jx3-ps1 user manual - jetter agjx3-ps1 user manual 7 / 23 product description3 the jx3-ps1 is an...

User Manual

JX3-PS1

We automate your success.

Jetter AGGraeterstrasse 271642 LudwigsburgGermany

PhoneSwitchboard +49 7141 2550-0Sales +49 7141 2550-531Technical Hotline +49 7141 2550-444

E-mailTechnical Hotline [email protected] [email protected]

Translation of the original User Manual

Revision 2.00

Date of issue 8/5/2019

This document has been compiled by Jetter AG with due diligence, and based on the knownstate of the art. Revisions and further development of our products are not automaticallymentioned in a reviewed document. Jetter AG shall not be liable for errors in form or content,or for missing updates, as well as for damages or disadvantages resulting from such failure.

Jetter AG Table of contents

JX3-PS1 User Manual iii

Table of contents1 Introduction ..................................................................................................................................... 5

1.1 Information on this document .................................................................................................. 5

1.2 Typographical conventions...................................................................................................... 5

2 Safety ............................................................................................................................................... 62.1 General information................................................................................................................. 6

2.2 Purpose ................................................................................................................................... 6

2.2.1 Intended use................................................................................................................ 6

2.2.2 Usage other than intended .......................................................................................... 6

2.3 Warnings used in this document ............................................................................................. 6

3 Product description ........................................................................................................................ 73.1 Design ..................................................................................................................................... 7

3.2 Functions................................................................................................................................. 7

3.3 Position and amount of expansion modules in the system ..................................................... 8

3.4 The status indication ............................................................................................................... 8

3.4.1 Diagnostics capabilities by means of status indication................................................ 8

3.5 Nameplate ............................................................................................................................... 9

3.6 Scope of delivery..................................................................................................................... 9

4 Technical specifications............................................................................................................... 104.1 Dimensions............................................................................................................................ 10

4.2 Electrical properties............................................................................................................... 10

4.3 Environmental conditions ...................................................................................................... 11

4.4 Mechanical specifications...................................................................................................... 11

4.5 EMC values ........................................................................................................................... 12

4.5.1 Enclosure .................................................................................................................. 12

4.5.2 DC power supply inputs and outputs......................................................................... 12

5 Mechanical installation................................................................................................................. 145.1 Installing the expansion module on the DIN rail .................................................................... 14

5.2 Removing the expansion module from the DIN rail............................................................... 15

5.3 Dismounting the enclosure from the backplane module ....................................................... 16

6 Electrical connection.................................................................................................................... 176.1 Connector specification ......................................................................................................... 17

6.1.1 Power supply terminal X10........................................................................................ 17

6.2 Functional test ....................................................................................................................... 17

7 Maintenance and repairs .............................................................................................................. 187.1 Maintenance, repairs and disposal........................................................................................ 18

7.2 Storage and shipment ........................................................................................................... 18

Table of contents Jetter AG

iv JX3-PS1 User Manual

8 Service ........................................................................................................................................... 198.1 Customer service .................................................................................................................. 19

9 Spare parts and accessories ....................................................................................................... 209.1 Spare parts............................................................................................................................ 20

9.2 Accessories ........................................................................................................................... 20

Jetter AG Introduction | 1

JX3-PS1 User Manual 5 / 23

1 Introduction

1.1 Information on this documentThis document forms an integral part of the product and must be read and under-stood prior to using it. It contains important and safety-related information for theproper use of the product as intended.

Target groups This document is intended for specialists with appropriate qualifications.Only competent and trained personnel are allowed to commission and operatethis device. During the whole product life cycle, safe handling and operation of the devicemust be ensured. In the case of missing or inadequate technical knowledge orknowledge of this document any liability is excluded.

Availability of infor-mation

Make sure this document is kept at the ready in the vicinity of the productthroughout its service life. For information on new revisions of this document, visit the download area on ourwebsite. This document is not subject to any updating service.Start | Jetter - We automate your success.For further information refer to the following information products: Version updates

Information about new versions of software products or of the operating sys-tem of your controller.

