jsk 42 repair manual

42
ZDE 199 002 111 GB 05/2004 Repair manual for JSK 40, JSK 42 fifth wheel couplings

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Page 1: Jsk 42 Repair Manual

1ZDE 199 002 111 GB 05/2004

Repair manual for

JSK 40, JSK 42 fifth wheel couplings

Page 2: Jsk 42 Repair Manual

2ZDE 199 002 111 GB 05/2004

Foreword Table of contents

Fifth wheel couplings are connecting parts that must comply with very high safety requirements and must also undergo design approval tests.

This repair manual is designed to act as a guide to completing repair work on our fifth wheel couplings. It is essential that you use JOST spare parts.

Modifications of any kind will render both the warranty and the type approval void.

Instructions for the operating and installation of the fifth wheel couplings and the permitted load data for them are provided in separate documents.

1 Safety information 3

2 Troubleshooting 4

3 Standard and special tools, auxiliary material 5

3.1 Standard tools 53.2 Special tools 53.3 Auxiliary material 5

4 Repair work 18

4.1 To remove and install the liner 64.2 To remove and install the bearing

on the workbench 74.2.1 To remove and install the bearing

for mounting plate installation 74.2.2 To remove and install

the bearing with the traverse 104.3 To remove and install the bearing

on the vehicle 134.3.1 To remove and install the bearing

for mounting plate installation 134.3.2 To remove and install

the bearing with the traverse 164.4 To remove and install the wearing part 184.5 To remove and install the lock jaw 194.6 To remove and install

the locking mechanism 224.6.1 To remove and install the locking

mechanism, handle at the front 224.6.2 To remove and install the locking

mechanism, handle at the rear 264.7 To adjust the locking mechanism 294.8 Wear limits, adjustment and

control dimensions 294.9 Function test 33

5 Spare parts for JSK 40/40 W – Plate installation 34

6 Spare parts for JSK 40/40 W – with traverse 36

7 Spare parts for JSK 42/42 W – Plate installation 38

8 Spare parts for JSK 42/42 W – with traverse 40

9 Disposal instructions 42

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1 Safety information JSK 40/42

The relevant safety regulations in your country (for example Health & Safety at Work) apply for working with sliders, fifth wheel couplings, tractor units and semi-trailers. The appropriate safety information in the owner’s handbook for the tractor unit and the semi-trailer are valid and must be followed.

Safety information, which are directly linked to the specific activity, are listed in the following sections for servicing and repair work. It is essential that you follow these safety information.

Page 4: Jsk 42 Repair Manual

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2 Troubleshooting

0

Fault Cause Remedy

Fifth wheel coupling will not close.

1. The king pin is too high.

2. The skid plate is uneven, thus causing the king pin to be in the wrong position.

3. The king pin is not the correct size or is damaged.

4. Lock jaw deformed.5. Poor servicing.6. Double spring defective.

7. Lever and/or handle bent.

to 1. The skid plate should be at the same height or max. 50 mm lower than the fifth wheel coupling.

to 2. Replace the skid plate. Maximum flatness deviation 2 mm.

to 3. Replace the king pin.

to 4. Replace lock jaw SK 3221-52Z.to 5. Ease the mechanism and grease it.to 6. Replace double spring SK 3105-20 or gas

pressure spring SKE 001560000.to 7. Replace/Straighten handle SKE 001620020

or SKE 001630020 and handle SKE 001390020 or SKE 001390120.

The fifth wheel coupling cannot be opened.

1. Tractor unit not level or pulling.

2. Poor servicing, damage to the lock jaw or locking bar, or incorrect locking mechanism adjustment.

to 1. Relieve the pressure on the tractor unit’s locking mechanism.

to 2. The fifth wheel coupling can be opened by force as follows: Pull the handle until the locking edge is exposed, swing it forwards and secure it in this position using a suitable object (for example a screwdriver). Undo the lock nut on adjusting screw SKE 500740420 and screw in the adjusting screw until the jamming has been rectified. Then rectify the poor servicing, check the locking mechanism parts for signs of damage and repair or adjust the locking mechanism if necessary.

Fifth wheel coupling does not stay in the ready position.

1. Lock jaw deformed.2. Spring defective.3. Poor servicing.

to 1. Replace lock jaw SK 3221-52Z.to 2. Replace spring SK 847.to 3. Clean and grease the area of the locking mechanism.

Movement between fifth wheel coupling and semi-trailer (knocking).

