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PRODUCTCATALOGUE

2 0 1 8 - 1 9

CONSTRUCTIVE THINKING.AND THE WILL TO LEAD IS WHAT DEFINES WHO WE ARE.

Jaisons is a reputed brand providing products and solutions for the

construction industry. Jaisons has been providing solutions for the

construction sector since the last 30 years. The quality and performance

guarantee of our products is a result of our state of art manufacturing

facility well equipped with quality control systems. Jaisons Construction

Solutions is focused on providing innovative products and services for

the construction industry.

Established in the year 1991 and headquartered in Pune, Jaisons is

a team of highly qualified technocrats led by Mr Jayant Deogaonkar,

a renowned expert in construction and waterproofing technology.

We offer solutions for a wide range of construction problems and for

various application areas such as paving, waterproofing, tile & stone

installation, green building, building repair, swimming pool solutions etc.

Our research & development team is constantly working on introducing

more innovative solutions for problems faced by the construction

industry.

Our production facility is located at Pirangut, a fast growing industrial

town near Pune, which houses many multinational companies. Our

products & solutions are tested and certified at premiere technical

institutes of the country before use by various clients across different

industry segments.

A B O U T U S

TILE & STONE SOLUTIONS 45

Deck Grout EP 46

Deck Tile EP 48

Deck Tile 50

Deck Grout FP 52

Deck Cem 54

C O N T E N T

SOLUTIONS & PRODUCTS OVERVIEW 05

WATER PROOFING SOLUTIONS 07

Deck Crete 08

Deck Elastic M 10

Deck Proof 13

Deck Proof HR 15

Deck Pu-1K 17

Deck Polyurea FFP 19

Deck Admix 21

Deck PU Trans 23

GREEN BUILDING SOLUTIONS 56

Pervipave RB 57

Deck Lite EPS 59

Deck Lite GIB

Deckproof HR

61

63

CONCRETE RESURFACING SOLUTIONS 65

Deck CRS 66

Deck Floor PU 69

Deck Floor EP 71

Deck Hardtop 73

Deck Screed 75

Deck Sealer 77

Pool Decor 79

BUILDING REPAIR SOLUTIONS 82

Deck Flex 83

Deck Grout NS22 85

Micro Concrete 87

Deck Prime EP 89

Deck Plug 91

Sealstrong 93

Deck Rhab 96

Deck Repair EP 98

Deck Grout EPSL

RESEARCH & DEVELOPMENT 102

100

PAVING SOLUTIONS 25

26 evapivreP

Pervipave VB 28

X-Pave 30

32 evaperggA

PLASTERING SOLUTIONS 34

Deck Mortar 35

Deck Flex 37

Deck Plast RP 39

Spray Bond 41

Deck Bond XP 43

65

Any product that gets rolled out of our premises first gets tested and certified before

use at the premiere technical institutes of the country. With our in-house R&D setup and

team of experts and working partnerships with top technical institutes, we have been

able to come up with innovative products & solutions that solve real construction

solution challenges.

All our products are applied and installed by our network of authorized applicators who

undertake training, certification and refresher courses regularly at our training centre.

We also provide on-site technical support and supervision to ensure fool-proof

installation of our products.

BETTER SOLUTIONS AND BETTER PRODUCTS IN EVERYTHING THAT WE DO.

S O L U T I O N S & P R O D U C T S

Waterproofing Solutions Paving Solutions

Plastering Solutions Tile and Stone Solutions

Green Building Solutions Concrete Resurfacing Solutions

Building Repair Solutions

DECK CRETE

Introduction

Application Area

Key Features

Deck Crete is a single component brush applied

coating system for concrete, brickwork and other

cement bound surfaces. The system works on the

principles of waterproofing by crystallization and

becomes an integral part of the substrate on

which it is applied. The product penetrates

through the capillaries of the concrete by osmosis

and reacts with soluble deposits in capillaries to

form insoluble crystals that completely block the

capillaries. Deck Crete works in presence of

moisture, thus the crystallization process

continues to seal and reseal capillaries in the

concrete.

The system provides wide range of application for

concrete & brick masonry structures and is most

suitable for underground structures viz retaining

walls, basements, water tanks, floor underlay that

are prone to dampness and attacks from moss &

fungus. It is best suitable for terraces as

undercoats followed by screeds, plasters or coba.

Technical Data

Appearance Grey powder

Bulk density

Mixing ratio Deck Crete 30 Kg

Pot life 45 min

Consumption (in 2-3 coats) 2-3 Kg/sq.m.

Impermeability to water under 1.5 bar for 7 days(EN 14891 A. 6.3 in mm)

No water penetration

Water 15 Kg

1600-1800 Kg/m3

HELPING COMMERCIAL AND RESIDENTIALPREMISES WITH INNOVATIVE WATER PROOFING SOLUTIONS FOR EFFICIENT BUILDINGS.

W A T E R P R O O F I N G S O L U T I O N S

Products we offer for effective water proofing solutions

DECK CRETECrystalline penetration & surface sealing system

DECK PROOFHigh build, flexible acrylic membrane system

DECK POLYUREA FFPBrush applied, hybrid polyurea membrane system

DECK PROOF HRHeat reflective coating

DECK ELASTIC MCementitious elastomeric membrane system

DECK PU-1KSingle component, moisture cure polyurethane system

DECK ADMIXA high performance waterproofing admixture

DECK PU TRANSAliphatic polyurethane concrete sealer

87

Waterproofing by Crystalline Penetration & Surface Sealing System

• Makes the surface hydrophobic, impermeable

to water or dampness and resist efflorescence.

• The mixed material is thixotropic and can be

applied on vertical and inclined surfaces.

• It has excellent bonding with concrete surface

and becomes an integral part of it.

• The product is resistant to alkali and UV rays.

• It is nontoxic and noncombustible.

• It retains the breathing properties of concrete.

DECK ELASTIC-MCementitious Elastomeric Membrane System for Waterproofing

Introduction

Deck Elastic M is a two component elastomeric

cementitious waterproofing & protection system. It

is a polymer modified hydraulically setting slurry,

which forms an elastomeric watertight membrane

on drying. Being a cement based system it has a

wide range of application viz Terraces, Toilets,

Swimming pools, Water tanks, Basements, Podiums

etc. DECK ELASTIC M produces a seamless elastic

film on hardening and provides adequate abrasion

resistance for foot traffic. Being elastomeric it

provides excellent flexibility and crack bridging

ability. DECK ELASTIC M is reinforced with a

fiberglass mesh to impart additional tensile

strength and improve the crack bridging properties.

The product is supplied as a two component

system viz Deck Elastic Powder M (Part A) and

Deck Elastic Liquid (Polymer Component) (Part B)

To impart high tear resistance with adequate

flexibility, the fiberglass mesh ‘DECK NET’ is used

as sandwich reinforcement layer in between the

multicoat system of DECK ELASTIC M. DECK NET is

fiber glass net of 4mm to 5mm square netting. It is

used as a sandwich reinforcement for Deck Elastic

M application especially at corner junctions of

concrete, or concrete and brick, or brick and brick

and construction joints in concrete.

Application Area

Key Features

• Water borne system – no harmful volatile content

emission – can be easily applied in closed areas

like bathroom, toilets etc.

• High build membrane – mistakes in application

can be easily detected

• Ultra high toughness

• Stable against UV exposure and hydrolysis

• Maintains flexibility even at low temperatures

• Waterproofing of water retaining structures,

tanks etc.

• Waterproofing of large size terraces, balconies,

bathrooms, swimming pools etc.

• Waterproofing of Cement board, cement plaster

surface, aerated concrete blocks.

• Hollow core Slabs or Pre cast panel slabs

• Restoration and protection of cementitious

mortarsurfaces form weathering.

• Protection of concrete surface from saline water,

sulphate, etc.

Packaging30 kg bags

Storage

Health and Safety

Kindly wear hand gloves and safety goggles while

handling the product. Any contact with eyes

should be washed immediately with clean water

and seek medical advice. Do not swallow, avoid

contact with food or cooking utensils and keep

away from children's reach.

Product Disclaimer

This product is manufactured with utmost care and precautions using best

available materials, techniques and keeping in view the end use and assured

performance. However, no specific guarantee can be given since the

application of the product (prevailing site and environmental condition while

applying etc.) is beyond our control. We therefore welcome consultation in

the event of doubt about application performance.

Application Procedure

Mixing

Application

Surface Preparation

1. The surface of concrete on which the system is to

be done should be structurally sound, absolutely

clean, free from all loose materials, laitance,

grease, oil etc.

2. Ensure that the surface is well prepared using

wire brush, grinders, blowers, vacuum

cleaners etc (as the case may be).

1. Take clean potable water in a mortar pan or

open drum and then add Deckcrete powder

slowly followed by continuous stirring.

400 RPM or a slow speed stirrer is most

preferred to ensure correct and uniform

homogeneous mixing resulting into a

brushable consistency slurry.

1. Make sure the surface is slightly moistened but

not wet. Apply the prepared mix using brush

and allow it to cure for 24 hours before

next coat.

2. Apply two/three coats such that the brush

movement direction for any two consecutive

coats is perpendicular to each other.

3. During application, the surface should be

protected from direct sunlight, heavy wind

& rains.

4. Cure the system by sprinkling water for 3 to 7

days depending upon ambient temperature.

DECK CRETE

109

Waterproofing by Crystalline Penetration & Surface Sealing System

Deck Crete must be stored in unopened bags in

cool and dry conditions. It must be protected from

exposure to moisture or water. Shelf life is 6 months

from the date of manufacturing.

Application

6. This ready mix shall be applied within 45

minutes of preparation. This mix shall be applied

in uniform thickness with flat trowel. The first

coat shall be cured for 4-5 hours and after

which the second and thirt coat shall be applied

wet on wet in same manner. DECK NET shall be

embedded between second and third coat. Let

these coats cure for next 4-5 hours then the

finishing fourth coat shall be applied on it.

7. Ensure that the previous coat is well dried

before the

application of next coat.

8. To achieve good cured membrane properties,

Deck Elastic M should be applied in layers. The

consumption for first and fourth coat is approx

1.0 kg/m² while second and third coat will

consume approx 2 Kg/m² depending upon the

base surface. The total consumption would be

3.5 to 4.00 kg/m²

9. Deck Elastic M should be applied within the

temperature range of 5° C to 35° C.

10. The surfaces should be protected from direct

sunlight, heavy wind & rains during application

process.

11. The system is self curing and no other curing

is required.

12. Light foot traffic can be allowed on it with

precautions such that pointed objects, dragging

equipment or any such act which may puncture

it is avoided.

Packaging

Deck Elastic Powder M – 30 Kg bag

Deck Elastic Liquid – 10 Kg can

Deck Net – 49 m x 1 m roll

Storage

Deck Elastic Powder M must be stored in the

original sealed packaging under cool and dry

conditions. Shelf life is 6 months from the date of

manufacturing.

Deck Elastic Liquid should be stored at room

temperature in sealed container. Store in the original

container with the lid closed appropriately. Avoid

extreme temperatures and direct exposure to

sunlight. Shelf life is 6 months from the date of

manufacture.

Health and Safety


handling the product. Any contact with eyes should

be washed immediately with clean water and

medical advice should be sought. Do not swallow.

Avoid contact with food or cooking utensils and

keep away from children's reach.

Product Disclaimer




application of the product (prevailing site and environmental condition while

applying etc.) is beyond our control. We therefore welcome consultation in

the event of doubt about application performance.


Surface Preparation

1. The surface of concrete, brickbat or plaster on

which the membrane is to be applied must be

structurally sound, free from oil, loose materials,

laitance, grease etc.

2. Ensure that the surface is well prepared by

using wire brush, grinders, blowers, vacuum

cleaners etc. (as the case may be).

3. Cracks, honey combs, pot holes, damaged

concrete surfaces and construction joints must

be repaired with suitable repair materials.

Mixing

4. To ease the proportionate mixing, Deck Elastic

M is packed and supplied in such a manner that

mixing ratio Powder:Liquid = 3:1 shall be

maintained at site.

5. Take a clean bucket and pour the Part B (Liquid

component) and add Part A (Powder

component) in small increments. While adding

Powder Component mixing shall be done with

slow speed helical stirrer (400 RPM or lower).

Keep mixing until you get homogeneous paste

free of lumps. It generally takes 5-6 minutes to

obtain the desired paste consistency.

Technical Data

Form Powder Grey

Liquid Milky White

Mixing ratio Powder:Liquid :: 3:1

Mix consistency Smooth paste

Pot life 45 mins@25oC

Cure time 3 days

Bond strength >1.5 N/mm2

Tensile strength >10 N/mm2



1211


Surface Preparation

1. Ensure that the surfaces are absolutely clean,

dry and free from dust, loose concrete or

mortars, rust, oil & grease and laitance.

2. Ensure that the concrete substrate is dense,

compact, strong and well cured.

3. Clean such substrates with grinders, blowers

& vacuum cleaners as the case may be. High

pressure water jet can be used to obtain

desired degree of cleaning.

Packaging40 kg Drums/20 Kg Pail

Priming

4. The primer is to be prepared at site by diluting

Deck Proof with clean (Potable) water and

thoroughly mixing the material. The primer

(Deck Proof: Water = 1:2) is applied with Brush

or Roller.

5. Ensure that the primer is applied on totally

cleaned up and sound surface by pressing

against the prepared substrate.

Membrane application

6. Apply 1st coat of Deck Proof (Deck Proof: Water

= 1:0.3) and allow to dry for at least 6 hours.

7. Apply 2nd coat of Deck Proof (Deck Proof:

Water = 1:0.3) and fix 100 GSM Polyester fleece

WET 2nd coat. Press the fleece with brush,

squeeze or roller to remove all entrapped air.

Immediately apply 3rd coat wet on wet over the

fleece. Allow the system to cure for 8-10 hours.

8. Apply the final coat of Deck Proof (Deck Proof:

Water = 1:0.3) and allow the system to dry off.

The total coating system matures after 24 hrs

and is ready for foot traffic after 48 hrs.

Storage

Deck Proof must be stored at room temperature

in sealed container with the lid closed

appropriately. Avoid extreme temperatures and

direct exposure to sunlight. Shelf life is 6 months

from the date of manufacture.

