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    Operators and Safety Manual

    ANSI

    Model

    1532E21932E2

    2032E2

    2632E2

    2646E2

    3246E2

    3120736

    November 21, 2003

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    JLG Lift

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    FOREWORD

    3120736 JLG Lift a

    FOREWORD

    DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION

    WHICH, IF NOT AVOIDED WILL RESULT IN SERIOUS INJURY OR

    DEATH.

    CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION

    WHICH, IF NOT AVOIDED, MAY RESULT IN MINOR OR MODER-

    ATE INJURY. IT MAY ALSO BE USED TO ALERT AGAINST

    UNSAFE PRACTICES

    WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATIONWHICH, IF NOT AVOIDED COULD RESULT IN SERIOUS INJURYOR DEATH.

    IMPORTANT OR INSTRUCTIONS INDICATES A PROCEDURESESSENTIAL FOR SAFE OPERATION AND WHICH, IF NOT FOLLOWED, MAY RESULT IN A MALFUNCTION OR DAMAGE TO THEMACHINE.

    The purpose of this manual is to provide users with the operating procedures essential for the promotion of proper machine

    operation for its intended purpose. It is important to over-stress proper machine usage. All information in this manual should

    be READ and UNDERSTOOD before any attempt is made to operate the machine. YOUR OPERATING MANUAL IS

    YOUR MOST IMPORTANT TOOL- Keep it with the machine. REMEMBER ANY EQUIPMENT IS ONLY AS

    SAFE AS THE OPERATOR.

    BECAUSE THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND

    OPERATION, PROPER SAFETY PRACTICES ARE THE RESPONSIBILITY OF THE USER AND HIS OPER

    ATING PERSONNEL.

    ALL INSTRUCTIONS IN THIS MANUAL ARE BASED ON THE USE OF THE MACHINE UNDER PROPER

    OPERATING CONDITIONS, WITH NO DEVIATIONS FROM THE ORIGINAL DESIGN. ALTERATION AND/

    OR MODIFICATION OF THE MACHINE IS STRICTLY FORBIDDEN, WITHOUT WRITTEN APPROVAL

    FROM JLG INDUSTRIES, PER OSHA REGULATIONS.

    THIS SAFETY ALERT SYMBOL IS USED TO CALL ATTENTION TO POTENTIAL HAZARDS WHICH

    MAY LEAD TO SERIOUS INJURY OR DEATH IF IGNORED.

    Safety of personnel and proper use of the machine are of primary concern, DANGER, WARNING, CAUTION

    IMPORTANT, INSTRUCTIONS andNOTE are inserted throughout this manual to emphasize these areas. They are

    defined as follows:

    JLG INDUSTRIES MAY HAVE ISSUED SAFETY RELATED BULLETINS FOR YOUR JLG PRODUCT. CONTACT JLG INDUSTRIES INC.OR THE LOCAL AUTHORIZED JLG DISTRIBUTOR FOR INFORMATION CONCERNING SAFETY RELATED BULLETINS WHICH MAYHAVE BEEN ISSUED FOR YOUR JLG PRODUCT. ALL ITEMS REQUIRED BY THE SAFETY RELATED BULLETINS MUST BE COM-

    PLETED ON THE AFFECTED JLG PRODUCT. CALL 1 - 877 - JLG - SAFE.

    Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notifica-tion. Contact JLG Industries, Inc. for updated information.

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    FOREWORD

    b JLG Lift 3120736

    This page intentionally left blank.

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    FOREWORD

    3120736 JLG Lift c

    All procedures herein are based on the use of the machine

    under proper operating conditions, with no deviations

    from original design intent... as per OSHA regulations.

    READ & HEED!

    The ownership, use, service, and/or maintenance of this

    machine is subject to various governmental and local laws

    and regulations. It is the responsibility of the owner/user/

    operator/lessor/lessee to be knowledgeable of these laws

    and regulations and to comply with them. Owner/user/

    operator/lessor/lessee must also be familiar with Sections

    6,7,8,9, and 10 of ANSI A92.6-1999. These sections con-

    tain the responsibilities of the owner, users, operators, les-

    sors, and lessees concerning safety, training, inspection,

    maintenance, application and operation. The most preva-lent regulations of this type in the United States are the

    Federal OSHA Safety Regulations*. Listed below, in

    abbreviated form are some of the requirements of Federal

    OSHA regulations in effect as of the date of publication of

    this handbook.

    The listing of these requirements shall not relieve the

    owner/user of the responsibility and obligation to deter-

    mine all applicable laws and regulations and their exact

    wording and requirements, and to comply with the

    requirements. Nor shall the listing of these requirements

    constitute an assumption of responsibility of liability on

    the part of JLG Industries, Inc.

    1. Only trained and authorized operators shall be per-mitted to operate the aerial lift.

    2. A malfunctioning lift shall be shut down untilrepaired.

    3. The controls shall be plainly marked as to theirfunction.

    4. The controls shall be tested each day prior to use todetermine that they are in safe operating condition.

    5. All personnel in the platform shall, at all times, wearapproved fall protection devices and other safetygear as required.

    6. Load limits specified by the manufacturer shall notbe exceeded.

    7. Instruction and warning placards must be legible.

    8. Aerial lifts may be field modified for uses other thanthose intended by the manufacturer only if certifiedin writing by the manufacturer to be in conformity

    to JLG requirements and to be at least as safe as itwas prior to modification.

    9. Aerial lifts shall not be used near electric powelines unless the lines have been de energized or ade-quate clearance is maintained (See OSHA 29 CFR

    1910.67 and 1926.453).

    10. Employees using aerial lifts shall be instructed onhow to recognize and avoid unsafe conditions andhazards.

    11. Ground controls shall not be operated unless permission has been obtained from personnel in the plat-form, except in case of an emergency.

    12. Regular inspection of the job site and aerial lift shalbe performed by competent persons.

    13. Personnel shall always stand on the floor of the platform, not on boxes, planks, railing or other devices

    for a work position.

    *Applicable Federal OSHA regulations for the United

    States, as of the date of publication of this manual

    include, but are not limited to, 29 CFR 1910.67, 29 CFR

    1926.20, 29 CFR 1926.21, 29 CFR 1926.28, and 29 CFR

    1926.453.

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    FOREWORD

    d JLG Lift 3120736

    REVISON LOG

    April 1998 - Original Issue

    February 1999 - RevisedNovember 17, 1999 - RevisedJuly 31 , 2000 - RevisedAugust 27, 2001 - RevisedJune 20, 2002 - RevisedOctober 10, 2002 - RevisedJune 16, 2003 - RevisedNovember 21, 2003 - Revised

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    3120736 JLG Lift

    TABLE OF CONTENTS

    TABLE OF CONTENTS

    SUBJECT - SECTION, PARAGRAPH PAGE NO.

    SECTION - FOREWORD

    SECTION 1 - SAFETY PRECAUTIONS1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

    1.2 Pre-Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

    1.3 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

    1.4 Towing, Lifting, and Hauling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

    1.5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

    SECTION 2 - PREPARATION AND INSPECTION

    2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

    2.2 Preparation for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

    2.3 Delivery and Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

    2.4 Walk-around Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

    2.5 Functional Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

    2.6 Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

    2.7 Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

    3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

    3.2 Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

    3.3 Operating Characteristics and Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

    3.4 Controls and Indicators for Non Proportional Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

    3.5 Controls and Indicators for Proportional Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

    SECTION 4 - MACHINE OPERATION

    4.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

    4.2 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

    4.3 Motor Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

    4.4 Raising and Lowering (Lifting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24.5 Platform Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

    4.6 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

    4.7 Traveling (Driving) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

    4.8 Parking and Stowing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

    4.9 Platform Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

    4.10 Safety Prop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

    4.11 Tie Down and Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6

    SECTION 5 - EMERGENCY PROCEDURES

    5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

    5.2 Emergency Towing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

    5.3 Emergency Controls and Their Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

    5.4 Emergency Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

    5.5 Incident Notification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

    SECTION 6 - INSPECTION AND REPAIR LOG

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    ii JLG Lift 3120736

    TABLE OF CONTENTS(Continued)

    LIST OF FIGURES

    FIGURE NO. TITLE PAGE NO.

