javac welding technology 0910 engl

JAVAC - Your experts in weldingWelding technology 2010

Automatic welding helmets MIG/MAG facilities Multi functional welding unit MMA Inverter TIG Inverter AC/DC units Plasma cutting units Plasma cutting torches Accessories

1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8

Attention!We are constantly trying to improve our catalogue. For the most up to date version please visit our website at www.javac.orgJAVAC DEUTSCHLAND GmbH Industriestrasse 29/2 D-73340 Amstetten www.javac.org [email protected] Tel.: +49(0)7331-30580 Fax: +49(0)7331-981722

Mistakes, misprints, technical errors and changes without prior notice reserved. 01.10.2010

Automatic welding helmets BESTVIEW IV

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3 year

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ty

Features: The BESTVIEW IV BLACK dims out automatically in 1/30.000 seconds The BESTVIEW IV BLACK is suitable for welding as well as grinding New, improved Turn-Over headstrap adjusts the helmets centrer of gravity to suit the wearer High performance solar cells make battery changes a thing of the past 2 3V-Lithium-batteries (6 year life expectancy)

model Window size Dimensions filter UV/IR-protection Open window Variable dimout Power on/off Switching time light/dark: dark/light Function Working temperature Storage temperature Helmet material Weight

bestview IV 98 x 43 mm 110 x 90 x 9 mm up to dimount-number DIN16 DIN 4 from DIN 9 to DIN 13 fully automatic 0,03 - 0,8 ms 0,25s~0,8s Welding/Grinding -5C bis +55C -20C bis +70C highly impact-proof plastic 530 g

The BESTVIEW IV with automatic dim out is suitable for welding as well as grinding. Thanks to the innovative Turn-Over headstrap mechanism the helmets centre of gravity adjusts itself to that of the wearers head, regardless of wether the helmet is worn up or down. This design greatly reduces pressure on the wearers head and neck and makes the BESTVIEW IV with automatic dimout a comfortable and convenient fit.

1.00


Only

85, Carbon Red Order number: 31877111 Product code EOnly

85, Only

85, Carbon Blue Order number: 31877111Blau Product code E

Carbon Black Order number: 31877111B Product code E

Only

72, Black Order number: 31877111Black Product code E

Netto price on enquiry!

Brightening time is adjustable

Allows for switching between welding and grinding

variable shade can be adjusted manually

Sensitivity control

Sweatband: 2,50 Cover plate: 1,25 Backing occulars: 1,98Product code E; fits all BESTVIEW helmets


1.01

Sunweld / MIG-Pulsemultifunctional, suitable for roboters and available right here!

s page e logu 1.23 Cata and 1.22

1.10


MIG/MAGmmA/mIG/mAG - Inverter welding unitFeatures: Very good welding characteristics Also suitable for MMA welding 2 step / 4 step (except STAR 160) With digital-volt- & Amperemeter Continuously adjustable Strong metal casing with space for gas bottle on extended base Incl. rubber mat where bottles are placed Can be equipped with 20 - 200 l gas cylinders With Euro-central connection Wire rack holds 15 kg coil

Included in standard delivery: 1 Earth cable (3 m) 1 Chain for the gas bottle 1 Reducer Javac 1 Binzel-welding torch MB15/MB25 (3m) 1 Gas hose (without connections)

g; erin old IG s stable or m u le f ly adj ab suit nfinite i

model JAVAC-STAR mIG Power Fuse Duty Cycle 60 % Ampere range Cos. Phi Input power Protection class Non-load voltage Welding wire diametre Wire feeder 4-wheel wire feeder Dimensions (HxWxL) Weight Articlenumber Product code Price

160 I 230 Volt 160 Amp 50 - 160 Amp 0,98 5,5 KVA

201 I 230 Volt 16 Amp tr 200 Amp 50 - 200 Amp 0,94 6.0 KVA IP 23 18 - 35 Volt

250 I 400 Volt 250 Amp 50 - 250 Amp 0.86 8,4 KVA IP 21 20 - 47 Volt 1 - 24 m/min

18 - 33 Volt

0,8 mm - 1,0 mm 1 - 17 m/min yes 835x370x615 40 kg 25330101 D 795,D 995,yes 820x480x345 45,5 kg 25330105 D 1.195, yes 775x430x855 mm 50 kg 25330112


