johnscreens foodandbeverage brochure

8/13/2019 JohnScreens FoodAndBeverage Brochure

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FOOD & BEVERAGE PROCESSING

Bio-Fuels

Corn Wet Millin

Ethanol

Malting

StarchSugar

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JOHNSON SCREENS:

AN OVERVIEW

INNOVATIVE DESIGNSince 1904, Johnson Screens has been

producing industry-leading stainless-

stl ltr lmts for liqid/solid

ad as/solid sparatio. Kow

for rat strth, a lo srvic lif

ad a hih lvl of adaptability, or

Vee-Wirescrs ar idal for th harsh

viromts of food ad bvra

procssi. Ths scrs ar fod i

industries such as:

Bio-fls

Brwi

Cor wt milli

Ethanol

Malting

Starch

Sugar

Wine production

Or stat-of-th-art scrs ar mad

by wldi or pattd v-shapd

Vee-Wirescrs oto varios sizs ad

shaps of spport rods. This procss

crats a slot that lars iwardly,

creating a large open area and clog-

rsistat srfac. Or iq cotios

wldi mthod mts th most

dmadi stadards for rdss,

drability, cosistcy ad slot opis.

In addition to screens, Johnson Screens

also produces industry-leading static

ad rotary qipmt. Th qipmt

ad scrs work tothr, crati th

bst-possibl combiatio availabl to

th food ad bvra idstry.

Each project is designed to ensure

complt satisfactio. W provid

idac ad spport from projct

cocptio to compltio.

QUALITYJohso Scrs has b dlivri

top-qality scrs to varios

idstris for mor tha a ctry; ad

though technology has changed, our

commitmt to qality prodcts ad

srvics has ot.

Johso Scrs is a ISO-crtid

compay; ach prodct is sbjct to a

procdr of slf-ispctio by ach

oprator throhot th mafactri

procss.

A al ispctio arats dlivry

of a prodct that flly mts th srs

tchical spcicatio.

Johso Scrs ca provid th

followi docmts po rqst:

Quality plan

Mafactri pla

Production schedule

Procss qalicatio rcord (PQR)

Welding procedure

spcicatio (WPS)

Wldr prformac

qalicatio (WQR)

In-house inspection reports

Chmical ad/or mchaical

aalysis crticats

Our screens are quality inspected to ensure

100% customer satisfaction.


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FIne WIRe BASKeTS:

STARCH & SUGAR

COnTInuOuS CenTRIFuge BASKeTS -STARCH PROCESSING

COnTInuOuS CenTRIFuge BASKeTS -SUGAR PROCESSING

Johnson Screensw pattd

Vee-Wirecotios ctrif baskt is

aratd to provid a hih-mchaical

strength, a precise slot opening and

a larr prcta of op ara,

icrasi th amot of sar crystal

rcovry.

Th slf-spporti strctr of th

baskt is dsid ad ird towithstad th hih strsss ad load

coditios of th sar idstry.

Fatrs of this baskt icld:

Rplacs lctroformd ad lasr

screens

Variabl slot opis from 20 m

and up

Lo lasti, fwr cha-ots

High resistance to abrasion

Fast and easy installationLow maitac, asy to cla

Johnson Screensstarch baskts ar

cstom mad to t ito ay xisti or

w ctrif applicatio. Thy improvstarch ri by providi accrat ad

cstomizd slot sizs, spcic to yor

ds.

Fatrs of this baskt icld:

Icrasd br dwatricompard to ickl scrs

extdd war lif

Cstom mafactrd to ach

ctrif dsi

Variabl slot opis from 20 m

and up

Fine Vee-Wireconstruction

prvts cloi

Capabl of withstadi hih

backwash prssrs

Icras sar prodctio with

Johso Scrs w pattd

Vee-Wirecotios ctrif baskt!


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TheJohnson Screensspport rid systm is availabl i a

assortmt of frami optios ad dsis, as o-pic

costrctio or i mltipl sctios for o-sit assmbly.

Features include:

Slf-spporti strctr

eird to mt dsi load rqirmts

Larr op ara, compard to wir msh ad

prforatd plat

Smooth srfac, rdci abrasio of mdia

Slot siz variabl dpdi o mdia rttio ds

grids ca b spplid with spport bams, rop

packi, bolti ad all cssary accssoris

Holddow bolts

VESSELS &

VESSEL INTERNALS

STeeP TAnK SCReenSJohnson Screenscylidrical collctor scrs for stp tak

systms ca b cstomizd for mltipl coratios, ad

mt hih ow rat ad havy loadi ds. Th scrs

ar typically coctd to a xtral tak pip maifold.

