japanese technology to upgrade low-quality cmm using

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1 1 Japanese Technology to Japanese Technology to upgrade low upgrade low - - quality CMM quality CMM using filtration using filtration with activated carbon with activated carbon October 30, 2007 October 30, 2007 Etsuo Shito, Etsuo Shito, Gas & Power Investment Co., Ltd. Gas & Power Investment Co., Ltd.

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Page 1: Japanese Technology to upgrade low-quality CMM using

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Japanese Technology to Japanese Technology to upgrade lowupgrade low--quality CMM quality CMM

using filtration using filtration with activated carbonwith activated carbon

October 30, 2007October 30, 2007Etsuo Shito,Etsuo Shito,

Gas & Power Investment Co., Ltd.Gas & Power Investment Co., Ltd.

Page 2: Japanese Technology to upgrade low-quality CMM using

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Objectives of Methane Concentration System

Enhancement of recovery and utilization of low-concentration CMM currently emitted into the air

Reduction of greenhouse gas

Page 3: Japanese Technology to upgrade low-quality CMM using

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Outline of Methane Conc. System

Gas tank Gas engine power generation

Boiler

Off-Gas

CMM CH4: about 20%

CMMCH4: about 45%

Coal Mine

VVPSA PSA TowerTower

Page 4: Japanese Technology to upgrade low-quality CMM using

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Standard Specification of Methane Conc. System

Inlet CMM CH4 :20% or more

2,000m3/h/unit

Product Gas CH4 :45% or more

800m3/h/unit or more

Recovery rate 90% or more

Page 5: Japanese Technology to upgrade low-quality CMM using

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Air

Off-gas(N2 +O2 , CH4 < 5%)

CMM CMM

VENT

PRODUCTPRODUCTGASGAS

Vacuum Pump

VENT

Dehydration

HeatExchanger

Buffer Gas Tank

VVPSA PSA TowerTower

General Flow Diagram of Methane Conc. System

2,000 Nm3/h

CH4 :20%

800m3/h

CH4 :45% or more

Page 6: Japanese Technology to upgrade low-quality CMM using

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Bench Scale Unit of Methane Conc. System

Page 7: Japanese Technology to upgrade low-quality CMM using

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Example of Test Results at a coal mine in Japan

Page 8: Japanese Technology to upgrade low-quality CMM using

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30

35

40

45

50

55

1.0 2.0 3.0 4.0 5.0

Off gas methane - Cut off (%)

Pro

du

ct

Ga

s(%

Inlet CMM (20%)*

*Inlet CMM(20%) was produced by diluting CMM with air.

Example of Test Results Off gas methane vs. Product Gas

Page 9: Japanese Technology to upgrade low-quality CMM using

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*

Example of Test ResultsInlet CMM vs. Product Gas

*Inlet CMM(20%) was produced by diluting CMM with air.

Product Gas = Inlet CMM + 25% or more

Page 10: Japanese Technology to upgrade low-quality CMM using

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CMM

Vacuum Pump

~150N㎥/min(CH4 :18-20%)

Gas TankCH4 :≧18-20%

CH4 :≧30%

MCS

Application-1 For low methane CMM

Step 1(Concentrate & Store)

Methane Conc. System

Page 11: Japanese Technology to upgrade low-quality CMM using

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CMM

Product Gas

Vacuum Pump

Gas Tank50 N㎥/minCH4 :≧30%

64N㎥/min(CH4 :18-20%)

35N㎥/minCH4 : ≧30%

MCS

Application-1 For low methane CMM

Step 2(Recycle, Concentrate &

Mix)

Page 12: Japanese Technology to upgrade low-quality CMM using

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Application-2 Conversion to CNG from CMM

O2 /H2Reactor

MCS

Heat Recovery

A B C D CNG

CMM

H2 O

E F

SteamReformer

2 Steps

MCS

Page 13: Japanese Technology to upgrade low-quality CMM using

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Change of gas compositionPoint A B C D E F Dried

D

CH4 (%) 90.0 85.5 87.1 87.1 31.5 1.4 90.8

N2 (%) 8.0 7.7 7.8 7.8 2.8 1.8 8.2

O2 (%) 2.0 1.9 0.0 0.0 0.7 0.0 0.0

H2 (%) 3.1 0.0 0.0 60.4

CO (%) 0.7 0.0 0.0 12.9

CO2 (%) 0.3 1.0 1.0 5.6 1.0

H2O (%) 0.9 4.1 4.1 65.0 17.9 ---

Flow-rate (Nm3/h) 556 586 575 575 19 30 551

Temp. (℃) 25 60 286 100 25 700

Heating Value (kcal/m3) 8,662

WI 11,198

MCP 34

Page 14: Japanese Technology to upgrade low-quality CMM using

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Advantage of Methane Conc. System

Compact equipment

Low operational cost

Low initial cost

High reliability

Various applications

Page 15: Japanese Technology to upgrade low-quality CMM using

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Master Plan for Marketing Methane Conc. System

20072007 20082008

99 1010 1111 1212 11 22 33 44 55 66 77 88 99

Workout,Operation

Pilot Plant in China(Engineering, Construction)

Project Execution

Partner searchForm Possible Alliances

M2M

Page 16: Japanese Technology to upgrade low-quality CMM using

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Conclusion

For utilization of CMM with low- concentration methane and reduction of greenhouse gas,

We have developed a unique VPSA system for CMM enrichment with activated carbon.

We are ready to discuss business opportunity.

Page 17: Japanese Technology to upgrade low-quality CMM using

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Thank you very much !Thank you very much !