james r. hendershot tel: 941 226 5400 e-mail

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James R. Hendershot Tel: 941 226 5400 Electric Motor Design Consultant E-Mail: [email protected] Motor Design Tutorial-Workshops [email protected] www.motorsolver.com James Hendershot, IEEE Life Fellow 102 Triano Circle, Venice Florida 34292 Electric Motor Design & Manufacturing Expert Generator Design High Speed Motor Design Motor Manufacturing Process Design Motor Design Tutorials Motor Prototyping Services PM Synchronous AC Motor Design Brushless DC Motor Design Switched Reluctance Motor Design AC 3-Phase Induction Motor Design Reluctance Synchronous Motors Jim Hendershot retired on Sept 9, 2006 from MOTORSOFT, which he founded in 1989 and sold to Fisher Electric Technology in 2004. He then founded a company to provide test equipment for universities and motor prototyping services called MOTORSOLVER LLC. Due to increased motor design consulting customers he partnered with Clyde Hancock and formed MOTOR CONSULTANTS LLC in 2010 and sold out to Clyde on Dec 31, 2014. He now manages full time his electric motor prototyping company called MOTORSOLVER LLC with historical beginnings back to Sept 1989. In addition JH continues lecturing & teaching motor design courses & hands-on workshops around the World. JH has over 40 years experience in practical hands-on PM & SR brushless motor design, manufacturing and development. With past key employments at United Technologies, General Motors, Clifton Precision, Berger Lahr & Pacific Scientific, he has designed hundreds of brushless motors for computer disc drives, servo systems, high speed machine tool spindles, traction drives, hybrid vehicles, micro-turbine and diesel generators. He has written numerous technical papers, publications and given tutorials on many different electric motor topics. Hendershot is the co-author with Professor TJE Miller for two of the leading design books on Permanent Magnet Brushless Motors and Generator Design. (ISBN 1-881855-03-1, 1994 & ISBN 978-0-9840687-0-8, 2010). The design services are also offered by Jim Hendershot that involve expert electric motor design and simulation for all types motors and generators listed above including axial and radial flux. He teaches detailed motor design training courses (with optional workshops) at public venues,

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JamesR.Hendershot Tel:941226 5400ElectricMotorDesignConsultant E-Mail:[email protected] [email protected]

www.motorsolver.com

JamesHendershot,IEEELifeFellow102TrianoCircle,VeniceFlorida34292

ElectricMotorDesign&ManufacturingExpert

GeneratorDesignHighSpeedMotorDesign

MotorManufacturingProcessDesign

MotorDesignTutorialsMotorPrototypingServices

PMSynchronousACMotorDesignBrushlessDCMotorDesign

SwitchedReluctanceMotorDesignAC3-PhaseInductionMotorDesign

ReluctanceSynchronousMotors

JimHendershotretiredonSept9,2006fromMOTORSOFT,whichhefoundedin1989andsoldtoFisherElectricTechnologyin2004. HethenfoundedacompanytoprovidetestequipmentforuniversitiesandmotorprototypingservicescalledMOTORSOLVERLLC.DuetoincreasedmotordesignconsultingcustomershepartneredwithClydeHancockandformedMOTORCONSULTANTSLLCin2010andsoldouttoClydeonDec31,2014. HenowmanagesfulltimehiselectricmotorprototypingcompanycalledMOTORSOLVERLLCwithhistoricalbeginningsbacktoSept1989.InadditionJHcontinueslecturing&teachingmotordesigncourses&hands-onworkshopsaroundtheWorld.

JHhasover40yearsexperienceinpracticalhands-onPM&SRbrushlessmotordesign,manufacturinganddevelopment.WithpastkeyemploymentsatUnitedTechnologies,GeneralMotors,CliftonPrecision,BergerLahr&PacificScientific,hehasdesignedhundredsofbrushlessmotorsforcomputerdiscdrives,servosystems,highspeedmachinetoolspindles,tractiondrives,hybridvehicles,micro-turbineanddieselgenerators. Hehaswrittennumeroustechnicalpapers,publicationsandgiventutorialsonmanydifferentelectricmotortopics.Hendershotistheco-authorwithProfessorTJEMillerfortwooftheleadingdesignbooksonPermanentMagnetBrushlessMotorsandGeneratorDesign.(ISBN1-881855-03-1,1994&ISBN978-0-9840687-0-8,2010).ThedesignservicesarealsoofferedbyJimHendershotthatinvolveexpertelectricmotordesignandsimulationforalltypesmotorsandgeneratorslistedaboveincludingaxialandradialflux.

