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Postponement Strategy In Supply Chain Management Johnny WAN 22 nd March 2006

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Postponment

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Page 1: Johnny wan

Postponement Strategy

In Supply Chain Management

Johnny WAN22nd March 2006

Page 2: Johnny wan

Who am I?

� Grew up in Hong Kong, China

� 1st year PhD student of the Centre for Strategy and Performance (CSP)

� Dr Ken Platts is my supervisor

� This month is my 6th month in Cambridge

Page 3: Johnny wan

Struggle

� I am struggling in building the conceptual framework

at this moment.

� Advices and comments from all of you are welcome

after the presentation.

� At any time, be my mentors.

Page 4: Johnny wan

The story begins…

While I was having my MPhil thesis viva,

At the end, one panel member suddenly pointed at a bottle of mineral water in front of him and asked me

Page 5: Johnny wan

“Mr. Wan, what postponement strategy has been used for making this bottle of water?”

Let’s think about it…

Page 6: Johnny wan

Presentation Outline

1. What is a postponement strategy?

2. What are the types of postponement strategies?

3. Why using a postponement strategy?

4. How a postponement strategy works?

5. What companies are using postponement

strategies?

6. What are my preliminary research directions?

Page 7: Johnny wan

What is a postponement strategy?

What are the types of postponement strategies?

Why using a postponement strategy?

How a postponement strategy works?

What companies are using postponement strategies?

What are my preliminary research directions?

Page 8: Johnny wan

A postponement strategy aims at

delaying some supply chain activities

until customer demand is revealed in

order to maintain both low systemwide

cost and fast response.

Page 9: Johnny wan

�First suggested by Alderson in 1950

�Followed by Bucklin in 1965

�Became popular since 1990s (Lee, van Hoek

and Yang)

Page 10: Johnny wan

A supply chain

Physical product flow

Forecast driven information Demand driven information

Monetary flow

purchasing manufacturing storage & delivery

X X X

Page 11: Johnny wan

What is a postponement strategy?

What are the types of postponement strategies?

Why using a postponement strategy?

How a postponement strategy works?

What companies are using postponement strategies?

What are my preliminary research directions?

Page 12: Johnny wan

� Purchasing postponement� Delay purchasing of some expensive and fragile

materials� Manufacturing postponement

� Products in semi-finished forms and can be customized quickly in production facilities

� Logistics postponement� Products in semi-finished forms and can be

customized quickly in production facilities close to customers

� Time postponement� Finished products are kept in central location and are

distributed quickly to customers

Four Major Strategies

Page 13: Johnny wan

Purchasing Postponement

Physical product flow

Demand driven information

purchasing manufacturing storage & delivery

X

Page 14: Johnny wan

� Purchasing postponement� Delay purchasing of some expensive and fragile

materials� Manufacturing postponement

� Products in semi-finished forms and can be customized quickly in production facilities

� Logistics postponement� Products in semi-finished forms and can be

customized quickly in production facilities close to customers

� Time postponement� Finished products are kept in central location and are

distributed quickly to customers

Page 15: Johnny wan

Manufacturing Postponement

Physical product flow

Demand driven information

purchasing manufacturing storage & delivery

X

Forecast driven information

Page 16: Johnny wan

� Purchasing postponement� Delay purchasing of some expensive and fragile

materials� Manufacturing postponement

� Products in semi-finished forms and can be customized quickly in production facilities

� Logistics postponement� Products in semi-finished forms and can be

customized quickly in production facilities close to customers

� Time postponement� Finished products are kept in central location and are

distributed quickly to customers

Page 17: Johnny wan

Logistics Postponement

Physical product flow

Demand driven information

purchasing manufacturing

storage, light manufacturing &

delivery

X

Forecast driven information

Page 18: Johnny wan

� Purchasing postponement� Delay purchasing of some expensive and fragile

materials� Manufacturing postponement

� Products in semi-finished forms and can be customized quickly in production facilities

� Logistics postponement� Products in semi-finished forms and can be

customized quickly in production facilities close to customers

� Time postponement� Finished products are kept in central location and are

distributed quickly to customers

Page 19: Johnny wan

Logistics Postponement

Physical product flow

Demand driven information

purchasing manufacturing storage & delivery

X

Forecast driven information

Page 20: Johnny wan

Other Postponement Strategies

� Product development postponement

� Delay critical product development decision

� Price postponement

� Delay the pricing decision until customer demand is known

� Postponement of passage of title

� Delay the transfer of product ownership from seller to buyer

� Demand postponement

� Split demand due to capacity constraint

Page 21: Johnny wan

What is a postponement strategy?