Health and Safety




and medical advice should be sought. Do not

swallow. Avoid contact with food or cooking

utensils and keep away from children's reach.

Product Disclaimer




application of the product (prevailing site and environmental condition

while applying etc.) is beyond our control. We therefore welcome

consultation in the event of doubt about application performance.

DECK PROOFHigh build Flexible Membrane System for waterproofing

Introduction Key Features

• Water borne system – no health hazard

• Fast drying and curing

• Good bonding with concrete, brick, stone.

Deck Proof is a unique, effective and highly

flexible waterproofing membrane having a high

degree of crack bridging property. Being aqueous,

it is easy to apply and is user friendly. Deck Proof

is a liquid applied system and does not require

welding procedure (unlike APP, PVC, bitumen

based waterproofing membranes) which is the

major source of waterproofing failures. The

system is made using highly stable acrylic

polymer binders and nonwoven fabrics which

have excellent compatibility and wetability with

each other. The resultant Deck Proof membrane

has excellent bonding, durability and toughness.

The reinforcement provided in the membrane

system is a highly saturant 100 GSM polyester

based non – woven fabric. This system does not

allow the core cracks (if any) to surface due to

elastic properties of the chemical base and highly

flexible characteristics of the reinforcement. Deck

Proof is most suited for waterproofing of terraces,

external walls, roofs, balconies and podiums.

Consistency White paste

Density 1.2 Kg/ Liter

Solid content >60 %

Mixing ratio Primer Deck Proof: Water =1:2

Coating Deck Proof: Water =1:0.3

Application temperature 5 to 35oC

Curing time between two coats 8-10 hours

Final Curing time 4 days

Coverage 1.6 - 1.8 Kg/m2

Tensile strength (ASTM D412) 4-5 MPa

Max. elongation (ASTM D412) 300 % (w/o fleece)

50 % (with fleece)

SRI (ASTM E1980) 90

Technical Data

DECK PROOFHigh build Flexible Membrane System for waterproofing

1413

9. The clearance for subsequent activities like

protection screed or insulation system etc. can

be given after 48 hrs of final coat. Please note

that low temperature and high atmospheric

humidity will delay the setting time.

DECKPROOF HRHeat Reflective Coating

Key Features

• Water based, no harmful volatile content

• Fast drying and easy to apply

• Excellent adhesion with concrete, masonry

andnatural stone

• Good reduction in roof temperature for RCC

terraces, asbestos and cement board.

Introduction

Deckproof HR is a waterbased, high solid content,

pure acrylic heat reflective coating which reduces

the solar heat loading into buildings up to 30%.

This highly effective heat reflecting roof coating

has excellent UV resistance for years of trouble

free service. It is the most versatile product for

concrete roof/terrace applications for effective

heat reflection. Application of Deckproof HR over

roof and façade significantly reduces the energy

consumption required for cooling the volume

inside the building i.e. loads for air conditioning

are reduced. Deck Proof HR applied over a base

coat of Deck Proof provides waterproofing as well

as heat insulation on roofs and terraces.

Touch dry time 30 min

Full cure time 2 days

Adhesion with concrete >1.5 MPa

SRI >105

Technical Data

Application procedure

Surface Preparation

1. Surfaces should be structurally sound, clean

and free from loose material, dust, dirt, oil,

grease, wax, loose paint, mildew, rust or

efflorescence.

2. The surface should be moist/water washed

before application. However avoid puddling/

ponding of water

Health and Safety






away from children's reach. If splashed on to cloth

or any other fabric, wash immediately otherwise it

may leave permanent stain.

Storage

Store in the original container with the lid closed


direct exposure to sunlight. Keep in cool, dry and

under shed. Shelf life is 6 months from the date of

manufacturing.

Product Disclaimer

This product is manufactured with utmost care and precautions using

best available materials, techniques and keeping in view the end use and

assured performance. However, no specific guarantee can be given since

the application of the product (prevailing site and environmental conditions



Mixing

1. Deckproof HR is recommended to use in as

supplied form without any dilution.

2. When applying over highly absorptive surfaces,

such as lightweight concrete blocks, we

recommend primer application made by mixing

1 part of Deckproof HR and 2 parts of clean

water by weight.

3. Product should be stirred using hand held low

RPM (300-400) electromechanical helical

stirrer for 2-3 min prior to use.

4. Excessive shaking or mechanical mixing should

be avoided to prevent entrapping of air

bubbles, which will prevent continuous film

formation.

Application

Packaging 20 Kg. Pails

1. Apply the first coat uniformly over the surface

using brush or roller and allow it to dry for

2-3 hours before further coat. Make sure the

coating is performed by moving the brush

completely either vertically or horizontally

during the entire coat.

2. Apply the second coat such that the direction

of brush application is perpendicular to

previous coat application. Allow it to dry for

2-3 hours.

3. Apply a third coat if required to smoothen the

surface.

4. After completion of full coating, it should be

allowed to air cure for 48 hrs.

5. Ensure that the coated area does not come in

contact with water for at least 12 hours.

DECKPROOF HRHeat Reflective Coating

1615

DECK PU-1KSingle Component Moisture Curing Polyurethane Waterproofing System

IntroductionDeck PU 1K is single compenent moisture curing

polyurethane based liquid applied waterproofing

system. When fully cured Deck PU 1K forms a

seamless, tough, permanently flexible, UV stable

waterproof membrane on most building materials

surface including reinforced concrete, block/brick

works, cement render, plaster board and fiber

reinforced cement. Properties like excellent

bonding with concrete, high elasticity, good crack

bridging ability and stability to water allows

effective waterproofing even in most demanding

conditions. It is an advanced state of water

proofing system which offers cost effective

solution for some of the most challenging

waterproofing conditions in a commercial building

like podium garden or swimming pools.

Key features

• Liquid applied system seamless membrane

• Single component – no weighing and mixing at site

• Easy application – by brush, roller or airless spray

• Highly elastic – good crack bridging ability

• Excellent adhesion over wide range of

construction materials

• Resistant against plant/grass root penetration

• Excellent resistance to oxidation, UV degradation

and embrittlement

Technical data

Workable time 40 – 60 min

Tack free time 12 - 15 hours


Tensile strength >2 MPa

Elongation >600 %

Bond strength >3 MPa (concrete failure)


Surface Preparation1. New concrete surfaces should be fully cured.

Make sure the moisture content in the concrete is less than 5%.

2. Substrate should be free from dust, oil, curing agent residues, laitance and other contaminants.

3. Grind the concrete surface using hand held grinder or concrete polishing machine (for larger areas) properly. It will expose the sound concrete for best bonding and will also help in locating cracks (if any).

4. Repair voids, cracks, broken edge and honeycombs properly using epoxy based concrete repair products.

5. Allow the patched area to cure before applying the membrane.

6. Avoid any sharp change in surface profile. For example joint edge between horizontal and vertical surface must be smoothened using appropriate mortar.

7. All metal surfaces should be made clean of paint,oils, rust and other contaminants.

Priming

PU 1K Application

8. Apply Deck Prime EP as per the application

procedure mentioned in it’s technical

datasheet.

9. Lightly sprinkle selected quartz aggregate of

particle size 16/30 mesh on construction joint,

cracks and joint edge between horizontal and

vertical surface

10. Allow the primer to cure for 12 hours before

further application.

Coverage

1.2 Kg per m2 depending upon the surface

roughness and 2.5 Kg per m2 with Deck Fleece.

Storage



direct exposure to sunlight for several days. Keep

in cool, dry and under shed. Deck PU 1K performs

well for at least 6 months from the date of

manufacture.

Health and Safety









Product Disclaimer




application of the product (prevailing site and environmental conditions



Pakaging25 Kg Tin can and 5 Kg. Tin can

DECK PU-1KSingle Component Moisture Curing Polyurethane Waterproofing System

11. Open the Deck PU 1K container and stir it

gently for couple of minutes.

12. Apply the base coat on well primed surface

using suitable brush or roller. Move the brush/

roller in one direction only throughout the base

coat. Allow it to cure overnight (12 to 15 hours).

13. Apply the second coat of PU 1K over base coat

by moving brush/ roller perpendicular to base

coat. Allow it to dry cure overnight.

14. Apply fleece coat of Deck PU 1K over the base

coat on construction joints, cracks and vertical

horizontal surface edge. To do so thin down the

as supplied PU 1K with 8-12 % of Deck Thinner.

Soak the precut pieces of Deck Fleece

completely with the PU 1K mix and apply on the

base coat. Squeeze out air pockets (if any) left

between the fleece and base coat surface using

brush/ roller. Make sure the fleece is well

attached to the surface with no loose or

unsupported membrane. Use additional PU 1K

mix to properly saturate the fleece surface if

required. Allow the membrane to cure for

24 hours.

15. Apply the top coat of Deck PU 1K and allow it

to cure for 24 hours.

16. For bonding with cementitious protective

screed, apply Deck Prime EP and sprinkle

quartz aggregate of particle size 1-2 mm to

enhance bonding with subsequent cementitious

protective layer.

17. Pond test can be done after at least 48 hours

of Deck PU 1K top coat curing.

1817

DECK POLYUREA- FFPUltrahigh Tough Liquid Applied Hybrid Polyurea Membrane

Introduction

Deck Polyurea FFP is liquid applied polyurea

based waterproofing system. The unique

proprietary chemistry of Deck Polyurea FFP

makes the product suitable for brush/ roller

application unlike widely known polyurea coating

which require special dispensing machine for

application. Fully cured Deck Polyurea FFP

membrane has excellent stability against water,

acid, base and common solvents. Optimized

mechanical properties and crack bridging ability

of the product ensures durable and resilient

waterproofing membrane.

New concrete surfaces should be fully cured. Make

sure the moisture content in the concrete is less

than 5%. Substrate should be free from dust, oil,

curing agent residues, laitance and other

contaminants. Grind the concrete surface using

hand held grinder or concrete polishing machine

(for larger areas) properly. It will expose the sound

concrete for best bonding and will also help in

locating cracks (if any).

Key Features

• Low volatile organic content

• Fast curing

• Easy to apply

• Excellent mechanical properties

• Good crack bridging capability


andnatural stone

• Excellent flexibility even under low temperature

• Anti root penetration property

Technical data

Mix density 1.2 g/ml

Mixing ratio Part A 3 Parts

Part B 1 by wt.

Pot life at 25oC 15 min

Tack free time 2 hours



Elongation >500 %

Adhesion strength >3.0 N/mm2

Crack bridging ability >5 mm


Surface Preparation

All metal surfaces should be made clean of paint,

oils, rust and other contaminants. Repair voids,

cracks, broken edge and honeycombs using

epoxy based concrete repair products (like Deck

Repair EP) or fast curing cementitious repair

product ( like Deck CRS or Deck Micro Concrete).

Allow the patched area to cure before applying

the membrane. Avoid any sharp change in surface

profile. For example joint edge between horizontal

and vertical surface must be smoothened using

appropriate mortar.

Apply Deck Prime EP on the prepared surface as

directed in its technical datasheet and allow it to

cure for 12 hours before further application.

Waterproof Coating

Apply three coats of Deck Polyurea FFP over well

primed surface using brush/ roller. Make sure

brush/roller movement for any two consecutive

coats is perpendicular to each other. Allow the

previous coat to cure for 3-4 hours before

applying the next coat.

Coverage

1.2 Kg per sq.m. depending upon the surface

roughness.

2.5 Kg per sq.m. with Deck Fleece 120 reinforced

membrane.

Product Disclaimer

This product is manufactured with utmost care and precautions

using best available materials, techniques and keeping in view

the end use and assured performance. However, no specific

guarantee can be given since the application of the product

(prevailing site and environmental conditions while applying etc.)

is beyond our control. We therefore welcome consultation in the

event of doubt about application performance.

Storage

PackagingDeck Polyurea FFP Part A-3 Kg can and 0.75 Kg can

Deck Polyurea FFP Part B-1 Kg can and 0.25 Kg can



direct exposure to sunlight for several days. Keep

in cool, dry and under shed. Deck Polyurea FFP

performs well for at least 6 months from the date

of manufacture.

Health and Safety









Waterproof Repair

All construction joints, cracks, horizontal vertical

junction edge must be repair using Deck Fleece

120 reinforced Deck Polyurea FFP membrane.

Open the Deck Polyurea FFP Part A and B

containers and stir Part B gently for 2-3 minutes.

Take a clean and dry container of suitable size.

Add Part A and Part B proportionally as given the

technical data table stir it well using a hand held

low RPM (300-400 RPM) stirrer for 1-2 minute.

Apply the mix as base coat on well primed surface

using suitable brush or roller. Allow it to cure for 3

- 4 hours. Apply fleece coat of Deck Polyurea FFP

over the base coat. First thin down the Deck

Polyurea FFP mix with 15-20 % of Deck Thinner.

Soak the precut pieces of Deck Fleece completely

with the mix and apply on the Deck Polyurea FFP

base coat. Using brush/ roller of suitable size

squeeze out air pockets (if any) left between the

fleece and base coat surface. Make sure the fleece

is well attached to the surface with no loose or

unsupported membrane. Use additional Deck

Polyurea FFP mix to properly saturate the fleece

surface if required. Allow the membrane to cure

overnight.

DECK POLYUREA- FFPUltrahigh Tough Liquid Applied Hybrid Polyurea Membrane

2019

DECK ADMIXHigh Performance Waterproofing Admixture


• Resists water penetration and absorption.

• Makes the mix more workable (improves the

slump)

• Makes the w/c ratio reduction possible.

• Does not change setting time nor adversely affect

the reinforcement.

• Disperses rapidly and makes a homogeneous mix.

• Free from chlorides

• Provides an efficient and durable barrier against

rain water, moisture and ground water.

• Makes the concrete waterproof.

Deck Admix is a high performance concrete

admixture specially used for concreting

basement, Under Ground Water Tanks, Over

Head Water Tanks, as an essential waterproofing

admixture. Deck Admix, when used in specified

dosages, enhances the cohesive property and

workability of concrete.

