j-38125 terminal repair kit instruction manual terminal repair booklet.pdfdefinition of terms cable...
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J-38125TERMINAL REPAIR KITINSTRUCTION MANUAL
ITEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE NUMBER
GENERAL INSTRUCTIONS
Definition Of Terms And Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Terminal Removal Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Terminal Replacement / Crimping Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Crimp Tool Usage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Ultratorch Usage Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Visual Product Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Splice Clip Usage And Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
English / Metric Wire Gauge Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Kit Contents, Re-Order Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
CRIMP TOOL / REMOVAL TOOL MATRIX
AFL TRAY #21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
DELPHI TRAY #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
DELPHI TRAY #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
DELPHI TRAY #3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
DELPHI TRAY #4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
DELPHI TRAY #5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
DELPHI TRAY #8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
DELPHI TRAY #18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
DELPHI TRAY #19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
DELPHI TRAY #20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
DELPHI TRAY #23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
LEAR TRAY #7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
LEAR TRAY #16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
LEAR TRAY #17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
SUMITOMO TRAY #6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
SUMITOMO TRAY #22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
YAZAKI TRAY #9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
YAZAKI TRAY #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
YAZAKI TRAY #11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
YAZAKI TRAY #12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
YAZAKI TRAY #13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
YAZAKI TRAY #14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
YAZAKI TRAY #15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
TABLE OF CONTENTS
DEFINITION OF TERMS
Cable Another term for a bulk length of wire.
Connector The molded plastic part which houses one or more terminals.
Connector Position Assurance A lock designed to retain connectors when mated.
Core Conductive portion of a wire, covered with insulation of various types - usually PVC or polyethylene.
Crimp & Seal Splice Sleeve A crimp only splice with an integral heat shrink shield used to make a sealed one to one splice.
Lead Another term for a cut length of wire.
Pick Removal tool for terminal, TPA, CPA or opening of secondary locks.
Pigtail Terminated wires housed in a connector intended to bespliced into a harness when total harness replacement is not required.
Secondary Lock Provides terminal retention in addition to lock tang, usually molded as part of the connector.
Terminal Formed metal attached to the end of the wire that provides electrical connection.
Terminal Lock Tangs Flexible portion of the terminal that locks terminal into connector cavity.
Terminal Position Assurance A loose piece component that snaps on to a connector. It is designed to keep the terminal from backing out of the connector.
Terminal Wings Portion of terminal that is used for attachment to wire.Typical terminal has core wings, attached to the conductive core of the wire and insulation wings, attached to the outside of the wire for strain relief.
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Page 3
ABBREVIATIONS
ACT Advanced Connection Technology, the next generation metri pack having lower terminal to terminal engage force
CPA Connector Position Assurance lock
MIC/P Micro Pack, a family of sealed and unsealed connection systems used primarily in lowcurrent (signal level) applications
M/P Metri Pack, a family of sealed and unsealed connection systems of various sizes andcurrent carrying capacities
P2S Pull to Seat, a connection system where the terminal on a wire is actually insertedinto the mating end of the connector, wire first, so that an unseated terminal does notpush out the back of the connector and cause an electrical open circuit.
TPA Terminal Position Assurance lock
W/P Weather Pack, a family of sealed connection systems utilizing a pin and sleeve configuration
Page 4
TERMINAL REMOVAL INSTRUCTIONS
Terminal retention within the connector generally takes two forms:
1. A flexible primary lock, either part of the terminal or part of the connector
2. A hinged or loose piece secondary lock. To remove a terminal, both must be disengaged or removed.
First, locate and remove the secondary lock.
1. Most are located in the rear (non-mating end) of the connector. These can generally beremoved using a small screwdriver.
2. The new GT series and 100W micropack styles have the secondary lock on the front (mating) end of the connector. 100W can be removed with a screwdriver, the GT requiresthe use of pick #15313892. It will allow you to “hook” the secondary lock and gently lift it out of place.
Now remove the terminal by disengaging the primary lock.
1. Determine the terminal part number or family, then get the appropriate removal tool usingthe cross reference matrix in the tabbed sections.
2. Locate the area of the front of the connector where the removal tool is to be inserted. It willNEVER enter the portion of the terminal where the mating terminal would be located.Inserting the removal tool into this mating area will RUIN the terminal.
3. Position the terminal by using the attached wire. For push to seat, slide the terminal forward. For pull to seat, slide it rearward. This allows the lock tang to disengage from the lock shoulder.
4. Terminal locks which are flexible members in the connector are ACT, GT and 100Wmicropacks. All others have the lock tang as part of the terminal. Using appropriate tool from the matrix, flex the plastic lock member, then gently remove the terminal by pushing or pulling on the wire.
5. For families with the lock tang on the terminal, gently insert the removal tool and disengage the lock while holding the terminal in the position from step #3. The terminal can be removed by pushing or pulling on the wire.
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STANDARD TERMINAL REPLACEMENT
CUT OFF TERMINAL BETWEEN CORE AND INSULATION CRIMP.
(MINIMIZE WIRE LENGTH LOSS)
STRIP INSULATION (1/4” LENGTH)
CAUTION MUST BE USED NOT TO CUT STRANDS
POSITION WIRE IN TERMINAL AS SHOWN. CAUTION MUST BE USED NOT TO POSITIONSTRIP TOO FAR FORWARD. IT MAY INTERFEREWITH MATING PORTION OF TERMINAL.
HAND CRIMP CORE WINGS FIRST, THEN INSULATION WINGS USING ONE OF THEAPPROVED CRIMPING TOOLS. USE CRIMPMATRIX IN THE TABBED SECTIONS TO DETERMINE CORRECT TOOL COMBINATION.
1
2
3
4
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STANDARD TERMINAL REPLACEMENT
SOLDER ALL HAND CRIMPED TERMINALS.