Features include:

uiform collctio

Strong resistance against abrasion

Mad from varios stailss stls, icldi

304 and 316

Cstomizd slot sizs

SUGAR BEET TOWERSCREENS

NOZZLESJohnson Screensozzls abl a mor ffctiv s of th

tratmt mdia. Fatrs icld:

ecoomical ad o-pli dsi

High open area

Increased strength and corrosion resistance

Availabl i stailss stl, ABS ad Kyar

Stadard diamtr of 1.97 i. (50 mm); stadard slot

opi of 0.007 i. (0.18 mm) for stailss stl

Stadard slot opi of 0.008 i. (0.2 mm) for ABS

and Kynarozzls

Thradd d ttis or holddow bolts

SUPPORT GRIDS

* Kynaris a registered trademark of Atochem.

Idal for s i cosstt mixrs ad xtractio towrs,

ths scrs ar typically costrctd ot of loopd-wir

construction, though Vee-Wirecostrctio is also availabl.

High open area lends resistance to clogging

Strong resistance against abrasion

Cstomizd slot sizs

Fi-wirs availabl for sad rmoval


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SCREEN LATERAL SYSTEMSThs assmblis cosist of a sris

of scr latrals coctd to ithr a

ctral-hadr pip or a hb. Thy ar

dsid for ffctiv mdia rttio i

a wid ra of applicatios.

Header lateral design can be either

side-mounted or have a center outlet.

OuTLeT BASKeTSJohnson Screensotlt baskts ar

cssary to prvt tratmt mdia

from mirati ot of th vssl. Ths

baskts ca b bilt as a sil it or

smtd for istallatio throh a

maway.

Features include:

excptioal rsistac to

collapsing

Typically mad from 300 sris

stainless steel

Slot siz as arrow as 0.01 i.

(0.25 mm)Larr op ara wh compard

to wir msh ad prforat plat

Icrasd procss fcicy

Features include:

uiform collctio or distribtio

ow

Dsid to accommodat ow iany direction

Slot sizs from 0.002 i. (0.05 mm)

and up

Diamtrs from 0.787 i. (20 mm)

and up

Typically mad from 300 sris

stainless steel

Coctios of th latrals ca

b thradd ttis, coplis or

as

COLLECTORS &

DISTRIBUTORS


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PROCESS EQUIPMENT

120 PRESSURE SCREENS

VIBRATORY ASSEMBLY

I this prssr scr box, th vibratios

ar vly distribtd o th scr

srfac byJohnson Screenspatenteddal vibratory motor/shaft combiatio,

ths ffctivly achivi hihr ow

rats ad sizi dow to 200 m.

WIRE-STATIC ASSEMBLY

This prssr scr box fatrs o

movi parts. Th scrs ar slf-

clai with vry low maitac

rqirmts.

Cosidri maal-hadli rstrictios,

Johso Scrs has dvlopd a

iovativ split-siv cocpt. Th

dsi offrs a simpl, coomical

bt by rdci th physical siz ad

also th scr wiht.

Fatrs of th prssr scr icld:

Rdcd qipmt ad

installation costs

Low maitac costs

Bttr ow rat ad r br

rmoval

Wid ra of applicatios

Lor liftim

Slot sizs ra from 25 m to

0.394 i. (10 mm)Typically mad with 300 sris

stainless steel

Johnson Screenspressure screens are

sd i static sivs for ithr dwatri

or classicatio. As th slrry ows ovr

th iclid scr srfac, mad of

wirs which ar prpdiclar to ow, a

layr of slrry is slicd away.

Mad from or pattd V-Wir

screens, the pressure screens can

provid p to 50 prct mor op ara

bcas of or ratr ra of arrowr

wir prols.

GRAVITY SCREENSJohnson Screensravity scrs

ar typically applid to mak coars

sparatios ahad of additioal

procssi systms. Th systm ss

a Vee-Wiredwatri scr to rtai

th solids whil allowi ft to r

throh th systm.

Th slrry is ravity fd to th had box

ad th ows to th scr. Th solids

rtaid from th scr athr for

disposal or rs.

