joeo_fi_2012_ny_max
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Copyright © 2012 Boeing. All rights reserved.
The 737 MAX advantage
New engine technology, proven 737 advantages
MAX efficiency
MAX reliability
MAX passenger appeal
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Copyright © 2012 Boeing. All rights reserved.
A320 series
To compete with737 classic
The 737 MAX extends the Boeing advantage
• Minor interior upgrade
• Minor aerodynamics cleanup—
wing-to-body fairing
• Minor fuel-burn improvements from6 different engines
1980 85 90 95 2000 05 10 15 2020
Established market leader
737 Classic
Greater efficiency
Next-Generation 737
Winglets2001
Carbonbrakes
2008
Boeing SkyInterior
2010
Performanceimprovements
2011
6% fuel-burn reductionover 10 years
Entry into Service Date
Winglets2012
New engineoption2015
To compete withthe 737NG
737 MAX
Maximum advantage
New engine2017
A320neo
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1,000+ MAX commitments from 15 customers
100 35
201 150
• As of January 25, 2012
100
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Wing• Wing strengthening
• Strengthened main gearsupports
Fuselage• Local fuselage regauged
• Strengthened for rotor burst
Aft body• Aerodynamic improvement
• New inlet with retractable APU door
Interior• Design for security
Systems• Fly-by-wire spoilers• ECS digital bleed control• Updated systems for new engine
Main landing gear• Regauged main gear
New CFM LEAP-1B engine• 68-in fan diameter• Optimized core• New, larger composite swept fan• Higher bypass ratio• New nacelle and strut
Nose landing gear• Gear lengthened
• Changes from 737-800W with 2011 PIP, carbon brakes and short-field performance enhancement
Major trade studies• New winglet• MTOW increase
The 737 MAX is designed for maximum advantageIncreased range and maximum takeoff weight with reduced fuel burn
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Current NG winglet
Winglet trade study seeks to reduce fuel burnMultiple options to provide fuel burn improvements
New feathered winglet
Description Potential benefit
Available today Baseline
In-flight span increaseSame interface with wingbox
Same on-ground span
~1.0-1.5%*
*Upper bound includes natural laminar flow design techniques
30 in
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Wing• Wing strengthening
• Strengthened main gearsupports
Fuselage• Local fuselage regauged
• Strengthened for rotor burst
Aft body• Aerodynamic improvement
• New inlet with retractable APU door
Interior• Design for security
Systems• Fly-by-wire spoilers• ECS digital bleed control• Updated systems for new engine
Main landing gear• Regauged main gear
New CFM LEAP-1B engine• 68-in fan diameter• Optimized core• New, larger composite swept fan• Higher bypass ratio• New nacelle and strut
Nose landing gear• Gear lengthened
• Changes from 737-800W with 2011 PIP, carbon brakes and short-field performance enhancement
Major trade studies• New winglet• MTOW increase
The 737 MAX is designed for maximum advantageIncreased range and maximum takeoff weight with reduced fuel burn
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The 21st-century Boeing Sky Interior
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Wing• Wing strengthening
• Strengthened main gearsupports
Fuselage• Local fuselage regauged
• Strengthened for rotor burst
Aft body• Aerodynamic improvement
• New inlet with retractable APU door
Interior• Design for security
Systems• Fly-by-wire spoilers• ECS digital bleed control• Updated systems for new engine
Main landing gear• Regauged main gear
New CFM LEAP-1B engine• 68-in fan diameter• Optimized core• New, larger composite swept fan• Higher bypass ratio• New nacelle and strut
Nose landing gear• Gear lengthened
• Changes from 737-800W with 2011 PIP, carbon brakes and short-field performance enhancement
Major trade studies• New winglet• MTOW increase
The 737 MAX is designed for maximum advantageIncreased range and maximum takeoff weight with reduced fuel burn
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Revised tail design addresses large areas ofseparated flow on the aft body and horizontaltail
• Improves aerodynamic closeout of the fuselagevolume by extending Section 48 and bulgingthe fuselage in the area of the elevator
• Eliminates the vortex generators (VGs) presenton the 737 today
The new aft body redesign and removal of vortexgenerators reduce drag by 1%
Next-Generation 737 737 MAX
Large 737NG VGs are eliminated
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The aft body redesign reduces drag by 1%
Aerodynamic improvements in areas of separatedflow on body and horizontal tail
Redesigned tailBaseline
Approximate start oftail cone modification
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Wing• Wing strengthening
• Strengthened main gearsupports
Fuselage• Local fuselage regauged
• Strengthened for rotor burst
Aft body• Aerodynamic improvement
• New inlet with retractable APU door
Interior• Design for security
Systems• Fly-by-wire spoilers• ECS digital bleed control• Updated systems for new engine
Main landing gear• Regauged main gear
New CFM LEAP-1B engine• 68-in fan diameter• Optimized core• New, larger composite swept fan• Higher bypass ratio• New nacelle and strut
Nose landing gear• Gear lengthened
• Changes from 737-800W with 2011 PIP, carbon brakes and short-field performance enhancement
Major trade studies• New winglet• MTOW increase
The 737 MAX is designed for maximum advantageIncreased range and maximum takeoff weight with reduced fuel burn
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Copyright © 2012 Boeing. All rights reserved.