    2-1. Daily Walk-Around Inspection - 2032E2/2632E2/2646E2/3246E2 (Sheet 1 of 3).. . . . . . . . . . . . . 2-4

    2-1. Daily Walk-Around Inspection - 2032E2/2632E2/2646E2/3246E2 (Sheet 2 of 3).. . . . . . . . . . . . . 2-5

    2-1. Daily Walk-Around Inspection - 2032E2/2632E2/2646E2/3246E2 (Sheet 3 of 3) . . . . . . . . . . . . .2-62-2. Daily Walk-Around Inspection - 1532E2/1932E2 (Sheet 1 of 3). . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

    2-2. Daily Walk-Around Inspection - 1532E2/1932E2 (Sheet 2 of 3). . . . . . . . . . . . . . . . . . . . . . . . . . .2-8

    2-2. Daily Walk-Around Inspection - 1532E2/1932E2 (Sheet 3 of 3). . . . . . . . . . . . . . . . . . . . . . . . . . .2-9

    2-3. Lubrication Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10

    2-3. Torque Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11

    3-1. Ground Control Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

    3-2. Platform Control Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

    3-3. Platform Control Station - Proportional Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

    3-4. Decal Installation - English - 1532E2 & 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9

    3-5. Decal Installation - Chinese- 1532E2 & 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10

    3-6. Decal Installation - Japanese - 1532E2 & 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11

    3-7. Decal Installation - Latin - 1532E2 & 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12

    3-8. Decal Installation - Korean - 1532E2 & 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13

    3-9. Decal Installation - English - 2032E2/2632E2/2646E2/3246E2 (Sheet 1 of 2) . . . . . . . . . . . . . . . .3-143-10. Decal Installation - English - 2032E2/2632E2/2646E2/3246E2 (Sheet 2 of 2) . . . . . . . . . . . . . . . .3-15

    3-11. Decal Installation - Chinese - 2032E2/2632E2/2646E2/3246E2 (Sheet 1 of 2) . . . . . . . . . . . . . . .3-16

    3-12. Decal Installation - Chinese - 2032E2/2632E2/2646E2/3246E2 (Sheet 2 of 2) . . . . . . . . . . . . . . .3-17

    3-13. Decal Installation - Japanese - 2032E2/2632E2/2646E2/3246E2 (Sheet 1of 2) . . . . . . . . . . . . . .3-18

    3-14. Decal Installation - Japanese - 2032E2/2632E2/2646E2/3246E2 (Sheet 2 of 2) . . . . . . . . . . . . . .3-19

    3-15. Decal Installation - Korean - 2032E2/2632E2/2646E2/3246E2 (Sheet 1 of 2) . . . . . . . . . . . . . . . .3-20

    3-16. Decal Installation - Korean - 2032E2/2632E2/2646E2/3246E2 (Sheet 2 of 2) . . . . . . . . . . . . . . . .3-21

    3-17. Decal Installation - Spanish - 2032E2/2632E2/2646E2/3246E2 (Sheet 1 of 2) . . . . . . . . . . . . . . .3-22

    3-18. Decal Installation - Spanish - 2032E2/2632E2/2646E2/3246E2 (Sheet 2 of 2) . . . . . . . . . . . . . . .3-23

    4-1. Grade and Sideslope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4

    4-2. Lift and Tie Down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6

    4-3. Lifting Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7

    LIST OF TABLES

    TABLE NO. TITLE PAGE NO.

    1-1 Minimum Safe Approach Distances (M.S.A.D.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

    2-1 High Drive Cut-Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

    2-2 Lubrication Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10

    4-1 Operating Specificatoins. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

    6-1 Inspection and Repair Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

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    SECTION 1 - SAFETY PRECAUTIONS

    3120736 JLG Lift 1-1

    SECTION 1. SAFETY PRECAUTIONS

    1.1 GENERAL

    This section outlines the necessary precautions for properand safe machine usage and maintenance. In order to

    promote proper machine usage, it is mandatory that a

    daily routine is established based on the content of this

    manual. A maintenance program, using the information

    provided in this manual and the Service and Maintenance

    Manual, must also be established by a qualified person

    and must be followed to ensure that the machine is safe to

    operate.

    The owner/user/operator/lessor/lessee of the machine

    should not accept operating responsibility until this man-

    ual has been read, training is accomplished, and opera-

    tion of the machine has been completed under the

    supervision of an experienced and qualified operator.

    The owner/user/operator/lessor/lessee must be familiar

    with Sections 6, 7, 8, 9, 10 of ANSI A92.6-1999. These sec-

    tions contain the responsibilities of the owner, user, oper-

    ator, lessor, and lessee concerning safety, training,

    inspection, maintenance, application, and operation.If

    there are any questions with regard to safety, training,

    inspection, maintenance, application, and operation,

    please contact JLG Industries, Inc. (JLG).

    FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTEDIN THIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROP-ERTY DAMAGE, PERSONAL INJURY OR DEATH.SUB-SECTION

    1.2 PRE-OPERATION

    Operator Training and Knowledge

    The Operators and Safety Manual must be read in its

    entirety before operating the machine. For clarification,

    questions, or additional information regarding any por-

    tions of this manual, contact JLG Industries, Inc.

    An operator must not accept operating responsibi lities

    until adequate training has been given by competent and

    authorized persons.

    Allow only those authorized and qual ified personnel to

    operate the machine who have demonstrated that they

    understand the safe and proper operation and maintenance of the unit.

    Read, understand, and obey all DANGERS, WARNINGS

    CAUTIONS, and operating instructions on the machine

    and in this manual.

    Ensure that the machine is to be used in a manner which

    is within the scope of its intended application as deter

    mined by JLG.

    All operating personnel must be famil iar with the emer

    gency controls and emergency operation of the machine

    as specified in this manual.

    Read, understand, and obey all applicable employer

    local, and governmental regulations as they pertain toyour utilization and application of the machine.

    Workplace Inspection

    Precautions to avoid all hazards in the work area must be

    taken by the user before operation of the machine.

    Do not operate or raise the platform from a position on

    trucks, trailers, railway cars, floating vessels, scaffolds o

    other equipment unless the application is approved in

    writing by JLG.

    Before operation, check work area for overhead hazards

    such as electric lines, bridge cranes, and other potentia

    overhead obstructions.

    Check floor surfaces for holes, bumps, drop-offs, obstruc

    tions, debris, concealed holes, and other potential haz

    ards.

    Check the work area for hazardous locations. Do no

    operate the machine in hazardous environments unless

    approved for that purpose by JLG.

    Ensure that the ground conditions are adequate to sup

    port the maximum tire load indicated on the tire load

    decals located on the chassis adjacent to each wheel.

    Do not operate the machine when wind conditions exceed

    28 mph (12.5 m/s).

    This machine can be operated in nominal ambient tem

    peratures of 0oF to 104oF (-20oC to 40oC). Consult JLG

    to optimize operation outside of this temperature range.

    Machine Inspection

    Do not operate this machine until the inspections and

    functional checks have been performed as specified in

    Section 2 of this manual.

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    SECTION 1 - SAFETY PRECAUTIONS

    1-2 JLG Lift 3120736

    Do not operate this machine until it has been serviced and

    maintained according to the maintenance and inspection

    requirements as specified in the machines Service and

    Maintenance Manual.

    Ensure all safety devices are operating properly. Modifica-

    tion of these devices is a safety violation.

    MODIFICATION OR ALTERATION OF AN AERIAL WORK PLAT-FORM SHALL BE MADE ONLY WITH PRIOR WRITTEN PERMIS-SION FROM THE MANUFACTURER

    Do not operate any machine on which the safety or

    instruction placards or decals are missing or illegible.

    Check the machine for modifications to original compo-

    nents. Ensure that any modifications have been approved

    by JLG.

    Avoid accumulation of debris on pla tform deck . Keepmud, oil, grease, and other slippery substances from foot-

    wear and platform deck.

    1.3 OPERATION

    General

    Do not use the machine for any purpose other than posi-

    tioning personnel, their tools, and equipment.

    Before operation, the user must be familiar with the

    machine capabilities and operating characteristics of all

    functions.

    Never operate a malfunctioning machine. If a malfunctions

    occurs, shut down the machine. Remove the unit from

    service and notify the proper authorities.

    Do not remove, modify, or disable any safety devices.

    Never slam a control switch or lever through neutral to an

    opposite direction. Always return switch to neutral and

    stop before moving the switch to the next function. Oper-

    ate controls with slow and even pressure.

    Hydraulic cylinders should never be left at end of travel

    (fully extended or fully retracted) before shutdown or for

    long periods of time. Always bump control in opposite

    direction slightly when function reaches end of travel. This

    applies both to machines in operation or in the stowed

    position.

    Do not allow personnel to tamper with or operate the

    machine from the ground with personnel in the platform,

    except in an emergency.

    Do not carry materials directly on platform railing unless

    approved by JLG.

    When two or more persons are in the platform, the opera-

    tor shall be responsible for all machine operations.

    Always ensure that power tools are properly stowed and

    never left hanging by their cord from the platform work

    area.

    Do not assist a stuck or disabled machine by pushing or

    pulling except by pulling at the chassis tie-down lugs.

    Stow scissor arm assembly and shut off all power before

    leaving machine.

    Trip and Fall Hazards

    JLG Industries, Inc. recommends that all persons in the

    platform wear a full body harness with a lanyard attached

    to an authorized lanyard anchorage point while operating

    this machine. For further information regarding fall protec-

    tion requirements on JLG products, contact JLG Indus-

    tries, Inc.