Ths asy-to-istall ravity scrs

fatr low oprati ad maitac

costs. Th Johso Scrs tam of

irs ca cstomiz accordi to

clit spcicatios.


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SCREW PRESSES &SCReW PReSS BASKeTSJohso Scrs iq modlar dsi

drair scrw prss offrs a sil-

driv soltio for covyi, washi,

dwatri ad prssi of solids for th

rmoval of fr watr.

This scrw prss has sparat washi

ad dwatri zos ad rdcs watr

cott of th solids p to for tims.

Johso Scrs also mafactrs

scrw prss baskts that ar cstom

dsid to t ito ay mak ad modl

of scrw prss.

Th varity of baskts iclds hih-

strength, drilled hole and Vee-Wire

slottd dsis, which provid icrasd

op ara, hacd br rttio ad

improvd ft clarity.

PADDLE SCREENSusd maily i th cor wt-milli

idstry for -br rmoval,

Johnson Screenspaddle screens are

cstom dsid to t ay ctrifal

dsi.

Bts icld:

Cstom, cosistt slot siz

Fine particle screening

Long lasting, durable

Typically mad from 304 ad

316 stailss stl; also othr

matrials


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ROTARY EQUIPMENT

ROTARY SIEVES AND SCREENSJohnson Screensrotary sivs allow for lar ows to

b pmpd ovr th V-Wirsiv scr isid, which

sparats th liqids ad solids as th systm rotats.

Th slrry is pmpd ito th rotary siv, ad as th liqidad smallr solids pass throh th slots i th scr, th

larr solids travl dow th lth of th scr to th

dischar d.

Rotary sivs ca b mafactrd i ithr 304 or 316

stailss stl, ad com i ay siz diamtr ad lth.

Th scrs isid th rotary siv ar spcially dsid

to t th spcicatios of ach rotary siv ad ar availabl

sparatly from th rotary siv itslf. Thy ar idal for

rplaci wor-ot scrs i xisti applicatios.

Basd o th scri ds, th slot ad wir sizs ca b

idividalizd to ach procss.


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Johso Scrs offrs a varity of at

scrs for th malti ad brwi

idstris. Ths V-Wirscreens are

idal for:

Lauder tubs

grmiatio

Kili

ultra ltratio

Steeping

Malt xtractio

usd i th kili, rmiatio ad

dryi phass of th malti procss,

Johnson Screensmalti bd scrs

ar th idal choic for malti oors

ad othr scri ds i th malti

procss.

These screen panels can be designed

to miimiz dad spots i th malti

oor, ovr spports or othr strctrs,

to frthr improv th ovrall procss.

I btw malti batchs, th

scrs ar vry asy to cla, rdci

cotamiatio of th procss.

MALTING &

BREWING SCREENS

FLAT SCREENS

CANDLE FILTERSTh ltratio capacity ca b modid

asily by varyi th mbr of cadl

ltrs to obtai th rqird ltr ara.

Vee-Wirecadl ltrs ar sd widly

i th brwi idstry for ltratio.

Hosd isid a cylidrical vssl, th

ltratio capacity ca b modid asily

by varyi th mbr of cadl ltrs toobtai th rqird ltr ara.

Features include:

Small diamtr sally lss tha 1.97

i. (50 mm)

Substantial length usually greater

tha 39.37 i. (1,000 mm)

Vry opis: 25 to 150

micros, accordi to th applicatio


10/1210

WATER TREATMENT &

PROCESSING

PASSIVe InTAKe SCReenS

Johnson Screens

passiv itak scrsar carflly dsid to protct th

atral srrodis ad aqatic lif ar

th itak.

eqippd with or primary ltratio

Hydroburstsystm, th passiv itak

screen is designed to reduce slot

trac vlocity to 0.5 ft/s (0.135 m/s).

This lowr vlocity hlps to prvt

dbris cloi.

TheJohnson Screensitak systmoffrs may bts icldi:

Low cost

Limitd maitac

eviromtally fridly

Easy cleaning

no disposal of dbris

Adaptability

CoMagCLARIFICATION SYSTEMThe CoMagsystm is a pattd solids ad prcipitatd-

particlat rmoval procss that ss coalatio to prodc

a sprior qality ft at a fractio of th capital ad

oprati costs of covtioal claricatio ad ltratio

altrativs.

Rliabl, robst, simpl ad compact, CoMagsystms ar

hih-prformac, cost-ffctiv soltios for th tratmt of

watr ows.