LEAP engine installation meets existing standards 737 MAX relative to 737NG
737 MAX (preliminary)
737NG CFM56-7B
Although the Leap-1B is larger than the CFM-56, its engine installation on the 737
MAX will achieve the same geometric objectives for ground clearance as areachieved on the 737NG
17” ground clearance
7” CG change
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CFM LEAP-1B: combining the best of proventechnologies
GE90-76B/85B
GE90-94B
GE90-115B
GP7000
CFM56-5C
CFM56-5B/P and -7B
CFM56 Tech Insertion
and -7BE
CFM56-5A
CFM56-3
GEnx
GE90 service
Years: 16
Engines: 1,200
EFH: 23M
GEnx maturation
Engine testing: 5 yrs
Dev. Cycles: 19,000
787 / 747-8 hrs.: 3,000
CFM56 service
Years: 30
Engines: 22,500
EFH: 550M
D&C rate: 99.98%
High-cycle
reliability anddurability
Long-range
fuel-burnperformance
LEAP
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Breguet
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Breguet range equation
D
ML
TSFC
a
W
W R
f
i 0
ln
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Breguet range equation
D
ML
TSFC
a
W
W R
f
i 0
ln
(weight) (fuel burn) (aero)
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Breguet range equation
BODIES ENGINES WINGS
(weight) (fuel burn) (aero)
TSFC
a 0 R ln
D
ML
W
W
f
ix x
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Breguet range equation
BODIES ENGINES WINGS
(weight) (fuel burn) (aero)
TSFC
a 0 R ln
D
ML
W
W
f
ix x
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Copyright © 2012 Boeing. All rights reserved.
Breguet range equation
BODIES ENGINES WINGS
(weight) (fuel burn) (aero)
TSFC
a 0 R ln
D
ML
W
W
f
ix x
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Length comparison737-800 and A320
B371170
BAN0362
737-LO-2208 5-7-10-DB/LB
737-800
A320
345 + 104 in 593 in
345 + 88 in 593 in
1,025 in87.7 in longer
345 in 593 in
593 in345 in
937.3 in
Th 3 i d i ll i i i i d i
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The 737 engine and installation optimization driveslower fuel burn
Base, %
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
68”
Ref
68” 737 MAX 817%
Improvedaft body
–1%
A320
+2%
-12%
Integrateddrag and weight
Enginetechnology
–13.5%
+3.5%
Enginetechnology*
Integrateddrag and weight*
Fuel burn / seat 150 seats
Add larger
winglets –
3%
Removetip fences +1%
• Typical mission rules• 500 nmi trip• Two-class seating• All 737s include optional winglets
• A320neo includes winglets
6%737-800
162 seats
61”
78”
81” A320neoCFM LEAP-1Aor PW 1100G (GTF)
12%
*GTF components slightly different but have same net effect as LEAP
Th i ht f i i b l f ll d i
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The right fan size is a balance of all designconsiderations
N o i s e r e l a t i v e t o S t a g e 4 ( d B )
64 65 66 67 68 69 70 71 72 73
Fan Diameter (inches)
ExpectedStage 5Requirement
-15%
-10%
-5%
0%
3%
0
5,400
6,700
W
e i g h t ( l b )
D
r a g %
-5
-10
-15
B e t t e r
W o r s e
B e t t e r
T
S F C a n d f u e l b u r n %
Fuel burnoptimum
*
• As fan size increases, noise is reduced and thrust specific fuel consumption improves
• However, a larger fan adds weights and increases drag• Optimization finds the right solution
H ’ h MAX i ll
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A larger wing lifting a lighter aircraft requires lower thrust
737-9 MAXA320 and
A320neo
A321neo
Larger Wing (127.5 m2) Smaller Wing (122.6 m2)
Lower MTOW (187,700lbs) Higher MTOW (206,100lbs)
Lower Thrust (27-28 kips) Higher Thrust (32-33 kips)
Smaller Fan Diameter (68”) Bigger Fan Diameter (78”)
20% more thrust required results in ≥10% larger fan diameter
The A320neo pays the economic price for the A321neo’s thrust needs
Here’s why MAX requires a smaller,more efficient engine
Less Lift
More Weight
More Thrust
Larger Fan
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The 737-800 when compared to the A320
• has a higher CMV (current market value)
• has higher lease rates (appraiser consensus)
• has higher residual value ($4M)
Market consensus
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The 737 MAX weighs less
737-8 A320neo
2,200 lb heavier
(10% OEW/seat)
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The 737 MAX burns less fuel per seat
5% lower
737-8A320neo
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The 737 MAX flies fartherWith 12 more passengers
3.2 3.3 3.4 3.5
A320neo
737-8
+170 nmi
(+315 km)
Range, 1,000 nmi
+12 more passengers
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The 737 MAX costs less to operate per seat
7% lower
737-8A320neo
The 737 MAX has half as many schedule
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The 737 MAX has half as many scheduleinterruptions
99.0
99.2
99.4
99.6
99.8
100.0Schedule reliability, %
99.7%
99.4%
737NG
A320
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The 737 MAX costs less to maintain
NPV airframe maintenance cost savings $1.3 to $1.8 million
NPV engine maintenance cost savings $1.0 million
Days out of service 67 fewer
• All figures are per airplane per year
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EIS
Development schedule
Firmrequirements
definition
Firm
configuration
First
flight
Criticaldesign
review
2016 2015 2014 2013 2012 2011 2010 2017
Start ofmajor
assembly
Initial
concept
Firm
concept
Accomplishments leading to 737 MAX:
Preliminary high- and low-speed wind tunnel tests
Engine technology benchmarking study; engine selection and CFM MOU
Preliminary certification plan developed and reviewed with FAA
Baseline configuration defined
Major trade studies for further optimization identified
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The 737 MAX advantage
More seats
Better interior
Less weight
Longer range
Lower fuel burn
Higher reliability
Lower maintenance
Lower operating cost