jairo despiece motor y conjunto

23
Exploded View of Engine & Remote Needle Assembly ITEM DESCRIPTION QUANTITY 1 CRANKCASE 1 OFF 2 CRANKCASE BEARING 1 OFF 3 BARREL 1 OFF 4 CYLINDER HEAD 1 OFF 5 BACKPLATE 1 OFF 6 CRANKSHAFT 1 OFF 7 CONROD 1 OFF 8 PISTON 1 OFF 9 GUDGEON PIN 1 OFF 10 PIN END BUTTON 1 OFF 11 LINER 1 OFF 12 CARBURETTOR BODY 1 OFF 13 CARBURETTOR ROTOR 1 OFF 14 BARREL SPACER 1 OFF 15 NIPPLE 1 OFF 16 NEEDLE VALVE BODY 1 OFF DRG No. WF46-0003 WF46-0004 WF46-0005 WF46-0006 WF46-0007 WF46-0008 WF46-0009 WF46-0010 WF46-0011 WF46-0013 WF46-0012 WF46-0014 WF46-0015 WF46-0016 WF46-0017 WF46-0018 Project R22.5 100 76 25 72 SIDE ELEVATION 38 28 PLAN VIEW 57 FRONT ELEVATION Engine Specification Bore - 21mm Stroke - 18.4mm RPM - 2,000-10,000 Prop - 11" x 6", 11" x 7" PP 0RXQWLQJ +ROHV Remote Needle Valve Assembly with In-Flight Mixture Control ITEM DESCRIPTION 28 NEEDLE VALVE (O.S. OR CLONE PART) 19 &233(5 3,3( ; PP /21* 2 OFF 20 1 OFF 21 1 OFF 22 M3 X 12 LONG SOCKET CAP HEAD SCREW 4 OFF 23 5 OFF 24 4 OFF 25 26 27 THRUST WASHER (O.S. OR CLONE PART) 1 OFF PART No. O.S. No. 24081970 O.S. No. 22020001 &233(5 3,3( ; PP /21* &233(5 3,3( ; PP /21* M3 X 20 LONG SOCKET CAP HEAD SCREW M3 X 10 LONG C/SK SOCKET HEAD SCREW DRIVE WASHER (O.S. OR CLONE PART) 1 OFF O.S. No. 24008000 2 OFF M3 NYLOC NUT 18 18 SWG X 15mm LONG PIANO WIRE PIN 2 OFF 1 OFF 29 30 1 OFF M2.5 X 5 LONG PAN HEAD SCREW (ST.STL) 2 OFF M3 X 16 LONG SOCKET SET SCREW SERVO HORN (MODIFIED FUTABA) Fut No. FUTM2030 1 OFF 31 ENGINE DIMENSIONS QUANTITY 17 IN-FLIGHT MIXTURE CONTROL DISC 1 OFF WF46-0019 ASSEMBLED ENGINE

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  • Exploded View of Engine & Remote Needle Assembly

    ITEM DESCRIPTION QUANTITY

    1 CRANKCASE 1 OFF

    2 CRANKCASE BEARING 1 OFF

    3 BARREL 1 OFF

    4 CYLINDER HEAD 1 OFF

    5 BACKPLATE 1 OFF

    6 CRANKSHAFT 1 OFF

    7 CONROD 1 OFF

    8 PISTON 1 OFF

    9 GUDGEON PIN 1 OFF

    10 PIN END BUTTON 1 OFF

    11 LINER 1 OFF

    12 CARBURETTOR BODY 1 OFF

    13 CARBURETTOR ROTOR 1 OFF

    14 BARREL SPACER 1 OFF

    15 NIPPLE 1 OFF

    16 NEEDLE VALVE BODY 1 OFF

    DRG No.

    WF46-0003

    WF46-0004

    WF46-0005

    WF46-0006

    WF46-0007

    WF46-0008

    WF46-0009

    WF46-0010

    WF46-0011

    WF46-0013

    WF46-0012

    WF46-0014

    WF46-0015

    WF46-0016

    WF46-0017

    WF46-0018

    Project

    R22.5

    100

    76

    25

    72

    SIDE ELEVATION

    38

    28

    PLAN VIEW

    57

    FRONT ELEVATION

    Engine Specification

    Bore - 21mm

    Stroke - 18.4mm

    RPM - 2,000-10,000

    Prop - 11" x 6", 11" x 7"

    ???????????????????