1.11

Profi-Line MIGmulti mIG 160 mmA/mIG/mAG/TIGFeatures:

11,5

kg

Multifunctional power source with very good welding characteristics (MIG/MAG, MMA, WIG) Digital control system Real-time-display of the welding parameters Synergy controller for both welding current and welding voltage Stable welding arc SuitabIe for MIG soldering IGBT Technology, low energy consumption Lift-Arc ignition 30% Duty cycle (40C) Euro-central connection P = with synergy adjustment Included in standard delivery Ground cable MIG-Welding torch TIG-Welding torch

Type Nominal input voltage Nominal current Nominal power Welding current control range Wire diameter Welding current control range MMA & TIG max. no load voltage Duty cycle (40C 10 min) DImensions Protection class Insulation class Weight Cooling Wire coil Article number Product code

multi mIG 160 P 33 A 4,2 KW 25 ~ 160 A 10 ~ 160 A

multi mIG 200 P 37 A 5,9 KW 25 ~ 200 A 10 ~ 200 A & 10 ~ 170 A 58 V 30 %

230 V +-15%/ 50/60 Hz

0,6/0,8/0,9/1,0

Note Full welding performance only on AC current 400 V, 1-phase, 32 A possible => On ordering please specify main current (230V or 400V)

470x210x380 mm IP 23 F 11,5 kg air 5 kg 25337105 D 25337110 D 13,5 kg

Adapter (32A -> 230V) surcharge for 32A = 25,- (net)

Price

995,-

1.250,-

1.20


V- + A-meter

Weldingdynamics Voltage adjustment + Down Slope and Arc Force on TIG

current adjustment

Wire diameter

Material

2 Step 4 Step

Welding operation can be selected

Wire coil bracket 5kg

Wire feeder

Polarity change for cored wire


1.21

SunweldDigital multifuctioning welding unit suitable for robots

Features: Multiple functions DSP-Digital technology High reliability Superior accuracy and welding capacity Dust- and humidity sensor protects elctronics from damageType Power supply voltage Power supply range Power No-load voltage Duty Cycle Power factor-COS capacity (n) Insulation class Protection class Dimensions (mm) Netto weight Parameter storage MMA Amp Current WIG Amp MIG Amp 10 - 315 3 - 315 30 - 315 25 kg 315 A 32,6 V Sunweld 315

P Remote-diagnosis function Remote-software upgrade Remote-observation function Automatic or manual adjustment of the parameters Memory function for parameters

nqu e on E ric

iry!

Sunweld 4 3-Phase AC 400V 50/60Hz 260 V ~ 460 V 400 A 32,6 V 55 V 80 V 60% >0,85 >85% H Plastic panel IP23 540 x 255 x 540 29 kg 30 10 - 400 3 - 400 30 - 400

Sunweld 5

500 A 40 V

The welding inverter Sunweld 315 is equipped with the latest IGBTand DSP-digitaltechnology. In addition it offers 8 different welding processes: MMA TIG DC TIG Pulse TIG Spot MIG/MAG MIG/MAG Pulse MIG/MAG Double pulse Carbon arc air gouging The display is divided into 3 levels, the first of which allows you to choose the desired welding type. The second level allows for adjustment of the corresponding parameters, which are explained on the 3rd level. The Sunweld 315 can store up to 30 different sets of data for recall at a later time. This makes operation efficient and very user friendly.

