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© Confederation of Indian Industry
JK Tyre & Industries LtdChennai Tyre Plant
Team Members:S K Satpathy - Head EngineeringB Ramesh Kumar - Head EEIM Pandiarajan - Head Utilities
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CII – NATIONAL AWARD FOR EXCELLENCE IN ENERGY MANAGEMENT 2020
© Confederation of Indian Industry
JK Tyre – Business Overview
Late Lala
Juggilal Singhania
Late Lala
Kamlapat Singhania
Established tyre business in 1977, JK Tyre is amongst the leading tyre manufacturer in India
Pioneer of radial technology in India and ranked No. 1 Truck/Bus Radial (TBR) manufacturer
with market share of ~30%
Presence across product verticals starting from 2 kg to 3.4 ton
Annual capacity of 32mn Tyres with 12 manufacturing plants globally
Among the Most energy efficient tyre companies in the world (9.81Gj/Ton)
1st Indian tyre company to have certified for ISO 50001 (Energy Management)
1st Indian tyre company to have verified Carbon Footprint as per IS-14064
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Our plant : 8.70 Gj/Ton
© Confederation of Indian Industry
JK Tyre – Chennai Tyre Plant Profile
Salient Features of Chennai Tyre Plant
Location Selection –Automobile Hub
Most technologically advanced plant
Equipment Selection for high Energy Efficiency
Environment friendly technology considered during Plant Inception itself
Zero Liquid Discharge Plant
Usage of Maximum Day lights
Highly optimized WIP material flow
Modular designs for seamless expansion
Young Workforce
Chennai Tyre Plant in Tamil Nadu is the 6th manufacturing plant of JK Tyre whichwent on stream on 05th February 2012 presently produces 45 Lakhs Passenger CarRadial (PCR) tyres and 12 Lakhs Truck / Bus Radial (TBR) tyres per annum.
Major Products – Chennai Tyre Plant
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© Confederation of Indian Industry
Manufacturing Process Flow
Raw Materials
Mixing & Calendering
Tyre Components Building & Inspection
Rubber Bales Rubber Chemicals
Textiles Steels
Banbury Mixer
Tyre Building
Tyre Curing
Visual Inspection
Uniformity ,X Ray ,
Balancing & QA Inspection
Finished Tyre
Tread & Sidewall Extruder
Inner Liner Calendering
Body Ply Cutter
Belt CutterCalendering
Bead Preparation
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© Confederation of Indian Industry
64%
36%
Electrical and Thermal Energy use
Thermal Electricl
1. Energy Consumption Overview
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0
5000
10000
15000
20000 15192
9654
5538
Ab
solu
te E
ne
rgy
(To
e)
Plant Absolute Energy consumption FY 2019-20 (in Toe)
© Confederation of Indian Industry
1. Energy Consumption Overview
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Plant Energy flow Diagram
© Confederation of Indian Industry
1. Energy Consumption Overview
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820 782 811644
0
500
1000
2016-17 2017-18 2018-19 2019-20
Kw
h in
Lac
s
Absolute Electrical power consumption in Kwh (Lacs)
20312 18579 1920915192
05000
10000150002000025000
2016-17 2017-18 2018-19 2019-20
Toe
Overall Plant energy consumption in Toe
1322511819 12232
9654
0
5000
10000
15000
2016-17 2017-18 2018-19 2019-20
Toe
Absolute Thermal Energy Consumption in Toe
Plant Capacity utilisation
FY 16-17 – 85.1%FY 17-18 – 78.5% FY 18-19 – 88.2%FY 19-20 – 73.0%
© Confederation of Indian Industry
2. Specific Energy in Last 3 Years
8
0.3
66
0.3
43
0.3
14
0.3
08
0.25
0.29
0.33
0.37
2016-17 2017-18 2018-19 2019-20
KG
/ K
G
Specific coal consumption (Kg / Kg of finished product)
0.9
45
0.9
41
0.8
88
0.8
78
0.7
0.8
0.9
1
2016-17 2017-18 2018-19 2019-20
KW
H /
KG
Specific Power Consumption (Kwh / Kg of finished product)
23432237
2103 2071
1800
2000
2200
2400
2016-17 2017-18 2018-19 2019-20
