jbs-100-ecp-a · jbs-100-ecp-a installation instructions 4 6 1/2" (165 mm) xtv 5b • push...

A

G

F

H

I

B

C

D

EK

ACTuALSETPoInT

TEMPERATuRE1 - *F or *C

2 - Set Point

3 - High Alarm

4 - Low Alarm

5 - Dead Band

next

MEnuHold 3 Seconds

rtd Err = Shorted or open Sensor

Hi Alr = High Alarm

Lo Alr = Low Alarm

BatteryConnectionSETTInGS:

ALARMS / ERRoRS:

JBS-100-EC-A

Digital Thermostat

upDown

Do noT REMoVE CoVER WHILE

EnERGIZEDne pas enlever le couvert tant que le

régulateur est sous tension

CAuTIon

!

J

JBS-100-ECP-ACombination power connection box and digital electronic controller

JBS-100-ECP-A withPyrotenax MI heating cableusing required MI cable grounding kit

JBS-100-ECP-A withRaychem heating cable

DescriptionThe DigiTrace® JBS-100-ECP-A is an electric heat-tracing power connection / electronic controller combination housed in a NEMA 4X rated enclosure. It is designed for use only with Raychem® BTV-CR, XL-Trace, BTV-CT, QTVR-CT, XTV-CT, VPL-CT, and Pyrotenax MI heat-ing cables in nonhazardous locations.

These kits may be installed at temperatures as low as −40°F (−40°C). For easier installation store above freezing until just before installation.

The controller can be programmed to maintain temperatures of 425°F (220°C). It operates at voltages from 100 to 277 Vac and can switch current up to 30 Amps.

For technical support call Tyco Thermal Controls at (800) 545-6258.

Tools Required• Wirecutters • Pliersoradjustablewrench• Utilityknife • Largeslottedscrewdriver• Needlenosepliers • Smallslottedscrewdriver

• Wirestripper(forVPL-CT)

Approvals nonhazardous locations

WARnInG: CAuTIon:This component is an electrical device that must be installed correctly to ensure proper operation and to prevent shock or fire. Read these important warnings and carefully follow all of the installation instructions.•Tominimizethedangeroffirefromsustained

electrical arcing if the heating cable is damaged or improperly installed, and to comply with the requirements of Tyco Thermal Controls, agency certifications, and the National Electrical Code, ground-fault equipment protection must be used. Arcing may not be stopped by conventional circuit breakers.

•Componentapprovalsandperformancearebasedonthe use of Tyco Thermal Controls-specified parts only. Do not use substitute parts or vinyl electrical tape.

•Theblackheatingcablecoreandfibersare conductive and can short. They must be properly insulated and kept dry.

•Damagedbuswirescanoverheatorshort.Donotbreakbus wire strands when scoring the jacket or core.

•Keepcomponentsandheatingcableendsdrybefore and during installation.

•Useonlyfireresistantinsulationmaterials,suchasfiberglass wrap or flame-retardant foam.

Health Hazard: Prolonged or repeated contact with the sealant in the core sealer may cause skin irrita-tion.Washhandsthoroughly.Overheatingorburn-ing the sealant will produce fumes that may cause polymer fume fever. Avoid contamination of cigarettes or tobacco. Consult MSDS RAY5510 for further information.CHEMTREC 24-hour emergency telephone: (800) 424-9300.Non-emergency health and safety information: (800) 545-6258.

Installation Instructions

Additional Materials Required• Pipestrap• GT-66orGS-54fiberglasstape•MIcablegroundingkit

(for MI cable installations) CatalogNo:MI-GROUND-KIT

• AT-180aluminumtape•Smallpipeadapter(for1”(25

mm) and smaller pipes) Catalog No: JBS-SPA

Kit Contents

Item Qty Description

A 1 Lid

B 1 Wirecover

C 1 Box with electronics

D 1 Green/yellowtube

E 1 Core sealer (for use with Raychem heating cables only)

F 1 Battery connector

G 1 StandwithRTD

H 1 Cable lubricant (for use with Raychem heating cables only)

I 1 Cable tie

J 1 MI cable grounding kit (ordered separately; P000000279)

K 1 Plug(forusewithMIcableinstallationsonly)

JBS-100-ECP-A Installation Instructions

2

Clear jacket

Inner jacket

Braid

Outerjacket

Heating element

Insulated bus wire

Bus wire connection

VPL-CT

Inner jacket

Outerjacket

SpacerConductive fiber

Bus wire

Braid

XTV-CT

Bus wire

Conductive core

Inner jacket

Braid

Outerjacket

BTV-CR, BTV-CT, QTVR-CT, XL-TRACE

12"(30 cm)Indentation on VPL

heating cables only).