1. Bearing has excessive play.

2. Locking mechanism has excessive play.

to 1. Replace collar SKE 001370020 (see sections 4.1 and 4.2).

to 2. Check king pin, replace it if it is worn. If the king pin is in good conditions but there is still play, adjust the locking mechanism (see section 4.9). If this does not produce the desired result, replace the lock jaw SK 3221-52Z, the wearing part SKE 001740020 and the locking bar SKE 001009720.

JSK 40/42

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3 Standard and special tools, auxiliary material

3.1 Standard tools

0

3.2 Special tools

0

3.3 Auxiliary material

High pressure grease (EP) with MoS2 or graphite additive, for example:

Collgranit A3 paste

Turmogeargrease B2 from Lubcon (www.lubcon.com)

0

0

1/2´´

Nm

1/2´´ 1/2´´

100 mm

3/4´´ 3/4´´

100 mm

1/2´´

SW18

SW 10 SW 11 SW 17 SW 24

300 gr. 200 mm4 - 12

3/4´´

SW14

1/2´´

SW14

1/2´´

SW7

JSK40/95

3/4´´

Nm

SW 13 SW 22

1/2´´

SW8

1/2´´

SW10

150 mm

1/2´´

SW24

1/2´´

T45

SK 2702-10

JSK 40/42

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4 Repair work

Repair work must be carried out by trained personnel. Repair work is to be carried out using suitable tools and state of the art methods. The item numbers in the drawings refer to the spare parts lists in sections 5 – 8. Information for assembly work are marked with a diamond . If it is not described separately, assembly work must be carried out in reverse order. The torque values shown in the drawings are required for the subsequent assembly process. Clean all parts thoroughly before assembly. After completing the repair work, the fifth wheel coupling locking mechanism must be greased and

its function tested.0

Version with handle at the front Version with handle at the rear0

Note

The position of handle must be noted for some of the work shown in the following sections.

4.1 To remove and install the liner

0

Undo the Allen bolts or inner round hex bolt. Remove the liner (24).

! The torque values shown in the drawings must be used at all times.

Worn, damaged and cracked parts must always be replaced.

Repair welds must not be used.

0 9 Handle

0 24 Liner

9 9

JSK40/115

1/2´´ 1/2´´

T45

24

45 Nm

JSK40/56

1/2´´

SW8

JSK 40/42

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4 Repair work

4.2 To remove and install the bearing on the workbench

Note

On the „low maintenance“ version, the liner must be removed first as described in section 4.1.0

0

Take the fifth wheel coupling off the tractor unit and place it on workbench SK 2702-10.

4.2.1 To remove and install the bearing for mounting plate installation

0

0

Undo the bridge screws (21).

0

! The fifth wheel coupling may only be raised using suitable lifting gear.

0 21 Bridge screw

! The bridge screws (21) must always be replaced after being removed.

JSK40/50

3/4´´ 3/4´´

SW14

2121

450 Nm

JSK40/51

JSK 40/42

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4 Repair work

4.2.1 To remove and install the bearing for mounting plate installation (continued)0

Remove the bridge (23).0

0

Remove the rubber bearing (22).0

0

Remove the pedestal (25).0

0 23 Bridge

0 When installing the bridge (23) ensure that the side with the angled edges faces the outside and the JOST logo is legible.

0 22 Rubber bearing

25 Pedestal

b Cam

0 When installing the rubber bearing (22) ensure that the cam (b) on the rubber bearing (22) is installed in the corresponding gap in the pedestal (25).

0 25 Pedestal

0 When installing the pedestal (25) ensure that the JOST logo faces the outside.

23

JSK40/52

22

b

25JSK40/53

25

JSK40/54

JOST

JSK 40/42

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4 Repair work

4.2.1 To remove and install the bearing for mounting plate installation (continued)

Version JSK 40 only0

Remove the collar (22) and intermediate piece (c).

Version JSK 42 only0

Remove the collar (22).

0 22 Collar

c Intermediate piece

0 22 Collar

22c

JSK40/117

22

JSK40/55

JSK 40/42

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4 Repair work

4.2.2 To remove and install the bearing with traverse

0

Undo the traverse screws (26) on both sides. Remove the traverse (27).0

0

Undo the bridge screws (21).0

Remove the bridge (23).0

0

0 26 Traverse screw

27 Traverse

0 21 Bridge screw

! The bridge screws (21) must always be replaced after being removed.

