instabilities Types and causes of instabilities Flame response to ow perturbations Approaches to preventing combustion instabilities Instabilities in industrial applications


LOCATIONS, DATES AND PRICES:Tulsa, OK July 12 - 13, 2011 $1,795

DESIGNED FOR:

Operators, engineers, maintenance, safety and trainingpersonnel from hydrocarbon, chemical, and petrochemicalprocessing and rening plants around the world.

COURSE OVERVIEW:Students will experience the science of safe operation andthe art of troubleshooting red equipment. Students areinvited to bring specic operating problems for one-on-onediscussion with an Institute instructor or for discussionwith a group of peers who have experienced similarsituations at their facilities.

Participants will be present for an in-depth explanationof the latest combustion technologies and techniquesto improve efciency, insight into how air and fuelvariability affect burner performance and emissions, andthe knowledge to accurately evaluate the economics ofreplacements and retrots.

SOME TOPICS COVEREDDURING THE COURSE INCLUDE: Burner safety Burner design Burner installation Burner maintenance Heater/Burner operation Troubleshooting Inspection information Combustion survey Turnaround support


LOCATIONS, DATES AND PRICES:As requested

TPCP-0071

API CERTIFIED

On-Sit e

Cour s e

1 DAYCOURSE

0.7 CEUs

2 DAYCOURSE

1.4 CEUs


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THE JOHN ZINK INSTITUTE offers an onlineprocess heater simulator that enables users to alterthe following factors:

Fuel compositionsAmbient air conditionsFiring ratesPosition of the stack damperPosition of the burner damper

Outputs such as excess oxygen, temperatures, heattransfer rates, furnace efficiencies and pollutionemissions such as NOx can be studied.

NEW ONLINE FURNACE SIMULATOR

The online process heater simulator is FREE

of charge for anyone that attends or has attended a

course at the JOHN ZINK INSTITUTE.

To register for access to the simulator, alumni

should visit: www.johnzinkinstitute.com.


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10

PROCESS FLARE OPERATIONS (FL119)PREREQUISITE: NONE

DESIGNED FOR:Engineers, operators, maintenance, safety and trainingpersonnel from hydrocarbon and chemical processing plants.

COURSE OVERVIEW:This one-day course provides an introduction to theoperation and maintenance of offshore and onshoreare systems. It will demonstrate to the attendee howto control smoke, noise, radiation and ame luminosity.Attendees will also be shown how to accurately evaluatethe economics of replacements and retrots. Students areinvited to bring specic operating problems for one-on-onediscussion with an Institute instructor or for discussionwith a group of peers who have experienced similarsituations at their facilities.

SOME TOPICS COVEREDDURING THE COURSE INCLUDE: History and purpose of ares Flashback prevention Radiation Gas/liquid separation Noise and smoke control Utility and steam ares

Air-assisted and multi-point ares Ignition systems Pilots API 521/537


LOCATIONS, DATES AND PRICES:As requested.


PROCESS FLARES (FL102)PREREQUISITE: NONE

DESIGNED FOR:Engineers, operators, maintenance, safety and trainingpersonnel from hydrocarbon and chemical processing plants.

COURSE OVERVIEW:This course provides an introduction to the selection,operation and maintenance of offshore and onshore aresystems. It outlines the many different are technologiesavailable and the type of application each is most suitedfor. It will demonstrate to the attendee how to controlsmoke, noise, radiation and ame luminosity. Attendeeswill also be shown how to accurately evaluate theeconomics of replacements and retrots. Students areinvited to bring specic operating problems for one-on-onediscussion with an Institute instructor or for discussionwith a group of peers who have experienced similarsituations at their facilities. Students will see aredemonstrations in a world-class are test facility.

SOME TOPICS COVEREDDURING THE COURSE INCLUDE: Types of ares Flare pilots Flare safety Thermal radiation Noise Efciency

Emissions Smoke control Stack design Flare demonstrations Flare selection Flare upgrades


LOCATIONS, DATES AND PRICES:Tulsa, OK September 26 - 28, 2011 $2,195

TPCP-0116

API CERTIFIED

On-Sit e

Cour s e

2.1 CEUs

0.7 CEUs

3 DAYCOURSE1 DAYCOURSE


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STAY THERE. WELL BRING THECLASSROOM TO YOU.