1

For Raychem Heating Cables

• Allowapproximately 24”(60cm)ofheatingcable for installation. For VPL,cutcable12”(30cm) from bus indentation.

• Cutoffheatingcableendat about 45° for easier insertion.

18"(45 cm)

Label on standindicatesdirection ofbox opening.

Drainhole

2• Optional:Ifstandistobe

installed on bottom side of pipe, knock out drain hole prior to inserting cable.

• Withlabelonstandfacingdesired direction of box open-ing,push18”(45cm)ofheatingcablethroughstand.Usecablelubricant if needed.

• Squareoffcableendwith 90° cut.

7 1/2"(190 mm)

3• Lightlyscoreouterjacketaroundanddownasshown.

• Bendheatingcabletobreakjacketatscore,thenpeeloff jacket.

1inches 2 3 4 5 6 7 8

10 20 30 40 50mm 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220

• Do not attach stand to pipe until step 12.

Do not cut braid.

1/4"(5 mm)

6 1/2"(165 mm)

XL-TRACE, BTV and QTVR


3

• Pushbraidbacktocreateapucker.

• Atpuckeruseascrewdriverto open braid.

• Bendheatingcableandworkit through opening in braid.

• Lightlyscoreinner jacket around and down as shown.

• Peeloffinnerjacket.

• Notchcore.

• Peelbuswirefromcore.

• Scorecorebetween bus wires at inner jacket.

• Bendandsnapcore.

• Peelcorefrombuswire.

• Removeanyremaining core material from bus wires.

• Pullbraidtightto make pigtail.

1inches 2 3 4 5 6 7 8

10 20 30 40 50mm 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220

XTV

XL-TRACE, BTV and QTVR

VPL

Go to Step 5b

Go to Step 5a

Go to Step 5c

4 5A

Go to Step 6


4

6 1/2"(165 mm)

XTV5B

• Pushbraidbacktocreateapucker.

• Atpuckeruseascrewdriver to open braid.

• Bendheatingcableandworkitthrough opening in braid.



• Cutandremove all fiber strands.

• Scoreandremove center spacer.

• Removeanyremaining fiber material from bus wires.


1inches 2 3 4 5 6 7 8

10 20 30 40 50mm 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220

1/2"(13 mm)

6"(152 mm)

6"(152 mm)

VPL5C

• Pushbraidbackandbunchastight as possible.



• Unwindheatingelement,cutandremove as shown.

• Lightlyscoreclear jacket around and down as shown.

• Bendheatingcable to break jacket at the score then peel off jacket.

• Pushbraidforward.Use a screwdriver to open braid as shown.

• Bendheatingcableandworkitthrough opening in braid.

• Removeinsulationfrom ends of bus wires.


Go to Step 6 Go to Step 6


5

5/8"(15 mm)

6• Markthejacketas

shown.

TubesMake sure all strands

go into the tubes.

7

Make sure the buswires do not kink,

bunch, or crossover.

8• Pushcoresealeronto

the heating cable to the mark made in Step 6.

Note: Extra force may be required for larger cables or at lower temperatures.

9 Remove the guide tubes and

dispose of them in a plastic bag.

1/2"(13 mm)

1/2"(13 mm)

10• Slipthegreen/yellowtubeontothe

braid. Heat-shrinking is not required.

• Trimbuswiresandbraid.

1" (25 mm)

11• Pullheatingcablebackintostandso1”(25mm)is

exposedasshown.Usecablelubricantifneeded.

1inches 2 3 4 5 6 7 8

10 20 30 40 50mm 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220

CAuTIon: Health Hazard.

Wash hands after contact with sealant. Consult material safety data sheet RAY5510.

• Ifneeded,re-twistandstraightenbuswires,theninsert into the guide tubes as shown.


6

1" (25 mm)

Glassclothtape

Pipe strap

JBS-SPAadapter forsmall pipes

Note: For 1" (25 mm)and smaller pipes use adapter (purchased separately) and install between stand and pipe.

Positionadapterthis sideup.

12• Fastenstandtopipewithlabel

facing desired direction of box opening. Do not pinch heating cable.

• Loopandtapeextraheatingcableto pipe.

13• Screwboxontostanduntilitstops.Donotovertighten.

Notch

14 (optional) To change direction of box opening:

• Loosenlocknut.

• Liftboxandrotate.Makesuretab on threaded piece fits into one of the four notches in box.

• Tightenlocknut.

Trim

15• Insertcabletiethroughslotsonstand

and box, and tighten firmly to prevent box rotation.

Self-regulatingheating cable

Earth

Line

/Ne

utra

lLi

ne

PowerTerminal

Block ToHeatingCable

Heating cableground (braid)

16Connecting Heating Cable

• Insertthetwoheatingcable wires into the ter-minal block marked “To HeatingCable”andtheheater’s braid marked “Earth”andtightenterminals. Confirm con-nection by pulling on the wires.