In spite of the optimal composition provided for

high strength concrete having good compactness,

one may land up getting small voids or capillary

pores up to 15% volume. This is generally due to

extra addition of water at site intended for better

workability or to make the concrete easily

pourable. Deck Admix is designed keeping in view

the ground realities of site. It contains selected

proprietary chemicals that result in contraction

of capillary pores. The special active compounds

of Deck Admix convert water absorbing capillary

forces into water repelling capillary forces due

hydrophobic effect, thus reducing the passage

of water through concrete.

Deck Admix is best suited for large concrete

pours which are managed through batching

plants and transported through transit mixers.

Being a high performance waterproofing

admixture, one can get totally capillary proof

concrete.

Appearance Grey powder

Bulk density 1500 Kg/cu.m.

Dosage (by cement weight) 0.8 %

Technical Data


1. Deck Admix is easy to use either in the batching

plant or in a transit mixer at site. Deck Admix

should be added to the concrete after all other

components of the mix have been added.

Concrete should be mixed for at least 3-5

minutes after addition of Deck Admix.

2. For the addition of Deck Admix in transit mixer,

first mix desired quantity of Deck Admix (i.e.

400gm per 50 kg of cement) in water to make

thin slurry. Most preferred way is to mix 20kg of

powder in 25 liters of water and this slurry can

be directly added into concrete in transit mixer.

3. E.g. - If transit mixer is having 6m3 of concrete

with cement content of 2100kg then one has to

add 16.8 kg of Deck Admix and 21 liter of water

to make slurry. Pour this slurry into transit mixer

and run it for 5min so that Deck Admix can get

thoroughly mixed into the concrete.

Storage

Deck Admix must be stored in unopened bags in

cool and dry conditions. It has a shelf life of

6 months from the date of manufacture.

Health and Safety









Product Disclaimer







Packaging 20 Kg bag and 400 grams pouch

DECK ADMIXHigh Performance Waterproofing Admixture

2221

DECK PU TRANSAliphatic Polyurethane Concrete Sealer

Key Features


• Excellent adhesion with concrete, brick and

natural stone

• Optimum mix viscosity, pot life and drying

properties

• Resistant to hydrolysis, stable against UV light

exposure

• Do not allow algae formation or root penetration

• Transparent in colour and excellent gloss retention

Introduction

Deck PU Trans is an aliphatic polyurethane based

two component, medium-viscosity, transparent

sealer for concrete surface. It is best suited for

sealing concrete or stone surface while

maintaining its aesthetic beauty. Deck PU Trans is

extremely resistant to hydrolysis and degradation

due to sunlight thus provides a long lasting glossy

finish to the surface.

Pot life 20–30 min

Tack free time 3-4 hours

Cure time 24 hours

Mixing ratio 5:1:: A:B by weight

Coverage 100-200 g/sq.m/coat.

Technical Data


1. Make sure the surface is free from debris,

de-shuttering oil, laitance, paint, grease etc. The

moisture content in the concrete must be less

than 5%.

2. Remove dust using vacuum system or air blower.

3. Take a clean and dry container of suitable size.

Add Deck PU Trans Part and B in the container

and mix it using a low RPM (300-400) stirrer

for 1-2 min.

4. Apply it on the prepared surface using clean

brush/roller. Allow it to dry for 3-4 hours before

applying next coat.

5. Make sure the brush application direction for any

two consecutive coats is perpendicular to each

other.

Product Disclaimer

This product is manufactured with utmost care and precautions using

best available materials, techniques and keeping in view the end use and





Health and Safety









Storage




under shed. Deck PU Trans performs well for at

least 6 months from the date of manufacture.

Packaging

1.2 Kg Pack Part A 1 Kg

Part B 0.2 Kg

3.0 Kg Pack Part A 2.5 Kg

Part B 0.5 Kg

DECK PU TRANSAliphatic Polyurethane Concrete Sealer

2423

PERVIPAVE Water Permeable Concrete Paving

PERVIPAVE RBResin bound aggregates surfacing

X-PAVEResin bonded aggregates surfacing

AGGREPAVEExposed aggregates concrete surfacing

PERVIPAVEWater Permeable Concrete Paving

Introduction

Application Area

Key Features

• Promotes better rain water removal

• Reduces risk of flooding

• Helps in ground water replenishment

• Easy on site application

• Good roughness, antislip property

• Fast setting and easy to apply

• Variety of color, texture and roughness available

• Good adhesion with concrete, masonry

and natural stone

• Swimming pool deck

• Paving at garden

• Drainage cover

(in combination with steel grating)

• General indoor/outdoor flooring

Pervipave is a cementitious concrete based

pervious surfacing system. It is designed to

develop paving or flooring system where water

logging has to be completely avoided. The high

water permeation rate of Pervipave allows water

run off as close to the source. Usage of Pervipave

allows water to percolate directly in to the soil

rather than flowing through drainage channel

which helps in better rain water harvesting. This

phenomenon also helps to reduce chances of

flooding during heavy rains.

Technical Data

DURABLE, COST EFFECTIVE AND SUSTAINABLE PAVING SOLUTIONS FOR RESIDENTIAL AND COMMERCIAL PROJECTS.

What we offer in paving solutions

P A V I N G S O L U T I O N S

Water requirement 1.8 Ltr Per 30 Kg bag

Pot life 25 min

Strength for walking 48 hours


Compressive strength 20 N/mm2

Water permeation rate 300 Inch/hr

2625

Consumption : Approx 2000 Kg./Cu.m.

Packaging 30 Kg Sack

Storage

Avoid extreme temperatures and direct exposure to

water/ moisture. Keep in cool, dry and under shed.

Pervipave performs well for at least 6 months from

the date of manufacture.

Health and Safety









Product Disclaimer









deshuttering oil, laitance, paint, grease etc. The


than 5%.

2. Grind the concrete surface properly using hand

held grinder machine or concrete polishing

machine (for larger areas). Remove dust using

vacuum system or air blower.

3. Take a clean concrete mixture of suitable size.

For each 30 Kg sack of Pervipave, 1.8 liter of

clean water is required. Add proportional

amount of clean water in to the concrete mixture

followed by addition of Pervipave. Stir the mix

till a homogeneous mass is obtained.

4. Lay the Pervipave mix on the flooring surface

and level it properly.

5. Allow the system to set for 24 hours.

6. Cure the applied Pervipave for 7 days by

covering the surface with gunny bags and

keeping the bags wet.




than 5%.





3. Take the aggregate in the ratio of 100: 5::

Aggregate: Binder by weight. Charge the

aggregate in the concrete mixer.

4. Prepare Pervipave RB binder by mixing

Pervipave RB Part A and Part B in the ratio 5:1 by

weight in a clean and dry container. For proper

mixing use a low RPM hand held stirrer. Mixing

for 1-2 minutes with the stirrer is sufficient.


Introduction

Pervipave RB is a resin bound aggregates based

pervious surfacing system. It utilizes durable

transparent polyurethane binder and selected

aggregates to generate aesthetically appealing and

natural looking surface. Pervipave RB is stable

against sunlight exposure and has excellent water

percolation rate. Wide variations in color, texture

and roughness can be attained with the suitable

choice of aggregate.

Application Area

Key Features

• UV-stable flexible polyurethane binder

• Excellent water percolation rate



• Good adhesion with concrete, masonry and

natural stone



• Drainage cover (in combination with steel grating)

• General indoor/ outdoor flooring

Technical data


Mixing ratio of binder 5:1 Part A: Part B by weight

Binder to aggregate ratio 100:5 By weight

Pot life 20 Min

Cure time 24 Hours

PERVIPAVEWater Permeable Concrete Paving

2827

5. Start the mixer and add the prepared binder mix

in to the mixer. Mix them properly till a

homogeneous mass is obtained.

6. Lay the Pervipave RB mix on the flooring surface

and level it properly.

7. Allow the system to cure for 24 hours.

Storage





manufacturing.

Health and Safety









Product Disclaimer







Coverage

For 10 mm of Pervipave RB:

Aggregates – 15 Kg

Binder – 0.75 Kg

The consumption will vary depending upon the surface roughness.

Packaging

Pervipave RB Part A – 2.5 Kg

Pervipave RB Part B – 0.5 Kg

Pervipave Aggregates – 50 Kg bag


Introduction

X-Pave is a resin bonded aggregates surfacing

system. It utilizes durable polyurethane binder and

selected aggregates to generate aesthetically

appealing and natural looking surface. Wide

variations in color, texture and roughness can be

attained with the suitable choice of aggregate.

Key features

• 100% solid flexible polyurethane binder




natural stone


deshuttering oil, laitance, paint, grease etc.

The moisture content in the concrete must be

less than 5%.





3. Apply Deck Prime EP for enhanced bonding.

Please refer Deck Prime EP product datasheet

for further details.

4. Prepare XPave polyurethane binder by mixing

XPave Part A and Part B in a clean and dry

container. Make sure to mix Part A and B

completely. If however part mixing is necessary,

the mixing ratio of Part A and B must be

according to the recommendation given the

table above. For proper mixing use a low RPM

hand held stirrer. Mixing for 23 minutes with the

stirrer is sufficient.

5. Apply the mix using notched trowel and level it

using spike roller.

6. Once the coverage of binder is made even,

scatter the selected aggregates uniformly. Make

sure the entire binder surface is properly

covered.

7. Allow the resin to cure for 12 hours. Afterward

remove excess/ loose aggregates present on

the surface.


Technical data

Mixing ratio 5:1 Part A: Part B by weight

Pot life 20 Min

Cure time 24 hours

Adhesion strength >3 N/mm2


3029

Storage





manufacturing.

Health and Safety









Product Disclaimer







Coverage

0.4-0.6 Kg per m2 per coat depending upon the surface roughness.

Packaging Part A – 5 Kg and Part B – 1 Kg


Introduction

Aggrepave is a decorative concrete system which

is made by exposing the surface aggregates of

concrete. Exposed aggregates are obtained by

using Aggrepave surface retarder during the

casting of concrete. It retards (but not kill) the

setting of mortar at the surface of concrete. Upon

sufficient hardening of the underlying concrete, the

retarded surface mortar can be flushed with stream

of water and/ or removed by scrubbing with a stiff

brush.

Aggrepave system exhibit the durability and

strength of concrete coupled with the aesthetic

beauty of the aggregates. Varieties of shades can

be obtained depending upon the choice of

aggregates. Aggrepave system can be used to

decorate parking area, drive way and walkway.

Key Features

• Safe to use and easy to apply

• Good durability

• Variety of color, texture and roughness can be

obtained


natural

1. Place the freshly prepared concrete mix and

finish the surface using smooth trowel.

2 After final finishing operation is done apply the

Aggrepave concrete surface retarder.

3 It should be applied by low pressure spray and

the treated surfaces then should be covered to

prevent rapid evaporation.

4 Flushed off the retarded mortar with water in

12 to 24 hours after application depending upon

weather conditions

5 Efficacy of Aggrepave surface retarder is

affected by environmental conditions. Warmer

temperatures will allow earlier surface flushing,

while cooler temperatures delay these

procedures

0.3-0.5 Kg per m2 per coat depending upon the

surface roughness.


Coverage

Packaging 20 Kg, 10 Kg and 5 Kg can


3231

QUALITY PLASTERING AND DAMP PROOFING SERVICES FOR ALL STRUCTURES – RESIDENTIAL AND COMMERCIAL

P L A S T E R I N G S O L U T I O N S

Storage





manufacturing.

Health and Safety







Product Disclaimer







Products we offer for Plastering solutions

DECK MORTARHigh Performance Readymix plaster based on

premium quality riversand

DECK FLEXEmulsion based admixture for enhancing the

binding properties of mineral cement

DECK PLAST RPRetarding Plasticizer for High Performance

Plaster Mix

SPRAY BONDSpray applied bonding coat for plaster

DECK BOND XPHigh Adhesion Bonding Agent for Gypsum Plaster


3433

Storage

Deck Mortar must be stored in the original sealed

packaging under cool and dry conditions. It must

be protected from exposure to moisture or water.

Shelf life is 6 months from the date of

manufacturing.

Health and Safety







Product Disclaimer




application of the product (prevailing site and environmental condition



DECK MORTARHigh Performance Readymix plaster based on premium quality riversand

Introduction

Deck Mortar ready mix cement plaster is a mix of

premium quality graded river sand, high

performance plasticizers and mineral binder. This

cement plaster is specially designed for excellent

strength, bonding and low rebound losses.

Available in ready to use bags, it makes the

application easy and fast. Deck Mortar eliminates

the need for getting sand, cement and other

additives and mixing them on the site. A high

performance mix is assured as it is batched and

blended in the stringent quality standards of the

factory unlike mixing at sites.

Key features

• High quality, moisture and silt free river sand based

plaster.

• Specially formulated for lower rebound losses and

excellent bonding.

• High early strength development.

• No wastage at site.

• Easy to transport to higher floors.

• Enhanced productivity of plastering.

Technical Data

Form Grey powder


Compressive strength (7 days) 10 N/mm2


Surface Preparation

Surface should be clean and free of dust, grease

etc. else it will affect the bonding of the plaster. If

the surface is dry, it should be moistened with

clean water.

Mixing

1. Prepare plaster mix by adding 6-7 liters of water

per bag of Deck Mortar (50 kg). The correct ratio

of water and Deck Mortar is essential for good

plaster.

Application

Packaging 50 kg bag

1. Deck Mortar can be applied by hand as per

standard practices in such a way that the single

coat thickness does not exceed 15mm.

2. For faster application and better adhesion to the

base, it is rec ommended to use the special

plaster spray machine available. Please contact

the manufacturer for details.

DECK MORTARHigh Performance Readymix plaster based on premium quality riversand

3635



Mix Deck flex in water prior to addition in cement

mortar or concrete.

Dosages vary from 5% to 8% by weight of cement

depending upon the specified use of concrete or

mortar.

Packaging 20 kg pails / 10 kg pails / 5 kg pails

Curing

Polymer modified concrete, mortars or slurries

being cementitious materials should be well

protected from rapid drying and hence

recommended to be cured under temporary

shades & light sprinkling of water or in damp and

cold atmosphere.