0 23 Bridge

0 When installing the bridge (23) ensure that the side with the angled edges faces the outside and the JOST logo is legible as shown.

1/2´´ 1/2´´

100 mm

1/2´´

SW14

1/2´´

SW14

26

27JSK40/57

280 Nm

SW 24

3/4´´ 3/4´´

SW14

2121

450 Nm

JSK40/58

23

JSK40/59

JSK 40/42

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4 Repair work

4.2.2 To remove and install the bearing with traverse (continued)0

Remove the rubber bearing (22).0

0

Remove the pedestal (25).0

0 22 Rubber bearing

25 Pedestal

b Cam

0 When installing the rubber bearing (22) ensure that the cam (b) on the rubber bearing (22) is installed in the corresponding gap in the pedestal (25).

0 25 Pedestal

0 When installing the pedestal (25) ensure that the JOST logo faces the outside.

22

25

bJSK40/60

25

JSK40/61

JSK 40/42

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4 Repair work

4.2.2 To remove and install the bearing with traverse (continued)

Version JSK 40 only0

Remove the collar (22) and intermediate piece (c).

Version JSK 42 only0

Remove the collar (22).

0 22 Collar

c Intermediate piece

0 22 Collar

22 c 22c

JSK40/116

JSK 40 K1, K5 JSK 40 K2, K3, K4, K6

22

JSK40/55

JSK 40/42

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4 Repair work

4.3 To remove and install the bearing on the vehicle

Note

On the „low maintenance“ version, the liner must be removed first as described in section 4.1.00

Attach suitable lifting gear, for example a king pin with a holder, to the fifth wheel coupling.

Note

The illustration shows the fifth wheel coupling for mounting plate installation.

4.3.1 To remove and install the bearing for mounting plate installation

0

0

Undo the bridge screws (21).

0

0 21 Bridge screw

! The bridge screws (21) must always be replaced after being removed.

JSK40/104

3/4´´ 3/4´´

SW14

21

450 Nm

JSK40/105

JSK 40/42

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4 Repair work

4.3.1 To remove and install the bearing for mounting plate installation (continued)0

Remove the bridge (23) and rubber bearing (22). Raise the fifth wheel coupling with lifting gear.

Version JSK 40 only0

Remove the collar (22) and intermediate piece (c).

Version JSK 42 only0

Remove the collar (22).

0 22 Rubber bearing

23 Bridge

0 22 Collar

c Intermediate piece

0 22 Collar

2322

JSK40/106

c22

JSK40/118

22

JSK40/107

JSK 40/42

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4 Repair work

4.3.1 To remove and install the bearing for mounting plate installation (continued)0

Secure the rubber bearing (22) to the bridge (23) as shown with Sellotape / insulating tape for later installation.

0

Slide in the bridge (23) on both sides as shown. Lower the fifth wheel coupling with lifting gear.

0

0

Insert the bridge screws (21).

0 22 Rubber bearing

23 Bridge

0 22 Rubber bearing

23 Bridge

b Cam

0 21 Bridge screw

23 Bridge

i Gap

0 When installing the bridge (22) ensure that the cam (b) on the rubber bearing (22) is installed in the corresponding gap (i) in the pedestal.

150 mm

b 2322

106.5 mm

62.5 mm

52.5 mm

JSK40/109

23 b22

JSK40/110

21

450 Nm

23

JSK40/111

i

3/4´´

Nm

3/4´´

SW14

JSK 40/42

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4 Repair work

4.3.2 To remove and install the bearing with traverse

0

0

Undo the bridge screws (21). Remove the bridge (23). Raise the fifth wheel coupling with lifting gear.

Version JSK 40 only0

Remove the collar (22) and intermediate piece (c).

0 21 Bridge screw

23 Bridge

! The bridge screws (21) must always be replaced after being removed.

0 22 Collar

c Intermediate piece

3/4´´ 3/4´´

SW14

21

23

450 Nm

JSK40/112

22c

JSK40/108

JSK 40/42

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4 Repair work

4.3.2 To remove and install the bearing with traverse (continued)

Version JSK 42 only0

Remove the collar (22).0

00

Slide in the rubber bearing (22) and bridge (23). Lower the fifth wheel coupling with lifting gear.

0

Insert the bridge screws (21).

0 22 Collar

0 22 Rubber bearing

23 Bridge

25 Pedestal

b Cam

0 When installing the rubber bearing (22) ensure that the cam (b) on the rubber bearing (22) is installed in the corresponding gap in the pedestal (25).