7

RTDInput

R R W

Red White

17Connecting RTD

• InsertthethreeRTDwiresintothe terminal block marked “RTD Input.”Matchthecolors(RedstoR,WhitetoW),andtightenterminals. Confirm connection by pulling on the wires.

OptionalAlarm

Contacts

Com

NC NO

To userannunciation

panel

Alarm voltage up to277 Vac (48 Vdc)

Com

NO NC

Alarmdevice

18Connecting Alarm

• ThecontrollerhasaformC contact for remote annunciation of RTD failure and low/high temperature alarms. If an external alarm is required, then alarm wir-ing can exit the enclosure viathe1/2”pluggedholeorthe3/4”powerconduithole as long as the insula-tion rating of the control wiring is the same as the power wiring.

Self-regulating orMI heating cable

RTD

Heating cablebraid (ground)

GLCBPhase APhase BGround

20

Line

Line

/Ne

utra

l

Earth

PowerTerminal

Block

Power In

Tyco Thermal Controls

recommends the use of a

conduit drain to prevent water condensation

build-up

19

• Finishedwiringdiagram.

• Installconduitandfittings as shown. To minimize loosening due to pipe vibration, use flexible conduit.

• Pullinpowerandground wires, strip off1/2”(13mm)of insulation and termi-nate.

Normally energized; changes state upon an alarm.


8

Weather seal

le

21• Installwirecover.

• Programthecontroller.(Seethesection“ProgrammingtheController”thatfollows.)

• Installlid.

• Applyinsulationandcladding.

• Weather-sealthestand entry.

• Leavetheseinstruc-tions with the end user for future reference.


9

Design A

Heating cable length Heating cable lengthCold lead length Cold lead length

Design D

Design A: for single conductor cables only (61 series) Design D: for dual conductor cables only (32, 62 series)

Plug

JBS-SPAadapter forsmall pipes

Note: For 1" (25 mm)and smaller pipes use adapter (purchased separately) and install between stand and pipe.

Positionadapterthis sideup.

1

2

For Pyrotenax MI Heating Cables

• Insertplug(ItemK)intoslotingrommetthroughbottomofstand.

• Fastenstandtopipewithlabel facing desired direc-tion of box opening. Do not pinch heating cable.

• Planthelocationofthestand so that the excess cold lead can be coiled before entering the box.

noTE:To ensure the MI heating cable is properly grounded, all MI cables must be installed with a grounding kit which is ordered separately (P000000279). Failure to use the grounding kit will void the warranty and can create a safety hazard by preventing normal operation of the ground fault circuit breaker.


10

Trim

5• Insertcabletiethrough

slots on stand and box, and tighten firmly to prevent box rotation.

6• Remove1/2”(13

mm)plugand1/2”lock nut from side of enclosure.

Conduit hub

Groundingstrap

1/2" lock nut

7• UsetheMICable

grounding kit (ordered separately).

• Insertthecoldleadsthrough the conduit hub and secure.

• Addthegroundingstraptothe conduit hub and then securewith1/2”locknut.

3• Screwboxontostanduntilitstops.Donotovertighten.

Notch

4 (optional) To change direction of box opening:

• Loosenlocknut.

• Liftboxandrotate.Makesuretabonthreadedpiece fits into one of the four notches in box.

• Tightenlocknut.


11

Earth

Line

/Ne

utra

l

Line

PowerTerminal

BlockTo

HeatingCable

MI heating cable

Grounding strap

8Connecting Heating Cable

• Insertthetwoheatingcable wires into the ter-minal block marked “To HeatingCable”andthegroundingstrapto“Earth”and tighten terminals. Confirm connection by pulling on the wires.

RTDInput

R R W

Red White

9Connecting RTD

• InsertthethreeRTDwires into the terminal block marked “RTD Input”.Matchthecolors(RedstoR,WhitetoW),and tighten terminals. Confirm connection by pulling on the wires.

Line

Line

/Ne

utra

l

Earth

PowerTerminal

Block

Power In

Tyco Thermal Controls

recommends the use of a

conduit drain to prevent water condensation

build-up

11• Installconduitandfittingsas

shown. To minimize loosening due to pipe vibration, use flexible conduit.

• Pullinpowerandgroundwires,stripoff1/2”(13mm)of insulation and terminate.

OptionalAlarm

Contacts

Com

NC NO

To user annunciation panel

10Connecting Alarm

• ThecontrollerhasaformCcontactfor remote annunciation of low and high alarms. If an external alarm is required, then alarm wiring can exit theenclosureviathe3/4”powerconduit hole, as long as the insula-tion rating of the alarm wire is equal to the power wire. (Per NEC 303-3 (c)).

