jacopa hydroself rectangular tech brochure

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Contact Jacopa: Tel: +44 (0) 121 511 2400 Fax: +44 (0) 121 511 2401 Email: [email protected] jacopa.com Rectangular Tank/Sewer Flushing System Key Features & Benefits: • Automatic storm tank / attenuation sewer cleaning • Utilises storm water to provide flush water • Circular Tanks version available • Robust construction in 304 or 316L Stainless Steel • Hydraulically driven How We Create Value: • Very Low Operational Costs • Can be installed in new designs or retro- fitted in existing tanks • Minimal impact upon tank capacity • Ideal for maintaining shallow gradient storm tanks • Flushing lengths up to 250 m HydroSelf ®

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Page 1: Jacopa Hydroself Rectangular Tech Brochure

Contact Jacopa: Tel: +44 (0) 121 511 2400 Fax: +44 (0) 121 511 2401 Email: [email protected] jacopa.com

Rectangular Tank/Sewer Flushing System

Key Features & Benefits:

• Automatic storm tank / attenuation sewer cleaning

• Utilises storm water to provide flush water

• Circular Tanks version available

• Robust construction in 304 or 316L Stainless Steel

• Hydraulically driven

How We Create Value:

• Very Low Operational Costs

• Can be installed in new designs or retro-fitted in existing tanks

• Minimal impact upon tank capacity

• Ideal for maintaining shallow gradient storm tanks

• Flushing lengths up to 250 m

HydroSelf®

Page 2: Jacopa Hydroself Rectangular Tech Brochure

Contact Jacopa: Tel: +44 (0) 121 511 2400 Fax: +44 (0) 121 511 2401 Email: [email protected] jacopa.com

Rectangular Tank/Sewer Flushing System

HydroSelf®

The HydroSelf® flushing system functions on the “Dam Burst Wave” principle. A small section of the storage tank is separated to provide a storage area for the flush water. As the storage tank fills, it also fills the flushing reservoir.

After the main storm tank has been emptied, the flushing reservoirs are still full waiting to be released. At a predetermined time after the tank has emptied, the flushing gate opens to release the flush water. The water speeds down the tank with a leading dynamic wave, re-suspending debris.

The flush water discharges into a sump at the lower end of the tank, which has been designed to prevent “back wash”.

Gate Control:

The gates are controlled by a Jacopa Control panel. Multiple gates can be individually configured to open in a defined sequence, triggered from an initial signal usually provided by an ultrasonic level detector. However, a hydraulic float mechanism can be utilised for remote sites.

Multiple flushes can be catered for with the provision of a water supply to the flush reservoir if necessary.

Photographic Sequence:

Once the storm tank has emptied, the system is armed and ready. The flush water reservoirs are full and the gates are awaiting the open signal from the control panel.

The first gate is signalled to open. The hydraulic release operates, and the water pressure opens the gate. The dynamic wave passes down the flushing lane, cleaning the tank.

Flush water carries the debris down the tank and deposits in to a suitable sump at the bottom end of the tank. This sump is allowed to empty prior to signalling the next gate to open.

Page 3: Jacopa Hydroself Rectangular Tech Brochure

Contact Jacopa: Tel: +44 (0) 121 511 2400 Fax: +44 (0) 121 511 2401 Email: [email protected] jacopa.com

Rectangular Tank/Sewer Flushing System

HydroSelf®

Storm Tank Layout Suggestions:

Here are a few suggestions for tank layout, which may be useful for the design of new tank systems. Please note that there will be other options available, and that these suggestions are not exhaustive.

Example 1: Main channel has the downstream flow regulated by a flow control device. Storm flow builds up and first overflows into the flush-water reservoir, charging the system. The main storage tank fills as required. Following the tank emptying, the HydroSelf® gate opens. The sump drains back into the main channel. Example 2: Storm-water tank in secondary enclosure. Double

channel, with gravity flow back to main channel.

Example 3: Shows the screened flow entering a storm tank into the flushing reservoir No 1, filling all flushing chambers prior to filling the main tank.

Example 4: This shows multiple storm tanks with 4 No gates in each tank. Lane dividers are utilised to produce individual flushing lanes. Steel lane dividers can be seen in the photographs on page 2.

The reservoirs can be filled as the first tank fills; In addition, this example shows the provision of an independently controlled water feed that permits the operator to carry out multiple flushes if required. The Jacopa HydroSelf® Control panel can also control an actuated ‘fill control valve’, so that multiple flushes can be made available to Operational Staff.

Page 4: Jacopa Hydroself Rectangular Tech Brochure

Contact Jacopa: Tel: +44 (0) 121 511 2400 Fax: +44 (0) 121 511 2401 Email: [email protected] jacopa.com

Rectangular Tank/Sewer Flushing System

HydroSelf®

The Jacopa Control Panel can allow for any combination and order of gate release, this can be programmed on site during the commissioning process. If an Ultrasonic level detector is used, it would be positioned over the sump area, to detect when the sump is empty. In the example above, each gate could be released individually in turn, allowing for the sump to empty between releases, if the sump capacity was limited. Alternatively gates could be opened in pairs (Gates 1 & 5 : Gates 2& 6 etc). This is decided on a site by site basis to suit Operational needs.

As the water does not have to be supported in a bucket or other suspended structure, large volumes can be retained for cleaning purposes permitting flushing lanes up to of 250 m to be successfully flushed.

The HydroSelf® flushing gates can also be used within sewer systems, particularly within attenuation systems, where by design, solids are encouraged to settle. Attenuation sewers can discharge slowly, not permitting solids to be re-suspended, therefore,

cleaning methods should be considered at design stage.

Gate sizes and weights: Gate Width m Weight Kg

500 65 750 76 1000 90 1250 100 1500 110 1750 120 2000 135 2500 150 2800 180 3000 195 3500 220 4000 245 4500 265 5000 290

Page 5: Jacopa Hydroself Rectangular Tech Brochure

Contact Jacopa: Tel: +44 (0) 121 511 2400 Fax: +44 (0) 121 511 2401 Email: [email protected] jacopa.com

Rectangular Tank/Sewer Flushing System

HydroSelf®

Standard gate lengths available are as follows:

500, 750, 1000, 1500, 2000, 2500, 2800, 3000, 3500, 4000, 4500 and 5000

The above photographs show the hydraulic locking mechanism and hydraulic cylinder arrangement.

The use of brass bearings negates the need for lubrication maintenance.

Page 6: Jacopa Hydroself Rectangular Tech Brochure

Contact Jacopa: Tel: +44 (0) 121 511 2400 Fax: +44 (0) 121 511 2401 Email: [email protected] jacopa.com

Copyright © 2018 Jacopa. All rights reserved.

Rectangular Tank/Sewer Flushing System

HydroSelf®

Gate Control:

The control panel can be designed for simple operation using simple timers and relay control or can include a plc if complex routines or remote control is required. The control panel can also be designed to interface with water supply pumps if manual flushing facility is required.

Generally the overall size of the control panel will be 600 x 600 and no more than 300 deep (dependent upon spec).

The panel opposite shows a Pulsar ultrasonic level controller, providing data on tank level.

Within the panel, the function is controlled by a plc, with a HMI unit on the front panel, providing the ability to input parameters as required, or provide fault messages.

The control panel will signal a hydraulic power-pack to start, this in turn opens / closes the individual gate. The gates are selected by using a bank of solenoids on the hydraulic system.