    Prior to operation, ensure all gates are fastened and

    secured in their proper position. Identify the designated

    lanyard anchorage point(s) at the platform and securely

    attach the lanyard. Attach only one (1) lanyard per lanyard

    anchorage point.

    Keep both feet firmly positioned on the platform floor at all

    times. Never position ladders, boxes, steps, planks, or

    similar items on unit to provide additional reach for any

    purpose.

    Never use the scissor arm assembly to gain access to or

    leave the platform.

    Use extreme caution when entering or leaving platform.

    Ensure that the scissor arm assembly is fully lowered.

    Face the machine when entering or leaving the platform.

    Always maintain three point contact with the machine,

    using two hands and one foot or two feet and one hand at

    all times during entry and exit.

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    SECTION 1 - SAFETY PRECAUTIONS

    3120736 JLG Lift 1-5

    When lifting machine with a forklift, position forks only at

    designated areas of the machine. Lift with a forklift of ade-

    quate capacity.

    Refer to Section 4 for lifting information.

    1.5 MAINTENANCE

    General

    This section contains general safety precautions which

    must be observed during maintenance of this machine.

    Addit ional precautions to be observed during machine

    maintenance are inserted at the appropriate points in this

    manual and in the Service and Maintenance Manual. It is

    of utmost importance that maintenance personnel pay

    strict attention to these precautions to avoid possible

    injury to personnel or damage to the machine or property.

    A maintenance program must be established by a quali-

    fied person and must be followed to ensure that themachine is safe.

    Maintenance Hazards

    Shut off power to all controls and ensure that all operating

    systems are secured from inadvertent motion prior to per-

    forming any adjustments or repairs.

    Never work under an elevated platform until it has been

    fully lowered to the full down position, if possible, or other-

    wise supported and restrained from movement with

    appropriate safety props, blocking, or overhead supports.

    Always relieve hydraul ic pressure from all hydraulic cir-

    cuits before loosening or removing hydraulic compo-

    nents.

    Always disconnect bat ter ies when servic ing electr ica l

    components or when performing welding on the machine.

    Shut down the engine (if equipped) while fuel tanks are

    being filled.

    Ensure replacement parts or components are identical or

    equivalent to original parts or components.

    Never attempt to move heavy parts without the aid of a

    mechanical device. Do not allow heavy objects to rest in

    an unstable position. Ensure adequate support is pro-

    vided when raising components of the machine

    Remove all rings, watches, and jewelry when performing

    any maintenance. Do not wear loose fitting clothing or

    long hair unrestrained which may become caught or

    entangled in equipment.

    Use only clean approved non-flammable cleaning sol-

    vents.

    Never alter, remove, or substitute any items such as coun-

    terweights, tires, batteries, platforms or other items that

    may reduce or affect the overall weight or stability of the

    machine. Reference the Service and Maintenance Manua

    for the weights of critical stability items.

    MODIFICATION OR ALTERATION OF AN AERIAL WORK PLAT

    FORM SHALL BE MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER

    Battery Hazards

    Always disconnect bat ter ies when servicing electr ica

    components or when performing welding on the machine

    Do not allow smoking, open flame, or sparks near battery

    during charging or servicing.

    Do not contact tools or other metal objects across the bat

    tery terminals.

    Always wear hand, eye, and face protection when servic

    ing batteries. Ensure that battery acid does not come in

    contact with skin or clothing.

    BATTERY FLUID IS HIGHLY CORROSIVE. AVOID CONTACT WITHSKIN AND CLOTHING AT ALL TIMES. IMMEDIATELY RINSE ANYCONTACTED AREA WITH CLEAN WATER AND SEEK MEDICALATTENTION.

    Charge batteries only in a well ventilated area.

    Avoid overfilling the battery fluid level. Add distilled wate

    to batteries only after the batteries are fully charged.

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    SECTION 1 - SAFETY PRECAUTIONS

    1-6 JLG Lift 3120736

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    SECTION 2 - PREPARATION AND INSPECTION

    3120736 JLG Lift 2-1

    SECTION 2. PREPARATION AND INSPECTION

    2.1 GENERAL

    This section provides the necessary information neededby those personnel that are responsible to place the

    machine in operation readiness, and lists checks that are

    performed prior to use of the machine. It is important that

    the information contained in this section be read and

    understood before any attempt is made to operate the

    machine. Ensure that all the necessary inspections have

    been completed successfully before placing the machine

    into service. These procedures will aid in obtaining maxi-

    mum service life and safe operation.

    SINCE THE MACHINE MANUFACTURER HAS NO DIRECT CON-TROL OVER THE FIELD INSPECTION AND MAINTENANCE,SAFETY IS THE RESPONSIBILITY OF THE OWNER/OPERATOR.

    2.2 PREPARATION FOR USE

    Before a new machine is put into operation it must be

    carefully inspected for any evidence of damage resulting

    from shipment and inspected periodically thereafter, as

    outlined in paragraph 2-3, Delivery and Periodic Inspec-

    tion. The unit should be thoroughly checked for hydraulic

    leaks during initial start-up and run. A check of all compo-

    nents should be made to assure their security.

    All preparations necessary to place the machine in opera-

    tion readiness status are the responsibility of manage-ment personnel. Preparation requires good common

    sense, (i.e. lift works smoothly and brakes operate prop-

    erly) coupled with a series of visual inspections. The man-

    datory requirements are given in paragraph 2-4, Walk

    Around Inspection.

    It should be assured that the items appearing in the Deliv-

    ery and Periodic Inspection and Functional Check are

    complied with prior to putting the machine into service.

    2.3 DELIVERY AND PERIODIC INSPECTION

    NOTE: This machine requires periodic safety and mainte-

    nance inspections by a JLG distributor, or certifiedJLG mechanic. A decal located on the frame pro-

    vides a place to record (stamp) inspection dates.

    Check decal and notify dealer if inspection is over-

    due.

    An annual inspection shall be performed on the aerial plat-

    form no later than thirteen (13) months from the date of

    the prior annual inspection. The inspection shall be per-

    formed by person(s) qualified as a mechanic on the spe-

    cific make and model of the aerial platform.

    The following checklist provides a systematic inspection

    to assist in detecting defective, damaged, or improperly

    installed parts. The checklist denotes the items to beinspected and conditions to examine. Periodic inspection

    shall be performed monthly or more often when required

    by environment, severity, and frequency of usage.

    Handrail Assemblies

    Properly installed; no loose or missing parts; no visible

    damage.

    Platform Assembly

    No visible damage; free of dirt and debris.

    Sizzor Arms

    No visible damage, abrasions and/or distortions.

    Electrical Cable

    No visible damage; properly secured.

    Pivot Pins

    No loose or missing retaining hardware; no visible dam

    age; no evidence of pin or bushing wear.

    Lift Cylinders

    No rust, nicks, scratches or foreign material on piston rod

    no leakage.

    Frame

    No visible damage; loose or missing hardware (top and

    underside).

    Tire and Wheel Assemblies

    No loose or missing lug nuts; no visible damage.

    Pothole Protection System

    No loose or missing parts; no visible damage; no debris.

    Sliding Wear Pad BlocksNo excessive wear; no visible damage.

    Hydraulic Oil Supply

    On all machines built before serial number 0200082630

    operate lift function through one complete cycle before

    checking oil level. Oil level should read at full mark, o

    within 1/2" below full mark, on side of hydraulic tank (al

    systems shut down, machine in stowed position); no visi

    ble oil leakage on the ground.

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    SECTION 2 - PREPARATION AND INSPECTION

    2-2 JLG Lift 3120736

    Steer Cylinder

    No rust, nicks, scratches or foreign material on piston rod;

    no leakage.

    Steer Linkage

    No loose or missing parts; no visible damage.

    Front Spindle Assemblies

    No excessive wear; no damage.

    Control Boxes (Platform and Ground)

    Switches operable; no visible damage; placards secure

    and legible; controller operable; no visible damage.

    Batteries

    Proper electrolyte level; cable connections tight; no visible

    damage; no corrosion at battery cable connections.

    Ensure batteries are fully charged.

    Motor/Pump Unit and Valves

    No leakage; units secure.

    Platform Placards

    No visible damage; placards secure and legible.

    2.4 WALK-AROUND INSPECTION

    It is the users responsibility to inspect the machine before

    the start of each workday. It is recommended that each

    user inspect the machine before operation, even if themachine has already been put into service under another

    user. This Walk-Around Inspections, Figures 2-1 and 2-2,

    are the preferred method of inspection.

    In addition to the Walk-Around Inspection, be sure to

    include the following as part of the daily inspection:

    Overall Cleanliness

    Check all standing surfaces for oil, fuel and hydraulic oil

    spillage and foreign objects. Ensure overall cleanliness.

    Placards

    Keep all information and operating placards clean and

    unobstructed. Cover when spray painting or shot blasting

    to protect legibility.

    Operators and Safety ManualEnsure a copy of this manual is enclosed in the manual

    storage box.