The JOHN ZINK INSTITUTE offerson-site courses that can be customizedfor your facility. Contact us today toschedule a course for a time thatsconvenient for you.


918.234.5710

Look for this icon

On-Sit e

Cour s e


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12

THERMAL OXIDIZERS (TO110)PREREQUISITE: NONE

THERMAL OXIDIZER OPERATIONS (TO126)PREREQUISITE: NONE

DESIGNED FOR:Engineers, operators, maintenance, safety and trainingpersonnel from hydrocarbon and chemical processing plantsand production operations that deal with hazardous and non-hazardous organic waste disposal in their daily operations.

COURSE OVERVIEW:This course is usually one or two days and covers thebasics of combustion and thermal oxidizers. It can becustomized to your needs. Some typical topics are shownbelow. This course can also be used to train operators andmay include a simulator of the actual control system thatwill be used in the plant.

SOME TOPICS COVEREDDURING THE COURSE INCLUDE: Combustion basics Thermal oxidizer basics Fume incineration Down-red systems Chlorinated systems Sulfur plant systems NOxidizer and NOx reduction Furnace refractory

CFD as a design tool Hazardous waste disposal Controls Operation and maintenance

IACET CEUS:This course is eligible for up to 1.4 CEUs.



On-Sit e

Cour s e

DESIGNED FOR:Engineers, operators, maintenance, safety and trainingpersonnel from hydrocarbon and chemical processing plantsand production operations that deal with hazardous and non-hazardous organic waste disposal in their daily operations.

COURSE OVERVIEW:This course focuses on gaseous and liquid waste thermaloxidizers, and covers a broad range of thermal oxidationtopics beginning with thermal oxidation and combustionbasics and advancing through the fundamental systemtypes sulfur, low-NOx, chlorinated and down-red/salt.The course addresses CFD modeling, pre- andpost-treatment, alternative technologies and controlsystems. Maintenance and service are also discussed.Thermal oxidizer tests and demonstrations will beconducted at John Zinks new state-of-the-art thermaloxidation test facility.

SOME TOPICS COVEREDDURING THE COURSE INCLUDE: Combustion fundamentals Chlorinated systems Design guidelines Down-red systems Instrumentation and Low-NO x systems

controls Ultra low-NO x systems Waste types NO x & N2-bearing wastes Pollution emissions Oxidizer maintenance Equipment components Oxidizer service Fume and vent systems Sulfur plant equipment


LOCATIONS, DATES AND PRICES:Tulsa, OK September 29 - 30, 2011 $1,595

1.4 CEUs

1.4 CEUs

2 DAYCOURSE2 DAYCOURSEOR1


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VISIT OUR PLAYGROUND

John Zink operates the largest, most comprehensive research, development and test center of

its kind. Here, JOHN ZINK INSTITUTE students will observe equipment tests under actual

simulated industrial-scale conditions.

Test furnaces

Flare systems

Thermal oxidation systemsCold ow scale models

To visit our playground, register for a JOHN ZINK INSTITUTE course today.


918.234.5710


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VAPOR COMBUSTION SYSTEMS (VC103)PREREQUISITE: NONE

DESIGNED FOR:Engineers, operators, technicians and regulatorypersonnel who deal with vapor recovery or vaporcombustion equipment for petroleum distribution facilitiesin their daily operation.

COURSE OVERVIEW:Vapor Control Systems is taught by our engineering andservice personnel who work full time on vapor controlequipment. This course is well-balanced betweenclassroom and hands-on training. The course includesin-depth discussions, demonstrations and visits to seeactual systems in operation.

SOME TOPICS COVEREDDURING THE COURSE INCLUDE: Vapor control background Recovery/Combustion theory System description Operating description Vapor recovery unit/Vapor control unit demonstration Mechanical components Electrical components Maintenance and troubleshooting


LOCATIONS, DATES AND PRICES:Tulsa, OK April 5 - 7, 2011 $1,095Tulsa, OK October 11 - 13, 2011 $1,095

14CALL THE JOHN ZINK INSTITUTE TODAY AT918-234-5710

VAPOR CONTROL SYSTEMS (VC106)PREREQUISITE: NONE

DESIGNED FOR:Engineers, operators, technicians and regulatory personnelwho deal with vapor combustion for petroleum and ethanoldistribution facilities in their daily operation.