CAUTION: USE EXTREME CARE ON ALLMICRO-PACK AND 150 METRI-PACK TERMINALS. AVOID SOLDER ON INTERFACEOR BOX AREA.
ELECTRICALLY CHECK REPAIRED TERMINALFOR CONTINUITY.
USE J-39200-A DVOM OR EQUIVALENT.
MAKE SURE TERMINAL IS REPLACED IN CORRECT CONNECTOR CAVITY TO ASSUREPROPER INDEXING.
5
6
(cont)
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TERMINAL REPLACEMENT SEALED WEATHER PACK AND METRI-PACK
CUT OFF TERMINAL BETWEEN CORE AND INSULATION CRIMP.
(MINIMIZE WIRE LENGTH LOSS)
REMOVE SEAL
APPLY CORRECT SEAL PER GAUGE SIZE OFWIRE. SLIDE BACK TO ENABLE REMOVAL OFINSULATION. STRIP 1/4” OF INSULATION.
CAUTION MUST BE USED NOT TO CUT STRANDS
ALIGN SEAL WITH CABLE INSULATION
POSITION STRIP AND SEAL IN TERMINAL ASSHOWN. CAUTION MUST BE USED NOT TOPOSITION STRIP TOO FAR FORWARD. ITMAY INTERFERE WITH MATING PORTION OF TERMINAL.
1
2
3
4
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TERMINAL REPLACEMENT SEALED WEATHER PACK AND METRI-PACK
HAND CRIMP CORE WINGS FIRST, THEN INSULATION WINGS USING ONE OF THEAPPROVED CRIMPING TOOLS. USE CRIMPMATRIX IN THE TABBED SECTIONS TO DETERMINE CORRECT TOOL COMBINATION.
SOLDER ALL HAND CRIMPED TERMINALS.
CAUTION: USE EXTREME CARE ON ALLMICRO-PACK AND 150 METRI-PACK TERMINALS. AVOID SOLDER ON INTERFACEOR BOX AREA.
ELECTRICALLY CHECK REPAIRED TERMINALFOR CONTINUITY.
USE KENT-MOORE J-39200-A MULTIMETER OR EQUIVALENT.
MAKE SURE TERMINAL IS REPLACED IN CORRECT CONNECTOR CAVITY TO ASSUREPROPER INDEXING.
5
6
7
(cont)
Page 9
TERMINAL CRIMP TOOL
J-38125-101 is used for Delphi 100W round terminals which use crimpjaw “W” in the crimp matrix.
J-38125-64 is used for Delphi .64 round terminals which use crimp jaw“M” in the crimp matrix..
Both J-38125-641 and J-38125-642 are used for .64 square terminalswith or without cable seals.
J-38125-101 J-38125-641 J-38125-642 J-38125-643
J-38125-612085270
J-38125-712085271
J-38125-812085115
J-38125-6415397700
Page 10
TERMINAL CRIMP TOOL
1. COMPRESS HANDLES UNTIL RATCHET AUTOMATICALLY OPENS.
2. DETERMINE THE CORRECT HOLDER PER CRIMP MATRIX IN THE TABBED SECTIONS.
3. CORE WINGS SHOULD BE CRIMPED FIRST. LAY THE BACK OF THE TERMINALCORE WINGS ON APPROPRIATE ANVIL. BE SURE THE CORE WINGS ARE POINTINGTOWARDS THE FORMING JAWS.
4. GENTLY APPLY PRESSURE TO HANDLES UNTIL CRIMPERS SLIGHTLY SECURE THETERMINAL CORE WINGS.
5. INSERT STRIPPED CABLE THROUGH CORE CRIMP WINGS OF TERMINAL AND POSITION PROPERLY.
6. COMPRESS HANDLES UNTIL RATCHET AUTOMATICALLY RELEASES.
7. REPEAT STEPS 2 AND 3 FOR INSULATION CRIMP.
8. LOOK AT TERMINAL FOR DAMAGE PRIOR TO APPLYING SOLDER. IF TERMINALAPPEARS BENT AFTER CRIMPING, IT SHOULD BE GENTLY STRAIGHTENED BY HAND.
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SPLICE CRIMP TOOLJ-38125-8
P/N (F-G) 12085115
1. COMPRESS HANDLES UNTIL RATCHET AUTOMATICALLY OPENS.
2. DETERMINE THE CORRECT SPLICE HOLDER (NEST) PER SPLICE CRIMP MATRIX. PG. G5.
3. GENTLY APPLY PRESSURE TO HANDLES UNTIL CRIMPERS SLIGHTLY SECURE THESPLICE SLEEVE BARREL. NOTE: MUST BE CRIMPED IN TWO STAGES - LEFT AND RIGHT.
4. INSERT STRIPPED CABLE THROUGH SLEEVE BARREL UNTIL WIRE HITS THE STOP POSITION.
5. COMPRESS THE HANDLES UNTIL RATCHET AUTOMATICALLY RELEASES.
6. REPEAT STEPS 3, 4 AND 5.
7. GENTLY TUG ON THE WIRES TO MAKE SURE THEY ARE SECURE BEFORE APPLYINGHEAT TO SLEEVE.
8. APPLY HEAT FROM CENTER TO OUTSIDE OF SLEEVE.
GREEN FILL / SALMON FILLBLUE FILLYELLOW FILL
Page 12
ULTRATORCHJ-38125-5
P/N 12085116
PLEASE READ OPERATING INSTRUCTIONS INCLUDED WITH THE ULTRATORCH. THE FOLLOWING ADDITIONAL INSTRUCTIONS WILL HELP IN MAKING QUALITY APPLICATIONS.
