jai engineers uk limited · 08/06/2015 · jai engineers uk limited advanced technical ceramic...

JAI Engineers UK LimitedAdvanced Technical Ceramic Precision Products

Advanced Technical Ceramic Products & Precision Engineers

20 Drayton LeysHillsideRugbyWarwickshireUnited Kingdom. CV22 5RH

Phone: ++ 44 (0) 1788 335 195Fax: ++ 44 (0) 1788 335 028

Mobile: ++ 44 (0) 7787 501 725E-mail: [email protected]

Website: www.jaiengineers.com

Pumping TechnologiesCurrently, working on developing one of the most advanced and fully closed “Molten Metal Transpor-tation-Dosing System” for high pressure die-casting application to handle non-ferrous metals including super alloys non-ferrous molten metals up to 1000’C+

Message from MD“Advanced ceramics & our related advanced products outperform various metals in so many ways in the high tech industries and the foundries applications. What we bring to industry is a way of exploiting these exceptional qualities.

BACKGROUND & OBJECTIVES:J A I Engineers & J A I Pumping Technologies• Our track record is in providing advanced solutions to most difficult problems in high tech industries replacing with our high-tech advanced ceramics precision components and products.• We are one of the handfuls of companies worldwide specializing in the development and manufacturer of products with complex shapes for the most challenging applications.• We develop high tech precision products offering exceptional performance for use in various industrial applications. The company also generates sub-assemblies to ‘plug-in and use’ –offering customers less down time, increased productivity and reduction in costs.• On Foundries application, Molten metal dosing & Metering Pump is being developed with other foundry products.

APPLICATIONS:Our precision products has been working very well in the applications of very high temperature, hard wearing, lightweight, non-contaminating with excellent chemical resistance & thermal shock and offer enhanced electrical and thermal insulation properties in following Industries.• Nuclear Power Stations: High temperature Tubes, Elbows, Plates, Chemical resistance & Insulating products• Automotive: Tappet Shims, Cam Rollers, Welding Pins, Ceramic Bearings, Gears, Pump parts etc.• Aerospace: Small turbine rotor blade, Fixture for brazing Turbine Blades, High temperature & hard wearing insulating products.• Non-ferrous & Ferrous Foundries: Thermocouple Sheath, Riser Tubes, De-gassing Shaft with Rotor, Heater protection tubes, Valve Rods, Valve Seat, Filters, High temperature Insulating products, Launders,• Chemical Industries: Chemical Pump’s Mechanical Seals and related products.• Oil-gas Industries: Mud-pump sleeves, pistons, Plungers & Liners.• Tubes Manufacturing: From Copper, Aluminium, Brass and Steel tubes’ Extruding & Drawing dies, Squeeze Rollers, Bearings etc. Down & Pouring Spout, Stopper Rods, Launder, Burner stone, Baffles etc. for Continuous Casting of Copper Billets.• Measuring Styluses: Precision measuring various Styluses, Rods, Balls etc. for CMM measuring Machines.• Induction & Gas Furnaces: High temperature insulation and lining for various high temperature furnaces, Gas burner, Support Beams etc.• Gas Analysers: S.S Parts, High temperature burners, Insulating products, Gas Filters and related products.• Surface Technology: Excellent Quality shot blasting, Shot peening Nozzles from B4C-Boron Carbide, Si3N4- Silicon Nitride, SiC- Silicon Carbide, Al2O3 – Aluminium Oxide. 99.7% White and 96% Brown Blasting Grits, and all consumable related products.

JAI ENGINEERS UK LIMITEDJAI Engineers UK Ltd.JAI Pumping Technologies Ltd.

JAI Engineers UK Ltd.JAI Pumping Technologies Ltd.

JAI PUMPING TECHNOLOGY LIMITED

JAI ENGINEERS UK LIMITED

BENEFITS USING THIS SYSTEM:• Equipped with the latest Vacuum & Pressure based system.