    Remote Needle Valve Assemblywith In-Flight Mixture Control ITEM DESCRIPTION

    28

    NEEDLE VALVE (O.S. OR CLONE PART)

    19 ?????????????????????????????? 2 OFF

    20 1 OFF

    21 1 OFF

    22 M3 X 12 LONG SOCKET CAP HEAD SCREW 4 OFF

    23 5 OFF

    24 4 OFF

    25

    26

    27

    THRUST WASHER (O.S. OR CLONE PART) 1 OFF

    PART No.

    O.S. No. 24081970

    O.S. No. 22020001

    ??????????????????????????????

    ??????????????????????????????

    M3 X 20 LONG SOCKET CAP HEAD SCREW

    M3 X 10 LONG C/SK SOCKET HEAD SCREW

    DRIVE WASHER (O.S. OR CLONE PART) 1 OFF O.S. No. 24008000

    2 OFFM3 NYLOC NUT

    18 18 SWG X 15mm LONG PIANO WIRE PIN 2 OFF

    1 OFF

    29

    30

    1 OFFM2.5 X 5 LONG PAN HEAD SCREW (ST.STL)

    2 OFFM3 X 16 LONG SOCKET SET SCREW

    SERVO HORN (MODIFIED FUTABA) Fut No. FUTM20301 OFF31

    ENGINE DIMENSIONS

    QUANTITY

    17 IN-FLIGHT MIXTURE CONTROL DISC 1 OFF WF46-0019

    ASSEMBLED ENGINE

  • View of Completed Crankcase

    WF46-0003CRANKCASE

    37.5

    37.5

    18.7

    5

    61.95

    19.35

    6.15

    6.15

    30.0

    30.0

    15

    10.0

    16.6

    0

    32

    34.00

    25.00

    ???

    23.45

    ???

    25

    20.00

    28.0

    04.

    75

    18.7

    5

    15

    6.75 R6

    6.15

    8

    8

    Section on A-AFront Elevation

    4.35

    4 - Holes M3 x 8mm Deep

    4 - Holes M3 x 7 Deep

    28.2

    Rear Elevation

    5

    Plan View

    Material - Aluminium Alloy HE30 (6082)

    View of Alternative Crankcase (Without chamfering)

    Chamfers OptionalChamfer Optional

    12.2

    5

    ????

    ?????????

    AA

    29.95

    42.60

    8.0

    44.3

    18.75 18.75

    Project

    RCM&E PLANS SERVICE

    A .46cu. in. two-stroke glow engine. DESIGNED BY Alex Whittaker

    PLAN No: RC2095 No. of Sheets: First published inRCM&E March. 2012

    20.0

    Section on A-AFront Elevation

    A

    WF46-0004CRANKCASE BEARING (Scale 2:1)

    16.60

    32

    30.095

    ?????

    A

    ???

    Notes

    1. 10mm intake hole to be bored withthe bearing pressed into crankcaseto ensure correct alignment.

    2. This diameter to be a light pressfit inside crankcase.

    Material - Bronze PB1

    See Note 2.

    12.0

    0

    WF46-0005BARREL

    43

    21.5

    30.0

    30.0

    15

    38.5

    17.75

    18.7

    5

    Front Elevation

    ??????????????

    Plan View

    Material - Aluminium Alloy HE30 (6082)

    4.75

    AA

    3

    34.00

    37.47

    5.4

    21.8 1

    1.535.3

    3.5

    8.4

    4 - Holes M3 x 8 Deep

    43

    21.5

    6.15

    6.15

    10.5

    18.7

    5

    R6 typ

    6.15

    Section on B-B

    4.75

    17.75 Exhaust Port

    6.15

    B

    3.5

    2 - Holes 3.5 Dia

    4.15 3.75

    Transfer Ports 6mm Rad typ

    40

    1.5mm x 6 hole

    Panel pin used to locate liner drill1.5 mm Hole x 6 Deep to suit Liner

    36.5

    0.75

    10.7re

    f

    11.25 11.25

    11.2

    511

    .25

    37.3

    2

    ???

    36.5

    2.75

    C/Bore 6.2 Dia

    ???????

    21.5

    21.5

    40

    Section on A-A

    Front Elevation

    A

    WF46-0006CYLINDER HEAD

    40

    A

    Material - Aluminium Alloy HE30 (6082)

    9.8

    21.00

    6.35

    CompletedCylinder Head

    Plan View

    ???

    1.41.5

    1.5 T

    YP

    ????????????????????????????????????????????????????