1. MAXIMUM SETTING FOR GAS CONTROL LEVER WHEN APPLYING HEAT TO SPLICESLEEVES OR TERMINAL APPLICATIONS IS 3 1/2.
2. USE CARE IN CONFINED AREAS SUCH AS ENGINE COMPARTMENT OR NEXTTO ANYTHING THAT CAN EASILY MELT (CARPET, PLASTIC COMPONENTS, ETC.) ADJUST GAS CONTROL LEVER TO APPROXIMATELY 2 TO 2 1/2 SETTING WHEN IN CONFINED AREAS.
3. WHEN USING THE SOLDERING TIP ATTACHMENT, ALLOW APPROXIMATELY 1 MINUTEFOR TOOL TO HEAT UP. THIS WILL ALLOW THE SOLDER TO FLOW PROPERLY ON THETERMINAL CORE CRIMP.
4. USE CARE IN REFILLING TORCH.
Page 13
VISUAL STANDARDS
TERMINAL APPLICATION
TERMINAL WITH SEAL APPLICATION
SPLICE APPLICATION
CRIMP AND SEAL APPLICATION
Page 14
VISUAL STANDARDS
SOLDER APPLICATION
GLUED HEAT SHRINK APPLICATION
TERMINAL SPLICE CLIP
Page 15
SPLICE CLIP
SPLICE CLIP PART NUMBERS — 05297428— 01839906
CUT OFF CLIP
(MINIMIZE WIRE LENGTH LOSS)
STRIP INSULATION (1/2” LENGTH)
CAUTION MUST BE USED NOT TO CUT STRANDS
PREFERRED: LOCATE NEW SPLICE 40 MM (1.5”) MINIMUM FROM AN OUTLETOR ANOTHER SPLICE.
DETERMINE PROPER SPLICE CLIP FOR GAUGESIZE OF WIRES.
POSITION CLIP ON STRIPS.
1
2
3
4
Page 16
SPLICE CLIP
HAND CRIMP TO SECURELY CLOSE THEENTIRE CLIP USING CRIMPERS OR PLIERS.
SOLDER SPLICE CLIP
ELECTRICALLY CHECK CONTINUITY.
USE J-39200-A MULTIMETER OR EQUIVALENT
COVER ENTIRE SPLICE WITH SPLICE TAPE.
TAPE MUST EXTEND ONTO THE INSULATIONON BOTH SIDES OF SPLICE.
5
6
7
8
(cont)
Page 17
CRIMP AND SEAL SPLICE SLEEVEP/N 12089189, 12089190, 12089191, 88988379
CUT OFF CLIP IF APPLICABLE
(MINIMIZE WIRE LENGTH LOSS)
STRIP INSULATION. 3/16” LENGTH FOR 10 THRU 20 GA, 3/8” FOR 22 GA.
CAUTION MUST BE USED NOT TO CUT STRANDS
PREFERRED: LOCATE NEW SPLICE 40 MM(1.5”) MINIMUM FROM AN OUTLET OR ANOTHER SPLICE.
DETERMINE PROPER SLEEVE FOR GAUGE OF WIRE.
POSITION STRIPPED ENDS OF WIRE INTOSLEEVE UNTIL WIRE HITS THE STOP.
1
2
3
4
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CRIMP AND SEAL SPLICE SLEEVEP/N 12089189, 12089190, 12089191
HAND CRIMP USING THE APPROVED CRIMPINGTOOL ON PG. D2. GENTLY TUG ON WIRE TOMAKE SURE THEY ARE SECURE BEFOREAPPLYING HEAT TO SLEEVE.
APPLY HEAT USING ULTRATORCH OR OTHERDEVICE HEATING TO 175°C. REFER TO PG. E1.
CAUTION: DO NOT USE MATCH OR OPENFLAME TO APPLY HEAT TO SEAL
ELECTRICALLY CHECK FOR CONTINUITY.
USE J-39200-A MULTIMETER OR EQUIVALENT
5
6
7
(cont)
Page 19
The unsealed splice clips are designed to be crimped and soldered. Each clip may contain only a certain combination of wires, expressed in area. Use the table below to determine which clipworks with your combination.