• Re-filtering de-gassed molten non-metal from bottom of furnace to avoid any oxide in the metal, before pumping.

• Delivers Pure Oxide free molten non-ferrousmetal up to 1100oC temperature.

• Maintains uniform temperature directly from furnace to where it needs to be delivered for casting.

• Measures very accurate volumes for delivery(2.5Kg with +/- 10gms)

• Delivers molten metals with very accurat timing.

• Will reduce current rejection (15-20% average infoundries) by at least 90% delivering high yield production.

• Excellent saving up to 50% on energy costs due tocomplete closed system.

• Will reduce CO2, smoke, escape of heat and any hazardouselements by 95%, improving clean and healthy environments.

• Will increase Health & Safety for employees.

• Ensures longer life, as Pump will last at least 2 to 3 timeslonger than current Pumping systems.

• Less down time, less maintenance and increased productivity.

• Payback period between 8 months to 12 months,depending on shift pattern.



Advanced Molten Metal Pumping SystemAccurate metering & transporting 99% oxide free

cleannon-ferrous molten metals for casting

Advanced engineering technical ceramic products, manufactured from high-tech SSN and GPS-SSNceramic materials for handling non-ferrous molten metals for high-tech foundries.

JAI PUMPING TECHNOLOGY LIMITEDPhone: ++44 (0) 1788 335195 E-mail: [email protected] Web: www.jaiengineers.com

Aluminium Tube Forming Rollers

JAI Engineers UK LimitedAdvanced Technical Ceramic Products & Precision Engineers

Copper Tube Plant

Copper Tube Reducer Plant Copper Rod Manufacturing

Nano Zirconia Copper Tube Drawing Dies Zirconia Copper Extruding Dies

E-mail: [email protected]: www.jaiengineers.com

Phone: ++ 44 (0) 1788 335 195Mobile: ++ 44 (0) 7787 501 725

Zirconia Nozzles for Welding Rods

Si3N4 Bearing forAlternator Manufacturing

Zirconia Compressor Rings forOil & Gas Pump

Zirconia Bearing forAlternator Manufacturing

Zirconia Blades for Knives

Zirconia Blocks forWelding Rod manufacturing



Phone: ++ 44 (0) 1788 335 195Mobile: ++ 44 (0) 7787 501 725

Silicon Carbide Components forHigh Temperature Applications

Silicon Nitride Balls, Rollers & Bearings

Stainless Steal Components forGas Analyser

Silicon Nitride Components forAutomotive Applications

Silicon Nitride & Zarconia BearingsSilicon Nitride Rollers for

Tube Manufacturing



Phone: ++ 44 (0) 1788 335 195Mobile: ++ 44 (0) 7787 501 725

Welding Pins from Nano Zirconia Nano Zarconia Pad Printer Rings

Precision Components fromZirconia Ceramics

Zirconia Die Inserts & Nozzles forHigh Temperature Continuous Casting

Drawing Dies from Nano Zirconia forCopper Tubes

Plugs from Nano Zirconia &Silicon Nitride for Copper Tubes



Phone: ++ 44 (0) 1788 335 195Mobile: ++ 44 (0) 7787 501 725

Silicon Nitride Thermocouple SheathsValve Rods & Seat forFoundry Applications

HT Insulation Products for FurnacesFilters & Components for

Foundry Applications

Silicon Nitride Tubes forInduction Heating

Silicon Nitride Protection Tubes



Phone: ++ 44 (0) 1788 335 195Mobile: ++ 44 (0) 7787 501 725

Mechanical Seals for Chemical Pumps Al2O3 Shot Blasting Nozzles

Silicon Nitride Stylus for CMMBoron Carbite Nozzles for Shot Blasting

Silicon Nitride Heater CoresAl2O3 Various Substrait for

Electronic Products



Phone: ++ 44 (0) 1788 335 195Mobile: ++ 44 (0) 7787 501 725

jai engineers uk limited · 08/06/2015 · jai engineers uk limited advanced technical ceramic...

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