Kca
l / K
g
Specific Energy Consumption – Electrical & Thermal (Kcal/Kg of finished product) 11.6%
reduction
© Confederation of Indian Industry
2. Specific Energy in Last 3 Years
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Internal context
Tyre technology development trials
Scrap and reworks
Machine availability
Employee involvement
Effective Energy Management System
External context
Pandemic Situation (Covid-19)
Capacity utilization because of market changes
Climatic condition
OEM/Customer requirements/ No of SKU’s in market
Fuel price and availability in market
Factors influence SEC variation
© Confederation of Indian Industry
3. Information on Competitors, National & Global benchmark
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35563114
27342307 2381 2256 2071
0
1000
2000
3000
4000
VTPIII BTP LTP VTPII VTPI KTP CTP
Kca
l / K
G
JK Tyre plants, India
Plant Specific Energy Consumption
Chennai Tyre Plant is the most Energy Efficient plant among JK Tyre group, having seven plants located various parts in India1
Internal benchmarking
© Confederation of Indian Industry
3. Information on Competitors, National & Global benchmark
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3215 29862458 2228 2071
0
1000
2000
3000
4000
Pir
elli
Mic
he
lin
Han
koo
k
Bri
dge
sto
ne
JK C
TP
Kca
l / K
G
Plant Specific Energy Consumption
Chennai JK Tyre Plant is one of the most Energy Efficient plant . The information's are taken from respective plant sustainability report published in web.1
Global benchmarking
© Confederation of Indian Industry
3. Information on Competitors, National & Global benchmark
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Way forwards next 3 years
Short term Targets
• Energy reduction @ pumping system & Compressors
• Solar Thermal for ETP Evaporator
• Passenger Car Radial Tires 100% Nitrogen curing
Medium Term Targets
• Innovative project implementation at Ventilation fan system –45 Nos of fans
• Solar Thermal for boiler feed water Heating
Long term targets
• 30% Biomass fuel mix-up with coal @ boilers
• Increasing Renewable energy substitution from 70% (Solar – 15% / Wind Power 55%)
11.3% Overall Energy reduction from current level (From 2071Kcal/Kg of production to 1836 Kcal / Kg of production)
Energy Reduction
70% Renewable Energy substitution @ Electrical Energy 30% renewable energy substitution @ Thermal Energy
Renewable Energy
© Confederation of Indian Industry
4. Energy Saving projects implemented in Last 3 Years
2018 - 19
2017 - 18
Projects implemented in Last 3 years - Summary
DESCRIPTION ZERO INVESTMENT WITH INVESTMENT TOTALProjects in (Nos) 4 8 12Total savings in (Million Kcal) 1689 8669 10358Total Savings in (Million Rs) 30.91Total Investment in (Million Rs) 10.98Payback in (Months) 4
2019 - 20
DESCRIPTION ZERO INVESTMENT WITH INVESTMENT TOTALProjects in (Nos) 0 8 8Total savings in (Million Kcal) 0 3837 3837Total Savings in (Million Rs) 13.24Total Investment in (Million Rs) 13.59Payback in (Months) 12
DESCRIPTION ZERO INVESTMENT WITH INVESTMENT TOTALProjects in (Nos) 0 6 6Total savings in (Million Kcal) 0 2144 2144Total Savings in (Million Rs) 4.57Total Investment in (Million Rs) 4.0Payback in (Months) 10
© Confederation of Indian Industry
4. Energy Saving projects implemented in Last 3 Years
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TRIGGER POINT: Higher pressure setting @ PCR hydraulic system leads to excess power consumption
IDEA: Existing design of Common PCR hydraulic system has two sub system. 1. PCR Hydraulic Ejector system, operating Pressure 12+/-2 Kg/Cm2 2. PCR Hydraulic Press operation, operating Pressure 20+/-2 Kg/Cm2. Pipelines modification can be done so that systems will run independently with reduced pressure and there by energy can be saved.