    Machine Log

    Ensure a machine operating record or log is kept. Check

    to see that it is current and that no entries have been left

    uncleared, leaving machine in an unsafe condition for

    operation.

    Lubrication

    For those items pointed out in the Walk-Around Inspection

    requiring daily lubrication, refer to Table 2-2, LubricationChart, for specific requirements.

    Functional Check

    Perform functional checks in accordance with paragraph

    2-5, Functional Check, before attempting to operate the

    machine.

    TO AVOID INJURY DO NOT OPERATE A MACHINE UNTIL ALLMALFUNCTIONS HAVE BEEN CORRECTED. USE OF A MALFUNC-TIONING MACHINE IS A SAFETY VIOLATION.

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    SECTION 2 - PREPARATION AND INSPECTION

    3120736 JLG Lift 2-3

    2.5 FUNCTIONAL CHECK

    TO AVOID INJURY DO NOT OPERATE A MACHINE UNTIL ALL

    MALFUNCTIONS HAVE BEEN CORRECTED. USE OF A MALFUNC-TIONING MACHINE IS A SAFETY VIOLATION.

    A functional check of all systems should be performed,

    under no load, once the walk-around inspection is com-

    plete, in an area free of overhead and ground level

    obstructions. Perform pre-load functional check in accor-

    dance with the following procedure:

    1. Ensure batteries are fully charged.

    2. From ground control, raise and lower platform sev-

    eral times. Check for smooth elevation and lowering.

    From the platform control station, check for High

    Drive cut-out as platform begins to raise. Check thatpothole protection system is lowered when platform

    is raised. Attempt to drive machine with platform

    raised to the heights listed, per model, in Table 2-1,

    High Drive Cut-Out and pothole protection system

    blocked from lowering on one side then repeat for

    the other side. Machine should not drive with plat-

    form elevated unless pothole protection system is

    fully lowered and locked. When pothole protection

    system is fully lowered there should be approxi-

    mately 3/4 in. of ground clearance.

    3. Drive forward and reverse, check for proper opera-

    tion.

    4. Check that drive brake holds when machine is

    driven up a hill, not to exceed 25% grade, and

    stopped.

    5. Steer left and right. Check for proper operation.

    6. Check fluid level on hydraulic oil reservoir. Refer to

    Figure 2-3., Lubrication Diagram.

    7. Check to be sure that drive cannot be activated

    while lifting.

    2.6 TORQUE REQUIREMENTS

    The Torque Chart, Figure 2-3., Torque Chart, consists of

    standard torque values based on bolt diameter and grade

    also specifying dry and wet torque values in accordance

    with recommended shop practices. This chart is providedas an aid to the operator in the event he/she notices a

    condition that requires prompt attention during the walk

    around inspection or during operation until the proper ser

    vice personnel can be notified. The Service and Mainte

    nance Manual provides specific torque values and

    periodic maintenance procedures with a listing of individ

    ual components. Utilizing this Torque Chart in conjunction

    with the preventive maintenance procedures in the Ser

    vice and Maintenance Manual will enhance safety, reliabil

    ity and performance of the machine.

    2.7 BATTERY CHARGING

    At the end of the work day, the batter ies shou ld be

    charged for the next days work. Position the Emergency

    Stop switch to OFF. Prior to charging, be sure electrolyte

    level is above battery plates. Connect the battery charge

    to a properly grounded 110 Volt receptacle using a suit

    able extension cord. After charging, check the electrolyte

    level of the batteries and adjust accordingly. Add distilled

    water only to batteries. A fully charged battery will have a

    specific gravity above 1.260 on a hydrometer.

    WHEN ADDING DISTILLED WATER TO THE BATTERIES, A NONMETALLIC CONTAINER AND/OR FUNNEL MUST BE USED. ADD

    WATER ONLY TO LEVEL INDICATOR OR 3/8 INCH (0.95 CM)ABOVE SEPARATORS.

    NO OPEN FLAMES OR SMOKING WHEN CHARGING BATTERIES.

    CHARGE BATTERIES ONLY IN A WELL VENTILATED AREA.

    ENSURE THAT BATTERY ACID DOES NOT COME INTO CONTACTWITH SKIN OR CLOTHING.

    NOTE: Be sure to disconnect and store any extension cords

    after charging batteries and before putting machine

    into service.

    To avoid electrolyte overflow, add distilled water to

    batteries after charging.

    Table 2-1. High Drive Cut-Out

    Model Cut-Out Height (in) Cut-Out Height (m)

    1532E2 84 2.1

    1932E2 104 2.6

    2032E2 84 2.1

    2632E2/2646E2 102 2.6

    3246E2 63 1.6

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    SECTION 2 - PREPARATION AND INSPECTION

    2-4 JLG Lift 3120736

    Figure 2-1. Daily Walk-Around Inspection - 2032E2/2632E2/2646E2/3246E2 (Sheet 1 of 3).

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    SECTION 2 - PREPARATION AND INSPECTION

    2-6 JLG Lift 3120736

    29. Battery Installation - Proper electrolyte level;

    cables secure; no damage or corrosion.

    30. Pothole Protection System - Support bar, rollers,

    limit switches and links properly secured; no visi-ble damage; no loose or missing parts.

    31. Battery Charger - No visible damage; properly

    secured.

    32. Compartment Cover and Latches - Cover and

    latches in working condition; properly secured; no

    visible damage; no loose or missing parts.

    33. Wheel and Tire Assembly, Right Front - Properly

    secured; no loose or missing lug nuts; no visible

    damage.

    34. Handrail Installation - All railings securely

    attached; no visible damage; no missing parts;

    chain in proper working order.

    35. Platform Assembly - No loose or missing parts; novisible damage; platform deck extension operates

    properly.

    36. Scissor Arms and Sliding Wear Pads - Properly

    secured; no visible damage; no loose or missing

    parts.

    37. (Not Shown on Illustration) Valves, Valve Fittings,

    Hosing and Tubing - Properly secured; no loose or

    missing parts; no visible damage; no evidence of

    leakage.

    Figure 2-1. Daily Walk-Around Inspection - 2032E2/2632E2/2646E2/3246E2 (Sheet 3 of 3)

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    SECTION 2 - PREPARATION AND INSPECTION

    3120736 JLG Lift 2-7

    Figure 2-2. Daily Walk-Around Inspection - 1532E2/1932E2 (Sheet 1 of 3).

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    SECTION 2 - PREPARATION AND INSPECTION

    2-8 JLG Lift 3120736

    GENERAL

    Begin the Walk-Around Inspection at Item 1, as noted

    on the diagram. Continue to the right (counterclockwise

    viewed from top) checking each item in sequence for the

    conditions listed in the Walk-Around Inspection Check-list.

    TO AVOID INJURY DO NOT OPERATE MACHINE UNTIL ALLMALFUNCTIONS HAVE BEEN CORRECTED. USE OF A MAL-FUNCTIONING MACHINE IS A SAFETY VIOLATION.

    TO AVOID POSSIBLE INJURY, BE SURE MACHINE POWER ISOFF DURING WALK-AROUND INSPECTION.

    NOTE: Do not overlook visual inspection of chassis under-

    side. Checking this area often results in discovery

    of conditions which could cause extensive machine

    damage.

    1. Platform Controls - Properly secured; no loose or

    missing parts; no visible damage to control box or

    controller (joystick). Placards secure and legible;

    control markings legible; operators and safety

    manual in manual storage box.

    2. Steer Cylinder and Linkage - Properly secured; no

    loose or missing parts; no visible damage; no evi-

    dence of steer cylinder leakage.

    3. Safety Prop - Properly secured; no visible damage;no loose or missing parts.

    4. Scissor Arms and Sliding Wear Pads - Properly

    secured; no loose or missing parts; no visible dam-

    age.

    5. Drive Motor, Left Front - Properly secured; no visi-

    ble damage; no evidence of leakage.

    6. Wheel and Tire Assembly, Left Front - Properly

    secured; no loose or missing lug nuts; no visible

    damage.

    7. Drive Cutout Switch - Properly secured; no visible

    damage; no loose or missing parts.

    8. Compartment Cover and Latches - Cover and

    latches in working condition; properly secured; no

    loose or missing parts.

    9. Ground Controls - No visible damage; switches

    operable; placards secure and legible.

    10. Hydraulic Reservoir - No visible damage; no loose

    or missing parts; no evidence of leakage. Recom-

    mended hydraulic fluid level on side of tank.

    Breather cap secure and working.

    11. Hydraulic Filter - No visible damage; properlysecured; no evidence of leakage.

    12. Motor/Pump Unit - Properly secured; no visible

    damage; no evidence of hydraulic leakage.

    13. Pothole Protection System - Support bar,roll-

    ers,limit switches and links properly secured; no

    visible damage; no loose or missing parts.

    14. Hourmeter - No visible damage.

    15. Wire Installation - No visible damage; no loose or

    broken wires.

    16. Wheel and Tire Assembly, Left Rear - Properly

    secured; no loose or missing lug nuts; no visible

    damage.