Wire size .022 0.35 0.5 0.8 1 2 3 5
Area - sq mm 0.051 0.308 0.549 0.805 1.177 1.947 3.019 4.756
Splice clip P/N Recommended area in crimp
1839906 4.00 - 10.85 sq mm
5297428 1.35 - 3.55 sq mm
SEALED SPLICE CRIMP MATRIX (one to one splice only)
Part Number Color 0.22 0.35 0.5 0.8 1 2 3 5
88988379 Green X X
12089189 Salmon X X
12089190 Blue X X
12089191 Yellow X X
ENGLISH/METRIC GAUGE CONVERSION TABLEMETRIC SIZE (SQ MM) SAE SIZE (GAUGE)
0.22 240.35 220.5 200.8 181 162 143 125 108 813 619 4
Description Part No. J-Number
Terminal tray #1 (Delphi) 12085267 J-38125-TRAY1
Terminal tray #2 (Delphi) 12085266 J-38125-TRAY2
Terminal tray #3 (Delphi) 12188910 J-38125-TRAY3
Terminal tray #4 (Delphi) 12188911 J-38125-TRAY4
Terminal tray #5 (Delphi) 12188912 J-38125-TRAY5
Terminal tray #6 (Sumitomo) N/A J-38125-TRAY6
Terminal tray #7 (Lear) N/A J-38125-TRAY7
Terminal tray #8 (Delphi) N/A J-38125-TRAY8
Terminal tray #9 (Yazaki) N/A J-38125-TRAY9
Terminal tray #10 (Yazaki) N/A J-38125-TRAY10
Terminal tray #11 (Yazaki) N/A J-38125-TRAY11
Terminal tray #12 (Yazaki) N/A J-38125-TRAY12
Terminal tray #13 (Yazaki) N/A J-38125-TRAY13
Terminal tray #14 (Yazaki) N/A J-38125-TRAY14
Terminal tray #15 (Yazaki) N/A J-38125-TRAY15
Terminal tray #16 (Lear) N/A J-38125-TRAY16
Terminal tray #17 (Lear) N/A J-38125-TRAY17
Terminal tray #18 (Delphi) N/A J-38125-TRAY18
Terminal tray #19 (Delphi) N/A J-38125-TRAY19
Terminal tray #20 (Delphi) N/A J-38125-TRAY20
Terminal tray #21 (AFL) N/A J-38125-TRAY21
Terminal tray #22 (Sumitomo) N/A J-38125-TRAY22
Terminal tray #23 (Delphi) N/A J-38125-TRAY23
Terminal tray SIR N/A J-38125-SIR
Release Tool - Weather Pack - Yellow 12014012-1 J-38125-10A
Release Tool - Standard Large - Blue 12094430 J-38125-11A
Release Tool - Standard Small - Green 12094429 J-38125-12A
Release Tool - Micro Pack - Red 12031876-1 J-38125-13A
Release Tool - Micro .64 - Red 15381651-2 J-38125-21
Release Tool - .64 MQS Tyco - Green N/A J-38125-24
Release Tool - Micro Pack 100W - Gray 12122523 J-38125-33
Release Tool - .64 JAE - Blue N/A J-38125-211
Release Tool - Tyco 280 Male JPT - Black N/A J-38125-212
Release Tool - Gray N/A J-38125-213
Release Tool N/A J-38125-214
Release Tool - Round Hook - TPA Removal Tool - Blue 15313892 J-38125-552
Release Tool - Micro Pack 280,480 - Black 15315247 J-38125-553
J-38125-D Essential Tool Kit
Page 20
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Description Part No. J-Number
Release Tool - Transmission Conn - White 12152110 J-38125-554
Release Tool - 280 Tyco JP/Mini-Timer - Yellow 12093624 J-38125-556
Release Tool - Tyco Mini-Timer - White 12122378 J-38125-557
Release Tool - M/P 800 Maxi Fuse - Blue 12150860 J-38125-558
Pin Vise 12180559-1 J-42181-2
Release Tool - Micro .64 Bosch - White 15314260 J-38125-560
Release Tool - Bosch BSK - White N/A J-38125-561
Release Tool - Tyco Mini-Timer - Yellow 12093647 J-38125-556
Crimper - 1 thru 5 12085270 J-38125-6
Crimper - 6 thru 8 N/A J-38125-641
Crimper - A thru E 12085271 J-38125-7
Crimper - F&G - Sealed Splice 12085115 J-38125-8
Crimper - H thru K N/A J-38125-642
Crimper N, 9, P N/A J-38125-643
Crimper - W 12125080 J-38125-101
Crimper - M 15397700 J-38125-64
Ultra Torch 12085116 J-38125-5
Cabinet (Holds 5 trays) 2 each N/A J-38125-610
Tool Tray N/A J-38125-615
Reference Guide N/A J-38125-620
All components listed above are available from Kent-Moore. Please call (800) 345-2233 for orders.
J-38125-D Essential Tool Kit (Cont.)
Page 22
Tray #1 Delphi AutomotiveP/N 12085267
Part Number Description Quantity
1839906 Splice clip - unsealed 25
2962516 Pin grip female 10
2971962 56 series long male 25
2973216 59 series female 25
2984172 Ring - straight lock type 20
2984375 Ring - straight lock type 25
5297428 Splice clip - unsealed 25
8911640 Pac/on I female 25
8917528 Replaced with 8905087 0
12004996 Pac/on II female 25
12020320 Pac/on I male 25
12020321 Pac/on III female 25
12033816 Pac/on I heavy duty male 25
12034037 Printed circuit bow type 25
12048247 Mic/P 100 female 25
12089189 Splice & Seal sleeve - Salmon 5
12089190 Splice & Seal sleeve - Blue 5
12089191 Splice & Seal sleeve - Yellow 5
12089507 Printed circuit edgeboard 25
12089649 Replaced with 12146448 0
12124515 56 series female 25
12124580 W/P female sealed 25
12124582 W/P male sealed 25
12129497 M/P 280 series sealed male 25
Page 23
Tray #2 Delphi AutomotiveP/N 12085266
Part Number Description Quantity
12015870 M/P 630 series female 25
12020116 M/P 280 series male 25
12020120 M/P 480 series male 25
12020126 M/P 630 series male 25
12033820 M/P 480 series male 25
12034046 M/P 280 series female 25