WHAT THE COURSE WILL COVER:Vapor Combustion is taught by John Zink engineeringand service personnel who work full time on vaporcontrol equipment. This course is well-balanced betweenclassroom and hands-on training. The course includes in-depth discussions and hands-on demonstrations.

SOME TOPICS COVEREDDURING THIS COURSE INCLUDE: Vapor control background Combustion Theory System description Operating description Vapor Control Unit Demonstration Mechanical components Electrical componentsMaintenance and troubleshooting



2.1 CEUs

3 DAYCOURSE1.4 CEUs

2 DAYCOURSE


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DESIGNED FOR:Engineers, operators, technicians and regulatory personnelfrom landll facilities, waste management facilities, andgovernments around the world.

COURSE OVERVIEW:Landll Flares is taught by our engineering and servicepersonnel who work full time on landll are equipment.It is well balanced between classroom and hands-ontraining. The course includes in-depth discussions,demonstrations and witnessing an actual systemcheck-out in our manufacturing facility.

SOME TOPICS COVEREDDURING THE COURSE INCLUDE: Combustion principles System design and selection Mechanical and electrical components Emissions Troubleshooting Operation and maintenance New technologies Condensate injection


LOCATIONS, DATES AND PRICES:Tulsa, OK May 10 - 11, 2011 $1095

DESIGNED FOR:Engineers in the rening, petrochemical, chemical, and EPCindustries, the course includes classroom training, designexercises, and hands-on sessions in the pilot plants.

COURSE OVERVIEW:This is a 5-day course taught by engineering professionalswith extensive mass transfer experience. It combinesclassroom lectures with hands-on experiments in aworld-class pilot plant. The lectures include class-workedexamples, videos, demonstrations, viewing productsamples, and the use of detailed notes. During the courseof each session attendees will participate in several pilot-plant experiments that will demonstrate the working of theequipment that were discussed in the classroom.

SOME TOPICS COVEREDDURING THE COURSE INCLUDE: Fundamentals of different types of mass transfer devices Operation of trays, packing, and distributors Basic mass transfer equipment calculations Applicability of different mass transfer devices Equipment design and selection


LOCATIONS, DATES AND PRICES:Wichita, KS April 11 - 15, 2011 $2,000Wichita, KS October 24 - 28, 2011 $2,000


MASS TRANSFER (KG178)PREREQUISITE: NONE

LANDFILL FLARES (LF105)PREREQUISITE: NONE

5DAYCOURSE

3.5 CEUs1.4 CEUs

2DAYCOURSE


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ADDITIONAL J OHN ZINK INSTITUTE COURSES (OFFERED AS DEMANDED)

TROUBLESHOOTING VIBRATION OF INDUSTRIAL MACHINERY (EQ173)PREREQUISITE: NONE

DESIGNED FOR:Benecial for all persons involved with the reliability,maintenance and operation of equipment susceptible todestructive vibration.

COURSE OVERVIEW:This seminar provides practical vibration information withactual case histories used by the course presenter ongeneral purpose equipment during his 42 years in industry.At the end of this accelerated one-day seminar,participants will have been given an overview on the typeof vibration problems that occur in industry. The seminaridenties causes which can result in expensive downtimesand how to avoid them.Covered topics will include: steps in troubleshooting avibration problem; basics of vibration; problems vibrationforces cause and how to solve them; causes of vibrationand solutions; structural andpressure vessel vibration;and torsional vibration.

BURNER MANAGEMENT SYSTEMS

(PB177)PREREQUISITE: NONE

DESIGNED FOR:This 2-day course is intended for personnel interested inunderstanding and applying burner management technologyfor red heaters, boilers, sulfur plants and other industrialcombustion equipment. If gives operators and engineersa solid foundation in determining BMS requirements andunderstanding its operation.

COURSE OVERVIEW:This course provides students with an overview of themethods used to achieve safe and reliable automatic startup,monitoring and shutdown of burner systems. The coursebegins with an overview of prescriptive (NFPA 86/86/87, CSAB149.3, API 556) and performance based (IEC 61508/11) codesand standards. Risk, safety, and reliability requirements forred equipment are introduced. A detailed review of currentand future BMS technology is provided including safety PLCs,redundant processors, instrument voting methods, on linemaintenance and testing, automatic fault detection and tripavoidance.