    20.5

    3.60

    14

    2mm Chamfer

    1mm Rad Plug thread 1/4" 32UNEF (O.S. #8 Plug) 22.5

    22.5

    R10

    14

    0.6

    1.8 Typ u/cut

    Section on A-A

    WF46-0007BACKPLATE

    A

    Notes

    1. This diameter is a close fit inside crankcase to avoid air leaks2. Copper fuel feed pipes to be a press fit into backplate

    Material - Aluminium Alloy HE30 (6082)

    15.5

    1.5mm Chamfer

    4 - Holes drill through??????????????????

    13.4

    9.65

    ???

    20

    57

    25

    5.8

    ??????????????????????

    ????????????????????????for copper fuel feedpipes (See note 2.)

    Machined flat forpiston clearance

    28

    14Elevation on Rear of Plate

    2.5

    R22.5

    Section on A-A

    WF46-0008CRANKSHAFT

    Material:-Crankshaft - Carbon Steel EN8M (212M36)Big end Pin - SilverSteel

    Side Elevation

    1.5mm Chamfer

    Machined flatfor prop driver

    End View

    74.15

    ???

    ??

    411

    Ream

    to

    5.47

    2127.8

    34

    32.15

    7.8

    8.5

    12 5.6

    26

    0.5mm Rad

    9.00

    Thread 1/4" 28 TPI UNF

    6.36

    R25

    40.15

    1.5mm Chamfer

    8 A

    A

    27.75

    18.7

    5

    Completed Crankshaft

    9.2

    5

    View on Arrow B

    12.0

    00

    B

    3.3

    0.2

    0.2

    R4

    ???

    14.25

    5.50

    0

    Big End Pin(Silver steel)

    Big End Pin(see detail)

    0.25mm Chamfer

    Drill and ream to suit bigend pin detailed below

    16.2

    Raised Area

    Raised Area

    Section on A-A

    WF46-0009CONROD (scale 2:1)Material - H15 Duraluminium (2014)

    ?????????????????

    A

    4.43

    2.15

    3.05

    == 6.

    04

    32.80

    R4.5

    8

    A

    R4

    4.54

    5.000

    8.1

    Completed Conrod

    ?????????

    5.500

    2.9

    Front Elevation

    Big end pin to be aninterference fit

    General Notes

    This drawing is to be used in conjunction with the RCM&E columnwrite up for machining methods, dimensional fits and assembly.

    Typical Dimensional Tolerance

    ????????????????????????????????????????????????????????????????????????????????????????????????????????????????

    Completed BackplateCompleted Bearing

    28.15

    see

    note

    1

    A

    2 of 3

  • WF46-0010

    Project

    RCM&E PLANS SERVICE

    A .46cu. in. two-stroke glow engine. DESIGNED BY Alex Whittaker

    PLAN No: RC2095 No. of Sheets: First published inRCM&E March. 2012

    General Notes

    This drawing is to be used inconjunction with the RCM&Ecolumn write up for machiningmethods, dimensional fits andassembly.

    Typical Dimensional Tolerance

    ????????????????????????????????????????????????????????????????????????????????????????????????????????????????

    Section on A-A

    PISTON (Scale 2:1)Material - Cast IronUnderside

    A

    A

    Completed Piston

    21.00*

    18.5

    17

    19.00

    6

    5.00

    18.5

    8.35

    12

    16.5

    *NoteMake Liner prior to making Piston. OutsideDiameter to be lapped to size to match liner

    19.5

    R6

    1mm Dia Hole forfuture GudgeonPin removal

    Section on A-A

    WF46-0011GUDGEON PIN (Scale 2:1)

    Material - Silver Steel

    A

    A

    Completed Gudgeon Pin

    5.000

    18.5

    End Elevation

    2.5

    3

    Chamfer 0.25mm

    Notes-1. The Gudgeon pin diameter should be made to

    a minimal clearance to match the piston.

    Side View

    Section on A-A

    WF46-0012LITTLE END PLUG (Scale 4:1)

    Material - Bronze

    A

    A

    Completed Plug

    End Elevation

    Notes-1. Test fit the plug in the gudgeon pin & piston

    to ensure a sliding fit within the liner.

    1.1 3

    2.51

    5.0

    R0.25

    R10.5

    View of Completed Liner

    WF46-0013CYLINDER LINER

    Section on A-AFront Elevation

    Plan View

    Material - Carbon Steel EN8M (212M36)

    A

    35.2

    5

    28.1

    0.75

    11.0

    TSFR

    11.0

    TSFR

    A

    21.000

    ???Sectional Elevation on B-B

    ???