What are the types of postponement strategies?

Why using a postponement strategy?

How a postponement strategy works?

What companies are using postponement strategies?

What are my preliminary research directions?

Page 22: Johnny wan

� Reduce inventory cost

� Reduce transportation cost

� Reduce risk of obsolescence

� Reduce demand variability

� Improve competitiveness by offering customized products quickly

Page 23: Johnny wan

What is a postponement strategy?

What are the types of postponement strategies?

Why using a postponement strategy?

How a postponement strategy works?

What companies are using postponement strategies?

What are my preliminary research directions?

Page 24: Johnny wan

Requirements

� High product variety

� Modular and standardized product design

� Flexible manufacturing system

� Real time information and communication

� Fast response logistics

� Strategic supplier relationship

Page 25: Johnny wan

Example: A Sony PSP Supply Chain

� Products sold in Japan, HK, China and Taiwan� Total number of units sold is roughly estimated� But, the number of units sold in each location is

unknown� Products are highly modular and standardized

� Differences in� Manual and packaging (different languages)� Plugs (different sockets)

Page 26: Johnny wan

Option 1: Time Postponement

Traditional Chinese

peripherals

Japanese peripherals

Simplified Chinese

peripherals

Hong Kong

Japan

China

Taiwan

+Traditional Chinese

peripherals+

+

+Finished product stored in any

one location

Page 27: Johnny wan

Option 2: Manufacturing/logistics Postponement

Traditional Chinese

peripherals

Japanese peripherals

Simplified Chinese

peripherals

Hong Kong

Japan

China

Taiwan+

+

+

+

System

+

Traditional Chinese

peripherals

Page 28: Johnny wan

Option 3: Purchasing Postponement

Hong Kong

purchase make assemble deliver

Page 29: Johnny wan

What is a postponement strategy?

What are the types of postponement strategies?

Why using a postponement strategy?

How a postponement strategy works?

What companies are using postponement strategies?

What are my preliminary research directions?

Page 30: Johnny wan

Italy (Fashion)

Japan (Electronics)

US (Breaker Manufacturing)

Germany (Automobile)

Sweden (Furniture)

US (Semiconductors)

US (Printers)

US (Storage Devices)

US (Computer)US (E-commerce)

Japan (Automobile)

Page 31: Johnny wan

What is a postponement strategy?

What are the types of postponement strategies?

Why using a postponement strategy?

How a postponement strategy works?

What companies are using postponement strategies?

What are my preliminary research directions?

Page 32: Johnny wan

Option 1: Company Level Survey

� Collect quantitative data by sending questionnaires to a large number of target respondents

� Employ statistical techniques such as structural equation modelling or regression to confirm the causal relationship between

� Company capabilities (requirements) and different postponement strategies

� Postponement strategy and competitive advantage

� Competitive advantage and organizational performance

Page 33: Johnny wan

Capabilities of a company

Choose the right strategy

Competitive Advantage

Organizational performance

information

logisticsmodularity

supplier management FMS

Page 34: Johnny wan

Option 2: Company Level Case Study

� Collect qualitative data through participations,

interviews and observations of some selected

companies

� Explore more requirements to enable

postponement strategy implementation in

different situations

Page 35: Johnny wan

Capabilities of a company

?

information logistics

modularity

supplier management

FMS

? ?

Page 36: Johnny wan

The story ends…

I replied

“Is it the postponement of getting my degree?”

“Mr. Wan, what postponement strategy has been used for making this bottle of water?”

Page 37: Johnny wan

In order not to let the history repeat itself, your comments are valuable.

Thank you.

Email: [email protected]