Heteachesdetailedmotordesigntrainingcourses(withoptionalworkshops)atpublicvenues,

conferencesandcustomdesignworkshopstailoredon-siteforcompaniesaroundtheWorld.

ThedesignandsimulationtoolsusedbyJimHendershotfordetailedandaccurateelectricmachinedesignincludeMotorSolve&Magnet2D/3D(byInfolytica),PSIM(byPowerSim),AutoCad3D,PRO-E,Matlab/Simulink,andMathCad.

JimHendershotholdsaB.SinPhysicsfromBaldwinWallaceUniversityinBereaOhioalongwithadditionalE.E.&M.E.engineeringstudiesatClevelandStateUniversityaswellasgraduatecoursesatCase-WesternUniversityinClevelandOhio.Hespecializesinthedesign,analysis,sourcing,manufacturingandteachingofbothelectro-magneticandpermanentmagneticdevices.InadditiontocontinuingstudiesinmagneticsandelectricmachinesJimHendershothasover40yearsofextensiveexperiencedesigning,manufacturingandapplyingelectricmotorsofmostalltypes.

JimhasenjoyedalongandrichassociationwithProf.Dr.TimMiller,founderoftheSPEEDConsortiumattheUniversityofGlasgow,combiningJim’spracticalhands-onmotordesignskillswithTIM’Stheoreticalknowledgeandresearch.

Forthepast14yearsJimhasalsobeenassociatedwithInfolyticaCorp,Prof.DaveLowther(ofMcGillUniversity),Prof.ErnieFreemanret.fromImperialCollege,LondonandtheirstafffortheirFEAbasedsimulationsoftwareusedaroundtheworldforthedesignandresearchofelectricmotorsandgenerators.

JamesHendershotdevelopedaDyno-Kitforteachingelectricmotordrivesusedbyover160USUniversitiesandCollegesforProf.NedMohanoftheUniversityofMinnesota.TheseareusedforthelabportionoftheirElectricDriveCourses.(www.cusp.umn.edu)

JimHendershothascreatedaseriesof37electricmachinedesignlecturesfortheUniversityofMinnesota,fundedbytheUSNavyResearchLabsthatareavailableonwww.cusp.umn.edutotaling10to12hrs.oflecturescoveringallaspectsofpracticalelectricmachinedesign.

U.S.Patents (18) ProfessionalAffiliationsFivepatentsonSwitchedReluctanceDCBrushlessMotors,4883999,4995159,5015903,5111095&5652493

TwopatentsonslotlessDCServoMotors,3953750& 4110645

Fourpatentsonmagneticparticleclutchesandbrakes,3620335, 3664473, 3672476,&3680671

SixPatentsonPM-ACSynchronousMachines,6880229,7042130,2003/0168926A1, 8227948, 8575800 & 9343987

One patent on Eddy Curretn brake on personal escape Device fromk burning building, 20170333735

IEEELifeFellow(2000)

MemberofSAE

Past memberofASME

CharterMemberofIMCS(IncrementalMotionControlSociety)

MemberofSMMA(SmallMotorManufacturesAssociation)

2. Hendershot,J.R.Stevenson,J.M.&MacMinn,S.R.(90pages)“SwitchedReluctanceDrive

BooksandPublicationsauthoredorco-authored: 1. Hendershot,J.R.(92pages)“DynamometerandServomometerTestingofElectricMachines”(VibracdivofDanaCorp.1975)

thTutorialCourse”presented25IEEE-IASAnnualmeeting,SeattleWA(IEEE1990)

3. Hendershot,J.R.(217pages)“DesignofBrushlessPermanentMagnetDCMotors”ISBN1-881855-00-7,(MagnaPhysicsPublishing1991)

4. Hendershot,J.R.&MillerT.J.E.DesignofBrushlessPermanentMagnetDCMotors(550pages)ISBN0-19-859389-9(OxfordPress1994)

5. Hendershot,J.R.etal.(over1600pages)“PumpHandbook”,(2001)ThirdeditionISBN0-070340323&(2007)FourtheditionISBN9780071460446Co-authoredchapters6.1.1&6.2.2,ISBM,(McGraw-Hill)