DECK FLEXEmulsion based admixture for enhancing the binding properties of mineral cement


• Increases tensile and flexural properties

• Increases impact resistance

• Reduces permeability and thus water absorption

• Reduces shrinkage cracks

• Increases cohesive and adhesive properties

Applications

• As an admixture for repair mortars & concretes for

structural rehabilitation of building and bridges

• Selfl eveling high bonding screeds

• Watertight plaster jackets and brickbat coba or

screeds

• Coating system with cement to protect the

structure against carbonation and chloride ion

penetration

• As an admixture for cementitious grout

• Bonding agent for new and old concrete

Deck Flex is an acrylic polymer based admixture

for cement, cementitious screeds & concrete. It is

also used to enhance the bonding properties of

cementitious adhesives generally used for tiles

and marble or stone cladding. The use of Deck

Flex in cementitious concrete/mortar/plaster

enhances the flexure and tension mechanical

properties. Deck Flex modified products exhibits

low permeability and remarkable improvement in

prevention of carbonation and chloride ion

penetration. The addition of Deck flex imparts

resilience to concrete matrix thus improves

impact resistance.

Base Acrylic Polymer

Appearance Milky White Liquid

pH > 8.0

Solid Content 45 %

Technical Data

A) Polymer Modified MortarsCement: 100 parts by weight (pbw)Sand: 300 pbwDeck flex: 5% to 8% pbwWater: 30 to 35 pbw

B) Polymer Modified ConcreteCement: 100 pbwSand: 200 pbwAggregate: 300 pbwDeck flex: 10 to 15 pbwWater: 35 to 40 pbwSlump: 75mm

C) Bonding Slurry CoatCement: 100 pbwDeck flex: 50 pbw + Water 50 pbwCoverage: 2 sqm per kg of mix

Storage

Deck Flex must be stored at room temperature in

sealed container. Store in the original container

with the lid closed appropriately. Avoid extreme

temperatures and direct exposure to sunlight.

Shelf life is at least 6 months from the date of

manufacture.

Health and Safety

Deck Flex is a nontoxic and nonflammable

product. It does not create a fire hazard. Avoid

prolong contact with skin. In case material comes

in contact with eyes, rinse your eyes with copious

amount of clean water. Use protection – creams /

gloves in case of sensitive skins. It is easy to clean

with water when the material is wet. In case Deck

Flex is dried use general acrylic paints cleaners.

Product Disclaimer








3837

DECK PLAST RPRetarding Plasticizer for High Performance Plaster Mix

• mproved workability with good time span

• Construction joints get avoided due to slow

setting

• Good cohesive concrete

• Improvement in transport & pumping efficiency

• Uniform dissipation of heat of hydration and

hence cracking (micro or temperature cracking)

is prevented.

The dosing of Deck Plast RP renders possibility of

late compaction of set retarded mortar with

monolithic texture. It also provides a good

resistance to penetration of water and reduces

cracking due to creep & shrinkage.

Deck Plast RP by virtue of its long & defined

retardation capacity is very useful in plastering in

hot weather. Environmental conditions of

temperature and wind do not affect the

performance of plastering operations because of

retarded setting.

Introduction

Deck Plast RP is a special purpose high

performance set retarding plasticizer especially

designed for improved water retention capacity in

mortars. The product is free from chlorides and

other corrosive ingredients. Being a retarding

plasticizer, the setting time is extended making

the cement/lime from the mortar remain longer in

the plastic stage. Deck Plast RP helps in formation

of more micro crystals and therefore a stable gel.

Deck Plast RP is most suitable for cement mortars

made from crushed sand which has more fines

and requires higher W/C ratio to obtain a

workable mix. Deck Plast RP at appropriate

dosages exhibits excellent water retention

capacity in mixed mortar and keeps the mortar

fresh & workable up to 2 hours or even more

without affecting the strength parameters. Deck

Plast RP also prevents segregation and produces

a cohesive mix.

Use of Deck Plast RP in mortar at a designed

dosage will bring following improvements in the

fresh mortar propertie

Health and Safety







Storage




under shed. Deck Plast RP performs well for 6

months from the date of manufacture.

Product Disclaimer

This product is manufactured with utmost care and precautionsusing best

available materials, techniques and keeping in view the end use and


the application of the product (prevailing site and environmental condition



Form Transparent liquid – light

brownish in color

Min. application 20oC

temperature

Dosage 0.5 to 0.75%

(by cement weight) Site trials are recommended to achieve optimum dosage

Technical Data

Packaging 200 kg drums / 20 kg pails

DECK PLAST RPRetarding Plasticizer for High Performance Plaster Mix

4039


Key Features

• Excellent bonding properties

• Easy and fast application

• Can be applied to uneven, nonflat surfaces

• Builds thickness and promotes strong bonding

between the base and plaster

Introduction

Spray Bond is cementitious polymer modified two

part spray applied system designed as bonding

coat for cement and gypsum based plasters.

Spray Bond exhibits excellent bonding properties

with concrete, brick and block work. It promotes

the mechanical bonding between the substrate

and subsequent plaster layer. Spray Bond is

suitable for use in both interior and exterior

applications

Health and Safety







Storage

Spray Bond must be stored in the original sealed




manufacturing.

Product Disclaimer







Mixing Ratio ( Parts Spray Bond 1000

by weight) Deck Flex 125

Water 125

Pot life 20-30 minutes

Touch Dry time 2 hours

Cure time 12 hours

Coverage 3-3.5 Kg/m2

Technical Data


Surface Preparation

1. 1. Surfaces must be clean, sound and free of

dust, moisture, oils and grease or other surface

contaminants such as paints, curing

membranes and release agents etc.

2. It should not be applied over soft, chalky or

dusty concrete.

Mixing

1. Do not mix by hand. Use a low RPM

(300-400 rpm) hand held electric stirrer.

2. Add 3.75 Kg of water and 3.75 Kg of Deck Flex

to an empty pail and briefly mix the liquids. Use

clean potable water for mixing. Slowly add

Spray Bond while continuously mixing. Mix it

for 3-4 minutes till a homogeneous mix is

obtained.

3. If required add water to reach the desired,

sprayable consistency.

Placement

1. Pour the freshly prepared Spray Bond mix in

the air spray gun hopper.

2. Spray the mix in two coats at air pressure of

3-4 Kg/cm2. Adjust the material flow to obtain

spray droplets. The second coat should be

sprayed once the first has dried, typically after

68 hours.

3. Allow the material to cure for 12 hours before

application of plaster.

Packaging 30 Kg Bag


4241


Key Features


• Fast drying

• Easy to apply

• Excellent mechanical properties

• Excellent adhesion with concrete, masonry and

natural stone

Introduction

Surface Preparation

Deck Bond XP is water based, ready to use, fast

drying bonding agent for plaster. It is best suited

for bonding gypsum based plaster or cement

based plaster to the concrete surface, eliminating

the need of hacking the concrete surface. The

excellent grip of Deck Bond XP allows the user to

make high build plaster.

Solids Content >75%

Tack-free time 60 minutes


Adhesion Strength >1.5 N/mm2

Technical Data





efflorescence.

2. Glossy painted surfaces should be dulled with

an abrasive.

3. Protect adjacent finished surfaces with

masking tape. Soap powder emulsion or other

commercial product formulated for protective

use during plastering.

4. Do not apply over watersoluble materials, such

as glue, wallpaper and caseinbased adhesives.

Do not apply to frozen or frostcovered surfaces.

Mixing

1. Deck Bond XP is a ready to use product and

should be applied directly.

2. When used over highly absorptive surfaces,

such as light weight concrete block, dilution

may be required, and should be made in modest

increments.

3. Excessive dilution will reduce performance and

may affect stability.

4. Product should be handstirred prior to use.

5. Excessive shaking, mechanical mixing or boxing

batches should be avoided to prevent

entrapping of air bubbles, which will prevent

continuous film application.

Application

1. Apply uniform film over entire surface using

brush or roller.

2. Allow to dry one hour or until the surface is dry

to the touch.

3. Plastering can begin as soon as Deck Bond XP

is dry to the touch, or delayed for up to 10 days

with no effect on bond.

4. Before plastering, inspect bonding agent

application to ensure a continuous film.

Reapply Deck Bond XP to any areas not

satisfactorily covered.

Coverage

0.2-0.3 Kg per m2 depending upon the

surface roughness.

Storage

Deck Bond XP must be stored at room

temperature in sealed container. Store in the

original container with the lid closed


direct exposure to sunlight. Shelf life is 6 months


Health & Safety







Product Disclaimer







Packaging 20 kg Drums


4443

4645

DECK GROUT EPEpoxy based Grout for Ceramic Tiles


• Water cleanable, easy to apply and finish

• No shrinkage, can be applied for more than 3 mm

joint easily without cracking

• Excellent mechanical and chemical properties

• Smooth surface finish, easy to clean

• Excellent bonding

Deck Grout EP is an epoxy based, 100% solid,

non staining, acid resistant non shrink grout for

ceramic tiles. It can be easily applied for more

than 3 mm joint without the risk of cracking.

It is available in 25 attractive shades.

T I L E A N D S T O N E S O L U T I O N S

TILING, STONE INSTALLATION AND GROUTING EXPERTS

Products we offer for effective tile and stone installation


DECK TILE EP Epoxy based adhesive for Tiles and Stones

DECK TILE Polymer Modified Flexible Tile Adhesive

DECK GROUT FP A Polymer Modified Waterproof Non-Shrink Tile Grout

DECK CEMHigh performance mineral binder for screeds

Technical Data

Mixing ratio 2:1:7 A:B:C by wt.

Pot life 45 Min@25oC

Density of mix 1.7 g/ml

Application temperature 10 to 30oC

Adjustment time 30-45 Min

Full cure time 7 Days

Shear adhesion strength >5 N/mm2

Application area

• Bathroom and toilets where acid cleaning of

tiles are frequently required.

• Kitchens, milk parlour, butcher shop where

good hygiene is required. The stains due to oil,

milk or blood spillage will be easy to clean.

• Swimming pool, fountains where efflorescence

free joint is needed.

• Laboratory, chemical tanks where chemical

resistance is required.

Storage




under shed. Deck Grout EP performs well for at least


Health and Safety




and seek medical advice. Do not swallow. Avoid





Product Disclaimer







Application

Apply the mix using trowel over tile joint uniformly.

Remove excess material around the tile joint. Allow

the grout to set for 45 minutes before finishing.

Take a wet sponge (but not saturated) and clean

the tile and joint area carefully and gently. Do not

press the sponge.


DECK TILE EPEpoxy based adhesive for Tiles and Stones

Introduction

Deck Tile EP is an epoxy based, 100% solid,

thixotropic adhesive designed for fixing tiles and

stones on all types of substrates normally used in

construction industry. It utilizes the power of

nanotechnology to provide no vertical slip even

with large format tiles. Deck Tile EP is highly

recommended for areas like fountains, swimming

pools where efflorescence is a prominent problem

Key Features

• Thixotropic mix, no vertical slip

• Excellent bond strength with all construction

substrates

• Helps to avoid efflorescence which is common

with cementbased adhesives

• Easy mixing and smooth application

• Excellent durability and resistance to aging

Technical Data

Solid Content 100%

Mixing ratio 2:1 (Part A: Part B) by wt.

Colour Part A: White

Part B: Black

A and B mix: Grey

Pot life 45 mins @ 25oC

Applicationtemperature 10 to 30oC

Adjustment time 10-15 mins

Full cure time 2 hours

Shear adhesionstrength >5 N/mm2


Surface Preparation

Surfaces should be structurally sound, clean and free

from loose material, dust, dirt, oil, grease, wax, loose

paint, mildew, rust or efflorescence. The moisture

content in the substrate must be less than 5%.

Mixing

Take a clean and dry container of appropriate size

and empty completely Part A and Part B in the

container. Mix them properly for 2-3 min till a

homogeneous mix is obtained.

Start adding Part C in the previously made Part A

and B mix slowly. Mix it well using hand held low

RPM (300-400) helical stirrer for 2-3 minutes. Make

sure a homogeneous mixture with uniform colour is

obtained.

Application procedure

Surface Preparation




efflorescence.

2. The moisture content in the substrate must be

less than 5%.


4847

Storage





manufacturing.

Health and Safety







Product Disclaimer







Application

1. Apply the mix using notched trowel uniformly.

2. Place the tile gently at the place and press it

uniformly. Allow the adhesive to cure.

3. NOTE: The tile position must be adjusted and

fixed within 10 minutes of the application of

adhesive bed. Do not adjust tile position after 10

min of tile application.

Coverage

1.5 Kg per m2 per mm thickness of adhesive. This

coverage will vary depending upon the surface

roughness.

Packaging5 Kg Pails (Part A 3.3 kg and Part B 1.7 kg)

DECK TILEPolymer Modified Flexible Tile Adhesive

Introduction

Deck Tile is a two component waterproof & flexible

tile adhesive based on high quality cements,

selected minerals and high performance polymers.

The product provides high adhesive strengths and

exhibits thixotropic properties. It is a nonshrink &

crack free adhesive and is most suitable for indoor

& outdoor tiling works. Being a waterproof, high

bond strength, flexible adhesive, it is preferred for

swimming pool tiling. Tiles are fixed using thin bed

and spot bonding method, as the case may be.

Key Features

• Can be applied by ordinary Tile masons.

• No prewetting of Tiles required.

• It is a faster job and hence gives more output.

• Provides a prolonged open time and adjust ability

interval while laying Tiles.

Technical Data


Mixing

1. Open Part B and empty completely into Part A

container. Mix it well using hand held low RPM

(300-400) helical stirrer for 2-3 min.

2. Make sure the mix colour is grey and uniform

with no white or black streaks. If part mixing is

required, mix proportionally as recommended.


Surface Preparation

1. The surface on which tiles are to be fixed

should be structurally sound, free from oil,

grease, remnants of curing compound etc.

2. It should be free from timber or nail

embodiment or any laitance.

3. The surface must be first rectified to obtain a

desired degree of line, level & plumb.

Appearance Dry grey powder

Bulk density (powder) 1600 Kg/cu.m.

Mixing ratio Deck Tile 30 Kg

Deck Flex 1.5 Kg

Water 7.5 Kg

Workable time 25-30 min


Bond strength 1 N/mm2

Consumption 1.5 Kg/sq.m./mm

DECK TILE EPEpoxy based adhesive for Tiles and Stones

5049

Appearance Dry grey powder

Bulk density(powder) 1600 Kg/cu.m.