12034047 M/P 280 series male 25
12041351 M/P 280 and W/P Cable seal - Tan 25
12045773 M/P 150 series male sealed 25
12047581 M/P 150 series male 25
12047767 M/P 150 series female 25
12048074 M/P 150 series female sealed 25
12048087 M/P 150 Cable seal - Blu. 25
12048159 M/P 280 series male sealed 25
12048441 M/P 480 Cable seal - Wht. 25
12048451 M/P 480 series female sealed 25
12066132 Mic/P 100 series female sealed 25
12066214 M/P 280 series female 25
12077411 M/P 280 series female sealed 25
12084595 M/P 480 series female 25
12089340 M/P 150 series female pull to seat 25
12103881 M/P 150 series female pull to seat 25
12124304 M/P 480 series female 25
12129493 M/P 280 series female sealed 25
Page 24
Tray #3 Delphi AutomotiveP/N 12188910
Part Number Description Quantity
12015869 M/P 630 series female 25
12020758 Mic/P 100 female 25
12040502 Printed circuit edgeboard female 25
12048086 M/P 150 Cable seal - Dk Red 25
12040511 Printed circuit edgeboard female 25
12052456 M/P 630 series female sealed 25
12059168 M/P 150 Empty cavity plug - Dk Red 25
12064736 M/P 630 series male sealed 25
12066272 Printed circuit bow type pull to seat 25
12066493 M/P 630 series male 25
12084590 M/P 630 series female 25
12084596 M/P 630 series female 25
12089040 W/P pin male sealed 25
12089188 W/P female sealed 25
12089660 Replaced with 12146447 0
12089678 M/P 150 Cable seal - Wht. 25
12103114 Mic/P 100 series female gold plated 25
12103325 M/P 630 series female 25
12146447 Mic/P 100 series female 25
12160551 Mic/P 100W series male sealed 25
12160776 Micro .64 female 10
12176387 M/P 280 series female sealed 10
12191448 M/P 480 series female sealed 25
12191811 Replaced with 12191812 0
Page 25
Tray #4 Delphi AutomotiveP/N 12188911
Part Number Description Quantity
12015828 Replaced with 12015860 0
12015858 M/P 280 series female 25
12015860 M/P 480 series female 25
12033821 Replaced with 12015858 0
12048450 Replaced with 12048451 0
12077413 M/P 280 series female sealed 25
12084586 M/P 280 series male 25
12103347 Replaced with 12066214 0
12103360 Replaced with 12077939 0
12110652 M/P 280 series busbar female tangless 15
12110657 M/P 280 series busbar female tangless 25
12110842 M/P 280 female tangless 25
12110844 M/P 280 series female tangless 25
12110845 M/P 280 series female tangless sealed 25
12110846 Replaced with 12110847 0
12110847 M/P 280 series female tangless sealed 25
12110853 M/P 280 series female tangless sealed 25
12129409 Replaced with 12110845 0
12129424 Replaced with 12110842 0
12160643 M/P 280 series busbar female 20
12160644 M/P 280 series busbar female 20
15359541 Micro .64 female (Gold) 10
15366021 Cable seal - Wht. 25
15410621 Micro .64 female (Gold) Bosch ECM W/Delphi Conn. 10
Page 26
Tray #5 Delphi AutomotiveP/N 12188912
Part Number Description Quantity
8905087 Pac/on I female 25
12015823 Replaced with 12034046 0
12040993 M/P 150 series male 25
12059894 Replaced with 12047581 0
12064971 M/P 150 series female 25
12065915 M/P 800 series female 10
12066638 Lamp socket wedge base sealed 25
12084912 Mic/P 100W series female sealed 25
12084913 Mic/P 100W series female sealed 15
12089263 Ring - lock type 10
12089290 Replaced with 12103881 0
12089496 Ring - lock type 10
12092344 M/P 280 series male ACT 25
12092345 M/P 280 series male ACT 25
12110063 M/P 480 series female ACT 25
12110064 M/P 480 series male ACT 20
12124075 M/P 150.2 series female pull to seat 25
12124076 Replaced with 12124075 0
12124471 Lamp socket wedge base sealed 25
12129373 Replaced with 12129484 0
12186456 M/P 280 series female ACT 25
12186457 M/P 280 series female ACT 25
12186458 Replaced with 12186457 0
88988379 Splice Seal - Green 10
Page 27
Tray #6 Sumitomo
Part Number Description Quantity
7160-9465 230 TS series cavity plug - Blk.
7165-0347 480 TS series cable seal - Dk. Grn.
7165-0348 280 cable seal - Gray
7165-0349 150 cable seal - Brn.
7165-0356 480 TS series cable seal - Dk. Blue
7165-0395 230 TS series cable seal - Dk. Grn.
7165-0547 .64 cable seal - Orn.
7165-0796 .64mm TS series cable seal - Orn.
7165-0797 .64mm TS series cavity plug - Gray
7165-0815 .64mm TS series cable seal - Dk. Brn.
8100-0460 150 TS series female sealed
8100-0461 150 TS series female sealed
8100-0468 480 TS series female sealed
8100-0594 150 TS series female sealed
8100-1466 .64 DL series female sealed
8100-1467 .64 DL series female sealed
8100-1710 100 DL series female
8100-2493 800 TS series female
8100-2512 100 DL series male
8230-4040 630 male 20
8230-4282 150 male 20
8240-4140 630 female 20
8240-4422 150 female 20
Page 28
Tray #7 Lear
Part Number Description Quantity