38 kg 10 - 500 3 - 500 30 - 500

1.22


Sunweld / MIG-Pulsemultifunctioning inverter suitable for robots

The welding inverter Sunweld is equipped with the latest IGBT- and DSP-digital technology. In Addition it offers 8 different welding processes: MMA TIG DC TIG Pulse TIG Spot MIG/MAG MIG/MAG Pulse MIG/MAG Double pulse Carbon arc air gouging Welding programmes for:

Type Supply voltage Supply voltage range Power No-load voltage duty cycle

Sunweld 315 Sunweld 4 260 V ~ 460 V 315 A 32,6 V 400 A 32,6 V 55 V 80 V 60% >0,85 >85% H

Sunweld 5

3-Phase AC 400V 50/60Hz 500 A 40 V

Option Wire feederincl. 5m tube package

Price 950,-

PC D

Power factor-COS capacity (n) Insulation class Protection class Dimensions (mm) Netto weight parameter storage MMA Amp Current TIG Amp MIG Amp 10 - 315 3 - 315 30 - 315 25 kg

Plastic Panel IP23 540 x 255 x 540 29 kg 30 10 - 400 3 - 400 30 - 400 10 - 500 3 - 500 30 - 500 38 kg

Water cooler Trolley

390,550,-

D B

Price mIG / Pulse With all programmes Product code

315 A 2.540,3.040,D

400 A 2.840,3.040,3.340,D

500 A 3.440,3.600,4.040,D

mIG / Pulse / Double pulse 2.740,-


1.23

suitable for robotsPrice list SunweldSunweld 315 MMA MMA FH MMA TIG MMA TIG Pulse MMA TIG-Pulse Spot MMA MIG MMA MIG/ Pulse MMA MIG / Pulse D Pulse MMA MIG / Pulse D Pulse TIG TIG Pulse Spot FH Sunweld 400 MMA MMA FH MMA TIG MMA TIG Pulse MMA TIG-Puls Spot MMA MIG MMA MIG/ Pulse MMA MIG / Puls D Pulse MMA MIG / Pulse D Pulse TIG TIG Pulse Spot FH Sunweld 500 MMA MMA FH MMA TIG MMA TIG Pulse MMA TIG-Pulse Spot MMA MIG MMA MIG/ Pulse MMA MIG / Pulse D Pulse MMA MIG / Pulse D Pulse TIG TIG Pulse Spot FH Wire feeder incl. 5m tube 1,0/1,2 steel Watercooler 230 V Watercooler with manostat Trolley Interface for Automation and robots 100,200,300,375,200,550,750,1.050,100,200,300,375,200,550,750,1.050,Software Upgrade 100,200,300,375,200,550,750,1.050,Software Upgrade Software Upgrade PC D D D D D D D D D PC D D D D D D D D D PC D D D D D D D D D D D D B D Price 1.990,2.090,2.190,2.290,2.365,2.190,2.540,2.740,3.040,Price 2.290,2.390,2.490,2.590,2.665,2.490,2.840,3.040,3.340,Price 2.890,2.990,3.090,3.190,3.265,3.090,3.440,3.640,4.040,950,390,,750,550,1.450,4.040,4.390,4.590,4.990,4.430,4.780,4.980,5.380,3.440,3.790,3.990,4.290,Price incl. DV 3.830,4.180,4.380,4.680,Price incl. WK 3.140,3.490,3.690,3.990,Price incl. DV 3.880,4.080,4.380,Price incl. WK Price incl. DV Price incl. WK

1.24


ECO-Line MMAATLAS mmA INVERTER

Optional Aluminium case Product code E Price 39,90

modell Ampere Fuse Efficiency KVA (100%) Ptotection class Power supply voltage No-load voltage Welding range suitable electrodes Warranty Dimensions (HxWxL) Weight Article number Product code Price

Atlas 140 140 Amp 19 Amp tr 60 % 3,5 KW IP 21 230 V 50 Hz 16 Volt 10 -140 Amp 1.6 - 3.25 mm 200x260x130 mm 6 kg 7109010 C 210,-

ATLAS 171 160 Amp 16 Amp tr 75% 5.4 KVA IP 21 230 V 50 Hz 56 Volt 20 - 170 Volt E 1.0 R 4.0 mm 2 years 371x153x232 mm ca. 9,5 kg 7101010 D 295,