Deck Tile 1 Kg

Mixing ratio Deck Flex 0.1 Kg

Water 0.3-0.4 Kg

Workable time 25-30 min

Dry Time 3-4 hours


Bond strength 1 N/mm2

Storage

Deck Grout FP must be stored in unopened bags in

cool and dry conditions. It has a shelf life of 6


Health and Safety









Product Disclaimer







DECK GROUT FPA Polymer Modified Waterproof NonShrink Tile Grout

Introduction

Deck Grout FP is a polymer modified hydraulically

setting tile grout to fill up the spacer joints (0 to

6mm) between the tiles. The grout is waterproof

non shrink and is quite resilient because of

polymer modification. Thixotropizing polymers

and binder hydration regulating agents with high

dispersion properties, ensures excellent work

ability & superior adhesion, on glazed &

nonabsorbent surfaces. It is suitable for all types of

tiles and is suitable for internal as well as outdoor

applications.

Application

8. Apply Deck Tile onto the prepared substrate

using a notched trowel to a thickness of 2 to 4

mm depending upon size & thickness of Tile.

Generally the thin bed thickness should be ½ the

thickness of tile.

9. Cover only 1.5 to 2.00 m² area at a time. The

tiles are then fixed on to the adhesive in desired

position within 25 minutes depending upon the

outside temperature.

10. NOTE: If the paste is hardened do not use the

hardened paste by adding water & making it

workable.

11. Deck Tile adhesive is recommended for tiles up

to 10 mm thickness. For higher thicknesses or

stone cladding contact the manufacturers for

‘STONE ADHESIVES’.

12. No external curing is required.

Packaging 30 kg sack

Mixing

4. Take premeasured quantity of water & Mix the

proportionate quantity of Deck Flex liquid and

stir well to form a mixed solution.

5. Now add the Deck flex powder to the mixed

solution slowly followed by constant stirring till

you get a proper workable (thixotropic) paste

consistency.

6. Allow the mixed up material to stand for

5-10 minutes so as to allow chemicals to react.

7. Ensure that you mix only the desired quantity

that can be consumed


Mixing1. Ensure that the tile joints are clean, free from oil

and other contaminants.

2. Take pre measured quantity of water & mix the

proportionate quantity of Deck Flex liquid and

stir well to form a solution.

3. Now add Deck Grout FP powder to this solution

slowly, followed by constant stirring till you get

a proper workable paste consistency.

4. Allow the mixed up material to stand for

5-10 minutes so as to allow the chemical action.

The grout is now ready for filling.

Application

5. Wet the joint prior to filling.

6. Fill Deck Grout FP(mixed as above) in to the tile

joints by spatula, squeegees or with other

suitable tool by adequately pressing the

material in to the spacer joints to remove any

entrapped air.

7. Use wet cloth/sponge for removing surplus

material.

8. Cure the exposed surface of filled up grout by

wet cloth

Technical Data

DECK TILEPolymer Modified Flexible Tile Adhesive

5251

Storage

Deck Grout FP must be stored in unopened bags in

cool and dry conditions. It has a shelf life of 6


Health and Safety









Product Disclaimer






consultation in the event of doubt about application performance


Introduction

Deck Cem is a specially formulated hydraulic

binder for use in the formation of bonded,

unbonded or floating screeds on old or new

concrete. These screeds are most suited as

underlay screeds over which all types of flooring

like ceramic tiles, natural stone, wood, PVC etc. can

be installed. Screeds prepared with Deck Cem can

be used in indoor as well as outdoor applications.

Deck Cem is to be mixed with the correct

proportion of graded aggregates and water

produces screeds which show exceptional strength

and low shrinkage and cracking.

Packaging

30 Kg sack/ 10 Kg bags/ 5 Kg bag


Surface Preparation

1. The substrate should be dimensionally stable,

fully cured and free from dust, grease, laitance

and other loose material. If any loose material is

present remove it thoroughly by dry brushing.

Clean the surface properly with water.

Technical Data

Pot Life 2 Hours

Recommended Dosage

High traffic areas 1:4 Deck Cem: Sand/Fine Aggregates

Underlay screed 1:6 Deck Cem: Sand/Fine Aggregates

Consumption 12.5kg per sq.m. per 10mm thickness (Depending on the quantity of aggregates)

Key Features

• Workable for longer time

• Pump able suited for large scale applications

• Good bonding with the base

• No curing required

• Low shrinkage after hardening

DECK GROUT FPA Polymer Modified Waterproof NonShrink Tile Grout

5453

SOLUTIONS FOR RESOURCE CONSERVATION, ENERGY EFFICIENCY, WASTE MINIMIZATION AND LESSER POLLUTION

G R E E N B U I L D I N G S O L U T I O N S

Products we offer for green building solutions


DECK LITE EPSLight Weight Insulating Concrete Mix

DECK LITE GIBSuper Light Weight Insulating Ready Mix Concrete

DECK PROOF HRHeat Reflective Coating

Storage

Deck Cem must be stored in unopened bags in cool

and dry conditions. It has a shelf life of 6 months


Health and Safety









Product Disclaimer







Packaging

25 Kg Bag

Mixing

2. Carefully mix Deck Cem with graded

aggregates 0-8mm and water. The choice of

aggregate size depends on the screed

thickness. Water demand varies slightly

depending on the moisture content of the

aggregates.

3. Do not add cement in the Deck Cem screed mix

and also do not mix Deck Cem with only fine

sand.

4. The aggregates should be dustfree, wellgraded

and free from silt.

5. Do not add excess water.

Application

6. Deck Cem should be used as per the traditional

methods for cement based screeds. These

include preparation and lying of leveling layers,

compaction of the mix and final smoothening

using floaters or other means.

7. It is essential to compact the mix fully to

achieve proper strength.


5655




The moisture content in the concrete must be

less than 5%.

2. Grind the concrete surface properly using

hand held grinder machine or concrete

polishing machine (for larger areas). Remove

dust using vacuum system or air blower.

3. Take the aggregate in the ratio of 100: 5 ::

Aggregate: Binder by weight. Charge the

aggregate in the concrete mixer.

4. Prepare Pervipave RB binder by mixing

Pervipave RB Part A and Part B in the ratio 5:1

by weight in a clean and dry container. For

proper mixing use a low RPM hand held stirrer.

Mixing for 12 minutes with the stirrer is

sufficient.

5. Start the mixer and add the prepared binder

mix in to the mixer. Mix them properly till a

homogeneous mass is obtained.

6. Lay the Pervipave RB mix on the flooring

surface and level it properly.

7. Allow the system to cure for 24 hours.

Coverage

For 10 mm of Pervipave RB:

Aggregates – 15 Kg

Binder – 0.75 Kg

The consumption will vary depending upon the

surface roughness.

Packaging

Pervipave RB Part A – 2.5 Kg

Pervipave RB Part B – 0.5 Kg

Pervipave Aggregates – 50 Kg bag



• UVstable flexible polyurethane binder

• Excellent water percolation rate




natural stone

Applications Area



• Drainage cover (in combination with steel grating)

• General indoor/ outdoor flooring

Pervipave RB is a resin bound aggregates based

pervious surfacing system. It utilizes durable

transparent polyurethane binder and selected

aggregates to generate aesthetically appealing

and natural looking surface. Pervipave RB is stable

against sunlight exposure and has excellent water

percolation rate. Wide variations in color, texture

and roughness can be attained with the suitable

choice of aggregate.

Mixing ratio of binder 5:1 Part A: Part B

by weight

Binder to aggregate ratio 100:5 By weight

Pot life 20 Min

Cure time 24 Hours

Technical Data

Storage





manufacturing.

Health and Safety









Product Disclaimer








5857

6059

Packaging 25 kg Sacks Dry Mix 1kg bag EPS


Introduction

Applications Area

• On flat as well as sloping roofs with varying

thickness (35mm onwards).

• Light weight sunk filling.

• Light weight screeds on Cantilever Balconies.

Deck Lite EPS is a light weight concrete product

based on polymer modified cementecious dry mix

and EPS granules. When Dry mix and EPS

granules are mixed together in a normal (½ bag or

1 bag) mixers along with water at water to powder

ratio 0.20 produces a homogenous mix which can

be directly used as a screed or coba mix. It is a

light weight mix (Density 600-1000 kg/m³) and

provides a watertight core matrix with excellent

bonding properties to concrete substrate. The

EPS distributed core works as a cellular core

which is resilient. EPS filled core exhibits excellent

insulation properties and hence preferred on

terraces instead of Brick Bat Coba.

Technical DataStorage

Store in the original sealed packaging in dry

environment away from water reach. Shelf life of

612 months may be expected depending upon

climate conditions.

Health and Safety







Product Disclaimer








Surface Preparation

Ensure that the surface of the concrete substrate

is absolutely clean, free from dust, loose concrete

or mortars, dust, oil grease and Laitance. Ensure

that the concrete substrate is dense, compact,

strong and well cured. Wash the area thoroughly.

Allow it to dry off. Slight dampness is preferred.

A. Depending upon the area to be treated a ½ bag

or 1 bag Mixer can be ordered for easy hoisting.

Alternatively, you can keep the mixer and the

materials at ground floor and hoist the mixed

materials to the desired level.

B. For colored top surface with pattern, use deck

hardtop and stencils.

It is a simple application procedure. Masons used

to concrete flooring and screeding can easily

do this job.


Compressive Strength 2.5 to 3.5 N/mm²

Density 550-650 Kg/ cu.m.

Fire Resistance Non Flammable IS 11239

Thermal Conductivity Excellent ASTM C177

K Value 0.22

Water Absorption 6.5%

Crack Resistance Very Good

6261

Packaging5 Kg Sacks


Introduction

Key Features

1. Excellent workability.

2. Easy large volume casting using concrete pump

3. Extremely low thermal conductivity

4. Energy saving up to 35 %

5. Cool and comfortable living

6. Low carbon emission

7. Payback of investment made on roof insulation

within 23 years

8. Warmer interior during winter

9. High fire resistance

Deck Lite GIB is a ready to use concrete mix

based on very low density aggregate having good

compatibility with cementwater mix. This unique

property of good compatibility present is Deck

Lite GIB helps it to resolve the problem of

aggregate segregation or density variation across

the concrete thickness. Light weight concrete

made using Deck Lite GIB has excellent thermal

and acoustic insulation properties.

Storage



612 months may be expected depending upon

climate conditions.


Surface Preparation

1. Make sure that the concrete substrate is dense,

compact, strong and well cured.

2. The surface of the concrete substrate must be

absolutely clean, free from dust, loose concrete

or mortars, dust, oil grease and laitance.

3. Wash the area thoroughly. Allow it to dry off.

Slight dampness is preferred. Mixing and

application

4. Take a clean concrete mixer of suitable size and

add 1.75 Ltr of clean water for each 5 Kg sack of

Deck Lite GIB in to the mixer followed by

addition of Deck Lite GIB.

5. Mix it for 23 minutes till a homogeneous mass is

obtained.

6. Place the freshly prepared concrete mix on to

the prepared surface and level it and allow it to

set for 24 hours

7. After 24 hours periodically sprinkle water for 67

days to ensure proper curing.

8. It is a simple application procedure. Masons used

to concrete flooring and screeding can easily do

this job.

Health and Safety







Product DisclaimerThis product is manufactured with utmost care and precautions using best






Application Area

• On flat as well as sloping roofs with varying

thickness (35mm onwards).

• Light weight sunk filling.

• Light weight screeds on Cantilever Balconies.


Technical Data

Dry Density 250 Kg./ cu.m.

Water requirement 350 ml/ Kg

Cure time 28 Days

Compressive Strength 3-5 N/mm² at 28 days

Cured density 500-650 Kg./ cu.m

Fire Resistance Non Flammable IS 11239

Thermal Conductivity Excellent ASTM C177

K Value 0.22

Water Absorption 40% By wt.

Crack Resistance Very Good


Key Features


• Fast drying and easy to apply


andnatural stone

• Good reduction in roof temperature for RCC

terraces, asbestos and cement board.

Introduction

Deckproof HR is a waterbased, high solid content,

pure acrylic heat reflective coating which reduces

the solar heat loading into buildings up to 30%.

This highly effective heat reflecting roof coating

has excellent UV resistance for years of trouble

free service. It is the most versatile product for

concrete roof/terrace applications for effective

heat reflection. Application of Deckproof HR over

roof and façade significantly reduces the energy

consumption required for cooling the volume

inside the building i.e. loads for air conditioning

are reduced. Deck Proof HR applied over a base

coat of Deck Proof provides waterproofing as well

as heat insulation on roofs and terraces.

Health and Safety









Storage




under shed. Shelf life is 12 months from the date

of manufacturing.

Product Disclaimer







Technical Data


Surface Preparation




efflorescence.

2. The surface should be moist/water washed

before application. However avoid puddling/

ponding of water

Mixing

1. Deckproof HR is recommended to use in as

supplied form without any dilution.

2. When applying over highly absorptive surfaces,

such as lightweight concrete blocks, we

recommend primer application made by mixing

1 part of Deckproof HR and 2 parts of clean

water by weight.

3. Product should be stirred using hand held low

RPM (300-400) electromechanical helical

stirrer for 2-3 min prior to use.

4. Excessive shaking or mechanical mixing should

be avoided to prevent entrapping of air

bubbles, which will prevent continuous film

formation.

Application

Packaging 20 Kg Pails

1. Apply the first coat uniformly over the surface

using brush or roller and allow it to dry for

2-3 hours before further coat. Make sure the

coating is performed by moving the brush

completely either vertically or horizontally

during the entire coat.

2. Apply the second coat such that the direction

of brush application is perpendicular to

previous coat application. Allow it to dry for

2-3 hours.

3. Apply a third coat if required to smoothen the

surface.

4. After completion of full coating, it should be

allowed to air cure for 48 hrs. 5. Drying time

may vary due to temperature / humidity and

surface condition.

6. Ensure that the coated area does not come in

contact with water for at least 6 hours.


