Dairy and Convenience Food DivisionDairy and Convenience Food Division

Welcome to

June 2010Sabine Riechmann

STEPHAN General Presentation page 1

Dairy and Convenience Food DivisionDairy and Convenience Food Division

Sympak - Group

Stephan Germany

Sympak Process Engineering

Sabine Riechmann

STEPHAN General Presentation page 2June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

SYMPAK - GROUP

June 2010Sabine Riechmann

STEPHAN General Presentation page 3

Dairy and Convenience Food DivisionDairy and Convenience Food Division

Dairy & Convenience FoodDivision

Chocolate & ConfectioneryDivision

BRAND NAMES & ORGANISATION

Sabine Riechmann

STEPHAN General Presentation page 4June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

SYMPAK GROUP REVENUE BREAKDOWN

2009 Revenue breakdown by geography 2009 Revenue breakdown by brand

Number of Engineers / Technicians: 160 Employees average: 550Sales 2009: 130 Mio Euro

June 2010Sabine Riechmann

STEPHAN General Presentation page 5

Dairy and Convenience Food DivisionDairy and Convenience Food Division

Dairy & ConvenienceFood Division

Bologna, Italy

Bologna, Italy

Hameln, Germany

Hamburg, Germany

Bologna, Italy

Alba, Italy

Chocolate & ConfectioneryDivision

SYMPAK PRODUCTION PLANTS

June 2010Sabine Riechmann

STEPHAN General Presentation page 6

Dairy and Convenience Food DivisionDairy and Convenience Food Division

SYMPAK SALES & AFTER SALES NETWORK

Americas

USA (Chicago)

Brazil (Sao Paulo)

Europe

France (Paris) Belgium (Eke Nazareth)

UK (Chester) Poland (Poznan)

Switzerland (Russikon ) Austria (Bregenz)

CSI

Russia (Moscow)

Russia (St. Petersburg)

Ukraine (Kiev)

Far East - Oceania

Republic of Singapore (Singapore)

China (Shanghai)

June 2010Sabine Riechmann

STEPHAN General Presentation page 7

Dairy and Convenience Food DivisionDairy and Convenience Food Division

Who we are Dairy Technologies Convenience Food Technologies Confectionery Technologies Emulsifyer Test Facility

Sympak Process Engineering

STEPHAN GERMANY

June 2010Sabine Riechmann

STEPHAN General Presentation page 8

Dairy and Convenience Food DivisionDairy and Convenience Food Division

STEPHAN MACHINERY (STM)

Stephan COOK-IT®STEPHAN UHT line

Specialized in manufacturing food processing machines and plants for the dairy, confectionery and convenience food industries.

Stephan was founded in 1953 and is located in Hameln close to Hanover.

Sabine Riechmann

STEPHAN General Presentation page 9June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

STEPHAN FOOD SERVICE EQUIPMENT (SFSE)

SFSE was founded in 2005 and is also located in Hameln close toHanover.

Specialized in manufacturing STEPHAN Universal Machines 5 to 60 litres for the HoReCa, handicraft and pharmaceutical business.

STEPHAN UMC 5 STEPHAN UMSK 60 E

Sabine Riechmann

STEPHAN General Presentation page 10June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

SYMPAK PROCESS ENGINEERING (SPE)

SPE was founded in 2003 and is located in Schwarzenbek close to Hamburg.

PROCESS ENGINEERING & AUTOMATIONis a core competence in Process integration:

solutions rather than product. critical to the performance of plant and

equipment.

SPE is the technology center of Sympak - Group for processengineering and automation.

CIP-plant, Almarai

Sabine Riechmann

STEPHAN General Presentation page 11June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

Who we are Dairy Technologies Convenience Food Technologies Confectionery Technologies Emulsifyer Test Facility

Sympak Process Engineering

STEPHAN GERMANY

Sabine Riechmann

STEPHAN General Presentation page 12June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

STEPHAN SOLUTIONS FOR THE DAIRY INDUSTRY

Fresh cheese preparations

Butter preparations

Milk rice

Deserts

Processing All types of processed cheese

• Dips / Sauces• spreadable• Bloc• Slices• analogue

Sabine Riechmann

STEPHAN General Presentation page 13June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

STEPHAN PROCESSED CHEESE LINES

Batch Systems Direct and indirect heating up to 127 °C

Capacities up to 3.6 tons/hour

Continuous Systems Capacities up to 6 tons / hour

UHT Heating up to 145 °C

STEPHAN UMSK130 STEPHAN UHT line

Sabine Riechmann

STEPHAN General Presentation page 14June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

TURN KEY SOLUTIONS - DAIRY

PROCESSING PACKAGING

Rawmaterialpreparation

Rawmaterialmixing

Processing Dosing andpackaging

Secondarypackaging

Flash cooling and creaming

End of linepackaging

Sabine Riechmann

STEPHAN General Presentation page 15June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

TURN KEY SOLUTIONS - DAIRY

Sabine Riechmann

STEPHAN General Presentation page 16June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

Who we are Dairy Technologies Convenience Food Technologies Confectionery Technologies Emulsifyer Test Facility

Sympak Process Engineering

STEPHAN GERMANY

Sabine Riechmann

STEPHAN General Presentation page 17June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

STEPHAN SOLUTIONS FOR CONVENIENCE FOOD

Processing Mayonnaise

Ketchup

Dressings

Dips

Baby Food

Pasta Sauces

Classical Sauces

Soups

Purée

Ready Meals

Rice

Pasta

Potatoes

Vegetables

Meat

Fish

Poultry

Stews

Versatility is o

ur strength!