6. Hendershot,J.R.&MillerT.J.E.(822pagesincolor)“DesignofBrushlessPermanent-MagnetMachines”,ISBN976-0-9840687-0-8(Hendershot&Miller2010)

7. Hendershot,J.R,&J.T.Larkins,ElectricDrivesForHeavyUrbanTransitBuses,(2001)IncrementalMotionControlSystemSociety,UniversityofIL

8. Hendershot,J.R.“BrushlessMotorsWithoutPermanentMagnets”,(1994),IncrementalMotionControlSystemSociety,UniversityofIL

9. Hendershot,J.R.“BrushlessDCMotorPhase,Pole&SlotConfigurations”,(1996)IncrementalMotionControlSystemSociety,UniversityofIL,

10. Hendershot,J.R.“AC,Brushless,SwitchedReluctanceMotorComparisons”1999)IncrementalMotionControlSystemSociety,UniversityofIL

11. Hendershot,J.R.“Causes&SourcesofAudibleNoiseinElectricMotors”(2005)IncrementalMotionControlSystemSociety,UniversityofIL

12. Hendershot,J.R.“AFivePhaseSwitchedReluctanceBrushlessDCMotorWithALowLossMagneticCircuit”(1992),IncrementalMotionControlSystemSociety,UniversityofIL

13. Hendershot,J.R.“HighSpeedBrushlessPermanentMagnetMotorsforSpindles&Compressors”(1997),IncrementalMotionControlSystemSociety,UniversityofIL

14. Hendershot,J.R.“SwitchedReluctanceBrushlessDCMotorsforAdjustableSpeedDrivesandHighEfficiency”(2000),IncrementalMotionControlSystemSociety,UniversityofIL

15. Hendershot,J.R.“SwitchedReluctanceBrushlessDCMotorsWithLowLossMagneticCircuits”(1991),IncrementalMotionControlSystemSociety,UniversityofIL

16. Hendershot,J.R.“Pole&SlotNumberSelectionProcedureforPMSynchronousMachines”CWIEMEBerlin,(2016)

Jim Hendershot is a prolific world traveler, having visited 34 countries while teaching electric machine design and consulting in many of those countries since 1966. His latest textbook on electric machine design, co-authored with Prof. TJE Miller has been transuated into the Japanese language.

He has served as a consultant for Infolytica Corp. in Montreal since 2005 for their electric machine Design software products. In the fall of 2017, Infolytica was aquired bythe Mentor Graphics div. of SIEMENS and Jim Henderhot continues this annual consulting relationship with Mentor-Siemens.

Electric machine design lectures and workshopsPrepared&recorded(37)15to20minutelecturesontheDesignofElectricMachinesfortheUniversityofMinnesota“ConsortiumofUniversitiesforSustainablePower“andpostedontheirconsortiumwebsite(www.cusp.umn.edu)usedasupplementalteachingmaterialforlecturepreparationbyUniversityprofessorsallovertheworldtobetterprepareelectricalengineershowtodesignpracticalelectricmotorandgenerators.Theselecturesarealsoavailabletoanystudent,professororpracticingengineerviatheCUSP.UMN.EDUwebsite.

ConductedelectricmachinedesignworkshopsaroundtheworldforInfolyticaCorp.ofMontreal.

Taughtprivate(customizedforcompanies)andpublicelectricmotordesignworkshopsallaroundtheworldinUSA,Turkey,Germany,Switzerland,Japan,Australia,SingaporeandFrance.

OneofthreelecturersatIASinSeattle,Oct12,1990presentedaTutorialcourseonSwitchedReluctanceDriveswithDr.J.M.StephensonandDr.S.R.MacMinn

Authorofover50technicalpapersandmagazinearticlesonthedesignofPMbrushless&PM-ACsynchronousmachinesaswellasswitchedreluctancemachines.

JimHendershotisapopularlecturerondesigns&trendsinelectricmotorsandgeneratorsforlocalchapterIEEEmeetings(FloridaInternationalUniversity,UniversityofDaytonandUniversityofWisconsin).