0 21 Bridge screw

23 Bridge

22

JSK40/107

23b 22

25

JSK40/113

21

450 Nm23

JSK40/114

3/4´´

Nm

3/4´´

SW14

JSK 40/42

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4 Repair work

4.4 To remove and install the wearing part

0

Undo the Allen bolts (1).0

Lever out the securing ring (2) with a screwdriver.0

Remove the wearing part (1).

0 1 Allen bolt

0 2 Securing ring

0 1 Wearing part

2 Securing ring

1/2´´ 1/2´´

SW7

1

49 Nm49 Nm

JSK40/66

JSK40/67

2

1

2

JSK40/85

JSK 40/42

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4 Repair work

4.5 To remove and install the lock jaw

Version with the handle at the front only0

Release the double spring (7).0

Version with the handle at the rear only0

Lever out the securing clips with a screwdriver. Remove the gas pressure spring (13). Remove the ball head (17).

0 7 Double spring

0 When installing the double spring (7) ensure that the installation is carried out as shown in the illustration.

0 13 Gas pressure spring

17 Ball head

7

JSK40/63

20 Nm

13

17

JSK40/78

SW 13

JSK 40/42

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4 Repair work

4.5 To remove and install the lock jaw (continued)

All versions0

Remove the securing ring (19) and release the spring (4). Remove the cable tie (5).0

Undo the screw connector on the lubrication tube (5).

Note

Remove the wearing part as described in section 4.4 and then continue the work in the section.0

Screw in the screw (a) and pull out the bolt (6).

0 4 Spring

5 Cable tie

19 Securing ring on the eye bolt

0 5 Lubrication tube

0 6 Bolt

a M14 screw (removal tool)

45

19

JSK40/64

200 mm

5

JSK40/65

40 Nm

SW 10

6a

JSK40/68

JSK 40/42

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4 Repair work

4.5 To remove and install the lock jaw (continued)

Version with the handle at the front only0

Pull the handle (9) to the outside.

Version with the handle at the rear only0

Pull the handle (9) to the outside.

All versions0

Turn the lock jaw (6) as shown and remove it. Unscrew the lubrication tube (5) from the lock jaw (6).

0 9 Handle

0 9 Handle

0 5 Lubrication tube

6 Lock jaw

9

JSK40/69

9

JSK40/89

6

5

JSK40/90

3 Nm

SW 10 SW 11

JSK 40/42

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4 Repair work

4.6 To remove and install the locking mechanism

Note

On the „low maintenance“ version, the liner must be removed first as described in section 4.1.

4.6.1 To remove and install the locking mechanism, handle at the front

0

Release the double spring (7)0

0

Remove the securing ring (19) and release the spring (4). Remove the cable tie (5).

0 7 Double spring

0 When installing the double spring (7) ensure that the installation is carried out as shown in the illustration.

0 4 Spring

5 Cable tie

19 Securing ring on the eye bolt

7

JSK40/63

45

19

JSK40/64

200 mm

JSK 40/42

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4 Repair work

4.6.1 To remove and install the locking mechanism, handle at the front (continued)0

Undo the screw connector on the lubrication tube (5).

Note

Remove the wearing part as described in section 4.4 and the lock jaw as described in 4.5. Then carry on with the work in the section.0

Release the lever spring (11) and undo the securing bolt (3). Push the intermediate lever (10) in the direction indicated by the arrow until the two holes (d) and (e)

line up.0

Undo the lever screw (12) from the underside through the hole (e). Remove the intermediate lever (10).

0 5 Lubrication tube

0 3 Securing bolt

10 Intermediate lever

11 Lever spring

0 10 Intermediate lever

12 Lever screw

5

JSK40/65

40 Nm

SW 10

1/2´´ 1/2´´

100 mm

3

10

11d e

110 Nm

JSK40/71

1/2´´ 1/2´´

SW14

10 110 Nm

12

JSK40/72

JSK 40/42

1/2´´

SW14

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4 Repair work

4.6.1 To remove and install the locking mechanism, handle at the front (continued)0

Remove the locking bar (3).