RESULT: 7500 Units/Month saved, ROI – 18 Months
Significant Projects – EnP 1
2
1
3
© Confederation of Indian Industry
4. Energy Saving projects implemented in Last 3 Years
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TRIGGER POINT: High Vent losses during Nitrogen unloading in the storage tank
which leads to 450 Kgs – 900 Kgs per unloading as per the Tank Capacity
IDEA: Existing design of Nitrogen pumping system modified to avoid the vent losses during Nitrogen unloading (High pressure pump used in place of low pressure pump)
RESULT: Unloading Hours reduced from 4 hrs to 45 Mins. Which results in 1500 Kwh saved/ Month & Nitrogen Saving: 43375 Kgs/Month and Cost savings : 3.2 lacs /Month
Significant Projects – EnP 2
2
1
3
© Confederation of Indian Industry
4. Energy Saving projects implemented in Last 3 Years
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TRIGGER POINT : Fixed Power Consumption which is 21.6 % of Overall plant power consumption
IDEA: High Power consuming Centrifugal Fan can be replaced with High Energy Efficient Axial Fan
RESULT: 14 Nos of units converted with investment of 1 Crore Rs., 48% of Energy Saving achieved (9 lacs units/annum), ROI of 21 months period. Another 2 Crore project (Phase II – FY 20-21) in Progress.
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Significant Projects – EnP 3
2
3
© Confederation of Indian Industry17
1/3 of the power only consumed per
electrical panel
4. Energy Saving projects implemented in Last 3 Years
TRIGGER POINT : To Reduce Panel AC fixed power Consumption @ Electrical panels by introducing Alternate technology for panel cooling
IDEA: To introduce low power Peltier based panel cooler for Curing presses instead of high power conventional compressor type Panel AC. Concept developed in-house, and kaizen made in OEM design.
RESULT: Very reliable, less power, no maintenance, quiet/vibration free, no GHG refrigerant, economical and best suitable for panel cooling application. 300 kwh / Panel saving per month – 20 Nos completed
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Significant Projects – EnP 3
2
3
© Confederation of Indian Industry18
4. Energy Saving projects implemented in Last 3 Years
TRIGGER POINT : Presently we are 100% depending on coal for steam generation. As part of sustainability practice there is need to identify on alternative source of fuel
IDEA: Vegetation waste (GCV 3800-4000 Kcal/kg) can be used as alternative fuel in some proportion which can reduce the conventional fuel usage
RESULT: 500 Kg / day of waste been used in boiler as alternate fuel
1
Significant Projects – EnP 4
2
3
© Confederation of Indian Industry
5. Innovative Projects implemented
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Innovation Details: Elimination of Traditional cooling water system and using the Existing Chilled water system in place of Cooling Water requirement by fine tuning the Temperature.
IDEA: Quintoplex extruder cooling water system can be merged with chilled water system with the increased temperature from 18 Deg C to 23 Deg C without any process change. By that pumping load for cooling water system and reduction in chiller load as well reduction in steam consumption of VAM chiller.
Cooling WaterSystem
@ 30 deg
Chilled WaterSystem
@ 18 deg
Conveyor for Cooling the Product to Ambient
Quintoplex Extruder Chilled Water
System@ 23 deg
Conveyor for Cooling the Product to Ambient
Zero Investment Savings - 384 unit /Day, Steam consumption – 5 MT/Day, Cost : 25.01 lacs / annum
Redesigning of Chilled Water Distribution System
Result:
© Confederation of Indian Industry
5. Innovative Projects implemented
Innovation Details: To reduce the Copper losses in the Transformer operation, shelter has been provided. Although Transformer is designed for Outdoor Application, shelter has been provided specifically to minimize the Energy loss in it which is unique among the industries. So we considered this project as innovative.