Th ky bts ad advatas to th CoMagprocess are:

Low capital ad O&M costs

Compact systm qals smallr footprit

no-abrasiv ballast

High reliability

Hih trdow capability

Issitiv to solids loadi chas

Issitiv to ow chas

Flxibility of coalat typ

uV disifctio abli

no ltr cloi or mdballi

no backwash losss

Adaptabl ito a mobil watr tratmt systm

CoMag Clarier Efuent CoMag Sludge Discharge


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FIELD SERVICEJohso Scrs offrs a complt ld

srvic activity with a tam of spcializd

ad xpricd sprvisors availabl for

varios itrvtios lik:

Full installation

On-site repairs

Tchical assistac or xprtis

Work sprvisio

Inspection

Flxibility ad xprtis allow s to

propos this xtdd scop of srvics

dr tailor-mad cotract coditios

i ordr to bttr srv or clits

rqirmts.

Or xpricd wldr/fabricators tam

is availabl for o-sit istallatio, rpairs

ad scr rplacmt, ad ca b

availabl withi 24 hors for mrcy

sitatios or schdld as dd.

Abl to valat th coditio of scrs

ad mak rcommdatios as to th

bst cors of actio, or ld srvic

tam will b thr to allow th scrs to

oprat at maximm capacity.

Whthr clai, maki mior or major

rpairs, or doi a complt rplacmt

of scrs, or tchicias ar qippd

with all th tools, qipmt ad

xpric dd to provid th bst

ld srvic availabl.

Or xpricd tchicias ar also

availabl for sprvisio of istallatios

ad o-sit rpairs.

EXCEPTIONAL PRODUCTS,

EXCEPTIONAL SERVICE


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Providi ovr 100 yars of xpric,iovatio ad cstomr satisfactio.

Cotact s today.

OUR WIDE RANGE OF PRECISIONENGINEERED EQUIPMENT ISSUITABLE FOR MORE APPLICATIONSTHAn eVeR.

AUSTRALIA - ASIA PACIFIC

Johnson Screens Australia

TeL.: +61 7 3867 5555

FAX: +61 7 3265 2768

eMAIL: [email protected]

NORTH, SOUTH & CENTRAL AMERICA

Johnson Screens USA

TeL.: +1 651 636 3900

FAX: +1 651 638 3177

eMAIL: [email protected]

A Wathrford Compay

EUROPE - MIDDLE EAST - AFRICA

Johnson Screens France

TeL.: +33 (0)5 4902 1600

FAX : +33 (0)5 4902 1616

EMAIL: [email protected]

ARCHITECTURE ANDCONSTRUCTIONColm covrs

urba fritr

Frontages

Floor grating

Furniture

Ventilation grids

Sun-control screens

Cstom lihti

Wall partitions

GENERAL INDUSTRIALFlat panels

Siv bds

Cylindrical screens

Ctrifal baskts

120 prssr fd scrs

TrommlsVibrator screens

Diffsr scrs

Pressure screens

MINERAL AND AGGREGATEPROCESSINGCtrif baskts

Pipomodlar scri systms

Koko scri systms

Spcialty wir & polyrtha combiatio scrs

Wov wir

Siv bds

Tromml mats

Frams

Spray nozzls

HDPE Pipes

Cramics

Rbbr scri systms

Mill lirs & Rbbr cramic war lirs

Urethane lined pipe

FIELD SERVICES

InstallationInspection

Repair

Assistance

Sprvisor

PETROCHEMICAL AND REFININGCenterpipes

Otr baskts

Scallops

Spport rids ad bams

Outlet collectors

Laterals

Distributor trays

nozzl systms

Scale traps

WATER PROCESSCoMag& BioMag

Passiv Itak scrs

I-li slf-clai filtrs

nozzls

Tritondrdrai systmsFish divrsio scrs

Collctors/distribtors

Resin traps

Prcoat filtrs

Milliscreen

Suboscreen

Stepscreen

Centre-Flo Screen

WATER WELLWll scrs (stailss stl ad PVC)

Riser pipes

Sand spears

eviromtal moitori scrsDrilli flid

Nu-Wellrhabilitatio chmicals

Turn to Johnson Screensto hlp maximiz yor opratioal fcicy ad d lo-trm, trobl-fr

soltios. Discovr or vr-xpadi ra of prodcts, dsid with yor ds i mid:

johnscreens foodandbeverage brochure

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