0

0 Undo the lever screw (12).0

0 Undo the hexagonal nut (15).

0 3 Locking bar

0 12 Lever screw

0 15 Hexagonal nut

JSK40/73

3

1/2´´ 1/2´´

SW10

1245 Nm

JSK40/74

1/2´´ 1/2´´

SW18 SW 24

15

65 Nm

JSK40/75

JSK 40/42

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4 Repair work

4.6.1 To remove and install the locking mechanism, handle at the front (continued)0

0 Remove the pull lever (14) and lever (10).

Note

When installing the locking unit grease all the moving parts (lock jaw, locking bar, wearing ring, pull lever and all joints). Adjust the locking mechanism as described in section 4.7.0

0

0 10 Lever

14 Pull lever

0 3 Locking bar and securing screw

4 Spring

6 Lock jaw

9 Handle

10 Intermediate lever and lever

11 Lever spring

12 Lever screws

14 Pull lever

15 Pull lever screw with hexagonal nut

19 Eye bolt, complete

! The screws (3) and (12) must always be replaced after being removed.

14

10JSK40/76

10

14

6

3

10

12

4

9

15

15

12

11

19

JSK40/77

3

JSK 40/42

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4 Repair work

4.6.2 To remove and install the locking mechanism, handle at the rear

Note

On the „low maintenance“ version, the liner must be removed first as described in section 4.1.0

Lever out the securing clips with a screwdriver. Remove the gas pressure spring (13). Remove the ball head (17).

0

Remove the securing ring (19) and release the spring (4). Remove the cable tie (5).0

Undo the screw connector on the lubrication tube (5).

0 13 Gas pressure spring

17 Ball head

0 4 Spring

5 Cable tie

19 Securing ring on the eye bolt

0 5 Lubrication tube

20 Nm

13

17

JSK40/78

SW 13

45

19

JSK40/64

200 mm

5

JSK40/65

40 Nm

SW 10

JSK 40/42

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4 Repair work

4.6.2 To remove and install the locking mechanism, handle at the rear (continued)

Note

Remove the wearing part as described in section 4.4 and the lock jaw as described in 4.5. Then carry on with the work in the section.0

Move the pull lever (16) in the direction indicated by the arrow until the screw head is over the hole (f). Undo the securing screw (3) from the underside through the hole.

0

Remove the locking bar (3). Move the pull lever (16) in the direction indicated by the arrow until the screw head is over the hole (f). Remove the hexagonal nut (15).

0

Remove the pull lever (16).

0 3 Securing bolt

16 Pull lever

0 3 Locking bar

15 Hexagonal nut

16 Pull lever

0 16 Pull lever

1/2´´ 1/2´´

SW14

3110 Nm

f16

JSK40/79

1/2´´ 1/2´´

SW14

3

1516 65 Nm

f

JSK40/80

16

JSK40/81

SW 24

JSK 40/42

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4 Repair work

4.6.2 To remove and install the locking mechanism, handle at the rear (continued)0

Undo the lever screw (12) and remove the lever (10).

Note

When installing the locking unit grease all the moving parts (lock jaw, locking bar, wearing ring, pull lever and all joints). Adjust the locking mechanism as described in section 4.7.0

0

0 10 Lever

12 Lever screw

0 3 Locking bar and securing screw

4 Spring

6 Lock jaw

9 Handle

10 Lever

12 Lever screw

13 Gas pressure spring

15 Pull lever screw with hexagonal nut

16 Pull lever

17 Ball head

19 Eye bolt, complete

! The screws (3) and (12) must always be replaced after being removed.

12

10

45 Nm

JSK40/82

1/2´´ 1/2´´

100 mm

1/2´´

SW10

13

6

34

169

12

10

15

15

3

17

19

JSK40/83

JSK 40/42

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4 Repair work

4.7 To adjust the locking mechanism

0

Note

The locking mechanism must be adjusted as follows using a semi-trailer without forced steering with a new king pin:

Uncouple the tractor unit on a flat, firm piece of ground. Undo the lock nut (g). Unscrew the adjusting screw (20) by approximately 15 turns. Couple the tractor unit up again. Tighten the adjusting screw (20) again until the handle (9) starts to move (have an assistant check

this). To se t the recommended basic play of 0.3 mm, tighten the adjusting screw (20) by a further

1.5 turns and secure it with the lock nut (g).

If there is still excessive play, the wearing ring and the lock jaw must be replaced as described in the repair manual.

4.8 Wear limits, adjustment and control dimensions

Lock jaw0

Replace the lock jaw (6) when the wear limit is reached.