1.30

Profi-Line MMAmmA Welding inverter (IP23)Note Full welding performance only on AC current 400 V, 1-phase, 32 A possible => On ordering please specify main current (230V or 400V)

Adapter (32A -> 230V) surcharge for 32A = 25,- (net)

Thanks to IGBT technology the ATM series is small, compact, lightweight yet very powerful. All ATM series products excell through performance: A constant output voltage stabilizes the welding process. The sharp and dynamic response speed reduces

the fluctuation of the arch lenght, allowing for precise and continuous adjustment of the current. Functions such as Arc Force, Hot-Start ad Anto-Stick are regulated automatically. In addition this machine can weld mmA as well as TIG.

Type Power supply voltage Nominal power (KW) Power factor Welding current range (A) Max. No-load voltage (V) Efficieny Duty cycle (40C, 10 min.) Protection class Insulation class Dimensions (LxWxH) (mm) Weight Article number Product code

ATm-160 5 0,9 5~160 62 80 % 160A/25% 80A/100% IP 23 F 310x130x230 6 0711020 D

ATm-200 6,6 0,9 5~200 63,6 80 % 200A/25% 100A/100% IP 23 F 335x130x230 7,5 0711025 D

1-Phase, 230V +-10%, 50/60Hz

Included in standard delivery: 1 Case (PVC) 1 Earth cable, 5m 1 Electrode cable, 5m

Price

325,-

410,-

1.31


Profi-Line MMALilliput (IP23)Suitable for generatorsWith surge- and low voltage protection

eleFeatures:

w ctr elds o a tig des e ll ht spo ven i n ts

IGBT Technology Very small casing; easy to handle Low input power; economical consumption Can be used with welding cables of over 100mlenghtwithoutanydifficulties Equipped with LED screen Very low weight Generator proof Can be used with all basic and acid electrodes Self protection program: 1. Lack of phase 2. Power surge 3. Under voltage 4. Over heating Equipped with selector knob for welding current, arc force and hot start Typ Power supply voltage Duty cycle Fuse Welding current No-load voltage Efficiency Suitable electrodes Protection factor Protection class Dimensions mm Weight Article number Product code Price 60% 100%

Lilliput 400 400 A, 280 V 13 kg This ultralight, very small MMA welder with high output power is a favourite with the heavy industry (Shipbuilding, pipeline-engineering, off-shore, generel maintenance work, construction, etc.). Having the latest IGBT (nanotechnology) generation of semi-conductors on board means, this MMA welder can work with welding cables of up to 200m without any loss of power! Lilliput 300 300 A 232 A 10 Amp tr 10 ~ 300 A 49 V 2 - 4 mm Lilliput 400 400 A 310 A 16 Amp tr 10 ~ 400 A 57 V 90 % 2 - 5 mm IP 23 F 390x186x320 11 kg 64125801 D 1.250,1.500,13 kg 64125800 D 2.995,443x230x371 23 kg 64125810 D 2 - 6 mm Lilliput 600 630 A 480 A 31,6 Amp tr 16 ~ 630 A 63 V

3x 400 Volt 50 Hz (different voltage on request)


1.32

ECO-Line TIGWIG DC Inverter SUPERATLAS

z 200 KHFeatures: Solid casing HF-ignition Duty cycle 60% Excellent welding characteristics Low energie consumption Mosfet technology

modell Power supply voltage Welding range TIG Welding range MMA No-load voltage duty cycle 60% at Protection factor Power TIG Power MMA Ignition 2/4 step Pulse Upslope time Downslope time Gas preflow time Gas postflow time Torch type Dimensions (HxWxL) Weight Article number Product code Price

ATLAS WIG 160 S 10 - 160 Amp 43 Volt 160 Amp

ATLAS WIG 180 P 10 - 180 Amp 10 - 160 Amp 18 Volt 180 Amp IP 21 4,5 KVA 5,5 KVA HF Yes Yes 0-5 sec 3 sec 0,1 sec 0-15 sec SR-17/8m (inklusive) 371x155x287 mm 9 kg 63142743 E 695,