    17. Scissor Arms and Sliding Wear Pads - Properly

    secured; no visible damage; no loose or missing

    parts.

    18. Manual Descent Cable and Pull Handle - No visible

    damage; Properly secured; no loose or missing

    parts.

    19. Brake Cylinder - Properly secured; no visible dam-

    age; no evidence of leakage.

    20. Ladder - Properly secured; no visible damage; no

    loose or missing hardware.

    21. Control Valve Installation - No loose or missing

    parts; no evidence of leakage; No unsupported

    wires or hose; no damaged or broken wires.

    22. Scissor Arms and Sliding Wear Pads - Properly

    secured; no visible damage; no loose or missing

    parts.

    23. Wheel and Tire Assembly, Right Rear - Properly

    secured; no loose or missing lug nuts; no visible

    damage.

    24. Lift Cylinder - Properly secured; no visible damage;

    no loose or missing parts; no evidence of leakage.

    25. Tilt Switch - Properly secured; no loose or missingparts; no visible damage; no loose or broken wir-

    ing.

    26. Battery Installation - Proper electrolyte level; cables

    secure; no damage or corrosion.

    27. Pothole Protection System - Support bar, rollers,

    limit switches and links properly secured; no visible

    Figure 2-2. Daily Walk-Around Inspection - 1532E2/1932E2 (Sheet 2 of 3).

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    SECTION 2 - PREPARATION AND INSPECTION

    2-10 JLG Lift 3120736

    Key To Lubricants:

    MPG - Multi Purpose Grease

    HO - Hydraulic Oil - Mobilfluid 424

    TO AVOID PERSONAL INJURY, USE SAFETY PROP FOR ALLMAINTENANCE REQUIRING PLATFORM TO BE ELEVATED.

    Table 2-2.Lubrication Chart

    INDEXNUMBER

    COMPONENTNO/TYPE LUBE

    TYPELUBE METHOD

    INTERVAL-HOURS COMMENTS

    1 Hydraulic Oil Fill Cap/Drain Plug HO - Check HO LevelHO - Change HO

    8/800 Check oil level every 8 hours.Change oil every 800 hours

    2 Hydraulic Filter Ele-ment

    N/A N/A 50/400 Change filter after first 50 hours of operation,then every 400 hours thereafter (1 year).

    3 Wheel Bearings Front or Rear Wheels MPG - Repack 800 2 years

    4 Kingpin Housing Grease Fittings MPG - Pressure Gun 100 3 months

    Figure 2-3. Lubrication Diagram

    NOTE: Be sure to lubricate like items on each side of

    the machine.

    Recommended lubricating intervals are based

    on machine operations under normal condi-

    tions. For machines used in multi-shift opera-

    tions and/or exposed to hostile environments

    or conditions, lubricating frequencies must be

    increased accordingly.

    NOTE: On all machines built before serial number

    0200082630, operate lift function through one

    complete cycle before checking oil level. Oil

    level should be at the full mark or within 1/2"

    below the full mark. On machines built after,

    and including, serial number 0200082630

    check oil level to insure proper level .

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    SECTION 2 - PREPARATION AND INSPECTION

    3120736 JLG Lift 2-11

    Figure2-3.

    TorqueChart

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    SECTION 2 - PREPARATION AND INSPECTION

    2-12 JLG Lift 3120736

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    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

    3120736 JLG Lift 3-1

    SECTION 3. USER RESPONSIBILITIES AND MACHINE CONTROL

    3.1 GENERAL

    SINCE THE MANUFACTURER HAS NO DIRECT CONTROL OVERMACHINE APPLICATION AND OPERATION, CONFORMANCEWITH GOOD SAFETY PRACTICES IN THESE AREAS IS THERESPONSIBILITY OF THE USER AND HIS OPERATING PERSON-NEL.

    This section provides the necessary information needed

    to understand control functions. Included in this section

    are the operating characteristics and limitations, and func-

    tions and purposes of controls and indicators. It is impor-

    tant that the user read a nd understand the proper

    procedures before operating the machine. These proce-

    dures will aid in obtaining optimum service life and safeoperation.

    3.2 PERSONNEL TRAINING

    The scissor lift is a personnel handling device; therefore, it

    is essential that it be operated and maintained only by

    authorized and qualified personnel who have demon-

    strated that they understand the proper use and mainte-

    nance of the machine. It is important that all personnel

    who are assigned to and responsible for the operation

    and maintenance of the machine undergo a thorough

    training program and check out period in order to become

    familiar with the characteristics prior to operating themachine.

    Persons under the influence of drugs or alcohol or who

    are subject to seizures, dizziness or loss of physical con-

    trol must not be permitted to operate the machine.

    Operator Training

    Operator training must include instruction in the fol-

    lowing:

    1. Use and limitations of the platform controls, ground

    controls, emergency controls and safety systems.

    2. Knowledge and understanding of this manual and of

    the control markings, instructions and warnings onthe machine itself.

    3. Knowledge and understanding of all safety work

    rules of the employer and of Federal, State and

    Local Statutes, including training in the recognition

    and avoidance of potential hazards in the work

    place; with particular attention to the work to be per-

    formed.

    4. Proper use of all required personnel safety equip-

    ment.

    5. Sufficient knowledge of the mechanical operation o

    the machine to recognize a malfunction or potentia

    malfunction.

    6. The safest means to operate near overhead obstruc

    tions, other moving equipment, obstacles, depres

    sions, holes, dropoffs, etc. on the supporting

    surface.

    7. Means to avoid the hazards of unprotected electrica

    conductors.

    8. Any other requirements of a specific job or machine

    application.

    Training Supervision

    Training must be done under the supervision of a qualified

    operator or supervisor in an open area free of obstructionsuntil the trainee has developed the ability to safely contro

    a scissor lift in congested work locations.

    Operator Responsibility

    The operator must be instructed that he has the responsi

    bility and authority to shut down the machine in case of a

    malfunction or other unsafe condition of either the

    machine or the job site and to request further information

    from his supervisor or JLG Distributor before proceeding.

    NOTE: Manufacturer or Distributor will provide qualified per

    sons for training assistance with first unit(s) deliv

    ered and thereafter as requested by user or hispersonnel.

    3.3 OPERATING CHARACTERISTICS ANDLIMITATIONS

    General

    A thorough knowledge of the operating characterist ics

    and limitations of the machine is always the first require-

    ment for any user, regardless of users experience with

    similar types of equipment.

    PlacardsImportant points to remember during operation are pro

    vided at the control stations by DANGER, WARNING

    CAUTION, IMPORTANT and INSTRUCTION placards. This

    information is placed at various locations for the express

    purpose of alerting personnel of potential hazards consti

    tuted by the operating characteristics and load limitations

    of the machine. See foreword for definitions of the above

    placards.

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    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

    3-2 JLG Lift 3120736

    Capacities

    Raising platform with or without any load in platform, is

    based on the following criteria:

    1. Machine is positioned on a smooth, firm and level

    surface.

    2. Load is within manufacturers rated capacity.

    3. All machine systems are functioning properly.

    Stability

    This machine, as originally manufactured by JLG and

    operated within its rated capacity on a smooth, firm and

    level supporting surface, provides a stable aerial platform

    for all platform positions.

    3.4 CONTROLS AND INDICATORS FOR NON

    PROPORTIONAL CONTROLThe machine is equipped with control panels that use

    symbols instead of words to indicate control functions.

    Battery Charger

    NOTE: If batteries are run down to under 6 volts, the sup-

    plied battery charger will not pick up the charge.

    The battery charger is located in the right side battery

    door. The charger is a 20 Amp, SCR-style charger

    equipped with a manual switch that allows the operator to

    select 110-125 Volt input or 220-250 Volt input. A rocker

    switch circuit breaker is included to reset the charger inthe event of a loss of power. LEDs on the front panel of

    the charger indicate the status of charger operation

    (Charge Complete, 80% Charge, Incomplete Charge,

    Charger On, Abnormal Cycle).

    Under normal operation the battery charger should work

    as follows:

    NOTE: Make sure the DC is connected and then plug the

    charger into the AC outlet.

    1. All 5 lights will flash 3 times.

    2. Each light will flash once from top to bottom.

    3. All 5 lights will flash 3 more times.

    4. The charger 25% light will come on (Solid if in wet

    mode, and flashing if in sealed mode).

    5. 5 seconds later the charger on light will come on the

    the charger will start recharging the battery.

    a. If the battery is depleted, the 25% light will stay

    on until the batteries reach their 80% level,

    where the 80% light come on and the 25% light

    will go out.

    b. The following will occur if the batteries being

    charged are full:

    The charger will read 80% and remain there for

    approximately 70 minutes during the DV/Dt sec-

    tion of the charge, after which the charger will go

    to 100% and shut off as described below.

    6. If there is a problem wit the battery or if the charge

    cycle is interrupted the charger could shut down

    and the abnormal light will come on.