PresentedthreehourlectureatIEEE-IEMDC2017inMiamiCo-authoredbyTimBurressofOakRidgeNationalLaboratoryEditedby:EmeritusProfessorErnieFreemen,FREng&FellowRoyalAcademyofEngineering(1987)

WorldEnergyShortageExacerbatedbyCriticalShortageofExperiencedElectricMachineDesignEngineersLecture,NSF–SponsoredWorkshopinAbuDhabiNov2012

ProfessionalAwards:1. LifeFellow(2000)oftheInstituteofElectricalandElectronicsEngineers(IEEE).2. EMERFannualawardfor“OutstandingContributionstotheElectricMachinesIndustry” awardedat2011SMMAannualmeeting

3. MemberSAE(2000)4. PASTMemberASME(2013)5. ChartermemberMotionControlAssociation(MCSin2006))6. MemberofSmallMotorsManufacturingAssociation(SMMA)7. OutstandingContribution-IEMDCBERLIN(2017),“ALifelongCommitmenttoIndustry”

Expert Wirtness and Technical Services Rendured

ProvidedexpertwitnessactivitiesincludingdepositionandreportpreparationplusatriptoNottinghamUKtowitnesshardwaretestingforapatentinfringementcasebetweenVIDEOJETTechnologiesfromNottinghamEnglandandMARKEMMachinesinKeeneNH (GBpatent#2369602andUS#2010/0172681)

ProvidedpriorartsearchinbehalfofAMETEKCorpofKentOHdefendedagainstallegedpatentinfringementsownedbyPapstLicensingGmbH&Co.KGinGermany.Discoveredpriorartagainstthe1988&the1989PAPSTpatentsina1924textbookbyKROFTsothecasewasdropped.

ProvidedexpertwitnessservicesforFinmeccanicaS.p.A.(andtheUniversityofRome)inItalyagainstGeneralMotorsCorp.(thedefendant.)ThecasewasFinmeccanicaS.p.Aetal.vs. GeneralMotorsCorporation,number07-794intheU.S.DistrictCourtfortheEasternDistrictofVirginia.EventuallytransferredtoCalifornia(LADistrictCourt)Thecaselastedfromabout2005untillateMay2009whenGMofferedasettlementandthenonJune12009GMfiledbankruptcy.

CurrentlyundercontractprovidingtechnicaladviceandwitnessservicestotheUSdepartmentofJusticeregardinganallegedwhite-collarcrimeagainsttwoformeremployeesofSprungBrettRDIInc.ofBuffaloNY.

Currently under contract providing expert witness support for the plaintif on aplastic injection molding case.

AppendixA Listofrecorded37lecturesbyJamesHendershotpostedonCUSP.umn.eduentitled:

“ElectricMotorDesignCourseLectures”

1-History&IntroductionofElectricMachineTypes2-BasicElectricMotor&GeneratorOperationalTheory3-ThreePhasePowerConverterControlStrategiesforThreeMachineTypes4-PracticalDesignProcessforElectricalMachines5-ElectricMachineSizing6-LossesinElectricalMachines7-Analyticaldesignmethodvs.FEAanalysismethodDesignMethods8-ElectricMachinePerformanceDiscussion9-MagneticMaterialsforElectricMachines

10-SelectionofPhases,Poles,Stator&RotorSlots11-StatorConfigurationDesignCriteria12-StatorLaminations&CoreStudies13-StatorInsulationSystemvs.Voltage&Temperature14-StatorPhaseCircuits&CoilDesign,Part115-StatorPhaseCircuits&CoilDesign,Part216-IntroductiontoPoly-PhaseInductionMachines17-Poly-PhaseInductionMachineTheory18-Poly-PhaseInductionMachineDesignStrategy19-EquivalentCircuitParameters.,MeasurementsandTorquevs.SpeedPlots20-RotorDesignforA-SynchronousInductionMachines21-RotorDesignforA-SynchronousInductionMachines,22-RotorDesignforA-SynchronousInductionMachines,23-ReluctanceSynchronousMotors(SalientPoleRotor)24-ReluctanceSynchronousMachineTheory25-RotorDesignofReluctanceSynchronousMachines26-Performance Analysis of Reluctance Synchronous Machines27-PM-DCBrushlessandPM-ACSynchronousMachines28-PMSynchronousDesignTheory,SPM&IPMRotorTypes29-PermanentMagnetRotorDesign(SPM&IPM)30-PerformanceCalculationsforSPM&IPMBrushlessMachines31-Torquevs.Speed&Ktvs.KeforSPM,IPM&PMSMbrushlessmotors32-PMSynchronousGeneratorDesignPrinciples33-ThermalDesignConsiderationsforElectricMachines34-ElectricMachineCoolingStrategies35-MechanicalDesignIssuesforElectricalMachines37-Summary&ElectricMachineDesignChallenges