230Volt 50 Hz

3,4 KVA 4,3 KVA No No SR-17/4m (inklusive) 371x155x287 mm 8 kg 63124742 E 425,-

1.40


Profi-Line TIGWIG DC Pulse Inverter SUPERATLAS

Features: DC Pulse TIG / MMA IGBT and PWM technology Digital controller Digital display Pre-installed settings HF / Lift Arc (TIG) Down Slope; Up Slope; Gas pre- and postflowtime;Pulsefrequenceadjustable Intelligent protection against over voltage, under voltage, over current and overheating

model Power supply voltage Frequence

Superatlas 181 1 ~ 230 Volt +-10% 50 / 60 Hz TIG MMA 5,2 Kw 33 A 100% 100 A 65% 120 A 40% 180 A 63 V 5 ~ 180 A 5 ~ 160 A 0,5 ~ 100 Hz 5 - 100 % 0 - 5 sec 0 - 5 sec 0 - 1 sec 3 - 10 sec > 80 % IP 23 F Luft 8 kg 400 x 140 x 230 mm 74586130 E 895,4,2 Kw 28 A

Rated power

Suitable for generatorsWith Overvoltage and Undervoltage protection Included in stanard delivery: 1 case (PVC) 1 Grounding cable, 3m 1 TIG torch SR17/8

Rated current Duty cycle (40C 10 min) No-load voltage Welding current range Pulse frequence Pulse width range Upslope time Downslope time Gas preflow time

Note Full welding performance only on AC current 400 V, 1-phase, 32 A possible => On ordering please specify main current (230V or 400V)

Gas postflow time Efficiency Protection class Insulation class Cooling Weight Dimensions Article number Product code Price

Adapter (32A -> 230V) surcharge for 32 A = 25,- (net)


1.41

Profi-Line TIGLilliput 300 TIG DC Pulse

A - 300 kg 11 - only ition gn - HF I ulse P - TIG-

Suitable for generatorsWith Overvoltage and Undervoltage protection

model Power supply voltage Input power Phases Nominal input power No-load voltage Nominal current Electrodes suitable Electrode diametre 100% duty cycle Power factor Efficiency Insulation class Protection class Cooling Ignition Dimensions Weight Article number Product code Price

Pulse TIG/mmA 300 400 V / 50 Hz - 60 Hz 290 V ~ 480 V 3 10 KVA 49 V +- 5 V 300 A all types 1,6 - 5 265 A 0,9 90 % F IP 21 Luft HF 330 x 186 x 320 mm 11 kg 64125930 D 1.690,-

Features: Protection against overheating Welding current, Arc-Force and Hot Start adjustable at MMA Upslope time, downslope time,gaspreflowtimeandpost flow imeadjustableatTIG t Startingcurrent,finalcurrent, basic current, frequence and pulse width range are adjustable 2 step / 4 step LCD display

1.42


Suitable for robotsDigitale Inverter welding unit Sunweld / TIGParameters fr DC-TIG / Pulse Specifications Current Upslope current Downslope current Starting-current 2. Downslope cur. Gas preflow time Gas postflow time Base current Power line time Base current time Ignition 315 / 4 3-315 A / 5-400 A 1-501 A/s 1-501 A/s 10-315 A 3-315 A 0,1-12 S 0,1-50 S 3-315 A 1-500 ms 1-500 ms HF und LIft-Arc Price mmA / TIG-Pulse Spot Product code 315 A 2.365,D 400 A 2.665,D TIG-Spot welding Specifications Gas preflow time Gas postflow time Spot welding time 315 / 4 0,1-12 s 0,1-50 s 0,01-5 S

Spot welding current 3-315 A

315 A / 60% ED / 25 kg On board dust sensor Humidity sensor Control accuracy : 1A, 1V, 1ms 30 memory slots PC-interface Interface for robots optional

Can be retro-fitted via a software update to: MIG/MAG MIG Pulse MIG Double pulse Carbon arc air gouging 200,- 500,- 750,- 100,-