    Outside of Liner Port Development

    78.54 (25mm Dia)Circumference

    34.5

    Underside of Liner Lip

    11.39 15.285

    Bottom edge of Liner

    11.3913.94 13.94

    6.298 6.298

    Section on A-A

    Front Elevation

    A

    Material - Mild Steel or Brass

    Completed Barrel

    10.0

    1 - Hole Drill & Tap M3

    A

    WF46-0015CARBURETTOR BARREL (Scale 2:1)

    ?????????????

    12.6 9

    .4

    5.7

    Section on A-AFront Elevation

    A

    Material - Aluminium alloy HE30 (6082) 3/4" (19mm) Hex Bar

    Completed CarburettorBody

    Plan View

    2 - Holes Drill & Tap M3

    WF46-0014CARBURETTOR BODY (Scale 2:1)

    10

    30.7

    5

    5.5

    168

    1.25

    5

    13.5

    17.2

    5

    88

    4

    5.85

    View on Arrow C

    12.8

    10.0

    5.7

    1 - Holes Drill & Tap M6

    B B

    Section on B-B

    6.8

    C

    A

    1- Hole Drill & TapM2.5 x 6 Deep

    ???

    1.5

    Venturi angle cut using aCountersink Drill

    R2

    ???

    18.7

    5

    ??????

    Section on A-A

    Front Elevation

    A

    Material - Aluminium Alloy HE30 (6082)

    Completed Carb Spacer

    A

    WF46-0016CARB BARREL SPACER (Scale 2:1)

    ?????????????

    10.5

    1.2

    ?????

    ?????

    Plan View

    Front Elevation

    Material - Brass Hex Stock

    Completed Nipple

    WF46-0017NIPPLE (Scale 2:1)

    ?????????????????????

    19

    4.25

    9.5

    A/F

    M6 Thread

    9.5

    5 2.7

    5

    3.5

    2.35

    4.25

    2.25

    Remove Sharp Corners

    10.97ref

    ??

    End Elevation

    WF46-0018NEEDLE VALVE BODY (Scale 2:1)Material - Brass

    A

    A Completed Body

    18.0

    11.5

    2

    9

    27

    7.44.5

    11 4

    6.8

    5.75

    8.8

    18

    23

    4.6

    8

    11.5

    3.2*

    1.2

    4.5

    Thread M4 x 0.5p????????????

    ??????????????????be a light press fit forcopper feed pipes

    Notes- Suitable for O.S Needle No.24081970

    Copper feed pipes tobe a light press fit

    1.2

    Section on A-A

    WF46-0019MIXTURE CONTROL DISC (Scale 2:1)

    Material - Aluminium Alloy HE30 (6082)

    A

    Completed Disc

    8.5

    1.3

    11.6

    ???

    6.8

    ?????

    1 Hole drill tosuit for clevis

    ????????????????????????????????????????????

    R10

    A

    Section on A-A

    8.2

    Section on A-A

    WF46-0020PROP DRIVER (Scale 2:1)

    Front Elevation

    A

    A

    Completed Driver

    7.54

    9.15

    22.7

    5

    3.37

    5

    5.04 Key depth

    17.8

    Key

    2.94???

    Serrated frontface 40 off0.3mm deep

    Rear Elevation

    9.15

    11.5

    R10

    6

    8

    0.5

    Material - Aluminium Alloy HE30 (6082)3 of 3

  • R22.5

    100

    Title Scale:-

    Drawing Number

    Drawn

    DateProjection

    Sheet A3

    ??????????????????????????????????????????

    First published in RCM&E magazine February / March 2012.

    76

    25

    72

    SIDE ELEVATION

    38

    28

    1:1

    WF46-0001Engine General Arrangement

    PLAN VIEW

    57

    FRONT ELEVATION

    Motor Specification

    Bore - 21mm

    Stroke - 18.4mm

    RPM - 2,000-10,000

    Prop - 11" x 6", 11" x 7"

    40

    ???????????????????

    Remote Needle Valve Assemblywith In-Flight Mixture Contol

  • Scale:-

    DrawingNumber

    Drawn

    Date

    Title

    First published in RCM&E magazine February / March 2012.