1123343-2 .64 Multi-Lock female 25
1393364-1 .64 GET female 20
1393365-1 .64 GET female 20
154718-3 630 Positive Lock female 25
171631-2 180 Econoseal Tab female 20
171661-2 180 Econoseal Tab 10
172748-1 180 empty cavity plug - Blk. 25
173630-7 180 Multi-Lock female 20
173716-1 100 MLC female 25
184030-1 180 070 female 25
184095-1 180 070 female 25
184139-1 180 cable seal - Lt. Blu. 25
184140-1 180 cable seal - Brn. 25
184141-1 180 cable seal - Prp. 25
1-968857-3 280 MCP female sealed 25
1-968859-3 280 MCP female sealed 20
2-927835-2 480 SPT female sealed 5
2-968037-4 480 SPT female sealed 5
771016-HK200 280 female 20
771416-HK200 280 female 20
771816-HK200 280 female 20
280756-4 950 Fastin-On female 10
282224-1 180 female sealed 25
282225-1 180 Econoseal female sealed 25
Page 29
Tray #8 Delphi Automotive
Part Number Description Quantity
12020156 M/P 630 series female pull to seat 25
12033997 M/P 630 series female pull to seat 25
12064734 M/P 630 series male sealed 10
12065197 Replaced with 12052172 0
12084449 Mic/P 100 series male 25
12177068 280 Mini - Timer female 15
12177069 280 Mini - Timer female 20
12191818 Replaced with 12191819 0
12191819 GT 150 series female 25
15304701 Replaced with 15304702 0
15304711 GT 280 series female 25
15304715 Replaced with 15304716 0
15304716 GT 280 series female sealed 25
15304717 GT 280 series female sealed 25
15304722 GT 280 series male 25
15304724 GT 280 series male 25
15304727 Replaced with 15304728 0
15304728 GT 280 series male sealed 25
15304729 GT 280 series male sealed 25
15304730 Replaced with 15304731 0
15304732 GT 280 series male sealed 25
15305171 GT 150 cavity plug Grn. 25
15305174 Mic/P 064 female sealed 10
15326004 GT 280 series female sealed 15
Page 30
Tray #9 Yazaki
Part Number Description Quantity
7114-4100-08 150 system male 20
7114-4101-08 150 system male 15
7114-4102-08 150 system male sealed 15
7114-4103-08 150 system male sealed 15
7114-4110-02 280 system male 25
7114-4111-02 280 system male 25
7114-4112-02 280 system male 25
7114-4120-02 630 system male 25
7114-4121-02 630 system male 25
7114-4122-02 630 system male 25
7114-4150-02 280 system male sealed 25
7114-4151-02 280 system male sealed 25
7114-4152-02 280 system male sealed 20
7116-4100-08 150 system female 20
7116-4101-08 150 system female 15
7116-4102-08 150 system female sealed 15
7116-4103-08 150 system female sealed 15
7116-4110-02 280 system female 25
7116-4111-02 280 system female 25
7116-4112-02 280 system female 25
7116-4120-02 630 system female 20
7116-4150-02 280 system female sealed 25
7116-4151-02 280 system female sealed 25
7116-4152-02 280 system female sealed 25
Page 31
Tray #10 Yazaki
Part Number Description Quantity
7114-1470 180 S-type male 25
7114-1475 180 S-type male 25
7114-2875 630 M-type male 25
7114-2876 630 M-type male 25
7114-2877 630 M-type male 25
7114-4020 230 090-II male 25
7114-4021 230 090-II male 25
7114-4022 230 090-II male 25
7114-4140-02 630 system male sealed 25
7114-4141-02 630 system male sealed 25
7114-4142-02 630 system male sealed 25
7116-1470 180 Y-type female 25
7116-1473 180 S-type female 25
7116-1474 180 S-type female 25
7116-2875 630 M-type female 25
7116-2876 630 M-type female 25
7116-2877 630 M-type female 25
7116-3250 950 L-type female 10
7116-3251 950 L-type female 10
7116-4121-02 630 system female 20
7116-4122-02 630 system female 20
7116-4140-02 630 system female sealed 20
7116-4141-02 630 system female sealed 20
7116-4142-02 630 system female sealed 20
Page 32
Tray #11 Yazaki
Part Number Description Quantity
7114-1170 220 type male 25
7114-1238 280 S-type male 20
7114-1239 280 S-type male 25
7114-4025 230 090-II male sealed 25
7114-4026 230 090-II male sealed 25
7114-4027 230 090-II male sealed 25
7114-4031 480 187-type male 15
7114-4032 480 187-type male 20
7114-6041 800 312-type male 20
7114-6042 800 312-type male 20
7116-1180 220 type female 25
7116-1181 220 type female 25
7116-1342 280 S-type female 25
7116-1420 220 female sealed 25
7116-4020 230 090-II female 25
7116-4021 230 090-II female 25
7116-4022 230 090-II female 25
7116-4025 230 090-II female sealed 25
7116-4026 230 090-II female sealed 25
7116-4027 230 090-II female sealed 25
7116-4031 480 187-type female 25
7116-4032 480 187-type female 25
7116-6041 800 312-type female 25
7116-6042 800 312-type female 20
Page 33
Tray #12 Yazaki
Part Number Description Quantity
1 0800 444522 280 SLK cable seal - Blu. 25
2 2124 472200 150 Female sealed 10
7114-1467-02 100 R-type male sealed 25
7114-1468-02 100 R-type male sealed 25
7114-1471 180 S-type male sealed 25