6463

Touch dry time 30 min


Adhesion with concrete >1.5 MPa

SRI >105

GIVING CONCRETE SURFACES A FRESH LOOK

C O N C R E T E R E S U R F A C I N G S O L U T I O N S DECK CRSConcrete Resurfacing System


• Water cleanable, easy to apply and finish

• No shrinkage, can be applied for more than 3 mm

joint easily without cracking

• Excellent mechanical and chemical properties

• Smooth surface finish, easy to clean

• Excellent bonding

DECK CRS is spray on cementitious based

polymer modified two part system designed for

concrete restoration, protection and resurfacing. It

is stable against sunlight and thus can be applied

to external areas like driveways, pavement and car

parks. DECK CRS can sustain atmospheric

conditions with no change in its physical

properties and provide long lasting protection. It

has excellent compressive, tensile and flexural

strength. DECK CRS with its excellent abrasion

resistance, textured slip resistance and decorative

surfaces serves as ideal surface for Car Park

floors.

Products we offer for concrete resurfacing solutions

DECK CRSConcrete Resurfacing System

DECK FLOOR PU Solventless Heavy Duty Polyurethane Top Coat

for Deck CRS Car Park system

DECK FLOOR EPHeavy Duty Epoxy based Concrete Coating

INTRODUCTION

DECK HARDTOP Cementitious Color Hardener

DECK SCREED High Performance Ready to Mix

Screed based on Premium Quality RiverSand

DECK SEALERHWear Resistant Weather Stable Concrete Sealer

POOL DECOR Decorative render for swimming pools

Technical Data

Dry density 1800 Kg/ cu.m.

Deck CRS 30 Kg

Mixing ratio Deck Flex 3.75 Kg or Ltr

Water 3.75 Kg or Ltr

Coverage (in 2-3coats) 3.5 4.0 Kg/ sq.m.

Pot life 20-30 min

Cure time 7 days

Bond strength >3 N/mm2

Compressive 7 Days 35.0 N/mm2

strength 14 Days 38.5 N/mm2

28 Days 41.5 N/mm2

Coefficient of friction 0.8

Abrasion index 0.1

Application Area

• Transforms plain concrete surfaces to

anaesthetically pleasing and abrasion resistant

one.

• DECK CRS thickness is approximately 2-3 mm

creating minimal impact on floor design loading

and existing floor levels.

• Easy application for large or small areas.

• Service life expectancy is more than 10 years,

dependent upon the abrasion to which the surface

is subjected.

6665







or any other

Health and Safety Product disclaimer







Do’s and Don’ts

1. Do not spray if ambient temperature is greater

than 38oC or rain is forecasted

2. Do not apply on loose, oily or dusty surface

3. Protect the coating from rain/water contact for

24 hours from application

4. Do not apply more than 2 Kg/sq.m. in single coat

5. DECK CRS is selfcuring system no separate

curing process is required

Packaging

Deck CRS must be stored in the original sealed




manufacturing.

Deck CRS Powder Component-30 Kg Sack

Deck Flex Liquid Component–10 Kg or 20 Kg Pail

Storage


Surface Preparation

1. All surfaces must be clean, sound and free of

dust, moisture, oils and grease or other surface

contaminants such as paints, curing membranes

and release agents etc. Concrete surfaces must

be acid washed, water blasted; grit blasted or

mechanically scrabbled depending on surface

conditions.

2. The strength of the concrete or mortar

substrate should be a minimum of 20 N/mm2.

The prepared substrate should be thoroughly

dry before applying the DECK CRS system.

3. Warning: Do not apply over soft, chalky or

dusty concrete.

Mixing

4. Do not mix by hand. Use a mortar stirrer with

an electric drill. Mix at slow Speed (400 to

500rpm)

5. Add 3.75 Kg of water and 3.75 Kg of Deck Flex

to an empty pail and briefly mix the liquids.

6. Slowly add Deck CRS while continually mixing

until a homogeneous thoroughly mixed slurry is

obtained.

Placement

7. Apply Deck Flex primer (Deck Flex: Water:: 1:2)

on to the concrete surface using brush or roller

and let it dry thoroughly.

8. Deck CRS (mixed slurry) must be applied under

pneumatic using a HOPPER GUN (Graco) and

35 cfm capacity compressor as per standard

methodology suggested by manufacturer.

9. Apply the base coat of uniform texture and

allow it to dry.

10. Apply the second coat and allow it to dry. Make

design pattern using suitable masking.

11. Apply final coat if required for uniformity of the

texture/design.

12. Remove pattern stencils and use mechanical

blower to clean off the area.

13. Allow the coating to cure for 24 hours.

14. Apply Deck Sealer or Deck Floor PU over the

system as the case may be. Refer to the

respective technical data sheets for more details

regarding application procedure.



6867


Surface Preparation

• Make sure the surface is free from dust, debris,

laitance, paint, grease, oil etc. The moisture

content in the concrete must be less than 5%.

• Remove dust using vacuum system or air blower.

Remove paint using mechanical abrasion. Do not

use thinner to remove paint or coating.

• The ambient temperature for application must be

between 15-35oC.

Material Preparation

• Both the components of Deck Floor PU are pre

weighed in required proportion for best

performance.

• Empty the content of Deck Floor PU Part B in

Part A container completely and mix it using low

RPM (300-400 RPM) helical mixer for 1-2 min.

Avoid air entrapment during mixing.

• However if part mixing is required, stictly follow

the mixing ratio as given in the table above.

Application

• Apply the freshly prepared Deck Floor PU on the

prepared surface using clean brush/ roller.

• Allow the coating to cure for 24 hours before

resuming traffic.

• Clean the application tools using Deck Thinner.

Packaging

Deck Floor PU Part A – 5 Kg and 20 Kg pail

Deck Floor PU Part B – 1 Kg and 4 Kg can

Storage


appropriately. Keep in cool, dry and under shed

condition away from sunlight and water. Storage

temperature must be between 10 to 35oC. Deck

Floor PU performs well for at least 6 months from


Health and Safety

Kindly wear hand gloves, nose mask and safety

goggles while handling the product. Any contact

with eyes should be washed immediately with

clean water and seek medical advice. Do not use

empty cans obtained after using Deck Floor PU

Part A for containing potable water or any other

edible item. Deck Floor PU Part B contains

carcenogenic compounds thus care and attention

must be taken while handling it. Waste chemicals

must be disposed properly. Do not throw them on

land or sewage directly.

Product Disclaimer






consultation in the event of doubt

DECK FLOOR PUSolventless Heavy Duty Polyurethane Top Coat for Deck CRS Car Park system

Introduction

Key Features

• 100% solid no volatile organic content – can be

applied at indoor areas without the risk of health

hazard


natural stone


properties

• Good resistance against vehicular tyre scratch

marks

• Excellent gloss and colour retention

• Resistant against motor oil, greese, petrol, deisel

spillage stains

• Does not allow algae formation or root

penetration

Deck Floor PU is polyurethane based two

component heavy duty, solventless floor coating

specially designed for DECK CRS surfacing

system for car park. It has excellent bonding,

flexibility and abrasion resistance properties. Deck

Floor PU is available in varieties of color shades

including glossy and matte finish. Application of

Deck Floor PU significantly improves the

durability and aesthetic appearance of the applied

surface and its surrounding.

Part A:5 By weight

Mixing Part B:1

Ratio Part A:4 By volume

Part B:1

Mix density 1.4 g/ ml

Pot life @ 25oC 15 minutes


Cure time 24 hours hours

Coverage 0.75 Kg./ sq.m.

Adhesion strength >3 N/mm2

Tensile Strength >8 N/mm2

Elongation >50 %

Taber abrasion resistance <50 mg/1000 cycles

Technical Data

DECK FLOOR PUSolventless Heavy Duty Polyurethane Top Coat for Deck CRS Car Park system

7069





than 5%.

2. Remove dust using vacuum system or air

blower.


Add Deck Floor EP Part A and B in the

container and mix it using a low RPM

(300-400) stirrer for 1-2 min.

4. Apply it on the prepared surface using clean

brush/roller. Allow it to dry for 3-4 hours before

applying next coat.

5. Make sure the brush application direction for

anytwo consecutive coats is perpendicular to

each other.

Packaging

Deck Floor Part A – 5.0 Kg in plastic pail

Deck Floor Part B – 1 Kg in plastic bottle.

Storage

Store in the original container with the lid

closedappropriately. Avoid extreme temperatures

and direct exposure to sunlight. Keep in cool, dry

and under shed. Deck Floor EP performs well for

at least 6 months from the date of manufacture.

Health and Safety

Kindly wear hand gloves and safety goggles

whilehandling the product. Any contact with eyes





Product Disclaimer








Introduction

Key Features

• 100% solid No volatile organic content

• Excellent adhesion with concrete, brick and natural

stone


properties

• Excellent abrasion resistance and gloss retention

• Resistant against mild acid/ base exposure

• Resistant to hydrolysis

• Do not allow algae formation or root penetration

Applications

• Factory shop floor

• Warehouse and storage unit

• Hospitals, laboratory and other medical testing

facilities

• Driveways and parking decks (Indoor only)

Deck Floor EP is an epoxy based two component,

heavy duty, low viscosity coating for concrete

surface having high abrasion and chemical

resistance. Deck Floor EP is resistant to hydrolysis

and oil stain resistance thus provides a long

lasting glossy finish to the surface.

Technical Data

Mixing ratio 5:1:: A:B by weight



Cure time 24 hours

Bond strength >3N/mm2

Coverage 200 g/sqm/ coat.


7271

Performance Data

Deck Hardtop shall be worked and finished to

produce a textured, skid resistant surface as

required by AS/NZS 3661.1. Normal finishing

techniques for stamp impressed concrete may

need attention to meet Standards minima. Mean

Value/Result of testing to AS/NZS 4586-1999 =

0.65 (very low risk) is achievable.

Packaging 30 Kg sack

Storage



6-12 months may be expected depending upon

climate conditions.

Health and Safety






away from children's reach

Product Disclamer

Slip Resistance

Mean Abrasion Index 0.3 (High Resistance)

Abrasion Resistance

Mean Index 40 MPa at 28 days

Compressive Strength

To ensure sufficient and uniform coverage, Deck

Hardtop should be applied at the recommended

rate of 2.8-3.5 kg/m2 for normal household

pathways and light traffic driveways.

Estimating Product Coverage

Before application, protect any adjacent fixed

structures with plastic sheeting. Deck Hardtop

may be applied after cessation of bleed water in

the freshly placed concrete. Fresh concrete shall

be compacted and worked until all the coarse

aggregate is below the surface and mortar comes

to the top. Handcast the colour uniformly over the

surface. Apply in two separate casting operations,

with at least one half to two thirds of the volume

of colour requirements being applied in the first

casting operation. Deck Hardtop must be

thoroughly and completely worked into the fresh

concrete surface after each casting operation.

Each colour application might normally be made

at 90 degree each other, so far as is practicable.

Wide areas may necessitate the use of a bridge to

promote coverage. Since concrete sets more

quickly at the slab edge, apply and trowel colour

to edges first. Final finishing shall be in

accordance with normal, recognized concrete

finishing practices. Apply Deck Sealer which is

clear sealing compound after completion to

promote concrete curing and clean ability of the

finished work.








DECK HARDTOPCementitious Color Hardener

Introduction Applications

Deck Hardtop provides a distinctive, abrasion

resistant decorative colour finish on cast in place

plain concrete surfaces. Competently applied, Deck

Hardtop can simulate the rich, variegated tones and

custom look of traditional and comtempory paving

bricks, slate or quarry tiles when used in

conjunction with stencil pattern or stamp pattern

concrete systems. Deck Hardtop finished thickness

is approximately 3-5mm for minimal impact on

pavement design loads and tolerances to match

levels and existing fixtures. Decorative concrete

paving produced with Deck Hardtop is a cost

competitive option to segmental paving bricks or

tiles. It eliminates the need for concrete mix design

adjustment in color by concrete manufacturer to

achieve required concrete compressive strengths.

Deck Hardtop is inert and can be handled with

confidence and safety when applied in accordance

with the manufacturer’s instructions. Easily adapted

to large or small projects, service life in excess of 10

years can be expected subject to competent

workmanship practices and inservice conditions to

which the pavement is exposed, and maintenance.

Service life and appearance can be enhanced by

periodical cleaning and sealing with decorative

concrete sealer.

Deck Hardtop achieves excellent compressive

strength, abrasion resistance and skid resistance.

Deck Hardtop is a multipurpose dryshake colour

hardener product purpose designed for surface

formed decorative coloured concrete and/or

stamp impressed concrete and stencil pattern

concrete used to simulate brick, stone, slate or tile

paving in pathways and lighttraffic driveways. The

product is applied by dryshake method on freshly

placed concrete before initial set and trowelled to

produce the desired finish on the hardened

concrete surface.

As is the case with all paving materials, durability

is dependent upon competent workmanship

practices and in service conditions to which the

finished pavement is exposed and provided that

the pavement on which Deck Hardtop is applied

has been designed for the loadings and soil

conditions that supports it.

Application Area

Deck Hardtop is tested & is suitable as a

decorative wear surface on cast inplace concrete

used in pathways and light traffic driveways.

Product grade and consistency is ideally suited to

stamp impressed decorative concrete method or

stencil pattern concrete systems used to produce

normal household pathways, driveways, poolside

paving, light traffic roadways and car parks.

DECK HARDTOPCementitious Color Hardener

7473


Surface should be clean and free of dust, grease

etc. else it will affect the bonding of the screed. If

the surface is dry, it should be moistened with

clean water.


Storage



6-12 months may be expected depending upon

climate conditions.

Health and Safety







Product Disclaimer

Surface Preparation

Prepare the mix by adding 5-6 liters of water per

bag of Deck Screed (50 kg). The correct ratio of

water and Deck Screed is essential for the desired

mechanical properties of the screed.

Mixing

Deck Screed can be applied in a practical manner,

following the traditional phases required to

produce cement based screeds. The screed can

be machine or hand finished while still fresh.

Adjust compacting according to the final finish

required. If too much water is used this may result

in shrinkage and cracking and a longer

drying time.

Application







DECK SCREEDHigh Performance Ready to Mix Screed based on Premium Quality River Sand

Introduction

Deck Screed is a pre blended, ready to use

concrete with controlled shrinkage based on a

special hydraulic binder, graded aggregates and

additives. Available in ready to use bags, it makes

the application easy and fast. Deck Screed

eliminates the need for getting good quality

aggregates, cement and other additives and

mixing them on the site. A high performance mix

is assured as it is batched and blended in the

stringent quality standards of the factory unlike

mixing at sites.