    Third Angle Projection

    Project

    Sheet Size:- A12:1

    WF46-0002

    Exploded View ofFIREFLY 46Exploded View of Engine & Remote Needle Assembly

    3

    4

    1

    2

    11

    5

    6

    7

    8

    9

    10

    24

    29

    22

    17

    30

    23

    31

    27

    13

    14

    12

    15

    25

    23

    22

    19

    20

    21

    ITEM DESCRIPTION QUANTITY

    1 CRANKCASE 1 OFF

    2 CRANKCASE BEARING 1 OFF

    3 BARREL 1 OFF

    4 CYLINDER HEAD 1 OFF

    5 BACKPLATE 1 OFF

    6 CRANKSHAFT 1 OFF

    7 CONROD 1 OFF

    8 PISTON 1 OFF

    9 GUDGEON PIN 1 OFF

    10 PIN END BUTTON 1 OFF

    11 LINER 1 OFF

    12 CARBURETTOR BODY 1 OFF

    13 CARBURETTOR ROTOR 1 OFF

    14 BARREL SPACER 1 OFF

    15 NIPPLE 1 OFF

    16 NEEDLE VALVE BODY 1 OFF

    17 IN-FLIGHT MIXTURE CONTROL DISC 1 OFF

    28

    NEEDLE VALVE (O.S OR CLONE PART)

    19 ?????????????????????????????? 2 OFF

    20 1 OFF

    21 1 OFF

    22 M3 X 12 LONG SOCKET CAP HEAD SCREW 4 OFF

    23 5 OFF

    24 4 OFF

    25

    26

    27

    THRUST WASHER (O.S. OR CLONE PART) 1 OFF

    DRG/PART No.

    WF46-0003

    WF46-0004

    WF46-0005

    WF46-0006

    WF46-0007

    WF46-0008

    WF46-0009

    WF46-0010

    WF46-0011

    WF46-0013

    WF46-0012

    WF46-0014

    WF46-0015

    WF46-0016

    WF46-0017

    WF46-0018

    WF46-0019

    O.S. No. 24081970

    O.S No. 22020001

    ??????????????????????????????

    ??????????????????????????????

    M3 X 20 LONG SOCKET CAP HEAD SCREW

    M3 X 10 LONG C/SK SOCKET HEAD SCREW

    DRIVE WASHER (O.S. OR CLONE PART) 1 OFF O.S No. 24008000

    2 OFFM3 NYLOC NUT

    26

    18 18 SWG X 15mm LONG PIANO WIRE PIN 2 OFF

    18

    28

    1 OFF

    16

    29

    30

    1 OFFM2.5 X 5 LONG PAN HEAD SCREW (ST.STL)

    2 OFFM3 X 16 LONG SOCKET SET SCREW

    SERVO HORN (MODIFIED FUTABA) Fut No. FUTM20301 OFF31

  • View of Completed Crankcase

    Title Scale:-

    Drawing Number

    Drawn

    DateProjection

    Sheet A3

    ??????????????????????????????????????????

    First published in RCM&E magazine February / March 2012.

    1:1

    WF46-0003Crankcase Details

    37.5

    37.5

    18.7

    5

    61.95

    19.35

    6.15

    6.15

    30.0

    30.0

    15

    10.0

    16.6

    0

    32

    34.00

    25.00

    ?

    ?

    ?

    23.45???

    25

    20.00

    28.0

    04.

    75

    18.7

    5

    15

    6.75 R6

    6.15

    8

    8

    Section on A-AFront Elevation

    4.35

    4 - Holes M3 x 8mm Deep

    4 - Holes M3 x 7 Deep

    28.2

    Rear Elevation

    5

    Plan View

    Material - Aluminium Alloy HE30 (6082)

    View of Alternative Crankcase (Without chamfering)

    Chamfers OptionalChamfer Optional

    General Tolerance????????????????????????

    ????????????????????????

    ????????????????????????

    ?????????????????????????

    ???????????????

    12.2

    5

    ????

    ?????????

    AA

    29.95

    42.60

    8.0

    44.3

    18.75 18.75

  • 20.0

    Section on A-AFront Elevation

    General Tolerance????????????????????????

    ????????????????????????

    ????????????????????????

    ?????????????????????????

    ???????????????

    A

    Scale:-

    Drawing Number

    Drawn

    Date

    Title

    Projection

    Sheet A4

    First published in RCM&E magazine February / March 2012.

    ??????????????????????????????????????????

    2:1

    WF46-0004Crankcase Bearing

    16.60

    32

    30.095

    ?

    ?

    ?

    ?

    ?

    A

    ?

    ?

    ?

    Notes1. 10mm intake hole to be bored with

    the bearing pressed into crankcaseto ensure correct alignment.

    2. This diameter to be a light press fitinside crankcase.

    Material - Bronze PB1

    See Note 2.

    12.0

    0

  • Title Scale:-

    Drawing Number

    Drawn

    DateProjection

    Sheet A3

    ??????????????????????????????????????????

    First published in RCM&E magazine February / March 2012.