IDEA: To reduce the Fixed Energy consumption which is arising due to Transformer and Cable loss. While Analysis the Transformer loss for Last 2 years, Seasonal pattern of losses are understood which reveals the opportunity for improvement
Result:
3 Nos Completed. Power Saving of 45000 kWh/annum Cost Savings of 2.7 Lacs /Annum
© Confederation of Indian Industry
5. Innovative Projects implemented
IDEA: To improve the Energy Performance in Mixer Batch off Fan group by optimizing the Speed (Air Flow) of Fan The energy performance improvement done by ON/OFF method, increased the Spares and PM
maintenance cost. Then there is the need for low maintenance, same time less investment project
Total 40 Nos of fan
(10X4)
© Confederation of Indian Industry
5. Innovative Projects implemented
Innovation Details: The processed rubber sheet of 120 Deg temperature being cooled to atmospheric temperature in the 15 mtr cooling conveyor with the help of 40 Nos of small fans. These fans are running with DOL starters. Previously the energy saving achieved based on ON/OFF operation of the fan groups (4X10 nos). As this increase PM maintenance cost and Spares cost, VFD has been introduced to control the airflow based on temperature.
This project is unique because instead providing 40 Nos small size VFDs, we have provided only 4 Nos VFD (1 VFD controls 10 nos fans) by doing necessary design modification in the electrical circuit and providing appropriate rated choke.
Result: This is implemented at 1
no. mixer (F270 Mixer, Batch off unit)
Power savings of 23000 Units / annum
Cost savings of 1.4 lacs Rs/Annum
© Confederation of Indian Industry
6. Utilisation of renewable energy sources
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Non renewable
energy
Renewable energyTotal Energy
ON Site OFF Site
509.8 58.9 107.4 676.1
Renewable consumption FY 2019-20 (in TJ)
Non renewable
energy
Renewable energyTotal Energy
ON Site OFF Site
75.4% 8.7% 15.9% 100.0%
Renewable consumption FY 2019-20 (in %)
75%
16%9%
Non Renewable Renewable - Off site Renewable On-site
© Confederation of Indian Industry
6. Utilisation of renewable energy sources
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24
Total On-site Renewable Energy Generation 80 LacsKwh (12% of Total Electrical)
Total Off-site Renewable Energy Generation fromWind 300 lacs kwh (45% of Total Electrical)
15.2 MW Installation Capacity (Electrical)
6 MW Installation Capacity (Electrical) Thermal - Saw dust mix with Coal
Thermal -Dried Leaves ,Wooden waste with Coal
Total On-site Renewable Energy substitution in a yearFY 19-20 – 6116 million Kcal (15% of Total Thermal)
© Confederation of Indian Industry
7. Utilisation of waste material as fuel
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USAGE OF SPILLEAGE & WASTE COAL FINES :Palletizing of Coal Fines from Coal Handling
Plant & Coal Yard by using Palletizer Machine andPalletized Coal fines used in Boiler( 0.5 Ton / Day Coal Fine Palletized and used)ASH RECYCLING FOR UNBURNT REDUCTION
Bed Ashes are collected from the Boiler BankZone, Economizer & APH Hopers where Un burntcontent is high. Collected Ashes are recycled in theBoiler for further combustion.
PLANT VEGETATION WASTE USED AS FUEL FORBOILER:
Plant Vegetation Waste has been sent to Recycler and then Crushed into Wooden Dust. Then Wooden dust mixed with Coal in 20% ratio and used in Boiler
© Confederation of Indian Industry
8. GHG Inventorisation
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Carbon foot print of any entity is the measureof the Green House Gas (GHG) emitted due tothe activities of that entity.