Alarm Relay

Form C: 2 A at 277 Vac, 2 A at 48 Vdc



12

Weather seal

le

13• Installwirecover.

• Programthecontroller.(Seethesection“ProgrammingtheController”thatfollows.)

• Installlid.

• Applyinsulationandcladding.

• Weather-sealthestandentry.

• Leavetheseinstruc-tions with the end user for future reference.

RTD

GLCBPhase APhase BAlarm

Ground

MI heating cable

PowerTerminal

BlockRTDInput

optionalAlarm

Contacts

12• Finishedwiring

diagram.


13

Programming the Controller

TEMPERATURE

1 - *F or *C2 - Set Point3 - Deadband 4 - High Alarm 5 - Low Alarm

Next

MENU

rtd Err = Shorted or Open RTD SensorHi Alr = High AlarmLo Alr = Low Alarm

BatteryConnector

SETTINGS: ALARMS / ERRORS:

JBS-100-EC-ADigital Thermostat

Up Down

Do not remove cover while energizedNe pas enlever le couver tant que lereq‘ulateru est sous tension

WARNINGShock Hazard

!

9 Voltbattery

ACTUAL

SETPOINT

1APowering Controller via Battery

• Connect9VDCbattery(notprovided)tothesuppliedbatteryconnector.

• Plugthebatteryconnectorontothetwopinsonthecontrollermarked“BatteryConnector.”

To program the controller, supply voltage to the controller in either of the following ways.


WARNINGShock Hazard

!

ACTUAL

SETPOINT

TEMPERATURE


NextMenu


BatteryConnector



Up DownMenu Down

UpNext

2Activating and navigating the Menu in Set-up Mode

• Toactivateset-upmode,pressMenu button for approximately 5 seconds.

• Thedisplaywillchangetothedefaultmodeforunits.

• Usetheup and Down buttons to change values. Usethenext button to change to next display code/parameter.

• Whencompleted,securetheenclosurecover.


WARNINGShock Hazard

!

ACTUAL

SETPOINT

TEMPERATURE


NextMenu


BatteryConnector



Up Down

ØØ

GFCB

1BPowering Controller via Line Power

13WARnInG: Shock Hazard.

Secure the wire cover in place with the four screws before proceeding.

• Turnonbranchcircuitbreakerthatsuppliespowertothecontroller and heating cable.


14

©20

09 T

yco

Ther

mal

Con

trols

LLC

P

rinte

d in

USA

P

0000

0017

1

H57

463

03

/09

Worldwide HeadquartersTyco Thermal Controls307 Constitution DriveMenlo Park, CA 94025-1164USATel (800) 545-6258Tel (650) 216-1526Fax (800) 527-5703Fax (650) [email protected]

Important: All information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each product for their particular application. Tyco Thermal Controls makes no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its use. Tyco Thermal Controls’ only obligations are those in the Tyco Thermal Controls Standard Terms and Conditions of Sale for this product, and in no case will Tyco Thermal Controls or its distributors be liable for any incidental, indirect, or consequential damages arising from the sale, resale, use, or misuse of the product. Specifications are subject to change without notice. In addition, Tyco Thermal Controls reserves the right to make changes–without notification to Buyer–to processing or materials that do not affect compliance with any applicable specification.

Tyco, DigiTrace, and Pyrotenax are trademarks of Tyco Thermal Controls LLC or its affiliates.

The first parameter displayed during set-up modeisunits(°For°C).Otherparameters,their default values, and minimum and maxi-mum values, are shown in the following table.

The following table lists the error or alarm codes and their respective faults:

note:

1. The minimum high temperature alarm set point must always be larger than the maintain set point plus the deadband plus 5°F (3°C).

2. The maximum low temperature alarm set point must always be smaller than the maintain set point minus the deadband.

Display Code Parameter Default Min. Max.

1 Units °F or °C °F – –

2 Maintain set point 40°F 32°F (0°C) 425°F (218°C)

3 Deadband 5°F 1°F (1°C) 10°F (10°C)

4 High Alarm 1 Off 38°F (3°C) 482°F (250°C)

5 Low Alarm 2 Off 20°F (—6°C) 420°F (216°C)

Alarm / Error Codes Fault

rtd Err Shorted or open RTD sensor

Hi Alr High Temperature Alarm

Lo Alr Low Temperature Alarm

Parameters

Alarms

Alarm Relay

Form C: 2 A at 277 Vac, 2 A at 48 Vdc


jbs-100-ecp-a · jbs-100-ecp-a installation instructions 4 6 1/2" (165 mm) xtv 5b • push...

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