Online help of the JetSym softwareDetailed description of software functions with application examples

Application-oriented manualsInformation on file systems and communication interfaces

1.2 Typographical conventionsThis manual uses different typographical effects to support you in finding andclassifying information. Below, there is an example of a step-by-step instruction:ü This symbol indicates requirements which have to be met before executing

the following action. This sign or a numbering at the beginning of a paragraph marks an action in-

struction that must be executed by the user. Execute the instructions one afterthe other.

ð The target after a list of instructions indicates reactions to, or results of theseactions.

More information on this subject is available on our website.Start | Jetter - We automate your success.

INFO “Info" provides you with useful information and practical tips about the product.

https://www.jetter.de/en/downloads/

https://www.jetter.de/en/downloads/

Jetter AG Safety | 2


2 Safety

2.1 General informationAt the time of placing on the market, this product corresponds to the current stateof the art and meets the recognized safety rules. Besides this user manual, laws and regulations in the operator’s country are rele-vant to the operation of the product. The operator is responsible for complyingwith the directives mentioned below: Applicable legislation, rules, and regulations Relevant accident prevention regulations Accepted safety rules EU directives and other country-specific regulations

2.2 Purpose2.2.1 Intended use

The expansion module provides power supply for JX3 IO modules.Operate the device only in accordance with the intended conditions of use, andwithin the limits set forth in the technical specifications. Intended use of the product includes its operation in accordance with this man-ual.

SELV The operating voltage of this device is classified as Safety Extra Low Voltage andis therefore not subject to the European Low Voltage Directive.

2.2.2 Usage other than intendedThis device must not be used in technical systems which to a high degree haveto be fail-safe.

Machinery Directive This device is no safety-related part as per Machinery Directive 2006/42/EC, andmust, therefore, not be used for safety-relevant applications. This device is NOTintended for the purpose of personal safety, and must, therefore, not be used toprotect persons.

2.3 Warnings used in this document

DANGER High riskIndicates an imminently hazardous situation which, if not avoided, will result indeath or serious injury.

WARNING Medium riskIndicates a potential hazardous situation which, if not avoided, could result indeath or serious injury.

CAUTION Low riskIndicates a hazardous situation which, if not avoided, could result in minor ormoderate injury.

NOTICE Material damageIndicates a situation which, if not avoided, could result in malfunctions or materialdamage.

Jetter AG Product description | 3


3 Product descriptionThe JX3-PS1 is an expansion module and provides power supply of up to 8 ex-pansion modules. The module is required if the power supply of the bus node orcontroller used is not sufficient to supply all connected expansion modules.

3.1 Design

1

4

3

2

1

5

7

6

Fig. 1: Device configuration

1 DIN rail latch 2 Housing

3 Backplane module 4 Connector X119 for expansionmodules

5 DIN rail release latch 6 Power supply terminal X107 Status indication

3.2 Functions Power supply of up to 8 JX3 expansion modules per JX3 station

The maximum power consumption of connected expansion modules must notexceed 24 W.



3.3 Position and amount of expansion modules in the systemThe amount of expansion modules which can be connected to a controller de-pends on the type of the expansion module. After 8 expansion modules max., apower supply module must be inserted.

2 3 41

Fig. 2: Example: System overview of a controller together with various expansion modules

1 Controller 2 First expansion module3 Power supply module 4 Further expansion modules

INFO You can calculate the exact amount of connectable expansion modules bymeans of the JX3-sysbus_configurator_xxx_e which is available for downloadfrom our Homepage.

For more information on this subject refer to the application-oriented manual"JX3 System" available for download on our website.

3.4 The status indicationThe LED of the status indication shows the status of the logic supply.

Fig. 3: Status indication

LED DescriptionR Logic circuit supply

3.4.1 Diagnostics capabilities by means of status indicationColors and flashing patterns of the LEDs are an excellent source of information toanalyze problems.

LED Flashing pat-tern Color Description

R OFF --- No logic circuit supplyON Green Logic voltage supply is OK

https://www.jetter.de/en/start.html

https://www.jetter.de/en/downloads/produktuebergreifende-dokumentation/themenhandbuecher.html



3.5 Nameplate

5 3

1 2

4

Fig. 4: Sample nameplate

1 Company logo 2 Serial number3 CE marking 4 Hardware revision5 Type key

3.6 Scope of deliveryScope of delivery Item number QuantityJX3-PS1 10000635 1Male connector in spring-cage technology, 2-pin

60870409 1

Terminal labels 60870411 10Installation manual 60871940 1

Jetter AG Technical specifications | 4


4 Technical specifications

4.1 Dimensions96

64

132

25

31

Fig. 5: Dimensions. All dimensions are in millimeters.