• All Plant (decentralized level) GHG Inventorisation
• Rolling up the inventory to Corporate Level
Identification of GHG Sources and Sinks
Selection of Quantification Methodology
Selection and collection of GHG Activity Data
Selection of GHG Emission Factor
Calculation of GHG Emission and Removal
Emission Sources Scope of Emission
Diesel for internal material transport
Direct Emission (scope 1)
Diesel for generators
Boiler coal
HSD (High speed diesel)
Company vehicle‐Diesel
Company vehicle‐Petrol
LPG consumption ( GH)
Release of refrigerant
Use of Acetylene
Weight of CO2 released from fire extinguishers
Overall purchase of Electricity Energy Indirect Emission
(scope 2)
Material Logistics (Raw Material & FGTransportation)
Other Indirect Emission (Scope 3)
Business Travel
Employee Commute
Waste Disposal
Setting GHG Operational Boundaries Emission Sources:
© Confederation of Indian Industry
8. GHG Emission Intensity and Verification
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1.73
1.40 1.441.28
1.010.91 0.88
0.00
0.50
1.00
1.50
2.00
2013-14 2014-15 2015-16 2016-17 2017-18 2018-19 2019-20
Inte
nsi
ty
EMISSION INTENSITY GRAPH (CO2E TON/TON OF TYRE
Base Year
49.1% reduction from the Base Year
2013-14
© Confederation of Indian Industry
8. GHG Verification & Public Disclosure
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1st Indian tyre company to have verified Carbon Footprint as per IS-14064
Public Disclosure through Sustainability Report & GHG Annual Report
© Confederation of Indian Industry
8. GHG Target Setting
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0.88
0.74 0.71 0.68 0.67
2019-20 2020-21 2021-22 2022-23 2023-24
Inte
nsi
ty
EMISSION INTENSITY G RAPH (CO2E TON/TON OF TYRE
Actual Short Term Long Term
Note : Target for next 3 years based on: Based on planned Energy & Renewable
projects. Mission statement on sustainable growth.
0.1020.095 0.090 0.086 0.082
2019-20 2020-21 2021-22 2022-23 2023-24
Inte
nsi
ty
E M I SSION I N T ENSITY G R A PH (C O 2 E T O N /TON O F T Y R E
Actual Short Term Long Term
Note : Target for next 3 years based on: Planned Scope 3 Projects on Transport
Route reduction, Employee Transport Optimizing etc.
Scope 1 & 2 Scope 3
© Confederation of Indian Industry
9. Green Supply Chain
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Annual Energy Conference is organized to share the Energy Projects, Improvements & Best practices within JK organization, Supplier and Vendors. Horizontal deployment done across the verticals based on the Applicability of the Projects.
SUPPLIER VISITS: TO SHARE THE GREEN PRACTICES
© Confederation of Indian Industry
9. Information's on Benefits Achieved
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276
258 256 253
237
200
220
240
260
280
2015-16 2016-17 2017-18 2018-19 2019-20
Kwh
/MT
Power
14 % reduction
Supplier 1 – Pondicherry
Supplier 2 –Chennai
0.0420.039
0.035 0.034 0.032
0
0.01
0.02
0.03
0.04
0.05
2015-16 2016-17 2017-18 2018-19 2019-20
Lts/
MT
Furnace Oil
23 % reduction
Supplier 3 – Alwar
Supplier 4 –Chennai (Recycler)
425.5 418.3
372.9 368.4356.6
300
350
400
450
2015-16 2016-17 2017-18 2018-19 2019-20
Kwh
/MT
Power
16.2 % reduction
0.75 0.760.71 0.67
0.61
0
0.2
0.4
0.6
0.8
2015-16 2016-17 2017-18 2018-19 2019-20
Kwh
/Kg
Power
18.7 % reduction
© Confederation of Indian Industry
9. Green Supply Chain
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S.No Material Green Procurement Guideline
1Energy Products
100% Procurement of BEE Star rated products (Motors, AC’s , LED etc)
High Energy Efficiency Motor
Requirement of energy efficiency gets reflected in all Purchase documents
Transport route optimization: Raw material supply truck used to carry our finished goods to various customers and depots.
We minimise the transit distance by selecting the vendor which is near to our plant.