7114-1472 180 S-type male sealed 25
7114-1680-08 120 S-type male sealed 25
7116-1343 280 S-type female 25
7116-1471 180 S-type female sealed 25
7116-1472 180 S-type female sealed 25
7116-1557-08 280 D-type female sealed 5
7116-1558-08 280 D-type female sealed 5
7116-1680-02 120 S-type female sealed 25
7116-1767-08 100 R-type female sealed 5
7116-1768-08 100 R-type female sealed 5
7116-2090 600 C-type female 25
7116-2092 600 C-type female 25
7116-2095 600 C-type female 25
7116-2640 630 CN-type female 25
7116-2640-02 630 CN-type female 25
7116-2641 630 CN-type female 25
7116-2641-02 630 CN-type female 25
7116-2642 630 CN-type female 25
7116-2642-02 630 CN-type female 25
Page 34
Tray #13 Yazaki
Part Number Description Quantity
7157-3646 220 cable seal - Gry. 25
7157-3852 480 cable seal - Blk. 25
7157-3891 280 cable seal - Blk./Brn. 25
7157-3920-40 100 cable seal - Gry. 25
7157-3950-80 120 cable seal - Org./Blk. 10
7157-3976-60 100 cable seal - Lt. Grn./Brn. 15
7157-3977-50 100 cable seal - Pink/Brn. 15
7157-7811-80 180 cable seal - Org./Brn. 25
7157-7812 180 cable seal - Blk./Brn. 20
7157-7935 280 cable seal - Org./Blk. 25
7158-3006-90 230 cable seal - Blu. 15
7158-3007-10 230 cable seal - Gry. 15
7158-3008-80 230 cable seal - Brn. 15
7158-3030-50 150 cable seal - Red 25
7158-3031-90 150 cable seal - Blu. 25
7158-3081-50 630 cable seal - Red 25
7158-3082-90 630 cable seal - Blu. 25
7158-3083 630 cable seal - Blk. 25
7158-3111-60 280 cable seal - Grn. 25
7158-3112-70 280 cable seal - Lt. Org. 25
7158-3113-40 280 cable seal - Wht. 20
Page 35
Tray #14 Yazaki
Part Number Description Quantity
7114-1050 280 PA-type male 25
7114-1257-02 100 050-type male 25
7114-3250 950 L-type male 10
7114-3251 950 L-type male 10
7114-4036 480 187-type male sealed 20
7114-4037 480 187-type male sealed 20
7114-4060-02 100 050-type male sealed 25
7114-4231-08 .64 040-lll type male 25
7114-4720-02 .64 system male 25
7114-4721-02 .64 system male 25
7114-6046 800 312-type male sealed 20
7114-6047 800 312-type male sealed 20
7116-1257-02 100 050-type female 25
7116-4035 500 187-type female 25
7116-4036 480 187-type female 25
7116-4037 480 187-type female 25
7116-4060-02 050-type female sealed 25
7116-4231-08 .64 040-lll type female 25
7116-4720-02 .64 040-lll type female 25
7116-4721-02 .64 system female 25
7116-6046 800 312-type female sealed 20
7116-6047 800 312-type female sealed 20
Page 36
Tray #15 Yazaki
Part Number Description Quantity
1393457-5 280 empty cavity plug - Wht. 25
1393458-1 280 cable seal - Blu. 25
1411558-2 .64 ELO female 20
1411593-1 280 ELO female sealed 15
172749-2 630 cavity plug - Gry. 25
173633-3 180 Multi-Lock male 25
175266-5 100 Multi-Lock 040II female 25
2-1411578-2 .64 ELO female sealed 20
1-929939-1 Replaced with 4-964286-1 0
1-962915-3 280 JPT female sealed 15
4-964273-1 280 JPT female sealed 20
828904-1 280 cable seal - Lt. Blu. 25
828922-1 280 empty cavity plug - Clear 25
928999-5 .64 MQS female 10
962885-5 .64 MQS female 15
963143-1 .64 cavity plug - Wht. 25
963292-1 280 cable seal - Yel. 25
963293-1 280 cable seal - Brn. 25
964280-2 280 JPT female 25
967056-1 .64 empty cavity plug - Blue. 25
967067-1 .64 cable seal - Grn. 25
967067-2 .64 cable seal - Yel. 25
Page 37
Tray #16 Lear
Part Number Description Quantity
100132-1 630 empty cavity plug - Blk. 10
33119-0004 150 female 25
4-964286-1 280 JPT female sealed 20
4-969005-1 160 Micro-Timer female sealed 25
638551-1 .64 AMP female 25
776001-1 150 AMP female 25
828905-1 280 cable seal - Wht. 25
828985-1 280 cable seal - Grn. 25
828986-1 280 empty cavity plug - Brn. 25
962943-5 160 Micro-Timer female 5
963244-1 630 cable seal - Wht. 25
963245-1 630 cable seal - Yel. 25
963294-1 280 cable seal - Blu. 25
963530-1 160 cable seal - Gry. 25
963531-1 160 empty cavity plug - Wht. 25
964274-2 160 Micro-Timer female sealed 25
964971-1 .64 cable seal - Red 25
964972-1 160 cable seal - Yel. 25
967607-1 .64 cable seal - Yel. 25
967608-1 520 cable seal - Grn. 25
1928498060 280 BSK female sealed 25
1928498061 280 BSK female sealed 25
1928498062 280 BSK gold female sealed 10
1928498063 280 BSK gold female sealed 10
Page 38
Tray #17 Lear
Part Number Description Quantity
1456350-1 100 female
1241374-1 150 MCP female
1241388-1 280 MCP female
1241390-1 280 MCP female
1241406-1 630 MCP female
1326029-1 280 male
1326029-8 280 male
1326030-6 280 female
1326030-8 280 female
1488220-1 .64 AMP male
173681-2 100 MLC female
344070-1 630 female sealed
347707-1 250 cable seal - Blk.
62336-1 280 Fastin-On female
776491-1 150 round female
770678-1 130 cavity plug - Wht.
967652-1 480 cavity plug - Clr.