Basic operation, selection and maintenance of burner controlcomponents are discussed including fuel safety valves,regulators, control valves, dampers, ame detection andignition systems.Solutions to common startup problems are provided includingpurging of natural draft furnaces, turndown control duringrefractory dryouts, multiple burner pressure control, reliableignition systems, valve proving systems, reliable amedetection, fuel oil & gas combination systems.System operation is presented including monitoring functions,alarming, on line maintenance and on line trip testing.Shutdown conditions and techniques are provided including

typical trip settings, emergency shut downs and quickrecovery trips.The course includes numerous applications to red heaters,boilers, sulfur plants and other combustion equipment.

SOME TOPICS COVEREDDURING THE COURSE INCLUDE: BMS codes and standards Pre-Startup Permissives Measurement and Timed Purging systems Valve proving techniques and fuel header management

Flame detection technologies Ignition system technologies Safety PLC systems

Each student will receive acopy of the book An AnalyticalTroubleshooting of ProcessMachinery and PressureVessels by Anthony Sofronas.


INDUSTRIAL COMBUSTION POLLUTION AND CONTROL (CO149)PREREQUISITE: NONE

DESIGNED FOR:Engineers, operators, maintenance, safety and trainingpersonnel responsible for environmental issues associatedwith combustion in red equipment.

COURSE OVERVIEW:Industrial Combustion Pollution and Control provides theessential theory and practical knowledge needed to workwith and control pollution from combustion processes andequipment. This two-day course will help the attendeeunderstand the fundamentals of industrial combustion, howto control pollution and the applications associated withindustrial combustion pollution. Attendees are invited to bringspecic pollution and control issues for discussion with theInstitute instructor or for discussion with a group of peers whohave experienced similar situations at their facilities.

Each student will receive a copy of the bookIndustrial Combustion Pollution and Control by C.E. Baukal.


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PROCESS TROUBLESHOOTING,THE SL+1I2M METHOD (PB175)PREREQUISITE: NONE

DESIGNED FOR:Engineers, operators, safety and training personnel fromhydrocarbon, chemical and petrochemical processing andrening plants around the world.

COURSE OVERVIEW:Has your plant become more and more complex? Has yourequipment become more and more unreliable? Is your unit

lasting less time between scheduled turnarounds? Have youever made a problem worse by having the wrong answer to aproblem? Have you ever felt overwhelmed by all the DCS datawhen searching for the root cause of your problem?If you answered yes to any or all of these questions, help ison the way! We will demonstrate methods that rapidly makeit possible to sort through hundreds of data points and narrowthe focus of your search for the root cause of your problem!Since the key to becoming procient with any new skillis application, 75% of class time is devoted to practiceproblems. This is intended to anchor the technique in yourlong-term memory and greatly increase your condence.


HIGH-P RESSURE BOILER FUNDAMENTALS (BB174)PREREQUISITE: NONE

DESIGNED FOR:Engineers, operators, safety and training personnel fromhydrocarbon, chemical and petrochemical processing andrening plants around the world.

COURSE OVERVIEW:Steam has many and varied uses in todays world. In themodern power plant it is used to turn generators thatproduce electricity. In many industrial plants steam powersturbines that are connected to pumps, compressors orfans. Steam is also injected into many processes. Thedevice that produces this steam is a boiler.This course is designed to give students a strongfoundation of basic boiler operating and safety principles.Through the use of multi-media and a variety of interactiveinstructional techniques, the subject matter is broughtto life.Participants will discover the many uses, designs, systemsand controls for safely operating high-pressure boilers.Boiler theory, equipment, ttings and accessories arealso covered. Boiler operating techniques, start-up andshutdown will be demonstrated with the use of a dynamicsimulator.

CFD MODELING (CO113)PREREQUISITE: NONE

DESIGNED FOR:Engineers who use CFD to solve combustion-relatedissues.

COURSE OVERVIEW:The objective of this two-day course is to demonstrateskills required in applying CFD to solve real-lifeproblems by making judicial determinations of meshingstrategies, physical models, convergence parameters,and discretization schemes. The course will feature casestudies to highlight the power of CFD in delivering realbenets to your business. There are two labs associatedwith the course: (1) a virtual engineering demonstrationof practical industrial processes using immersive stereovisualization technology; (2) hands-on experience withpredened exercises to solidify the various techniques andmethods learned in the classroom.