4.2 Electrical propertiesPower supply input(terminal X10)

Category DescriptionRated voltage DC 24 VPermissible voltage range -15 % ... +20 %Input current 1.0 A max.Power consumption 24 W max.Tab. 1: Power supply input (terminal X10)

Power supply ofJX3 system bus

Category DescriptionLogic voltage supply of JX3system bus

DC +5 V (-15 % … +10 %)ISV = 1,200 mA max.P = 6 W max.

Supplementary supply DC +24 V (+15 % … +20 %)I24V = 1,000 mA max.P = 24 W max.

Maximum power output Pmax= 24 WTab. 2: Power supply of JX3 system bus



4.3 Environmental conditionsCategory Description StandardsOperating temperature 0 °C … +50 °C DIN EN 61131-2Storage temperature -40 °C … +70 °C DIN EN 60068-2-1Air humidity 10 … 95 %

non-condensingDIN EN 60068-2-2

Max. operating altitude: 2,000 m above sea levelCorrosion immunity andchemical resistance

No special protection against corrosion. Ambientair must be free from higher concentrations ofacids, alcaline solutions, corrosive agents, salts,metal vapors, and other corrosive or electrocon-ductive contaminants.

Degree of pollution - ElectronicsDegree of pollution 2 DIN EN 61131-2

Usually, the pollution is non-conductive. However,temporary conductivity due to condensation mayoccur.

Tab. 3: Environmental conditions

4.4 Mechanical specificationsCategory Description StandardsEnclosure specificationsMaterial PlasticMaximum height of fallUnits within packing 1 m DIN EN 61131-2

DIN EN 60068-2-31Units within product pack-aging

0.3 m

Vibration resistanceFrequency sweeps 1 octave/minute,

sinusoidalDIN EN 61131-2DIN EN 60068-2-6

Constant amplitude 3.5 mm 5 Hz ≤ f ≤ 9 HzConstant acceleration 1 g| 9 Hz ≤ f ≤ 150 HzNumber and direction 10 sweeps for all 3 spatial axesShock resistanceType of shock Half-sine wave DIN EN 61131-2

DIN EN 60068-2-27Intensity and duration 15 g for 11 msNumber and direction 3 shocks in the directions of all 3 spatial axesDegree of protectionDegree of protection IP20 DIN EN 60529Tab. 4: Mechanical specifications



4.5 EMC values4.5.1 Enclosure

Electrical safety Parameter Values StandardsProtection class III DIN EN 61131-2Dielectric test voltage Functional ground is connected to chassis ground

internally.Protective connection 0Overvoltage category IITab. 5: Electrical safety

Emitted interfer-ence

Parameter Values StandardsFrequency band 30 … 230 MHz DIN EN 61000-6-3

DIN EN 61131-2DIN EN 55011

Limit value 30 dB (µV/m) at 10 mdistance

Frequency band 230 … 1,000 MHzLimit value 37 dB (µV/m) at 10 m

distanceClass B

Tab. 6: Emitted interference

Immunity to inter-ference

Parameter Values StandardsMagnetic field with mains frequencyFrequency 50 Hz DIN EN 61131-2

DIN EN 61000-6-2DIN EN 61000-4-8

Magnetic field 30 A/m

RF field, amplitude-modulatedFrequency band 80 MHz ... 2 GHz DIN EN 61131-2

DIN EN 61000-6-2DIN EN 61000-4-3

Test field strength 10 V/mAM 80 % with 1 kHzCriterion A

ESDDischarge through airTest peak voltage 6kV

8 kV DIN EN 61131-2DIN EN 61000-6-2DIN EN 61000-4-2Contact discharge

Test peak voltage 6kV4 kV

Criterion ATab. 7: Immunity to interference

4.5.2 DC power supply inputs and outputs

Emitted interfer-ence

Parameter Values StandardSignal and control interface

DC power supply inputs andoutputs

Frequency bands DIN EN 61000-6-30.15 … 0.5 MHzLimit 40 to 30 dB0.5 … 30 MHzLimit 30 dBClass B

