jyoti plastic a4 brochure feb 19 single...

Simply Engineeringwith Plastics

Jyoti runs®

Plastics is in our DNA

Jyoti in sansrkit language represents the flame or light; the source of energy, the beacon of

hope. Our company, Jyoti was started with a vision to provide

a solution to the corrosive nature of metal components in critical processes.

The company was founded by in in a small workshop. Over the years, Late Shri. D. R. Desai 1959

our company has evolved into a respectable company that provides total solutions in

Engineering Plastics. We have garnered considerable experience in plastic moulding and a

deep understanding of its DNA.

Our forte is custom injection moulding and we mould plastic for various critical industrial

components like Valves, Pipe fittings, Submersible Pump Parts, Filters and in several other

applications where corrosion of metal components is a quality issue.

Built on the strong foundations of family values, our company is catapulting itself higher with

scaled levels of operations to execute work of clients, based around the world.

Jyoti Groupan entity focused on engineering with plastics

In this family run business, plastics is

at the core of our imagination

Polymer Compounding

mission vision values and quality policyimpervious character

Employees form the

core of our company

Mission

To enhance quality of life through engineered solutions.

Vision

To be among the most respected companies that provide total solutions in

engineering plastics & composites globally by March 2014.

Values

• oy in relationship between all stakeholdersJ

• ield maximum return on investment to all stakeholdersY

• pen to new ideas, feedback and learningO

• eamwork to ensure customer delight T

• nnovation & creativity for profitableI

& sustainable growth

Quality Policy

We are in the business of providing Engineered Solutions globally. Our policy is to

endeavor to continually achieve & exceed customer satisfaction.

We will achieve this by:

• Meeting & exceeding customer requirements and needs, through

continuous improvement in our products & services

• Continually enhancing employee competence

• Continually adapting the right technology in our business processes

• Establishing, implementing & maintaining ISO 9001 : 2008 QMS

“Follow the Process, Quality will Follow”

www.jyotiplastics.com

infrastructurescalability of operations coupled with skilled workforce

Our manufacturing facilities are built for

addressing a range of processes and

applications. Design, Tooling and Execution

work in tandem to create a synchronized

workflow. The workforce initiates several

process improvements using Six Sigma

practices for quality improvement.

We specialize in precision moulding of

engineering thermoplastics with

reinforcements & fillers and several other

processes widely used in plastics engineering.

All machines in our shop floor are

microprocessor control based and suitably

equipped with ancillary equipments such

as hopper dryer, hopper loader, mould

temperature controller and chillers for

consistent part quality.

Our machine tonnage ranges from

and a shot weight capacity 50 to 1200 tons

of 2gms - 5000gms.

Place Space

Dungri 1,00,000 sq. fts

Khadki 4,00,000 sq. fts

We have three manufacturing

plants located in Dungri and

Khadki which have good rail

and port connectivity.

Khadki

Dungri

Proximity within 200kms from Mumbai

From Micro to Macro plastic components, our plants are

equipped to cater a wide range of industries

Facilities for post moulding operations

Ultrasonic Welding Solvent Welding

Heat Sealing Screen/Pad Printing

Dynamic Balancing Insert Moulding

Assembly Testing

Moulding Range

PPO (Noryl) PP

PC ABS

Nylon PA

PVDF PBT

LCP Composites (Thermoplastics/ Thermosets)

PEEK PVC

Capabilities - Jyoti Group

Compounding of Engineering Polymers

We manufacture, distribute, import and export a wide range of Polymers and Additives. We also offer customized,

product-specific compounds and provide the highest value proposition to our customers. Our products have applications in IT,

Automobiles, Electrical, Electronics, White Goods and Telecommunications Industries. www.intelpolymer.com

Product Design and Development

We are authorized and silver certified Moldflow Consulting Partner, the first and only one in Asia. We are focused on

development of plastic products using the state-of-the-art CAD/CAM/CAE tools. We provide engineering design consultancy

services in the areas of Concept Design, Product Engineering, Meshing & Structural Analysis, Moldflow Services for Flow, Cool,

Warp, Fiber, Over Moulding, Gas Injection & Co-injection Simulation. www.polysmart.com

Tooling

Our in-house facility is equipped with computer-controlled CNC machines. The machining center is capable of manufacturing

moulds of size 1000mm x 1400mm - suitable for injection moulding of 50-1000 tons.

Injection Moulding

We have the most comprehensive, "Just-in-time" injection moulding facility that caters to critical components made using

Engineering Plastics, Fluropolymers and Liquid Crystal Polymer (LCP). A high degree of accuracy is achieved on the latest

closed-loop microprocessor-controlled machines.

Composite Moulding

We have the flexibility of working with a variety of fibers and resins such as Polyester, Vinyl ester and Epoxy - in combination with

Glass, Carbon and Metal. Our facility includes techniques such as RTM, Vacuum Infusion and In-Situ.

Assembly, Quality and Testing

We have world class Quality Management Systems such as ISO/TS and Lean Six Sigma. We are classified as "green channel

suppliers" to many global customers. We have elaborate standard and customer specific testing facilities for incoming,

online and finished goods.