Coins type stuffing to Lacing type stuffing for increasing load capacity and reduce trucks & fuel.
OTHER INITIATIVES:
© Confederation of Indian Industry
10. Team work, Employee Involvement & Monitoring
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© Confederation of Indian Industry
10. Team work, Employee Involvement & Monitoring
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Advance EMS system connected with 1013 Energymeters (Monitor <1% consumption) and 256 NosBreakers
EMS plus breaker controlling system to controlenergy
System alerts the excess energy consumptionimmediately thro Auto SMS, and E-mail helps to takeappropriate actions immediately rather thanafterward investigation
System records Sag/swell and transients and allelectrical parameters at the sampling rate of 1024samples/cycle
Daily Review Meeting chaired by Plant Head
Monthly Energy Review meeting chaired byDirector Manufacturing
Monthly Business Review Meeting chaired by President – India Operations
EnMS Management Review Meeting chaired by Plant Head – Half Yearly
Power consumption Monitor & Control
Energy Review
© Confederation of Indian Industry
10. Team work, Employee Involvement & Monitoring
35
Advance EMS system connected with 1013 Energymeters (Monitor <1% consumption) and 256 NosBreakers
EMS plus breaker controlling system to controlenergy
System alerts the excess energy consumptionimmediately thro Auto SMS, and E-mail helps to takeappropriate actions immediately rather thanafterward investigation
System records Sag/swell and transients and allelectrical parameters at the sampling rate of 1024samples/cycle
Daily Review Meeting chaired by Plant Head
Monthly Energy Review meeting chaired byDirector Manufacturing
Monthly Business Review Meeting chaired by President – India Operations
EnMS Management Review Meeting chaired by Plant Head – Half Yearly
Power consumption Monitor & Control
Energy Review
© Confederation of Indian Industry
10. Team work, Employee Involvement & Monitoring
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Energy Management cell
© Confederation of Indian Industry
10. Team work, Employee Involvement & Monitoring
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Energy Pledge of Chennai JK Tyre Plant
On National Energy Conservation Day I pledge my wholehearted commitment towards energy conservationin my daily lives that will reduce greenhouse gas emissions and help protect our climate and preserve theenvironment for years to come. I understand that energy consumption affects our natural environment andhuman health and well-being.I pledge that I will strive to:• Improving machine efficiency by reducing energy wastage and losses, through improved operation and
maintenance.• Encourage my workforces to avoid excessive and wasteful uses of energy to reduce energy
consumption.• I Promote people for less energy usage by eliminating the excessive and wasteful uses.
Energy Conservation day celebration @ Schools
ENERGY PROGRAM - SCHOOL ENERGY PROGRAM - SCHOOL National energy conservation day celebrated at two schools in order to promote energy conservation in the employees home and public
© Confederation of Indian Industry
10. Team work, Employee Involvement & Monitoring
1. Class room training –All Employees were trained with Green Initiatives like plant Energy consumption & Energy efficiency methodology in planned intervals
2. Visual aids – Training has been taken with different visual aids for better understanding on Green Initiatives.
3. Displaying posters – On shop floor stickers/posters were pasted to create awareness in every individual.
4. Cross Functional Team /Kaizens – In shop floor, CFT Approach followed to understand the Energy consumption & process of their equipment/machine.
5. Motivation by Awards & Recognition – Awards & recognition has been given to employee upon their performance which can be indicated as KAIZEN’s etc.