0 3 Locking bar

6 Lock jaw

9 Handle

20 Adjusting screw

g Lock nut

0 6 Lock jaw

1/2´´ 1/2´´

SW24 SW 24

9

20g

3

6

JSK40/96

150 mm

JSK40/86

6

17.5 - 19.0 mm

JSK 40/42

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4 Repair work

4.8 Wear limits, adjustment and control dimensions (continued)

Wearing part0

Replace the wearing part (1) when the wear limit is reached.

Collar0

Replace the collars (22) when the wear limit is reached.

King pin0

Replace the king pin when the wear limit is reached.

0 1 Wearing part

0 22 Collar

0

150 mm

JSK40/87

1

17.5 - 20.5 mm

150 mm

3.0 - 8.0 mm

JSK40/97

22

150 mm

JSK40/88

49-50.8 mm

84-8

2.5

mm

71.0 - 73.0 mm

JSK 40/42

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4 Repair work

4.8 Wear limits, adjustment and control dimensions (continued)

Coupling plate0

0The fifth wheel coupling must be replaced if:

The top of the plate is worn to the bottom of the lubricating groove depth (A) at any point.

Material wear of up to approx. 8 mm or up to the surface of the bearing screws, in other words up to approx. 3 mm lower than the bottom of the lubricating groove, is permitted on the exterior part (B) over the bearings. This does not apply to the W version.

Top plate liner0

Replace the liner (24) when it has worn down to the surface of the securing screws (h).

0 A Lubricating groove depth

B Exterior

0 24 Liner

h Securing screws

100 mm

110

mm

70 mm

B

100 mm

110

mmB

AA

JSK40/98

JSK 40 JSK 42

150 mm

150 mm

JSK40/103

0 -3 mm

hh

hh 24

h

2445 Nm

JSK 40/42

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4 Repair work

4.8 Wear limits, adjustment and control dimensions (continued)

Locking mechanism (handle at the front)0

The lock jaw is worn when the space between the coupling plate and the lever (10) or between the coupling plate and the intermediate lever (10) is 0 mm. The locking mechanism cannot be adjusted any further at this point.

Locking mechanism (handle at the rear)0

The locking mechanism is worn when the space between the pull lever (16) and the edge of the coupling plate is 0 mm. The locking mechanism cannot be adjusted any further at this point.

0 10 Intermediate lever and lever

0 16 Pull lever

0 mm

0 mm

0 mm 0 mm

10

JSK40/99

150 mm150 mm

0 mm

0 mm

JSK40/100

16

150 mm

JSK 40/42

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4 Repair work

4.9 Function test

Locking mechanism (handle at the front)0

Locking mechanism (handle at the rear)0

During the uncoupling process the engaging edge must be raised by at least 4 mm. The test is made when the king pin (A) (new condition) is pressed on the bar tip (B) and the handle (9) is held in the direction indicated by the arrow. If the gap is less than 4 mm, the lever (10), the handle (9) or the locking bar (3) must be checked for signs of deformation and wear.

0 3 Locking bar

9 Handle

10 Lever

A King pin

B Locking bar tip

0 3 Locking bar

9 Handle

10 Lever

A King pin

B Locking bar tip

A

B

9

10

3

min 4 mm

JSK40/101

150 mm

min 4 mm

JSK40/102

A

B

9

10

3

150 mm

JSK 40/42

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5 Spare parts for JSK 40/40 W – Mounting plate installation

0

0

Item Description Serial No./Note Article numberQuantityper JSK

1 Wearing part with securing screws SKE 001740020 1 2 Securing ring, with item 1 SK 3105-94 1 3 Locking bar with securing screw SKE 001009720 1 4 Spring SK 847 1 5 Lubrication tube, complete with cable tie SK 3108-02 1 6 Lock jaw, with items 4 and 5 SK 3221-52Z 1 7 Double spring SK 3105-20 1 8 Securing spring SKE 001440000 1

9 Handle, short, complete with item 8Handle, long, complete with item 8

L = 220 mmL = 390 mm

SKE 001390020SKE 001390120

11

10 Lever set, with items 11 and 12 for front handle SKE 001380020 111 Lever spring SKE 001009800 112 Lever screw SKE 001750020 113 Gas pressure spring for rear handle SKE 001560000 114 Pull lever, complete with item 15 for front handle SKE001620020 115 Pull lever screw SKE 001650020 116 Pull lever, complete with items 15 and 17 for rear handle SKE 001630020 117 Ball head for rear handle SKE 001007800 218 Lever set with item 12 for rear handle SKE 001006820 119 Eye bolt, complete SK 2122-04 120 Adjusting screw with guide SKE 500740420 121 Bridge screw SKE 001011400 422 Collar with item 21 SKE 001370020 223 Bridge with intermediate piece and item 21 SKE 001530020 224 Liner with screws SKE 001007020 1