    1:1

    WF46-0005Barrel Details

    43

    21.5

    30.0

    30.0

    15

    38.5

    17.75

    18.7

    5

    Front Elevation

    ??????????????

    Plan View

    Material - Aluminium Alloy HE30 (6082)

    General Tolerance????????????????????????

    ????????????????????????

    ????????????????????????

    ?????????????????????????

    ???????????????

    4.75

    AA

    3

    34.00

    37.47

    5.4

    21.8 1

    1.5

    35.3 3.5

    8.4

    4 - Holes M3 x 8 Deep

    43

    21.5

    6.15

    6.15

    10.5

    18.7

    5

    R6 typ

    6.15

    Section on B-B

    4.75

    17.75 Exhaust Port

    6.15

    B

    3.5

    2 - Holes 3.5 Dia

    4.15 3.75

    Transfer Ports 6mm Rad typ

    40

    1.5mm x 6 hole

    Panel pin used to locateliner drill 1.5 mm Hole x 6Deep to suit Liner

    36.5

    0.75

    10.7ref

    11.25 11.25

    11.2

    511

    .25

    37.3

    2

    ?

    ?

    ?

    36.5

    2.75

    C/Bore 6.2 Dia?

    ?

    ?

    ?

    ?

    ?

    ?

    21.5

    21.5

  • 40

    Section on A-A

    Front Elevation

    General Tolerance????????????????????????

    ????????????????????????

    ????????????????????????

    ?????????????????????????

    ???????????????

    A

    Scale:-

    Drawing Number

    Drawn

    Date

    Title

    Projection

    Sheet A4

    First published in RCM&E magazine February / March 2012.

    ??????????????????????????????????????????

    1:1

    WF46-0006Cylinder Head

    40

    A

    Material - Aluminium Alloy HE30 (6082)

    9.8

    21.00

    6.35

    CompletedCylinder Head

    Plan View

    ?

    ?

    ?

    1.4

    1.51.

    5 TY

    P

    ??????????????????????????

    ??????????????????????????

    20.5

    3.60

    14

    2mm Chamfer

    1mm RadPlug thread 1/4"32 UNEF(O.S. #8 Plug)

    22.5

    22.5

    R10

    14

    0.6

    1.8 Typ u/cut

  • Section on A-A

    General Tolerance????????????????????????

    ????????????????????????

    ????????????????????????

    ?????????????????????????

    ???????????????

    A

    Scale:-

    Drawing Number

    Drawn

    Date

    Title

    Projection

    Sheet A4

    First published in RCM&E magazine February / March 2012.

    ??????????????????????????????????????????

    1:1

    WF46-0007Motor Backplate

    A

    Notes1. This diameter is a close fit inside

    crankcase to avoid air leaks2. Copper fuel feed pipes to be a press

    fit into backplate

    Material - Aluminium Alloy HE30 (6082)

    15.5

    Plan View

    1.5mm Chamfer

    4 - Holes drill through??????????????????

    13.4

    9.65

    ?

    ?

    ?

    2057

    28.1

    5se

    e no

    te 1

    25

    5.8

    ??????????????????????

    ????????????????????????

    for copper fuel feedpipes (See note 2.)

    Machined flat forpiston clearance

    28

    14

    Elevation on Rear of Plate

    2.5

    R22.5

  • Section on A-A

    General Tolerance????????????????????????

    ????????????????????????

    ????????????????????????

    ?????????????????????????

    ???????????????

    Scale:-

    Drawing Number

    Drawn

    Date

    Title

    Projection

    Sheet A4

    First published in RCM&E magazine February / March 2012.

    ??????????????????????????????????????????

    1:1

    WF46-0008Crankshaft

    Material - Carbon Steel EN8M (212M36)

    Side Elevation

    1.5mm Chamfer

    Machined flat forprop driver

    End View

    74.15

    ?????

    411

    Rea

    m t

    o 5.

    47

    2127.8

    34

    32.15

    7.8

    8.5

    12 5.6

    26

    0.5mm Rad

    9.00

    Thread 1/4" 28 TPI UNF

    6.36

    R25

    40.15

    1.5mm Chamfer

    8 A

    A

    27.75

    18.7

    5Completed Crankshaft

    9.2

    5

    View on Arrow B

    12.0

    00

    B3.

    3

    0.2

    0.2

    R4

    ?

    ?

    ?

    14.25

    5.50

    0

    Big End Pin(silver steel)

    Big End Pin(see detail)

    0.25mm Chamfer

    Drill and ream to suit bigend pin detailed below

    16.2

    Raised Area

    Raised Area

  • Section on A-AGeneral Tolerance????????????????????????