Key Features

• Deck Screed is extremely easy to use: just mix

with water. This prevents mistakes from being

made in adding the right amount of binder and

aggregates which ultimately affect the final

properties of the cured sample.

• Deck Screed is the best solution where good

quality aggregates are hard to find or it is

cumbersome to transport and mix the raw

materials at the site.

• High early strength development.

• No wastages at site

• Easy to transport to higher floors.

• Enhanced productivity.

Technical Data

Form Dry Grey Powder


Compressive strength 25 N/mm2

(7 days)

Consumption (for 10 mm) 18 Kg/sq.m.

DECK SCREEDHigh Performance Ready to Mix Screed based on Premium Quality River Sand

7675


Packaging 15 Kg in Can

Storage




under shed. Deck Sealer performs well for at least


Health and Safety









Product Disclaimer







DECK SEALERWear Resistant Weather Stable Concrete Sealer

Introduction

Deck Sealer is a pure acrylic based low viscosity,

transparent sealer for concrete surface. It is best

suited for sealing concrete or stone surface where

wear resistance is required while maintaining its

aesthetic beauty. Deck Sealer is extremely

resistant to hydrolysis and degradation due to

sunlight thus provides a long lasting glossy finish

to the surface.

Key Features

• Pure acrylic formulation ensures non yellowing

coating


natural stone

• Optimum viscosity and fast drying properties

• Resistant to hydrolysis

• Good wear resistance

• Transparent in colour and excellent gloss

retention

• Make sure the surface is free from debris,



than 5%.

• Remove dust using vacuum system or air

blower.

• Take a clean and dry container of suitable size

and take Deck Seal in it. Use Tin/ HDPE/

polycarbonate containers only. Do not use

tinted PVC buckets or so as it will lead to

colouration of Deck Sealer due to loss of

colour from the tinted PVC container.

• Apply Deck Sealer on the prepared surface

using clean brush/ roller. Allow it to dry for 12

hours before applying next coat. Make sure the

brush application direction for any two

consecutive coats is perpendicular to each

other.

Technical Data

Dry to touch Less than 1 hour

Recoat time 4-5 hours

Cure time 24 hours

Solid content 24% by weight

Coverage 5-6 sq.m./Kg/coat

DECK SEALERWear Resistant Weather Stable Concrete Sealer

7877

Packaging20 Kg sack

Surface Preparation

POOL DÉCORDecorative render for swimming pools

Introduction

Pool Decor is a factory blended ready to use

aggregate render for use on reinforced concrete

pool interiors. The product is a cost competitive

replacement for traditional exposed aggregate

and produces a significantly superior aesthetic

appearance. The finish is not coarse for low risk of

skin abrasions and is easily applied on new or

renovated pool interiors by competent trades

persons.

The product is purpose designed for application

on concrete pool shell interiors. It is engineered

from blended aggregates and polymer modified

cement technology that produces excellent

durability and minimal maintenance of the

finished product under normal inservice pool

conditions.

Precautions & Limitations

The Product cannot be installed in wet weather or

afterwards for a period of at least 48 hours.

Precautions must be taken when ambient

temperature is outside the range of 5 to 35 oC.

High ambient temperature when combined with

strong wind and low humidity risks uncontrolled

drying shrinkage. Until hardset has occurred

freshly finished surfaces must be protected from

rain or damage from other sources. The product is

recommended for use only by professional trades

persons in accordance with the manufacturer's

approved method and compliance. The pool

needs to be fully operational immediately

following product application and final detailing.

The finished coating is specifically designed to be

submerged in water to maintain colour stability.

Use of waterline border tiling is recommended

and anywhere the finished coating is exposed to

weather elements to preclude colour variance

from the effects of UV light and wetting/drying

cycles.

Key Features

• Cost competitive replacement for traditional

exposed pebble finishes

• Modern — white surface aesthetic with

coloured chip and reflective additives that

enhance pool water appearance.

• Factory blended for consistent quality

• Strong & durable — Low maintenance


New concrete pool shells must be cured for at

least 14 days then properly cleaned and prepared

before application of the product. If the pool is a

renovation, the shell must be thoroughly cleaned.

Fibreglass or paint must be completely removed

and the surface must be free of any loose material

or contaminants. Dummy or deteriorated areas

must be competently repaired so as not to disrupt

the integrity and durability of the finished work.

Mixing

Mechanical Mixers must be clean and free of

contaminants. Add only clean water to the

product insufficient quantity to achieve a

consistent workable mix. Maximum water content

per 20kgs of product must not exceed 2.5—3.5

litres.

Placement

Primer Coat: Dampen the pool shell with a mist

spray of clean water. Use Concrete Priming Agent

— prime the entire pool interior surface in

accordance with recognized scratch coat method.

Finish Coat: Apply by traditional render trowel

and finishing techniques; the finish coat must be

placed at a uniform thickness of at least 8mm to

achieve a consistent, even and durable finish.

Maintain a 'wet edge' when joining walls to floor.

Cure the finished work in accordance with

recognized method to assist in the control of

drying shrinkage. Final Detailing: Acid Washing:

The finished pool interior must achieve hard set to

the point where normal acid washing processes

will not damage or weaken the surface. Acid

washing procedures should be in accordance with

recognized method and only attempted by

contractor’s experience in the proper technique

and safe use of relevant acid solutions.

• Smooth textured finish reduces risk of

skin abrasion

• Easily placed and finished by competent trades

persons.

• Suitable for new concrete pools & renovations

Environmental protection must be observed at all

times. Acid solution mix ratio might normally be

diluted at the rate of 1 Part Hydrochloric Acid

mixed with 1015 Parts Clean Water. Thoroughly

rinse surfaces after acid washing. Ensure pool

Interior is completely clean and the exposed

surface finish is uniform and consistent throughout

the entire work Retreat and detail inconsistently

finished areas if necessary. Immediately fill the

pool with clean water on the satisfactory

completion of the work.

Estimated Coverage

To ensure durable and uniform coverage, the

product must be applied at a consistent thickness

of 8mm. One 20kg bag of Pool Decor product

mixed with the recommended maximum water

content of 2.5 — 3.5 litres of clean water will cover

1.25m2x 8mm thickness. An average sized pool

(9m x 4m x 1.5m) might normally require 45— 50

(20kg) bags of product to ensure sufficient and

uniform coverage. Note: Coverage estimate a

guide only. Variation may or will occur subject to

preferred water mix design, application method

and finishing techniques of tradespersons, waste

factors and scope of the works.

POOL CHEMISTRY RECOMMENDED LEVEL

pH 7.2 – 7.6

Total Alkalinity mg/L 80-120

Calcium Hardness mg/L 150 first year of operation

Calcium Hardness mg/L 100 – 250 thereinafter

Free Chlorine 1.5 – 3.0

Stabilized Pools 2.5 – 4.0

(Cyanuric Acid)


8079

SOLUTIONS TO KEEP STRUCTURES SAFE AND SECURE.

B U I L D I N G R E P A I R S O L U T I O N S

Products we offer for concrete repair solutions

Storage

Pool Decor must be stored under shed, above

ground and protected from water damage. Shelf life

6—12 months from date of manufacture subjected to

climatic conditions.

Health and safety







or any other

Product disclaimer








8281

DECK FLEX Emulsion based admixture for enhancing the

binding properties of mineral cement

DECK GROUT NS22 Non Shrink Cementitious Grout

MICRO CONCRETEHigh Strength Repair Mortar

DECK PRIME EPHigh performance Epoxy Primer

DECK PLUG Fast Setting Cementitious Plugging Compound

SEALSTRONGSemi Rigid Polyurea Sealant

DECK RHAB Mineral Corrosion Protection Coating

DECK REPAIR EP High Strength Epoxy Repair Mortar

DECK GROUT EPSLEpoxy Resin based Self Levelling Grout


Mix Deck flex in water prior to addition in cement

mortar or concrete.

Dosages vary from 5% to 8% by weight of cement

depending upon the specified use of concrete or

mortar.



• Increases tensile and flexural properties

• Increases impact resistance

• Reduces permeability and thus water absorption

• Reduces shrinkage cracks

• Increases cohesive and adhesive properties

Applications

• As an admixture for repair mortars & concretes for

structural rehabilitation of building and bridges

• Selfl eveling high bonding screeds

• Watertight plaster jackets and brickbat coba or

screeds

• Coating system with cement to protect the

structure against carbonation and chloride ion

penetration

• As an admixture for cementitious grout

• Bonding agent for new and old concrete

Deck Flex is an acrylic polymer based admixture

for cement, cementitious screeds & concrete. It is

also used to enhance the bonding properties of

cementitious adhesives generally used for tiles

and marble or stone cladding. The use of Deck

Flex in cementitious concrete/mortar/plaster

enhances the flexure and tension mechanical

properties. Deck Flex modified products exhibits

low permeability and remarkable improvement in

prevention of carbonation and chloride ion

penetration. The addition of Deck flex imparts

resilience to concrete matrix thus improves

impact resistance.

Base Acrylic Polymer

Appearance Milky White Liquid

pH > 8.0

Solid Content 45 %

Technical Data


Packaging

20 kg pails / 10 kg pails / 5 kg pails

Curing

Polymer modified concrete, mortars or slurries

being cementitious materials should be well

protected from rapid drying and hence

recommended to be cured under temporary

shades & light sprinkling of water or in damp and

cold atmosphere.

A) Polymer Modified MortarsCement: 100 parts by weight (pbw)Sand: 300 pbwDeck flex: 5% to 8% pbwWater: 30 to 35 pbw

B) Polymer Modified ConcreteCement: 100 pbwSand: 200 pbwAggregate: 300 pbwDeck flex: 10 to 15 pbwWater: 35 to 40 pbwSlump: 75mm

C) Bonding Slurry CoatCement: 100 pbwDeck flex: 50 pbw + Water 50 pbwCoverage: 2 sqm per kg of mix

StorageDeck Flex must be stored at room temperature in

sealed container. Store in the original container

with the lid closed appropriately. Avoid extreme

temperatures and direct exposure to sunlight.

Shelf life is at least 6 months from the date of

manufacture if stored following aforesaid method.

Health and Safety

Deck Flex is a nontoxic and nonflammable






with water when the material is wet. In case Deck

Flex is dried use general acrylic paints cleaners.

Product Disclaimer








8483

DECK GROUT NS22Non Shrink Cementitious Grout

Introduction

Application Area

• Fixing anchor bolts and structural steel works

• Encasing steel in concrete

• Filling rigid joints in concrete.

Key Features

• Excellent bonding with concrete and steel

• No shrinkage between plastic and hardened phase

• High compressive and flexural strength

• Excellent impermeability to water

• No segregation of aggregates

Deck Grout NS22 is a nonshrink, high strength

cementitious grout made up of high strength

Portland cement, clean graded aggregates and

chemical additives. It is supplied in ready to use

dry powder form and upon addition of clean tap

water in recommended proportion it forms

pourable mass which can be used to fill gap up to

50 mm width. Presence of selected aggregates

and proprietary additives makes Deck Grout NS22

shrinkage free during its setting phase.

Mixing ratio 14-15 parts of water with

100 parts of Deck Grout

NS22

Pot life 20-30 min


Mix density 2300 Kg/cu.m.

Technical Data

Packaging 30 Kg sack.

Storage

It must be stored in dry and cool place away from

moisture or water intrusion. The product performs

best for at least 3 months from the date of

manufactured.

Health and Safety

Deck Grout NS22 is a nontoxic and nonflammable






with water when the material is wet.

Product Disclaimer








A. In the concrete mixer add 4.5 litre of water for

each 30Kg. bag of Deck Grout NS22. Start the

mixer and add Deck Grout NS22 slowly in the

mixer. Mix it for 1-2 minutes. Remove any dry

powder sticking at the wall of mixer and mix it

for another couple of minute until a

homogeneous pourable paste is obtained.

B. Pour the mix in the gap from one side only in a

continual flow allowing the air to discharge

easily from other end.

C. To facilitate filling of fine pores tap the grout

using rod of suitable size. Mechanical vibration

is not necessary.

DECK GROUT NS22Non Shrink Cementitious Grout

8685

DECK MICRO CONCRETEHigh Strength Repair Mortar

Introduction

Key Features

• Flowable mortar: No compaction required

• High strength: Very high initial and ultimate

• ompressive strength

• Nonshrink: Special additives in Deck Micro

Concrete compensate for the shrinkage

• Rapid strength gain: allows for removal of

shuttering early

Deck Micro Concrete is a nonshrink cementitious

repair mortar for repairing damaged concrete

elements like beams, columns and other areas.

Deck Micro Concrete, when added with water

forms a freeflowing, workable mortar which can

be used to repair intricate areas of the structure

as well. The high quality cement, well graded

quartz aggregates and special admixtures in Deck

Micro Concrete impart very high strength to the

cured mortar. Appearance Grey dry powder


Cured density 2300 Kg/cu.m

Water requirement (for 100 Kg) 15 Kg


7 Day compressive strength > 40 N/mm2

Technical Data


Health and Safety









Product Disclaimer







Storage

Avoid extreme temperatures and direct exposure

to water/moisture. Keep in cool, dry and under

shed. Deck Micro Concrete performs well for at



Surface preparation

1. Surface to be repaired should be clean and

sound, free from any deleterious material.

2. Weak portion of concrete should be removed

till sound surface is obtained. Damp down the

surface of old concrete before pouring Deck

Micro Concrete.

Mixing

3. Deck Micro Concrete is supplied in powder

form. Mix water to the powder in the ratio of

0.15 approximately to get the desired

consistency.

Application

4. Pour Deck Micro Concrete into a watertight

shuttering.

5. Care should be taken to see that the gaps in the

shutter forms are effectively sealed with

masking tape or cotton to ensure that the

material does not run out of shutters joints.

6. Cure the repaired concrete for minimum 7 days

after removing the shuttering.