24(8x)

18

09

13

1214 10

11

1516

17

L

08

07

03

04

06

19

05

020120

22

21

25

23

JSK40/91

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5 Spare parts for JSK 40/40 W – Mounting plate installation

0

00

25Pedestal height 150 with item 21Pedestal height 185 with item 21Pedestal height 225 with item 21Pedestal height 250 with item 21

SKE 001005620SKE 001005720SKE 001005820SKE 001005920

2222

Item Repair and retrofit kits Article number

1, 2, 3, 4, 5, 6, 19

Locking mechanism, complete SKE 001640020

Item Description Serial No./Note Article numberQuantityper JSK

Page 36: Jsk 42 Repair Manual

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6 Spare parts for JSK 40/40 W – with traverse

0

0

Item Description Serial No./Note Article numberQuantityper JSK

1 Wearing part with securing screws SKE 001740020 1 2 Securing ring, with item 1 SK 3105-94 1 3 Locking bar with securing screw SKE 001009720 1 4 Spring SK 847 1 5 Lubrication tube, complete with cable tie SK 3108-02 1 6 Lock jaw, with items 4 and 5 SK 3221-52Z 1 7 Double spring SK 3105-20 1 8 Securing spring SKE 001440000 1

9 Handle, short, complete with item 8Handle, long, complete with item 8

L = 220 mmL = 390 mm

SKE 001390020SKE 001390120

11

10 Lever set, with items 11 and 12 for front handle SKE 001380020 111 Lever spring SKE 001009800 112 Lever screw SKE 001750020 113 Gas pressure spring for rear handle SKE 001560000 114 Pull lever, complete with item 15 for front handle SKE001620020 115 Pull lever screw SKE 001650020 116 Pull lever, complete with items 15 and 17 for rear handle SKE 001630020 117 Ball head for rear handle SKE 001007800 218 Lever set with item 12 for rear handle SKE 001006820 119 Eye bolt, complete SK 2122-04 120 Adjusting screw with guide SKE 500740420 121 Bridge screw SKE 001011400 422 Collar with item 21 SKE 001370020 223 Bridge with intermediate piece and item 21 SKE 001530020 224 Liner with screws SKE 001007020 1

24(8x)

18

09

13 1214

10

11

1516

17

L

08

07

03

04

06

19

05

020120

22

21

23

25

2726

JSK40/92

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6 Spare parts for JSK 40/40 W – with traverse

0000

25

Pedestal height 150 LB K1/K2 with item 21Pedestal height 150 LB K3 with item 21Pedestal height 150 LB K4/K5 with item 21Pedestal height 150 LB K6 with item 21Pedestal height 190 LB K1/K2 with item 21Pedestal height 190 LB K3 with item 21Pedestal height 190 LB K4/K5 with item 21Pedestal height 190 LB K6 with item 21Pedestal height 225 LB K1/K2 with item 21Pedestal height 225 LB K3 with item 21Pedestal height 225 LB K4/K5 with item 21Pedestal height 225 LB K6 with item 21

SKE 001500020SKE 001500120SKE 001500220SKE 001500320SKE 001510020SKE 001510120SKE 001510220SKE 001510320SKE 001520020SKE 001520120SKE 001520220SKE 001520320

222222222222

26 Traverse screws set SKE 002770020 1

27

Traverses LB K1/K5 with item 26Traverses LB K2/K5 height 150 with item 26Traverses LB K2/K5 height 190/225 with item 26Traverses LB K3/K6 with item 26

SKE 001010020SKE 001570020

SKE 001590020SKE 001010120

11

11

Item Repair and retrofit kits Article number

1, 2, 3, 4, 5, 6, 19

Locking mechanism, complete SKE 001640020

Item Description Serial No./Note Article numberQuantityper JSK

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7 Spare parts for JSK 42/42 W – Mounting plate installation

0

0

Item Description Serial No./Note Article numberQuantityper JSK

1 Wearing part with securing screws SKE 001740020 1 2 Securing ring, with item 1 SK 3105-94 1 3 Locking bar with securing screw SKE 001009720 1 4 Spring SK 847 1 5 Lubrication tube, complete with cable tie SK 3108-02 1 6 Lock jaw, with items 4 and 5 SK 3221-52Z 1 7 Double spring SK 3105-20 1 8 Securing spring SKE 001440000 1