Tab. 8: Emitted interference



Immunity to inter-ference

Parameter Values StandardAsymmetric RF, amplitude-modulatedFrequency band 0.15 … 80 MHz DIN EN 61131-2

DIN EN 61000-6-2DIN EN 61000-4-6

Test voltage 10 VAM 80 % with 1 kHz

Source impedance 150 ΩCriterion A

BurstsTest voltage 2 kV DIN EN 61131-2

DIN EN 61000-6-2DIN EN 61000-4-4

tr/tn 5/50 nsRepetition frequency 5 kHz

Criterion ASurge voltages, symmetric, line to cableSeries-mode interference tr/th 1.2/50 µs DIN EN 61131-2

DIN EN 61000-6-2DIN EN 61000-4-5

0.5 kV

Surge voltages, asymmetric, line to earthCommon-mode interference tr/th 1.2/50 µs DIN EN 61131-2

DIN EN 61000-6-2DIN EN 61000-4-5

0.5 kV

Tab. 9: DC power supply inputs and outputs

Jetter AG Mechanical installation | 5


5 Mechanical installation

5.1 Installing the expansion module on the DIN rail

NOTICE Functional impairment caused by unfavorable installation Install the device only in vertical position on the DIN rail. Keep the minimum distance to surrounding parts.

1

2

3

3

Fig. 6: Installing the expansion module on the DIN rail

1 DIN rail 2 Upper DIN rail latch3 Minimum distance to surrounding parts = 30 mm

1. Disconnect the system from the power supply.2. Place the upper latch (2) in angled position on the DIN rail (1).3. Snap the lower latch of the device onto the lower edge of the DIN rail.4. Slide the device to its intended position.



5.2 Removing the expansion module from the DIN railThe release latch lets you remove the device from the DIN rail.

2

A

A1

Fig. 7: Dismounting example

1 DIN rail 2 DIN rail release latchA Detail view

1. Disconnect the system from the power supply.2. Remove the device from the mains.3. Pry the release latch (2) downwards and pull the device off the DIN rail (1).



5.3 Dismounting the enclosure from the backplane moduleThe upper and lower backplane tab on the module let you pull off the enclosurefrom the backplane module.

NOTICE Mechanical damage and impaired EMC immunityProtection class IP20 is not guaranteed when replacing JX3 modules. If youtouch the EMC clip, you may damage this clip. A damaged clip may impair noiseimmunity. Do not touch any electronic components after removing the enclosure from

the backplane module.

A A

1

1

Fig. 8: Dismounting the enclosure from the backplane module

1 DIN rail latch A Detail view

1. Disconnect the system from the power supply.2. Press the upper and lower latches (1) on the device simultaneously.3. Keep the latches pressed and pull off the enclosure.

Jetter AG Electrical connection | 6


6 Electrical connection

NOTICE Improving electromagnetic compatibilityThe noise immunity of a system is determined by its weakest component. Cor-rect connections, lines and shielding are key factors. Ensure that the system is EMC-compliant. Follow the instructions given in Application Note 016 on our homepage about

EMC-compatible installation of the electric cabinet.

NOTICE Damages to material or functional impairmentImproper implementation of the wiring harness may cause mechanical stress. Protect the cables from bending, twisting or chafing. Install strain reliefs for the connecting cables.

6.1 Connector specification6.1.1 Power supply terminal X10

DC24V

0V

PO

WE

R

Fig. 9: Power supply ter-minal X10

Pin Signal DescriptionDC24V +24 V Supply voltage0V GND Reference potential

Category DescriptionTerminal X10Function Power supplyConnector is in included in the scope of delivery.Connectable wire cross-section 0.2 ... 1.5 mm2Tab. 10: Power supply input X10 - Technical specifications

6.2 Functional testAfter switching on, no configuration of the module is necessary.ü The JX3-PS1 is connected to a JX3 station.ü The expansion modules to be supplied with power are connected to the right

of the JX3-PS1 module. Power up the JX3 station.ð The LED R of the JX3-PS1 lights up green if the commissioning has been car-

ried out correctly.

Jetter AG Maintenance and repairs | 7


7 Maintenance and repairs

7.1 Maintenance, repairs and disposalMaintenance This device is maintenance-free.

Therefore, for the operation of the device no inspection or maintenance are re-quired.