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623
1483
21312451
2152
2015-16 2016-17 2017-18 2018-19 2019-20
Year wise - Kaizen Trend
© Confederation of Indian Industry
10. Team work, Employee Involvement & Monitoring
39
Star Performers of the Quarter – Relevant to its Scope of Work (Includes EnergyPerformance)Monthly Best Performance AwardBest Kaizen AwardBest Suggestion AwardParticipation in Quality Circles Regional (CCQC) &National Level ( NCQC)Participation in Break Through Projects – JK organization Level CompetitionSelf Development Scheme for Higher EducationParticipation in Kaizen & CFT Competitions ( Regional Level)Encouraging to participate in National Conference to acquire knowledge on recenttechnologies so that same can be applied based on applicabilitySpot Awards for uncertainty identificationCore Training to the identified personal for skill enhancement
JK TYRE encourage the practice of continuously improving new ideas, suggestions andrecommendations pertaining to energy efficiency and recognizing and rewarding ideas,which add value to the company’s operations
Rewards and Recognition scheme
© Confederation of Indian Industry40
Training – ISO 50001 Internal Auditor
Training – Energy Use Awareness
Training – Capacity Building and Small Group Activities
Training – Green Co Training – Energy Use Awareness
10. Team work, Employee Involvement & Monitoring
© Confederation of Indian Industry
11. Implementation of ISO 50001/Green Co/IGBC rating
ISO 50001 : 2011 Certified on July 2013
41
© Confederation of Indian Industry
12. Other Innovative Technologies implemented
Implementation of IIOT
Track and trace report Sample
Track and Trace reportCompleted from RMS toMixing area – Componentarea and Tyre building is inProgress
Centralized ItemManagement System isimplemented
Mistake proofing andinterlocking completed inRMS and Mixer
Activity Based Energymonitoring
Condition Based Monitoring Real time Data Exchange Improved Time to Market
IIOT features
© Confederation of Indian Industry
12. Long Term Vision on EE
43
1.5
00
1.4
75
1.4
50
1.4
25
1.200
1.300
1.400
1.500
2020 -21 2021-22 2022-23 2023-24
KG
/ K
G
Specific Steam consumption (Kg / Kg of finished product)
0.7
90
0.7
75
0.7
65
0.7
50
0.700
0.800
2020 -21 2021-22 2022-23 2023-24
KW
H /
KG
Specific Power Consumption (Kwh / Kg of finished product)
19001867
18341790
1700
1800
1900
2000
2020 -21 2021-22 2022-23 2023-24
Kca
l / K
g
Overall SEC(Kcal/Kg of finished product)
Supports requirement to achieve target 9 Crore rupess budget allotment for
energy projects in next 3 years Strengthening the Team on Energy
Conservation by SGA & MFT concept Participating in National Conferences
to understand the New Technologies in Energy Front
© Confederation of Indian Industry
12. Long Term Vision on EE
44
3D PrintingTools & Die manufacturing
Green Energy SubstitutionAdditional 1 Cr KwH Wind Energy
Increase Biomass substitution by 30%
Smart TyresIndividual identification of every tyre
Tyre LabellingPlant ready as and when
implementation of standards in India
Silica System with low
Hysteresis Loss
Special Alloy Steel Belts
Gen 4 Hi Performance Polyester, Hybrid Fabrics
RRc 7.8 N/kN
Mileage Index: 110
Traction Index :100
Noise: Stage 2 requirement
RRc of 7.0 N/kN
Mileage Index : 100
Traction Index :100
Noise:2dB(A) reduction(pass by Noise)
RRc of 6.0 N/1kN
Mileage Index :100
Traction Index:100
Noise: 3 dB(A) reduction (pass by Noise)
Specialized Green polymer with Hyper
Bonding Silica Tech
2020-20222018 - 20192018
Road Map for Rolling Resistance
Human Resource 4.0
JK GyanSagarA Group initiative for centralized
knowledge portal
eGuruOnline Learning
Management System
© Confederation of Indian Industry
Awards and Accolades
Golden Peacock Energy Efficiency Award 2017
CEM Global award - Excellence in Energy Management 2019 – First company
received the award from India
CII – National Energy Leader Award 2019
BEE – National Energy Conservation Award 2014 & 2015
CII - Green Factory Certification 2016
CII - Green Co Certification 2019 -Platinum
45
© Confederation of Indian Industry
Thank you
46
Contact Details:B Ramesh Kumar – Head (EEI) Email ID : [email protected] No: 8754440031