9 Handle, short, complete with item 8Handle, long, complete with item 8

L = 220 mmL = 390 mm

SKE 001390020SKE 001390120

11

10 Lever set, with items 11 and 12 SKE 001380020 111 Lever spring SKE 001009800 112 Lever screw SKE 001750020 114 Pull lever, complete with item 15 SKE001620020 115 Pull lever screw SKE 001650020 119 Eye bolt, complete SK 2122-04 120 Adjusting screw with guide SKE 500740420 121 Bridge screw SKE 001011400 422 Collar with item 21 SKE 001370020 223 Bridge with item 21 SKE 001530220 224 Liner with screws SKE 001007020 1

25Pedestal height 150 with item 21Pedestal height 185 with item 21Pedestal height 225 with item 21Pedestal height 250 with item 21

SKE 001005620SKE 001005720SKE 001005820SKE 001005920

2222

24(8x)

09

1214

10

11

15

L

08

07

03

04

06

19

05

020120

22

21

25

23

JSK40/93

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7 Spare parts for JSK 42/42 W – Mounting plate installation

00

Item Repair and retrofit kits Article number

1, 2, 3, 4, 5, 6, 19

Locking mechanism, complete SKE 001640020

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8 Spare parts for JSK 42/42 W – with traverse

0

0

Item DescriptionSerial No./Note Article number

Quantityper JSK

1 Wearing part with securing screws SKE 001740020 1 2 Securing ring, with item 1 SK 3105-94 1 3 Locking bar with securing screw SKE 001009720 1 4 Spring SK 847 1 5 Lubrication tube, complete with cable tie SK 3108-02 1 6 Lock jaw, with items 4 and 5 SK 3221-52Z 1 7 Double spring SK 3105-20 1 8 Securing spring SKE 001440000 1

9 Handle, short, complete with item 8 Handle, long, complete with item 8

L = 220 mmL = 390 mm

SKE 001390020SKE 001390120

11

10 Lever set, with items 11 and 12 SKE 001380020 111 Lever spring SKE 001009800 112 Lever screw SKE 001750020 114 Pull lever, complete with item 15 for front handle SKE001620020 115 Pull lever screw SKE 001650020 119 Eye bolt, complete SK 2122-04 120 Adjusting screw with guide SKE 500740420 121 Bridge screw SKE 001011400 422 Collar with item 21 SKE 001370020 223 Bridge with item 21 SKE 001530220 224 Liner with screws SKE 001007020 1

24(8x)

09

1214

10

1115

L

08

07

03

04

06

19

05

020120

22

21

23

25

27

JSK40/94

26

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8 Spare parts for JSK 42/42 W – with traverse

00

25

Pedestal height 150 LB K2 with item 21Pedestal height 150 LB K3 with item 21Pedestal height 150 LB K4 with item 21Pedestal height 150 LB K6 with item 21Pedestal height 190 LB K2 with item 21Pedestal height 190 LB K3 with item 21Pedestal height 190 LB K4 with item 21Pedestal height 190 LB K6 with item 21Pedestal height 225 LB K2 with item 21Pedestal height 225 LB K3 with item 21Pedestal height 225 LB K4 with item 21Pedestal height 225 LB K6 with item 21

SKE 001500020SKE 001500120SKE 001500220SKE 001500320SKE 001510020SKE 001510120SKE 001510220SKE 001510320SKE 001520020SKE 001520120SKE 001520220SKE 001520320

222222222222

26 Traverse screw set SKE 002770020 1

27Traverses LB K2/K5 height 150 with item 26Traverses LB K2/K5 height 190/225 with item 26Traverses LB K3/K6 with item 26

SKE 001570020

SKE 001590020SKE 001010120

1

11

Item Repair and retrofit kits Article number

1, 2, 3, 4, 5, 6, 19

Locking mechanism, complete SKE 001640020

Item DescriptionSerial No./Note Article number

Quantityper JSK

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9 Disposal instructions

The mounted parts are valuable raw materials that can be recycled.

They can be split into plastics, rubber and metallic materials.

The plastics and rubber materials are identified pursuant to VDA Recommendation 260. All oil and grease is to be cleaned off the parts before their disposal.