Repairs Defective components could cause dangerous malfunctions and could compro-mise safety.Only the manufacturer is allowed to repair the device. Do not open the device!

Disposal of obso-lete equipment

The device must be disposed of in accordance with the Environmental ProductDeclaration EPD. Applicable local environmental directives and regulations mustbe complied with. This product must be disposed of as waste electronic equip-ment. Waste packaging material must be recycled or reused.

Modifications andalterations to thedevice

Modifications and alterations to the device and its functions are not allowed. Inthe case of modifications to the device, any liability is excluded.The original parts are specifically designed for the device. Parts and equipmentfrom other manufacturers must, therefore, not be used.Any liability for any damages resulting from the use of non-original parts andequipment is excluded.

7.2 Storage and shipmentStorage When storing the device observe the environmental conditions given in chapter

“Technical specifications”.Shipment and pack-aging

The device contains electrostatically sensitive components which can be dam-aged if not handled properly. Damages to the device may impair its reliability.To protect the device from impact or shock, it must be shipped in its originalpackaging, or in an appropriate protective ESD packaging.In case of damaged packaging inspect the device for any visible damage, and in-form your freight forwarder and the Jetter AG of the damage caused during ship-ment. If the device is damaged or has been dropped, it is strictly forbidden to useit.

Jetter AG Service | 8


8 Service

8.1 Customer serviceShould you have any questions, suggestions, or problems, please don’t hesitateto contact our service representatives. To contact them, please call our technicalhotline or use the contact form on our homepage:Technical hotline | Jetter - We automate your success.

You are also welcome to send an e-mail to our technical hotline:[email protected]

Please supply the following information when contacting our technical hotline: Hardware revision and serial number

For the hardware revision number, please refer to the nameplate. OS version

To determine the operating system version, use the functions of the develop-ment environment.

https://www.jetter.de/en/kontakt/technische-hotline.html

mailto:[email protected]

Jetter AG Spare parts and accessories | 9


9 Spare parts and accessories

NOTICE Inadequate accessories might cause damage to the productParts and equipment from other manufacturers might impede the function of thedevice and cause damage to the product. Only use accessories recommended by Jetter AG.

9.1 Spare partsComponent Item no.:2-pin connector, spring-cage technology 60870409Terminal labels 60870411

9.2 Accessories

INFO The accessories are not part of the scope of delivery.Apt accessories can be obtained from Jetter AG.

Component Item no.:Strain relief 60870963End clamp for DIN rail 60863970Screwdriver 60871712

Jetter AG List of figures


List of figuresFig. 1 Device configuration................................................................................................................ 7Fig. 2 Example: System overview of a controller together with various expansion modules ............ 8Fig. 3 Status indication ...................................................................................................................... 8Fig. 4 Sample nameplate .................................................................................................................. 9Fig. 5 Dimensions. All dimensions are in millimeters. ....................................................................... 10Fig. 6 Installing the expansion module on the DIN rail ...................................................................... 14Fig. 7 Dismounting example.............................................................................................................. 15Fig. 8 Dismounting the enclosure from the backplane module ......................................................... 16Fig. 9 Power supply terminal X10...................................................................................................... 17

Jetter AG List of tables


List of tablesTab. 1 Power supply input (terminal X10) .......................................................................................... 10Tab. 2 Power supply of JX3 system bus ............................................................................................ 10Tab. 3 Environmental conditions ........................................................................................................ 11Tab. 4 Mechanical specifications........................................................................................................ 11Tab. 5 Electrical safety ....................................................................................................................... 12Tab. 6 Emitted interference ................................................................................................................ 12Tab. 7 Immunity to interference.......................................................................................................... 12Tab. 8 Emitted interference ................................................................................................................ 12Tab. 9 DC power supply inputs and outputs....................................................................................... 13Tab. 10 Power supply input X10 - Technical specifications ................................................................. 17

6087

3296

We automate your success.

Jetter AGGraeterstrasse 271642 Ludwigsburgwww.jetter.de

E-mail [email protected] +49 7141 2550-0

jx3-ps1 user manual - jetter agjx3-ps1 user manual 7 / 23 product description3 the jx3-ps1 is an...

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