Flexibility to work with a

wide variety of materials


strengthsbonds of success

ISO 9001:2015

Certification

(TUV)

Lean Six SigmaProcedures

More than 5 DecadesDomain Experience in

Metal and Import Substitution-with

Engineered Plastics

World-Class Product Design and Development

Infrastructure

Strengths

Proven, New ProductDevelopment Process (Innovate-Develop–Optimize–Verify)

Customized Project

Management Teams

In-house “Concept-to-Commerce“

Facilities Include Injection Moulding, Extrusion Moulding,

Composite Moulding, Plastics Fabrication, Tooling and Testing

Advantageof Time-Zone,

Cost Competitiveness & Talented Work-Force

Experience in Export toUS, Europe

& China

Family Values,Professional

Management

One-Stop-Shop


59

Jyoti runs®

Jyoti Plastic Works Pvt. Ltd.an efficient engine for custom injection moulding

Jyoti Plastics is the flagship company of Jyoti Group providing solutions in various

moulding technologies. This division has invested in machinery, technology and a skilled

workforce to develop a highly efficient engine for custom injection molding as a service.

We have the most comprehensive, injection moulding facility that caters "Just-in-time"

to critical components made using engineering plastics. A high degree of accuracy is

achieved on the latest, microprocessor-controlled machines that can handle

components weighing from .2 grams to 5000 grams

Specialists in custom

injection moulding

Tooling

Jyoti Plastics the flag ship company of Jyoti Group has in-house tooling facility which

is equipped with computer-controlled By employing world class material CNC machines.

such as the company can make meticulous ASSAB (P20, H13); STAVAX and BOHLER,

moulds for Hot-runner and Gas Systems.

Our tool-room is equipped with:

• CNC machining centers • CNC milling machines

• Spark erosion (EDM) machines • Universal milling

• Material handling equipment • CMM/Digitizing

• ASSAB (P20, P7, H13), STAV • AX (H7), BOHLER & other •

Cold-runner, hot-runner, certified tool steels

gas-assisted, multi-cavity,

insert moulding, multi-stage,

high-tolerance intricate complex

tooling capability


industries we serveversatility in business and applications

Fluid Engineering

valves water treatments partssureflo pipes & fittings centrifugal pumps

Building Products

site office security cabin Polydoors

filter systemspump components

air conditioner parts EVM & Tabletair conditioner parts

Electrical, Electronics & White Goods

radiator tanks fan

Automobile

spinner casing nascelle cover

Wind Energy

Intercontinental Polymer Pvt. Ltd.our compounded strength

A wholly owned subsidiary of Jyoti Group

IPPL offers a wide range of Engineering Thermoplastic Compounds:

1. Polyamide (Nylon) 6 & 66 - Glass Fiber Reinforced and Mineral Reinforced

2. PPE - Glass Fiber Reinforced

3. PBT - Antistatic / Glass Reinforced

4. PP - Glass Fiber Reinforced

5. Alloys & Blends - UV / Heat Stabilized

6. Custom made Grades - Colouring

www.intelpolymer.com

IPPL, an Indo-American joint venture, is located in , India's cost-effective Union Daman

Territory. We have been operating under the aegis of a highly professional team of

chemical and plastics engineers who have a combined experience of more than 45 years

in the field. The company is involved in the manufacture, distribution, import and export

of a wide range of We offer customized, product-specific Polymers and Additives.

compounds and provide the highest value proposition to our customers.

After exploring the rising potential of engineering thermoplastic compounds in India and

the world, IPPL has enhanced its capacity by installing the most technically- advanced

manufacturing lines. The facility incorporates a fully computerized quality system for

monitoring and maintaining consistency at every stage and is backed by an ultra-modern

testing laboratory.

We have associate manufacturing units in This helps the USA, Canada, Mexico and China.

company in meeting requirements of engineering thermoplastic compounds in any

corner of the world, at competitive prices. Our products have applications in IT,

Automobiles, Electrical, Electronics, White Goods and Telecommunications Industries.

We also offer complete technical support.

Sustainable Solutions in Plastics

We deal in compounding of engineering

plastics and specialty polymers


Polysmart Technologies Pvt. Ltd.shaping your business

Polysmart Technologies Pvt. Ltd. is an authorized and Silver Certified Moldflow Consulting

Partner, the first & only one in Asia. We have achieved the highest Silver Certification which speaks

volumes about our expertise in the area of Moldflow consulting. To achieve this certification, apart

from having software knowledge, one is expected to have an in-depth knowledge on Moldflow

materials, mould design, processing and DOE concepts. Thus, this certification by Moldflow

Corporation is an assurance that Polysmart's analysts have successfully undergone a rigorous

training and testing program.

We are focused on development of plastic products using the state-of-the-art tools. CAD/CAM/CAE

We provide engineering design consultancy services in the areas of Concept Design, Product

Engineering, Meshing & Structural Analysis, Moldflow services for Flow, Cool, Warp, Fiber, Over

Molding, Gas Injection & Co-injection Simulation.

We take the most challenging assignments of value engineering for metal to plastic conversion,

redesign the components by combining functionalities of two or more components into a single

component, mould design audits etc. New products are designed by following the NPD stage gate

process and Design for Six Sigma (DFSS) methodology.

A wholly owned subsidiary of Jyoti Group

®

Silver CertifiedConsultant

The first & only one in ASIA

www.polysmart.com

The first & only Moldflow Certified

Consulting Partner in Asia


Jyoti Plastic Works Pvt. Ltd.

94, Bombay Talkies Compound, Malad (West), Mumbai - 400 064. India.

+(91 22) 2882 4448 / +(91 22) 2882 3241 Tel.:

[email protected]:

Web: www.jyotiplastics.com

jyoti plastic a4 brochure feb 19 single...

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