AppendixB ListofdesignworkshopsandlecturesbyJRHendershot (41)

PMSynchronousAlternatorDesignTutorial,OrientalMotor,2005BLDCMOTORDESIGNWORKSHOP,SMMA,STLOUIS,2010DESIGN&OPTIMIZATIONOFBLDC-ACSYNCHRONOUSMACHINES,E-DRIVESOrlando,2010BRUSHLESSPM-AC&DCSYNCHRONOUSWORKSHOP,CIRCORAerospace,Dayton,2010PMSynchronousAlternatorDesignTutorial,July2010,VeniceFLACINDUCTIONMOTORWORKSHOPFORINVERTEROPERATION,CWIEMEChicago,2010PM-AC&DCSYNCHRONOUSMACHINESWORKSHOP,AKRIBISSINGAPORE,2011DESIGNINGYOURBLDCMOTOR(orGENERATOR),SANANTONIOTX,2011Dual-FedA-SynchronousGeneratorfor2MWWindTurbine,IEEE-ECCE,2011BRUSHLESSPM-AC&DCSYNCHRONOUSMACHINES,AFRL/RZPG,DaytonWPAFB,2011BRUSHLESSPM-AC&DCSYNCHRONOUSMACHINES,Infolytica,LosAngeles2011HistoryofElectricMachines(Motors&Generators),SMMAStLouis,2012PMSynchronous&ACInductionMachinesforFlightApps,NASAGLENN,Cleveland,2012ReducingCostinBrushlessPM-ACMachines,E-DRIVES,Orlando,2012(3) ElectricMachinedesignWorkshopforAerospace,Infolytica,LosAngelesCA,2012TramwayTractionMotorDesignWorkshop,ALSTOM,France,2013ElectricMachines,Present&Future,MMTTechDays,France,2013Motor/GeneratorDesignWorkshopforVehicleTraction,VALEO,France,2013Poly-PhaseACInductionMotor&GeneratorDesignProcess,Infolytica,Milwaukee,2013PM-ACSynchronousBrushlessMachineWorkshop(IPM&SPM),Infolytica,Milwaukee,2013NewAutomotiveApplicationsforElectricMotors,MACCONGmbH,Munich,2013ElectricTractionMachineChoicesForHybrid&ElectricVehicles,FIU,MIAMI,2014ElectricMachineDesignChoicesforHybrid&EVehicles,McGillUniversity,Montreal,2014PM-ACSynchronousMotor/GeneratorDesignWorkshop,Infolytica,Dallas,2014EVTractionMotorDesignWorkshop,(3)MachineTypes,Infolytica,DearbornMI,2014PM-ACBrushlessSynchronousMotorDesignforSurgicalTools,STRYKER,Michigan,2014GeneratorDesignsIncludingChoicesforHybridVehicles,CWIEME-BERLIN2015MotorEfficiencyandStandardizationLecture,CWIEME-BERLIN2015ElectricPoweredFlight(MEA),IEEEPealChapter,DaytonOH,2015ElectricTractionMotorDesignTappingthePotentialofE-Mobility2015CWIEMEChicagoGeneratorDesignsIncludingChoicesforHybridVehicles,CWIEMEShanghai2015ElectricMotor&DriverWorkshopNASACleveland,June2016ElectricMotor&DriverWorkshopNASACleveland,September2016MOTORSOLVEAnalysisof2010ToyotaPriusTractionMotor,InfolyticaEngage2015GeneratorDesignsIncludingChoicesforHybridVehicles,CWIEMEBerlin2016DesigningaPMGeneratorforaHybridVehicleWithMOTORSOLVE,InfolyticaEngage2016Motor,Generating,SimulationForBMWi3TractionMachine,IEEE-IEMDC2017E-CarProjectInsightTutorial,BMWi3ElectricTractionDrive.CWIEMEChicago2017BMW-I3 Electric Traction Drive lecture at IESF Automotive in Munich 2017Analysis of the BMW i3, E-Cars electic motor-generator, Siemens PLM Connection Phoenix 2018High density PM electric motor & generator design, EV Momentum Berlin 2018