Sabine Riechmann

STEPHAN General Presentation page 18June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

STEPHAN BATCH AND CONTINUOS SYSTEMS

Batch Systems Capacities up to 5 tons/hours

Stephan COOK-IT®

Continuous Systems Capacities up to 10 tons/hours

STEPHAN Conti-Lines

Dairy and Convenience Food Division

Sabine Riechmann

STEPHAN General Presentation page 19June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

TURN KEY SOLUTIONS – CONVENIENCE FOOD

Rawmaterialpreparation

Rawmaterialmixing

Processing Dosing andpackaging

Secondarypackaging

End of linepackaging

Sabine Riechmann

STEPHAN General Presentation page 20June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

Who we are Dairy Technologies Convenience Food Technologies Confectionery Technologies Emulsifyer Test Facility

Sympak Process Engineering

STEPHAN GERMANY

Sabine Riechmann

STEPHAN General Presentation page 21June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

STEPHAN Chocolate Processing

-optimum quality-

STEPHAN Marzipan Processing

-formula for success-

STEPHAN ReworkProcessing

-from reject to high quality-

Marzipan

Almond Paste

Persipan

(apricot kernels)

Chocolate fillings

Ganache

Truffle masses

Coatings

Chocolate and fruit

sauces

Biscuits

Waffles

Pralines

Cookies

STEPHAN SOLUTIONS FOR CONFECTIONERY PRODUCTS

Sabine Riechmann

STEPHAN General Presentation page 22June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

Who we are Dairy Technologies Convenience Food Technologies Confectionery Technologies Emulsifyer Test Facility

Sympak Process Engineering

STEPHAN GERMANY

Sabine Riechmann

STEPHAN General Presentation page 23June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

STEPHAN MICROCUT®

Processes Dispersing

Cutting

Emulsifying

Homogenizing

Applications Meat emulsions

Liver paté

Skin emulsions

Various other emulsions

Cream Soups

Baby food

Vegetable grinding

Biscuit rework grinding

STEPHAN Microcut® MCHD 180

Sabine Riechmann

STEPHAN General Presentation page 24June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

Who we are Dairy Technologies Convenience Food Technologies Confectionery Technologies Emulsifyer Test Facility

Sympak Process Engineering

STEPHAN GERMANY

Sabine Riechmann

STEPHAN General Presentation page 25June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

THE STEPHAN TEST FACILITYOur test facility enables you to test your products on our machines with the latesttechnological standards – under the supervision of STEPHAN-engineers and STEPHAN technologists.

200 square metres

7 platforms

under production conditions

state-of-the-art laboratory

computer interfacesSabine Riechmann

STEPHAN General Presentation page 26June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

Who we are Dairy Technologies Convenience Food Technologies Confectionery Technologies Emulsifyer Test Facility

Sympak Process Engineering

STEPHAN GERMANY

Sabine Riechmann

STEPHAN General Presentation page 27June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

SYMPAK PROCESS ENGINEERING

SPE is the technology center of Sympak - Group for processengineering and automation.

Engineering

Process Units

Integrated Automation Solutions

SYMPAK PROCESS ENGINEERING (SPE)

Our Portfolio:

Sabine Riechmann

STEPHAN General Presentation page 29June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

SPE - ENGINEERING

Pre-Engineering / Design Studies

Technological Support

Project Engineering

Turnkey Project Management

Process Integration / Automation

Our Engineering Portfolio:

Sabine Riechmann

STEPHAN General Presentation page 29June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

SPE – PROCESS UNITS

SYMPAK CIP Modules

SYMPAK Container Stations

SYMPAK Drum Discharging Stations

SYMPAK Process and Mixing Systems

Our Process Units:

Sabine Riechmann

STEPHAN General Presentation page 30June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

SPE – AUTOMATION MODULES

SYMPAK Recipe Management

SYMPAK Batch Report

SYMPAK Preventative Maintenance

SYMPAK Spare Parts

Batch Report

Sabine Riechmann

STEPHAN General Presentation page 31June 2010

Dairy and Convenience Food DivisionDairy and Convenience Food Division

SPE – INTEGRATED AUTOMATION SOLUTIONS

PLC (e.g. SIMATIC S7)

Variable Speed Drive (VSD)

Solenoid ValvesDecentralized IOs

Operator Panel

PLC (e.g. SIMATIC S7)

Variable Speed Drive (VSD)

Solenoid ValvesDecentralized IOs

Operator Panel

PLC (e.g. SIMATIC S7)

Variable Speed Drive (VSD)

Solenoid ValvesDecentralized IOs

Operator Panel

SCADA / HMI Systems(Redundant Server

Architecture)

Operator Panels(Clients)

Interface to ThirdParty Suppliers

Central DatabaseServer

Office Ethernet / TCP/IP

Interface toERP Systems

Management Execution System(Reporting, Batch Tracking, Quality Control, etc.)

Office Ethernet / TCP/IP

Sabine Riechmann

STEPHAN General Presentation page 32June 2010