    Ground Control Station

    DO NOT OPERATE FROM GROUND CONTROL STATION WITHPERSONNEL IN THE PLATFORM EXCEPT IN AN EMERGENCY.

    PERFORM AS MANY PRE-OPERATIONAL CHECKS AND INSPEC-TIONS FROM THE GROUND CONTROL STATION AS POSSIBLE.REFER TO SECTION 2 FOR PRE-OPERATIONAL CHECKS ANDINSPECTIONS.

    1. Power Selector Switch

    A three position, key-operated power selector switch

    supplies operating power to the platform or ground

    controls, as selected. When positioned to platform,

    the switch provides power to the emergency stop

    switch at the platform controls. When positioned to

    ground, the switch provides power to the emer-

    gency stop switch at the ground controls. With the

    power selector switch in the center off position,

    power is shut off to both platform and ground con-

    trols.

    NOTE: With the power selector switch in the off position, the

    key can be removed in order to avoid unauthorized

    use of the machine.

    Low speed is the default speed for all functions when

    the platform is fully lowered. When the platform is

    elevated, all functions operate in creep speed only.

    2. Emergency Stop Switch

    A two-position, red, mushroom-shaped emergencystop switch, when positioned to on (pulled out) with

    the power selector switch positioned to ground, fur-

    nishes operating power to the ground control sta-

    tion. In addition, the switch can be used to turn off

    power to the function controls in the event of an

    emergency. Power is turned on by pulling the switch

    out (on), and is turned off by pushing the switch in

    (off).

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    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

    3120736 JLG Lift 3-3

    3. Lift Switch

    A three-position, momentary-contact switch pro-

    vides raising and lowering of the platform when

    positioned to up or down.

    4. Circuit Breaker

    A push button reset 15 Amp circuit breaker, located

    behind the pump/motor in the left side door, returns

    interrupted power to the machine functions when

    depressed.

    5. Hourmeter

    The machine may be equipped with an hourmeter to

    indicate the number of hours the machine has been

    operated. The hourmeter operates when a machine

    function is operating or when key switch and emer-

    gency stop switch are on.

    Platform Control Station

    1. Emergency Stop Switch

    A two-position, red, mushroom-shaped emergency

    stop switch functions to provide power to the plat-

    form control station and also to turn off power to the

    platform function controls in the event of an emer-gency. With the power selector switch positioned to

    platform, power is turned on by pulling the switch

    out (on), and is turned off by pushing the switch in

    (off).

    2. Enable Switch

    The enable switch is located on the left side

    of the platform control box. This switch must be

    depressed and held before and during actuation of

    the lift function and for the duration of lift. The enable

    switch works in conjunction with the lift switch.

    3. Drive

    The joystick is used to drive the machine forward

    and reverse. To drive, the red trigger on the front o

    the joystick must be depressed and held. Then the

    joystick must be pushed forward for forward travel o

    pulled backward for reverse travel. The adjustmen

    between low and high speed is determined by the

    joystick travel. When motor is first activated you are

    in low speed, high speed is achieved by moving the

    joystick approx. 1/4 of the way in either direction

    from the off position.

    NOTE: When the machine is raised, and a door is opened

    the machine will not drive.

    The drive system may make an occasional cavitating

    noise when driving with steer wheels turned all the

    way in one direction or while going down hill. This

    noise is a byproduct of the drive system.

    4. Lift

    The lift switch, when used in conjunction with theenable switch, will raise or lower the machine. Lift is

    activated by pressing and holding the enable and

    moving the lift switch forward (lift up) or backward

    (lift down).

    DO NOT LIFT DOWN WITHOUT COMPLETELY RETRACTING

    THE PLATFORM EXTENSION.

    Figure 3-1. Ground Control Station

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    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

    3-4 JLG Lift 3120736

    5. Steer Switch

    The thumb-operated steer switch, located on top of

    the joystick controller, activates the steer wheels inthe direction the switch is moved (left or right).

    DO NOT USE HIGH DRIVE SPEE D WHEN DRIVING IN CLOSEQUARTERS OR WHEN DRIVING IN REVERSE.

    6. Drive Speed Select Switch

    The speed select switch is a toggle switch which

    allows you to select high or low speed.

    NOTE: The High Drive Speed switch will cut-out when the

    platform is raised above the stowed position, return-

    ing drive speed to low until the platform is loweredcompletely

    DO NOT OPERATE MACHINE IF HIGH DRIVE SPEED OPERATESWHEN PLATFORM IS RAISED ABOVE THE STOWED POSITION.

    NOTE: The machine is equipped with a Pothole Protection

    System which lowers automatically when the plat-

    form is raised. The Pothole Protection System will

    also lower when either of the doors are opened, but

    only on the side of the opened door and this will not

    provide tip over protection. If the Pothole Protection

    System does not fully lower, the DRIVE function is

    cut out until the platform is completely lowered.

    1. Tilt Alarm Warning Horn

    The Tilt Alarm Warning is activated by the Tilt Alarm

    Switch when the chassis is on a severe slope and

    lifted above stowed position.

    1532E2/1932E2/2032E2 - 1.5

    2632E2/2646E2/3246E2 - 2

    All Japanese Models - 5

    IF TILT ALARM IS ON WHEN PLATFORM IS RAISED, LOWER

    PLATFORM COMPLETELY, THEN REPOSITION MACHINE SO

    THAT IT IS LEVEL BEFORE RAISING PLATFORM.

    Figure 3-2. Platform Control Station

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    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

    3120736 JLG Lift 3-5

    8. Tilt Alarm Warning Light

    A red warning light on the control box panel will illu-

    minate when the chassis is on a severe slope.

    1532E2/1932E2/2032E2 - 1.5

    2632E2/2646E2/3246E2 - 2 All Japanese Models - 5

    9. Horn (If Equipped)

    This push button switch, when activated, permits the

    operator to warn jobsite personnel when the

    machine is operating in the area.

    10. Battery Discharge Indicator

    The battery discharge indicator is a gauge that pro

    vides a visual indication of the condition of the bat-

    teries.

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    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

    3-6 JLG Lift 3120736

    3.5 CONTROLS AND INDICATORS FOR

    PROPORTIONAL CONTROLThe machine is equipped with control panels that use

    symbols instead of words to indicate control functions.

    Refer to Symbols figure for these symbols and their corre-

    sponding functions.

    JLG SMART System

    The machine is controlled by the JLG SMART System, a

    24 volt, multiplex motor controller which works in conjunc-

    tion with a joystick and several switches to operate all

    machine functions.

    Special operating characteristics of the JLG SMART

    System are noted where applicable. Special attentionshould be paid to these operating characteristics, as they

    may be somewhat different from those on previous JLG

    machines.

    IT IS A GOOD PRACTICE TO AVOID PRESSURE-WASHING ELEC-TRICAL/ELECTRONIC COMPONENTS. SHOULD PRESSURE-WASHING BE UTILIZED TO WASH AREAS CONTAINING ELECTRI-CAL/ELECTRONIC COMPONENTS, JLG INDUSTRIES, INC. REC-OMMENDS A MAXIMUM PRESSURE OF 750 PSI (52 BAR) AT A

    MINIMUM DISTANCE OF 12 INCHES (30.5 CM) AWAY FROMTHESE COMPONENTS. IF ELECTRICAL/ELECTRONIC COMPO-

    NENTS ARE SPRAYED, SPRAYING MUST NOT BE DIRECT ANDBE FOR BRIEF TIME PERIODS TO AVOID HEAVY SATURATION.

    Ground Control Station

    NOTE: Refer to the Ground Control Station for Non Propor-

    tional Control machines.

    Platform Control Station

    1. Emergency Stop Switch

    A two-position, red, mushroom-shaped emergency

    stop switch functions to provide power to the plat-form control station and also to turn off power to the

    platform function controls in the event of an emer-

    gency. With the power selector switch positioned to

    platform, power is turned on by pulling the switch

    out (on), and is turned off by pushing the switch in

    (off). Turning the emergency stop switch off and

    then on again will reset the smart system if a system

    fault has occurred and the machine has shut down.

    Figure 3-3. Platform Control Station - Proportional Control

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    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

    3120736 JLG Lift 3-7

    2. Footswitch (Japanese Specification Only)

    For machines built to Japanese specifications, a

    footswitch is provided as part of the operating sys-

    tem. The footswitch must be depressed in conjunc-

    tion with the red trigger switch on the joystick to

    operate any function

    3. Membrane Switch Panel

    The function switches at the platform control station

    are an integral part of a membrane switch panel,

    which contains switches for drive, high drive, lift,

    powered deck extension (if equipped), and posi-

    trac, plus a red tilt indicator light (if equipped). The

    drive, lift and powered deck extension function

    switches have a small green light indicator beside

    them which is illuminated when that function is

    active. The function switch light indicators will flash

    once or twice, then go out, when the platform emer-

    gency stop switch is turned on. If the light indicators

    fail to flash or if they fail to stop flashing, re-cycle theemergency stop switch. To activate the drive, lift,

    and powered deck functions, press the applicable

    function switch, then activate the joystick within

    three seconds to operate the function. If the joystick

    is not activated within three seconds, power is

    turned off to the function switch and the switch must

    be pressed again. The posi-trac and high drive func-

    tions are used in conjunction with the drive function.