Optional: Reducer TIG torch Water cooler Trolley Cold wire feed

Price : 37,50 on request 390,- 550,- 2.398,-


1.43

Profi-Line AC/DCASTOR AC/DC 161 - 201 (IP23)Features:IGBT technology MCU controller system HF / Lift Arc ignition Foot switch: AC inverter TIG/MMA, DC inverter TIG/MMA Protection against over heating, over current, under voltage, over voltage Excellent welding properties when working with aluminium alloys, stainless steel, C-steel and titanium Cable lenght up to 50m Optional Foot switch: AC inverter TIG/MMA, DC inverter TIG/MMA

model Power supply voltage Frequence (Hz) Nominal power Nominal current Duty cycle (40C 10 min) No-load voltage Pre-/postflow time Power factor Protection class Insulation class Cooling Dimensions (mm) Weight Article number Product code Price

Astor AC/DC 161 1~220/230/240 +-10% 50/60 TIG 3,8 KW 27 A 30% 160 A (AC) 60% 90 A (AC) 100% 70 A (AC) 66 V DC 5~160 A 0,71 0,4/3~10 s 0,68 IP 23 F Air 470x240x380 20 kg 243391010 E 1.195,MMA 5,4 KW 36,5 A 30% 160 A (DC) 60% 110 A (DC) 100% 90 A (DC)

Astor AC/DC 201 1~220/230/240 +-10% 50/60 TIG 5,2 KW 35,4 A 25% 200 A (AC) 60% 90 A (AC) 100% 70 A (AC) 66 V DC 5~200 A 0,4/3~10 s 0,68 IP 23 F Air 470x240x380 20 kg 243391020 E 1.575,0,71 AC 10~200 A MMA 6,4 KW 42,5 A 25% 200 A (DC) 60% 110 A (DC) 100% 90 A (DC)

Start-/welding current range AC 10~160 A

1.50


Profi-Line AC/DCASTOR AC/DC 316 (IP23)

model Power supply voltage Nominal current Nominal power

ASTOR AC/DC 316 3-Phasen, 380 V +-10%, 50Hz 19,5 A 9,5 KW 0,98 77 V AC DC 5 ~ 315 A 5 ~ 315 A 5 ~ 315 A 10 ~ 315 A 10 ~ 315 A 0 ~ 10 s 0,4 s 3 ~ 10 s -5 ~ +5 70 % AC 315 A 205 A 160 A IP 23 S F 620x270x570 mm 42 kg 243391015 E 2.650,DC 315 A 240 A 190 A

Features: IGBT technology MCU controller system HF / Lift Arc ignition Foot switch: AC inverter TIG/MMA, DC inverter TIG/MMA Protection against over heating, over current, under voltage, over voltage Excellent welding properties when working with aluminium alloys, stainless steel, C-steel and titanium Cable lenght up to 50m

Power factor Max. no-load voltage Adjustable range start current Adjustable range basic current Downslope time Pre gas time Post gas time Balance Efficiency Duty cycle 40C 10 min. 25 % / 35 % 60 % 100 % Protection class Insulation class Dimensions (mm) Weight Article number Product code Price

Adjustable range welding current 10 ~ 315 A


1.51

Profi-Line PlasmaPlasma cutting unit AVALON 41 und 61 (IP23)

Features: Newest IGBT technology Compactly, easily portable Large input voltage range Contact ignition with pilot ARC control Infinitelyvariableelectricity regulation Atmospheric pressure manometre Stabilisation of grid fluctuations Intelligent protection incl. warning signal for: - Over voltage - Under voltage - Over current - Over heating

model Input power Nominal power Nominal input current No-load voltage Cutting current range Duty Cycle 40C 10 min Max. cutting thickness (C-steel) Quality cut thickness at C-Stahl Stainless steel Aluminium Copper

AVALON 41 230 V 50/60 Hz 4,2 KW 30,5 A 480 V 20 ~ 40 A

javac welding technology 0910 engl

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