OSHA 10-HOUR GENERAL INDUSTRY OUTREACH TRAINING (SA176)PREREQUISITE: NONE

DESIGNED FOR:Safety personnel,instructors, managers, supervisors, oranyone having responsibility for OSHA compliance in anindustrial setting.

COURSE OVERVIEW:This two-day course will familiarize participants withOSHA General Industry standards and requirements,provide an overview of compliance programs andprocedures that are required for the workplace andexplain how to read and use the Code of FederalRegulations (CFRs).

SOME TOPICS COVEREDDURING THE COURSE INCLUDE: Introduction to OSHA/OSHA Standards Walking & Working surfaces Means of Egress & Fire Protection Hazardous Materials Electrical Standards Industrial Hygiene Personal Protective Equipment Machine Guarding


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The John Zink CombustionHandbook

Oxygen-Enhanced

Combustion

Industrial BurnersHandbook

J OHN ZINK BOOKS


Industrial CombustionPollution and Control

Computational Fluid Dynamics

in Industrial Combustion

Heat Transfer inIndustrial Combustion

Modeling of CombustionSystems: A Practical Approach

Air Pollution Control Equipment

Selection Guide

Industrial Combustion Testing


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WHAT SETS US APART

Whether youre a novice or a seasoned professional, youll gain invaluable intelligence from some of the worldsmost recognized engineers and educators in the science of combustion all in a classroom thats truly on anindustrial scale.

Students at the JOHN ZINK INSTITUTE will learn from a team of professionals who are proven leaders in their eldMany instructors hold doctorate degrees and have pioneered the industry with patents and authorships which keepthem at the cutting-edge of technology. Many have also contributed toThe John Zink Combustion Handbook which is the text used in many of the courses.

Participants can also observe equipment tests under actual and simulated industrial-scale conditions using the manycongurations of test furnaces, are systems, thermal oxidation systems and extensive utility supplies at John Zinksstate-of-the-art test facility.

Contact the JOHN ZINK INSTITUTE today to schedule your next training course at 918-234-5710 or enroll online www.JohnZinkInstitute.com.

is a registered trademark of John Zink Company, LLC.CLEAN COMBUSTION . CLEAR S OLUTIONS., and JOHN ZINK INSTITUTESM are trademarks of John Zink Company, LLC.

This document was prepared for promotional purposes only. Class dates and locations are subject to change without

notice. Check the John Zink Institute web site for the most up-to-date information. John Zink Company is notresponsible for any costs associated with cancellations. The information in this brochure is neither a guarantee nor astatement of warranty, either expressed or implied.

Some courses have demonstrations at John Zinks Research and Development Test Center located on the campus of thecompanys world headquarters in Tulsa, Okla.



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There is no denying the knowledge and experience of the John Zink team. The course details and test sitevisit will denitely go a long way in helping me to improve the burner and furnace operations at my company. Operator Renery

I like the way this program brings the group together by bringing character and energy to the classroom. Din- ner as a group is absolutely brilliant. This class has been a joy! Annonymous

Very professional atmosphere. I enjoyed the class and learned a ton! Annonymous

Very good presentations. Best course Ive taken since joining the industry.

Operator Chemical Plant

Very knowledgeable and open to questions. Created a comfortable learning environment. Enjoyed thecombustion safety & heater operation section because of the various operational challenges and examples. Engineer Canada

Chuck and Richard presented the topics very well. The presentations were very informative with amplevisual examples. Annonymous Canada

This is one of the best training classes that have been presented; good instructors, lots of useful information,presented well. Annonymous Company Annonymous

The instructors were very knowledgeable and presented the material in a way that will be easy to apply inthe eld. Thanks for the very informative training; it will make my job easier and more effective. Operator Company Annonymous

Obviously very experienced and easy to listen to. Operator Company Annonymous

This was a great course. I will recommend it. Good job by the instructors. Operations University

The class were well presented and I received the best process heater operation training that I have ever beengiven. Thanks again for your presentation. Engineering Lubricants Facility

TESTIMONIALS


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