    Do not try to operate the drive, lift, and powered

    deck extension functions simultaneously. If the

    drive, lift, and powered deck extension functions are

    selected simultaneously, no function will operate. If

    this occurs, pause, then press only one of the func-

    tion switches to activate the function. Refer to the fol-

    lowing paragraphs for more information about the

    function switches.

    4. Controller (Joystick)

    The joystick controls three functions: speed, direc-

    tion, and powered deck extension (if equipped). The

    joystick is used in conjunction with the trigger switch

    and controls the drive, high drive, lift, and powered

    deck extension switches to control speed and direc-

    tion for the selected function. The drive, high drive

    and posi-trac functions may be operated simulta-

    neously, but the drive, lift, and powered deck exten-

    sion functions must be operated independently ofeach other. If the drive, lift, and powered deck exten-

    sion functions are selected simultaneously, no func-

    tion will operate. If this occurs, pause, then press

    only one of the function switches to activate the

    function. To operate the joystick, squeeze the red

    trigger switch, then position the joystick to forward

    or reverse, as desired

    5. Steer Switch

    The thumb-operated steer switch, located on top o

    the joystick, works in conjunction with the trigge

    switch and activates the steer wheels in the direction

    the switch is moved (left or right).

    6. Drive Switch

    The drive switch, when used in conjunction with the

    joystick, provides for driving the machine in forward

    or reverse. Drive is activated by pressing the drive

    switch, in conjunction with the trigger switch, and

    moving the joystick forward (forward) or backward

    (reverse). Drive speed is determined by the distance

    the joystick is moved forward or backward

    Increased drive speed is possible when the high

    drive speed switch is pressed either simultaneously

    with the drive switch or while operating the drive

    function. The drive switch is part of the enable cir

    cuit, which provides power to the joystick and the

    drive function for 3 seconds when the drive switch ispressed. If the joystick is not activated within 3 sec

    onds, the drive switch must be pressed again before

    activating the joystick. When the joystick is returned

    to the center off position, the operator has 3 sec

    onds to re-activate the joystick or select anothe

    function before power is removed by the enable cir

    cuit. In addition, the posi-trac switch can be

    engaged while operating the drive function to give a

    more evenly distributed oil flow to each drive motor

    Do not try to operate the drive, lift, and powered

    deck extension functions simultaneously. If the

    drive, lift, and powered deck extension functions are

    selected simultaneously, no function will operate. I

    this occurs, pause, then press only one of the func-tion switches to activate the function

    NOTE: The machine is equipped with a Pothole Protection

    System which lowers automatically when the plat

    form is raised. If the Pothole Protection System does

    not fully lower, the DRIVE function is cut out until the

    platform is completely lowered.

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    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

    3-8 JLG Lift 3120736

    7. High Drive Speed Switch

    The high drive speed switch, when used in conjunc-

    tion with the joystick being operated in the drive

    mode, provides additional oil flow to the drive circuit

    for increased travel speed. To operate high drive,

    depress the high drive speed switch either simulta-neously with the drive switch or while operating the

    drive function.

    DO NOT USE HIGH DRIVE SPEED WHEN DRIVING IN

    CLOSE QUARTERS OR WHEN DRIVING IN REVERSE.

    IF HIGH DRIVE IS SELECTED WHEN OIL TEMPERATURE IS

    VERY COLD BELOW 40 F (4C.) HIGH DRIVE WILL NOT

    ENGAGE IMMEDIATELY. AS OIL WARMS ABOVE 40 F

    (4C). IF HIGH DRIVE IS SELECTED, IT WILL ENGAGE

    AUTOMATICALLY WHILE DRIVING.

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    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

    3120736 JLG Lift 3-9

    1704277

    3252747

    3252598

    1532E2

    1932E2

    1704399

    1704399

    1703706

    3252588

    1702153

    1703818

    1703812

    1703819

    1703823

    1703811

    3252645

    1703811

    1703814

    1702773

    3252747

    3252598

    1532E2

    1932E2

    1703813

    1704399

    1704399

    1703819

    1703814

    1703811

    1703817

    1704017

    1703822

    1703823

    1703817

    32525881704771

    3251813

    1703695

    1703821

    32525881703816

    1704277

    1702773

    Figure 3-4. Decal Installation - English - 1532E2 & 1932E2

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    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

    3-10 JLG Lift 3120736

    1704277

    3252747

    3252598

    1532E2

    1932E2

    1704399

    1704399

    1703706

    3252588

    1704607

    1704611

    1703812

    1703819

    1704609

    1703811

    3252699

    1703811

    1703814

    1702773

    3252747

    3252598

    1532E2

    1932E2

    1703813

    1704399

    1704399

    1703819

    1703814

    1703811

    1703817

    1704608

    1703822

    1704609

    1703817

    32525881704771

    3251813

    1704615

    1704610

    3252588

    1704616

    1704277

    1702773

    Figure 3-5. Decal Installation - Chinese- 1532E2 & 1932E2

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    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

    3120736 JLG Lift 3-11

    1704277

    3252747

    3252598

    1532E2

    1932E2

    1704399

    1704399

    1703706

    3252588

    1701621

    1704282

    1703812

    1703819

    1703850

    1703811

    3252749

    1703811

    1703814

    1702773

    3252747

    3252598

    1532E2

    1932E2

    1703840

    1704399

    1704399

    1703819

    1703814

    1703811

    1703817

    1704322

    1703822

    1703850

    1703817

    32525881704771

    3251813

    1704280

    1703845

    3252588

    1704807

    1704277

    1702773

    Figure 3-6. Decal Installation - Japanese - 1532E2 & 1932E2

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    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

    3-12 JLG Lift 3120736

    1704277

    3252747

    3252598

    1532E2

    1932E2

    1704399

    1704399

    1703706

    3252588

    1702552

    1703841

    1703812

    1703819

    1703842

    1703811

    3252645

    1703811

    1703814

    1702773

    3252747

    3252598

    1532E2

    1932E2

    1703840

    1704399

    1704399

    1703819

    1703814

    1703811

    1703817

    1704143

    1703822

    1703842

    1703817

    32525881704771

    3251813

    1703895

    1703837

    3252588

    1703843

    1704277

    1702773

    Figure 3-7. Decal Installation - Latin - 1532E2 & 1932E2

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    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

    3120736 JLG Lift 3-13

    1704277

    3252747

    3252598

    1532E2

    1932E2

    1704399

    1704399

    1703706

    3252588

    1703962

    1703857

    1703812

    1703819

    1703858

    1703811

    3252645

    1703811

    1703814

    1702773

    3252747

    3252598

    1532E2

    1932E2

    1703840

    1704399

    1704399

    1703819

    1703814

    1703811

    1703817

    1704145

    1703822

    1703858

    1703817

    32525881704771

    3251813

    1703854

    1703853

    3252588

    1703859

    1704277

    1702773

    Figure 3-8. Decal Installation - Korean - 1532E2 & 1932E2

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    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

    3120736 JLG Lift 3-15

    0200063401 & >

    < 020063401

    1703695

    1703816

    1703694

    1704201

    2032E2/2646E2

    3246E2

    1703821

    1703815

    1703788

    3251813

    1703819

    1703818

    1703811

    1703814

    1704400

    1704402

    1704403

    2032E2

    3246E2

    2646E2

    1703813

    1703819

    1703811

    1703814

    1703817

    1703698

    1703822

    1703814

    1703811 1703817

    1704400

    1704402

    1704403

    2032E2

    3246E2

    2646E2

    1703819

    1703823

    1703694

    1704201

    2032E2/2646E2

    3246E2

    3252567

    3252568

    3252619

    2032E2

    3246E2

    2646E2

    17050132632E2

    Figure 3-10. Decal Installation - English - 2032E2/2632E2/2646E2/3246E2 (Sheet 2 of 2)

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    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

    3-16 JLG Lift 3120736

    3246E2

    020063401 & >

    < 020063401

    1703814

    1703811

    1703817

    1704400

    1704402

    1704403

    2032E2

    3246E2

    2646E2

    1703814

    1704400

    1704402

    1704403

    2032E2

    3246E2

    2646E2

    1704607

    3252567

    3252568

    3252619

    2032E2

    3246E2

    2646E2

    1704611

    1703706

    1703812

    1703814

    1703811

    1704400

    1704402

    1704403

    2032E2

    3246E2

    2646E2

    1703817

    1703697

    1704609

    3252699

    1704609

    1703811

    1703815

    Figure 3-11. Decal Installation - Chinese - 2032E2/2632E2/2646E2/3246E2 (Sheet 1 of 2)