    ????????????????????????

    ????????????????????????

    ?????????????????????????

    ???????????????

    Scale:-

    Drawing Number

    Drawn

    Date

    Title

    Projection

    Sheet A4

    First published in RCM&E magazine February / March 2012.

    ??????????????????????????????????????????

    2:1

    WF46-0009Conrod

    Material - H15 Duraluminium (2014)

    ?????????????????

    A

    4.43

    2.15

    3.05

    == 6

    .04

    32.80

    R4.5

    8

    A

    R4

    4.54

    5.000

    8.1

    Completed Conrod

    ?

    ?

    ?

    ?

    ?

    ?

    ?

    ?

    ?

    ?

    5.5002.

    9

  • Section on A-A

    General Tolerance????????????????????????

    ????????????????????????

    ????????????????????????

    ?????????????????????????

    ???????????????

    Scale:-

    Drawing Number

    Drawn

    Date

    Title

    Projection

    Sheet A4

    First published in RCM&E magazine February / March 2012.

    ??????????????????????????????????????????

    2:1

    WF46-0010Piston

    Material - Cast Iron

    Underside

    A

    A

    Completed Piston

    21.00*

    18.5

    17

    19.00

    6

    5.00

    18.5

    8.35

    12

    16.5

    *NoteMake Liner prior to making Piston. OutsideDiameter to be lapped to size to match liner

    19.5

    R6

    1mm Dia Hole forfuture GudgeonPin removal

  • Section on A-A

    General Tolerance????????????????????????

    ????????????????????????

    ????????????????????????

    ?????????????????????????

    ???????????????

    Scale:-

    Drawing Number

    Drawn

    Date

    Title

    Projection

    Sheet A4

    First published in RCM&E magazine February / March 2012.

    ??????????????????????????????????????????

    2:1

    WF46-0011Gudgeon Pin

    Material - Silver Steel

    A

    A

    Completed Gudgeon Pin

    5.000 18.5

    End Elevation2.

    5

    3

    Chamfer 0.25mm

    Notes-1. The Gudgeon pin diameter should be made to a minimal

    clearance to match the piston.

    A 5mm Diameter Engineering Dowel pin may besubstituted for this item just cut/ grind length to suit.

  • Section on A-A

    General Tolerance????????????????????????

    ????????????????????????

    ????????????????????????

    ?????????????????????????

    ???????????????

    Scale:-

    Drawing Number

    Drawn

    Date

    Title

    Projection

    Sheet A4

    First published in RCM&E magazine February / March 2012.

    ??????????????????????????????????????????

    4:1

    WF46-0012Little End Plug

    Material - Bronze

    A

    A

    Completed PlugEnd Elevation

    Notes-1. Test fit the plug in the gudgeon pin &

    piston to ensure a sliding fit within the liner.

    1.1 3

    2.51

    5.0

    R0.25

    R10.5

  • View of Completed Liner

    Title Scale:-

    Drawing Number

    Drawn

    DateProjection

    Sheet A3

    ??????????????????????????????????????????

    First published in RCM&E magazine February / March 2012.

    1:1

    WF46-0013Cylinder Liner

    Section on A-AFront Elevation

    Plan View

    Material - Carbon Steel EN8M (212M36)

    General Tolerance????????????????????????

    ????????????????????????

    ????????????????????????

    ?????????????????????????

    ???????????????

    A

    35.2

    5

    28.1

    0.75

    11.0

    TSFR

    11.0

    TSFR

    A

    21.000

    ???

    Sectional Elevation on B-B

    ???

    Outside Line Port Development

    78.54 (25mm Dia)Circumference

    34.5

    Underside of Liner Lip

    11.39 15.285

    Bottom edge

    11.3913.94 13.94

    6.298 6.298

  • Section on A-AFront Elevation

    General Tolerance????????????????????????

    ????????????????????????

    ????????????????????????

    ?????????????????????????

    ???????????????

    A

    Material - Aluminium alloy HE30 (6082) 3/4" (19mm) Hex Bar

    Completed Carburettor Body

    Plan View

    2 - Holes Drill & Tap M3

    Title Scale:-

    Drawing Number

    Drawn

    DateProjection

    Sheet A3

    ??????????????????????????????????????????

    First published in RCM&E magazine February / March 2012.

    2:1

    WF46-0014Carburettor Body

    10

    30.7

    5

    5.5

    168

    1.25

    5

    13.5

    17.2

    5

    88

    45.