Application Areas

• Damaged areas of concrete like beams, columns

and others where access is restricted

• Strengthening of columns by jacketing

DECK MICRO CONCRETEHigh Strength Repair Mortar

8887


Introduction

Key Features


• Fast curing


natural stone

• Low mix viscosity

• Resistant to hydrolysis and chemical attack

• Optimum pot life

• Transparent in colour

Deck Prime EP is an epoxy based two component,

low viscosity, transparent primer for concrete

surface. It is best suited for enhancing the

bonding between polyurethane/ polyurea based

liquid applied waterproofing membrane and

concrete surface. Deck Prime EP is extremely

resistant to water or any other chemical

degradation thus provides durable bonding for

the waterproofing membrane.

Mixing ratio 70:30::A:B by weight

Pot life 20 –30 min


Cure time 24 hours


Coverage 200-300 g/sq.m.

Technical Data

Storage




under shed. Deck Prime EP performs well for at

least 6 months from the date of manufacture if

stored following aforesaid method.

Health and Safety









Product Disclaimer











than 5%.






Openpart A and part B container and empty

completely them in the container. For part

mixing, weigh both the components precisely in

the recommended proportion. Mix it using a low

RPM (300-400) stirrer for 1-2 min.

4. Apply the primer on the prepared surface using

clean brush/ roller. The surface may absorb the

primer initially thus apply again if it looks

necessary.

5. For enhanced bonding with fleece reinforced

liquid applied membrane lightly sprinkle quartz

aggregate of particle size 1-2 mm while the

primer is tacky.

6. Allow the primer coat to cure for 3-4 hours

before further application.

Packaging

Deck Prime EP Part A – 3.5 Kg in Tin can

Deck Prime EP Part B – 1.5 Kg in Tin can


9089

DECK PLUGFast Setting Cementitious Plugging Compound

Introduction

Key Features

• It is fast setting material – sets within 30 sec. to 1

min after mixing

• Stops live water flow

• Durable product

• Mix only with clean water. No other admixtures

required

• User friendly

Deck Plug is a fast setting, non shrink polymer

modified cementitious water stop, specially

formulated to stop active water leakage even

under pressure. Deck Plug can be used as a

Plugging Mortar due to its rapid setting and

early development of strength properties. It is

specially recommended for:

1. Plugging and Stopping active water leakages.

2. Sealing the cracks, tie rod holes and leaking

honeycombed pockets.

Form Dry Powder

Bulk Density 1600 Kg/ cu.m.

Cured density 2000 Kg/ cu.m.

Application Temperature 5 oC to 35 oC

Water requirement (for 1 Kg) 250 g

Pot Life 30 Sec

Technical Data

Storage

Deck Plug must be stored in the original sealed




manufacturing.

Health and Safety

Toxicity: Nontoxic. Flammability: Non Flammable

when wet. It does not create a fire hazard. Skin

Contact: Prolonged contact is to be avoided. Use

protection – creams / gloves in case of sensitive

skins. Cleaning: Easy to clean with water when the

material is wet and in case of dried material use

general purpose acrylic paint cleaners. In case

material comes in contact with eyes, rinse your

eyes with copious amount of clean water.

Ventilation: Ventilation at working area is desired.

Product Disclaimer








Surface Preparation

1. The surface must be a sound and free from all

possible surface contamination, viz, timber

embedment, protruding binding wires, oil,

grease or any foreign material.

2. Inspect the leakage spot and cut open and

remove all the loose, honey combed or

sprawled concrete till you get a sound and hard

substrate. Ensure to create sizable plugging

recesses to plug it with Deck Plug.

Mixing

3. The setting time of Deck Plug (30 Sec to 1 Min)

is to be kept in mind before mixing. Mixing of 1

Kg of Deck Plug powder with 250 ml of water

will result into proper plugging mass.

4. Deck Plug must be added to water and mixed

quickly. The mixed material should have a dry

pack consistency. Mix for 15 seconds and use

within next 30 seconds.

Application

5. Since the concept is for sealing and plugging a

pocket of line water leakage, mix only is small

quantities to avoid wastage.

6. After mixing, immediately apply Deck Plug into

the prepared pocket or hole and wedge it and

force it against the live leakage, hold it pressed

till it sets. Maintain the pressure without

disturbing the material till it sets. Apply as much

pressure as possible with the help of a wooden

mallet or frost.

7. Finish the surface by Deck CRS mortar. Allow

the repairs to set and gain strength.

Packaging 30 Kg sack and 5 Kg pack.

DECK PLUGFast Setting Cementitious Plugging Compound

9291


Introduction

Key Features

• Filling control joints in the concrete floor

• Concrete penetrative pipe sealing

• Repairing of the moving surface crack on concrete

for durable waterproofing

Key Features

• 100% solid – no toxic vapour emission

• Fast setting – less downtime

• Good bonding with concrete, steel and roughened

PVC surface

• Ultra high toughness

• Excellent crack bridging ability

• Good abrasion resistance

• High chemical resistance

Sealstrong is new generation of semirigid sealant

based on polyurea chemistry. It is a 100% solid,

selflevelling and fast setting product which forms

tough and flexible material after just few hours of

application. The cured product can easily

withstand mechanical shock, vehicular traffic, fork

lift/ trolley movement, thermal

expansioncontraction of the substrate without

cracking or debonding.

Pot life 5-10 min


Cure time 24 hours

Mixing ratio 3:1::A:B by weight

Mix density 1.2 g/ml (1200 Kg/cu.m.)


Tensile strength >5 MPa (ASTM 412)

Max. elongation >500 % (ASTM 412)

Tear Resistance >60 N/mm (ASTM D624)

Technical Data


Concrete Penetrative Pipe Sealing

1. Concrete penetrative pipe can be sealed as per

the system shown in the below image. It consist

of two layers of non woven fleece reinforced

Sealstrong membrane, one layer seal at the pipe

surface while the other layer seal from the

substrate side.

2. First prepare the surface properly. Clean the

surface such that it is free from dust, paint,

laitance, oil etc. Grind the concrete surface

surrounding pipe and roughen the pipe with

emery paper.

3. Fill the gap between the pipe and concrete

using Deck Micro Concrete such that the pipe is

well fixed at its place. Allow it to cure for 24

hours.

4. Clean the surface and apply Deck Prime EP as

per the application procedure given in its

technical datasheet.

5. Repair the concrete surface (if required) using

Deck Repair EP and allow it to cure.

6. Prepare the Sealstrong mix for fleece reinforced

membrane application. Take a clean and dry

container of suitable size. Empty Sealstrong

part A and B completely in it and add 100

grams of Deck Thinner for 1 Kg of Sealstrong.

Mix it using a low RPM (300-400 RPM)

handheld stirrer till a homogeneous liquid is

obtained (generally it will take 1-2 min).

7. Apply the Sealstrong mix on the concrete

substrate and pipe using brush.

8. Soak both the fleece layer properly with the

prepared Sealstrong mix.

9. First place the fleece layer extended over the

pipe surface as shown in the figure.

10. Then place the second layer. Apply Sealstrong

mix (if required) to saturate both the layer of

fleece properly.

11. Make sure there is no air pocket left between

the fleece and pipe/ concrete surface.

12. Allow the system to cure for 24 hours before

further application.

Concrete Penetrative Pipe Sealing

1. The joint/ gap must be free from any dust,

debris, oil and water.

2. Concrete surface crack must be opened in ‘U’

shape having width and depth of 10 mm approx.

3. Just prior to filling carefully clean remove dust

using air blower or vacuum cleaner.

4. Prepare Sealstrong mix, empty completely Part

B in the Part A container and mix it using low

RPM jiggy mixture.

5. Pour the mixture in the joint/ gap/ crack. The

joint/ gap/ crack must be filled up to full depth.

Packaging

Sealstrong Part A – 750 g

Sealstrong Part B – 250 g.

Figure 1: Schematic for Concrete Penetrative Pipe Sealing


9493

Concrete Substrate

Microconcrete

Pipe

Second layer of Sealstrong Membrane

First layer of Sealstrong Membrane

Storage




under shed. Sealstrong performs well for at least 6


Health and Safety









Product Disclaimer







DECK RHABMineral Corrosion Protection Coating

Introduction

Deck RHAB is a mineral based single component

corrosion protection coating for steel surface. It is

best suited during repair and rehabilitation of RCC

structure. Application of Deck RHAB on to steel

reinforcement will significantly enhance the

corrosion protection of steel and the bonding

between steel and concrete.




2. Clean the steel surface properly. Sand blasting

the steel surface is the best technique for

cleaning as it will remove surface rust easily in

lesser time. Otherwise remove the surface rust

using chemical rust remover and wash the

surface properly to remove any residual rust

remover chemical.

3. Prepare the Deck RHAB mix. Take a clean mixer

and add 6 Kg of clean water. Start the mixer and

add slowly 30 Kg (1 bag) of Deck RHAB in the

mixer and mix it for 2-3 minutes.

4. Apply the first coat of Deck RHAB mix on the

prepared surface using clean brush and allow

the surface to dry for 3-4 hours before applying

the second coat.

5. Apply the bond coat on the next day.

Technical Data

Packaging 30 Kg Sack

Mixing ratio Deck RHAB–100 parts

Water–20 parts by weight


Recoat time 3-4 hours

Coverage 120 g/m for 8 mm rod

1-1.1 Kg/sq.m. as bond coat

Key features

• Water borne system

• Single component

• Fast curing

• Excellent adhesion with steel and concrete

• Easy application


9695

Storage

Avoid extreme temperatures and direct exposure to

water/ moisture. Keep in cool, dry and under shed.

Deck RHAB performs well for at least 6 months from


Health and Safety









Product disclaimer







DECK REPAIR EPHigh Strength Epoxy Repair Mortar

Introduction

Deck Repair EP is high strength epoxy repair

mortar. It can be used to repair concrete cracks,

voids, honeycombs, broken edge and smoothening

of concrete surface undulations. Deck Repair EP is

best suited when high early strength of the repair

mortar is required and the repair job has to be

water/ moisture free.


1. Make sure the surface is free from debris, oil,

laitance, paint, grease etc.


held grinder machine. Remove dust using


3. Apply Deck Prime EP on the cleaned surface

and allow it to cure. Please refer Deck Prime EP

Technical Datasheet for details regarding its

application procedure.

4. Take a clean and dry container and add Deck

Repair EP part A and B in the ratio 100:50 by

weight. Mix it using low RPM hand held stirrer.

Add part C slowly while mixing. Keep the ratio

between aggregate and binder such that repair

mortar consistence can be achieved. Typically

for 1.5 Kg of binder mix approximately 9 Kg of

Deck Repair EP Aggregate is required.

5. Apply the mortar on the well primed surface

and allow it to cure for 24 hours.

Packaging

Technical Data

Mixing ratio Deck Repair EP Part A – 1 Kg

Deck Repair EP Part B – 0.5 Kg

Deck Repair Aggregate – 9 Kg


Touch dry time 3-4 hours


Bond strength > 3 N/mm2

Key features

• 100 % solid system – no volatile content

• Fast curing and high early strength

• Excellent adhesion with steel, concrete and

stone surface.

• Easy application

Deck Repair EP Part A – 1 Kg bottle

Deck Repair EP Part B – 0.5 Kg bottle

Deck Repair EP Aggregate – 25 Kg bag

DECK RHABMineral Corrosion Protection Coating

9897

Storage




under shed. Deck Repair EP performs well for at


Health and Safety









Product Disclaimer







DECK GROUT EPSLEpoxy Resin based Self Levelling Grout

Deck Grout EPSL is a nonshrink, high strength

solvent free self levelling epoxy grout based on

high strength epoxy resin and graded aggregates.

It has excellent bonding properties and toughness.

Deck Grout EPSL can be applied on concrete,

stone, steel, aluminium, wood, PVC, polyester as

selflevelling epoxy mortar.


• No volatile vapour emission thus can be applied

in closed area

• Excellent bonding with concrete, brick, stone,

steel and PVC

• No shrinkage

• High compressive and flexural strength

• Ready to mix, pre batched components

Technical Data

Appearance Grey

Consistency Viscous liquid

Mixing ratio Part A 1 by wt.

Part B 0.5

Part C 2.5

Pot life 45 Min@25oC

Density of mix 1.7 g/ml

Application temperature 10 to 40 oC

Touch dry time 10-12 hours


Bond strength >3 N/mm2


Application Area

• Grouting of crash barrier post, bearing plates,

machine bases

• Encasing steel in concrete

• Grouting of concrete core cut filled PVC or

steel pipe

• Filling rigid joints in concrete

DECK REPAIR EPHigh Strength Epoxy Repair Mortar

10099


1) Make sure the surface is free from debris, dust,

oil, laitance, paint, grease etc.

2) Grind the concrete surface properly using hand

held grinder machine. Remove dust using


3) Open Deck Grout EPSL container and mix all

the three pre batched components in the

container using a low RPM (300400) hand held

helical stirrer till a homogeneous mass of

uniform colour is obtained.

4) Fill the grouting area and to facilitate filling of

pores tap the grout using rod of suitable size.

Mechanical vibration is not necessary.


Storage

Deck Grout EPSL must be stored at room

temperature in the original container with the lid

closed appropriately. Avoid extreme temperatures

and direct exposure to sunlight. Shelf life is at least 6


Health and Safety

Deck Grout EPSL is a nontoxic and nonflammable






with water when the material is wet.

Product Disclaimer







DECK GROUT EPSLEpoxy Resin based Grout

101 102

Our R&D teams are dedicated to advancing current and future construction trends,

as well as the more immediate needs of our clients including the following :

BOOSTING ENERGY EFFICIENCY

REDUCING CONSTRUCTION COSTS

LIMITING CEMENT'S CARBON FOOTPRINT IN OUR PROCESSES AND PRODUCTS

REDUCING ENVIRONMENTAL IMPACT

PROMOTING COMFORT, HEALTH AND WELL-BEING

IMPROVING AESTHETICS

RESEARCH & DEVELOPMENT HELPS US REALISE OUR AMBITIONS IN TECHNOLOGICAL INNOVATION AND SUSTAINABILITY

Our factory and R&D facility at Pirangut, Pune

OFFICE ADDRESS

34, Happy Colony, Swaroop Chaya Apts, Kothrud, Pune 411 029T.: 020 2544 9985 M.: +91 81492 13673

FACTORY ADDRESS

Gat. No. 322 / C, Vishwachaya Industrial Estate, Pirangut,Tal. Mulshi, Pune 412 115

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