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    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

    3120736 JLG Lift 3-17

    0200063401 & >

    < 020063401

    1704615

    1704616

    1703694

    1704201

    2032E2/2646E2

    3246E2

    1704610

    1703815

    1703788

    3251813

    1703819

    1704611

    1703811

    1703814

    1704400

    1704402

    1704403

    2032E2

    3246E2

    2646E2

    3252567

    3252568

    3252619

    2032E2

    3246E2

    2646E2

    1704613

    1703819

    1703811

    1703814

    1703817

    1704614

    1703822

    1703814

    1703811 1703817

    1704400

    1704402

    1704403

    2032E2

    3246E2

    2646E2

    1703819

    1704609

    1703694

    1704201

    2032E2/2646E2

    3246E2

    Figure 3-12. Decal Installation - Chinese - 2032E2/2632E2/2646E2/3246E2 (Sheet 2 of 2)

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    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

    3-18 JLG Lift 3120736

    3246E2

    020063401 & >

    < 020063401

    1703814

    1703811

    1703817

    1704400

    1704402

    1704403

    2032E2

    3246E2

    2646E2

    1703814

    1704400

    1704402

    1704403

    2032E2

    3246E2

    2646E2

    1701621

    3252567

    3252568

    3252619

    2032E2

    3246E2

    2646E2

    1704282

    1703706

    1703812

    1703814

    1703811

    1704400

    1704402

    1704403

    2032E2

    3246E2

    2646E2

    1703817

    1703697

    1703850

    3252749

    1703850

    1703811

    1704277

    Figure 3-13. Decal Installation - Japanese - 2032E2/2632E2/2646E2/3246E2 (Sheet 1of 2)

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    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

    3120736 JLG Lift 3-19

    0200063401 & >

    < 020063401

    1704280

    1704807

    1703694

    1704201

    2032E2/2646E2

    3246E2

    1703845

    1704277

    1703788

    3251813

    1703819

    1704282

    1703811

    1703814

    1704400

    1704402

    1704403

    2032E2

    3246E2

    2646E2

    3252567

    3252568

    3252619

    2032E2

    3246E2

    2646E2

    1703848

    1703819

    1703811

    1703814

    1703817

    1704420

    1703822

    1703814

    1703811 1703817

    1704400

    1704402

    1704403

    2032E2

    3246E2

    2646E2

    1703819

    1703850

    1703694

    1704201

    2032E2/2646E2

    3246E2

    Figure 3-14. Decal Installation - Japanese - 2032E2/2632E2/2646E2/3246E2 (Sheet 2 of 2)

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    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

    3-20 JLG Lift 3120736

    3246E2

    020063401 & >

    < 020063401

    1703814

    1703811

    1703817

    1704400

    1704402

    1704403

    2032E2

    3246E2

    2646E2

    1703814

    1704400

    1704402

    1704403

    2032E2

    3246E2

    2646E2

    1703962

    3252567

    3252568

    3252619

    2032E2

    3246E2

    2646E2

    1703857

    1703706

    1703812

    1703814

    1703811

    1704400

    1704402

    1704403

    2032E2

    3246E2

    2646E2

    1703817

    1703697

    1703858

    3252645

    1703858

    1703811

    1703815

    Figure 3-15. Decal Installation - Korean - 2032E2/2632E2/2646E2/3246E2 (Sheet 1 of 2)

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    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

    3120736 JLG Lift 3-21

    0200063401 & >

    < 020063401

    1703854

    1703859

    1703694

    1704201

    2032E2/2646E2

    3246E2

    1703853

    1704277

    1703788

    3251813

    1703819

    1703857

    1703811

    1703814

    1704400

    1704402

    1704403

    2032E2

    3246E2

    2646E2

    3252567

    3252568

    3252619

    2032E2

    3246E2

    2646E2

    1703856

    1703819

    1703811

    1703814

    1703817

    1703855

    1703822

    1703814

    1703811 1703817

    1704400

    1704402

    1704403

    2032E2

    3246E2

    2646E2

    1703819

    1703858

    1703694

    1704201

    2032E2/2646E2

    3246E2

    Figure 3-16. Decal Installation - Korean - 2032E2/2632E2/2646E2/3246E2 (Sheet 2 of 2)

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    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

    3-22 JLG Lift 3120736

    3246E2

    020063401 & >

    < 020063401

    1703814

    1703811

    1703817

    1704400

    1704402

    1704403

    2032E2

    3246E2

    2646E2

    1703814

    1704400

    1704402

    1704403

    2032E2

    3246E2

    2646E2

    1702552

    3252567

    3252568

    3252619

    2032E2

    3246E2

    2646E2

    1703841

    1703706

    1703812

    1703814

    1703811

    1704400

    1704402

    1704403

    2032E2

    3246E2

    2646E2

    1703817

    1703697

    1703842

    3252645

    1703823

    1703811

    1703815

    Figure 3-17. Decal Installation - Spanish - 2032E2/2632E2/2646E2/3246E2 (Sheet 1 of 2)

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    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

    3120736 JLG Lift 3-23

    0200063401 & >

    < 020063401

    1703838

    1703843

    1703694

    1704201

    2032E2/2646E2

    3246E2

    1703837

    1704277

    1703788

    3251813

    1703819

    1703841

    1703811

    1703814

    1704400

    1704402

    1704403

    2032E2

    3246E2

    2646E2

    3252567

    3252568

    3252619

    2032E2

    3246E2

    2646E2

    1703840

    1703819

    1703811

    1703814

    1703817

    1703839

    1703822

    1703814

    1703811 1703817

    1704400

    1704402

    1704403

    2032E2

    3246E2

    2646E2

    1703819

    1703842

    1703694

    1704201

    2032E2/2646E2

    3246E2

    Figure 3-18. Decal Installation - Spanish - 2032E2/2632E2/2646E2/3246E2 (Sheet 2 of 2)

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    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

    3-24 JLG Lift 3120736

    This page let blank intentionally.

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    SECTION 4 - MACHINE OPERATION

    3120736 JLG Lift 4-1

    SECTION 4. MACHINE OPERATION

    4.1 DESCRIPTION

    This machine is a self-propelled aerial work platform ontop of an elevating scissor mechanism. The Scissor

    Lifts intended purpose is to position personnel with their

    tools and supplies at positions above ground level. The

    machine can be used to reach work areas located above

    machinery or equipment positioned at ground level.

    The JLG Scissor Lift has a primary operator Control Sta-

    tion in the platform. From this Control Station, the operator

    can drive and steer the machine in both forward and

    reverse directions, and raise and lower the platform. The

    machine has a Ground Control Station which will override

    the Platform Control Station. Ground Controls operate lift

    up and down. Ground Controls are to be used only for pre

    operational check and in an emergency to lower the plat-

    form to the ground or retract the platform extensionshould the operator in the platform be unable to do so.

    Instructions and hazard warnings are posted adjacent to

    both operator control stations and at other places on the

    machine. It is extremely important that operators know

    what instructions and warnings are placed on the

    machine, and review these periodically so that they are

    fresh in their minds. Vibrations emitted by these machines

    are not hazardous to an operator in the work platform.

    The JLG Scissor Lift is designed to provide efficient and

    safe operation when maintained and operated in accor-

    dance with warnings on the machine, the Operating and

    Safety Manual, the Service and Maintenance Manual and

    all jobsite and government rules and regulations. As with

    any type of machinery, the operator is very important to

    efficient and safe operation. Owner/User/Operator must

    be familiar with section 6,7,8 of ANSI A92.6-1999. It is

    absolutely necessary that the JLG Lift be regularly main-

    tained in accordance with this manual and the machine

    Service and Maintenance Manual, and that any evidence

    of lack of maintenance, malfunction, excessive wear, dam-

    age or modification to the machine be reported immedi-

    ately to the machine owner or the jobsite supervisor or

    safety manager and that the machine be taken out of ser-

    vice until all discrepancies are corrected.

    The JLG Scissor Lift is not intended to be used to lift mate

    rial other than supplies which personnel in the platform

    require to do their job. Supplies or tools which extend outside the platform are prohibited. It must not be used as a

    forklift, crane, support for overhead structure, or to push

    or pull another object.

    The JLG Scissor Lift is powered using hydraulic motors

    and cylinders for the various m achine motions. The

    hydraulic components are controlled by electrically acti

    vated hydraulic valves using switches and control levers

    The drive speeds are controlled by a toggle switch from

    low to high speed. Functions controlled by toggle o

    push-button switches are either on or off.

    The JLG Scissor Lift is a two wheel drive machine with

    drive power being supplied by a hydraulic motor for each

    drive wheel. The rear wheels are supplied with springapplied, hydraulically released brakes. These brakes are

    automatically applied any time the Drive controller (joy

    stick) is returned to the neutral position.

    The weight in the platform should be uniformly distributed

    in the platform. The total combin