    85

    View on Arrow C

    12.8

    10.0

    5.7

    1 - Holes Drill & Tap M6

    B B

    Section on B-B

    6.8

    C

    A

    1- Hole Drill & TapM2.5 x 6 Deep

    ???

    1.5

    Venturi angle cut using aCountersink Drill

    R2

    ???

    18.7

    5??????

  • Section on A-A

    Front Elevation

    General Tolerance????????????????????????

    ????????????????????????

    ????????????????????????

    ?????????????????????????

    ???????????????

    A

    Material - Mild Steel or Brass

    Completed CarburettorBarrel

    10.01 - Hole Drill & Tap M3

    A

    Scale:-

    Drawing Number

    Drawn

    Date

    Title

    Projection

    Sheet A4

    First published in RCM&E magazine February / March 2012.

    ??????????????????????????????????????????

    2:1

    WF46-0015Carburettor Barrel

    ?????????????

    12.6 9

    .4

    5.7

  • Section on A-A

    Front Elevation

    General Tolerance????????????????????????

    ????????????????????????

    ????????????????????????

    ?????????????????????????

    ???????????????

    A

    Material - Aluminium Alloy HE30 (6082)

    Completed Carb Spacer

    A

    Scale:-

    Drawing Number

    Drawn

    Date

    Title

    Projection

    Sheet A4

    First published in RCM&E magazine February / March 2012.

    ??????????????????????????????????????????

    2:1

    WF46-0016Carb Barrel Spacer

    ?????????????

    10.5

    1.2

    ?????

    ?????

    Spacer Arrangement

    Futaba Servo Arm

    Spacer

  • Plan View

    Front Elevation

    General Tolerance????????????????????????

    ????????????????????????

    ????????????????????????

    ?????????????????????????

    ???????????????

    Material - Brass Hex Stock

    Completed Nipple

    Scale:-

    Drawing Number

    Drawn

    Date

    Title

    Projection

    Sheet A4

    First published in RCM&E magazine February / March 2012.

    ??????????????????????????????????????????

    2:1

    WF46-0017Nipple

    ?????????????????????

    19

    4.25

    9.5

    A/F

    M6 Thread

    9.5

    5

    2.75

    3.5

    2.35

    4.25

    2.25

    Remove Sharp Corners

    10.97ref

    ??

  • Section on A-AGeneral Tolerance????????????????????????

    ????????????????????????

    ????????????????????????

    ?????????????????????????

    ???????????????

    Scale:-

    Drawing Number

    Drawn

    Date

    Title

    Projection

    Sheet A4

    First published in RCM&E magazine February / March 2012.

    ??????????????????????????????????????????

    2:1

    WF46-0018Needle Valve Body

    Material - Brass

    A

    A Completed Body

    18.0

    11.5

    2

    9

    27

    7.44.5

    11 4

    6.8

    5.75

    8.8

    18

    23

    4.6

    8

    11.5

    3.2*

    1.2

    4.5

    Thread M4 x 0.5p????????????

    ??????????????????

    be a light press fit forcopper feed pipes

    Notes- To be suitable for O.S Needle No.24081970

    Copper feed pipes tobe a light press fit

    1.2

  • General Tolerance????????????????????????

    ????????????????????????

    ????????????????????????

    ?????????????????????????

    ???????????????

    Scale:-

    Drawing Number

    Drawn

    Date

    Title

    Projection

    Sheet A4

    First published in RCM&E magazine February / March 2012.

    ??????????????????????????????????????????

    2:1

    WF46-0019Mixture Control Disc

    Material - Aluminium Alloy HE30 (6082)

    A

    Completed Disc

    8.5

    1.3

    11.6

    ???

    6.8

    ?????

    1 Hole drill tosuit for clevis

    ????????????????????????????

    ????????????????

    R10

    A Section on A-A

    8.2

  • Section on A-A

    General Tolerance????????????????????????

    ????????????????????????

    ????????????????????????

    ?????????????????????????

    ???????????????

    Scale:-

    Drawing Number

    Drawn

    Date

    Title

    Projection

    Sheet A4

    First published in RCM&E magazine February / March 2012.

    ??????????????????????????????????????????

    2:1

    WF46-0020Prop Driver

    Material - Aluminium

    Front Elevation

    A

    A

    Completed Driver

    7.549.

    15

    22.7

    5

    3.37

    5

    5.04 Key depth

    17.8

    Key

    2.94?

    ?

    ?

    Serrated front face40 off 0.3mm deep

    Rear Elevation

    9.15

    11.5

    R10

    6

    8

    0.5