968072-2 480 Power Quadlok 25
968075-5 280 Micro Power Quadlok 5
968121-2 480 Power Quadlok 25
968122-2 480 Power Quadlok 25
968074-5 280 Micro Power Quadlok 10
Page 39
Tray #18 Delphi
Part Number Description Quantity
821240 Splice Clip - Unsealed 25
12010300 M/P 280 Cavity Plug - Grn 25
12015878 56 series short male 25
12020634 M/P 800 series female 25
12034110 M/P 630 series female 25
12047698 Pin Series female 25
12052139 M/P 480 series female sealed 25
12052172 M/P 480 series male sealed 25
12052386 M/P 630 Cable Seal - Grn 25
12059255 M/P 630 Cavity Plug - Grn 25
12065196 M/P 480 series male sealed 25
12065892 M/P 480 series female 25
12066082 M/P 480 Cavity Plug - Grn 25
12066337 M/P 280 series male pull to seat 25
12077939 M/P 280 series female pull to seat 25
12092445 M/P 800 series female 10
12103359 M/P 150 series female 25
12103503 Ring - Strght 10.6mm I/D 15
12103504 Ring - Strght 8.5mm I/D 15
12103506 Ring - Strght 8.5mm I/D 20
12103507 Ring - Strght 10.6mm I/D 15
12103512 Ring - Strght 6.7mm I/D 20
15304725 GT 280 series male 25
15305170 GT 280 cavity plug Wht. 25
Page 40
Tray #19 Delphi
Part Number Description Quantity
12103514 Ring - Strght 6.7mm I/D 20
12110127 M/P 800 series female 10
12124313 M/P 280 series female pull to seat 25
12129484 M/P 150 series female 25
12129960 090 Series II female 25
12146448 Mic/P 100 series female 25
12147300 Ducon 150 series male 20
12147303 Ducon 150 series female 25
12176636 M/P 150 series female sealed 25
12177007 Mic/P 064 series female (gold) 15
12191812 GT 150 series female sealed 25
15304702 GT 150 series male sealed 25
15304713 GT 280 series female sealed 25
15304719 GT 280 series female sealed 25
15304720 GT 280 series female sealed 25
15304731 GT 280 series male sealed 25
15305100 090 Series II male 25
15305180 090 Series female 25
15324340 M/P 280 series female 25
15326267 GT 150 series female sealed 25
15326269 GT 150 series male sealed 25
15326592 .8 Ducon series female 25
Page 41
Tray #20 Delphi
Part Number Description Quantity
15336748 M/P 800 series female 5
15355438 040III Series female 25
15355486 040III Series male 25
15366022 GT 150 Cable Seal - Grn. 25
15366065 GT 280 Cable Seal - Orn. 25
15366067 GT 280 Cable Seal - Tan 25
15435885 Mic/P 100W female (2.54mm CL) 25
08-50-0115 .64 female 25
16-02-0086 .64 female 25
43375-0001 280 female 25
IL-AG5-C1-5000 .64 female 25
SHCM-A03T-P025 .64 female 25
SHCMW-A03T-040 100 Male 25
SNAC-A03T-M040 100 female 25
SNAC-A061T-M2.8 280 female 25
SNAC-A081T-M2.8 280 female 25
SNAC-A091T-M2.8 280 female 25
SNAC3-A021T-M0.64 .64 female 25
SNAC3-A031T-M0.64 .64 female 25
SVH-21T-P1.1 100 female 25
Page 42
Tray #21 AFL
Part Number Description Quantity
60000511 150 DCS II female
60000611 150 DCS II female sealed
60000631 150 DCS II female sealed
60012811 280 DCS II female
60012911 280 DCS II female
60012931 280 DCS II female sealed
60012941 280 DCS II female sealed
60040431 480 Box female sealed
60040441 480 Box female sealed
60040451 480 female sealed
60040461 480 female sealed
60992607 480 Box cable seal - Grn.
60993906 150 DCS2 cavity plug - Wht.
60993913 150 DCS2 cable seal - Red
60993928 150 DCS2 cable seal - Gry.
60994015 280 DCS2 cable seal - Blu.
60994023 280 DCS2 cable seal - Red - Brn.
60994034 280 DCS2 cable seal - Yel.
JW-1630-2 630 Faston female
PG-1209-31 250 round female
PG-1809-2 250 round female
Page 43
Tray #22 Sumitomo
Part Number Description Quantity
54001004 630 APEX female
54001202 280 APEX female
54001400 280 APEX female
54001800 280 APEX female
54001807 280 APEX female
8100-3426 .64 US series female (gold)
8100-3427 .64 US series female (gold)
8100-3455 .64 TS series female sealed
8100-4339 150 female
8100-4443 280 US series female
8100-4444 280 US series female
8100-4445 280 US series female
8240-0127 150 US series female
8240-0128 150 US series female
8240-4412 150 MT series female
8240-4652 150 MT series female
8240-4862 220 HX series female sealed
8240-4882 220 TS series female
8240-4892 220 TS series female
8240-4942 220 TS series female
8240-4992 220 DL series female sealed
Page 44
Tray #23 Delphi
Part Number Description Quantity
15305172 GT 280 cavity plug Tan
15305232 M/P 630 series female sealed
15344769 GT 630 series female
15366061 GT 280 cable seal - Dk. Red
15366063 GT 280 cable seal - Lt. Gry.
15392777 GT 280 female sealed
15410292 GT 630 series male
15445905 Micro 100 female
15455571 GT 630 series female
33088-0007 150 Micro Pin female
33088-0013 150 Micro Pin female
33093-0005 150 Micro Pin male
33093-0007 150 Micro Pin male
33116-0003 280 Micro Pin male
33118-0005 280 Micro Pin female
33467-0003 .64 MX female
33467-0005 .64 MX female
33468-0001 .64 MX female
39-00-0038 130 Mini-Fit female
39-00-0046 130 Mini-Fit female
43030-0010 .64 Micro-Fit female
Page 45
Serv
ice
Term
inal
Term
inal
Rem
oval
Tray
Num
ber
Desc
riptio
nTo
ol.3
50.
50.
81.
02.
03.
05.
0.3
50.
50.
81.
02.
03.
05.
0Te
st P
robe
Core
Crim
pIn
sula
tion
Crim
pC
RIM
PIN
G M
AT
RIX
AF
L
AFL
2160
0005
1115
0 DC
S II
female
J-38
125-
560
EC
J-35
616-
2A (G
Y)AF
L 21
6000
0611
150
DCS
II fem
ale se
aled
1531
4260
88
J-35
616-
2A (G
Y)AF
L 21
6000
0631
150
DCS
II fem
ale se
aled
1531
4260
21
J-35
616-
2A (G
Y)AF
L 21
6001
2811
280
DCS
II fem
ale12
1223
78C
4J-
3561
6-4A
(PU)
AFL
2160
0129
1128
0 DC
S II
female
1212
2378
88
J-35
616-
4A (P
U)AF
L 21
6001
2931
280
DCS
II fem
ale se
aled
1212
2378
C1
J-35
616-
4A (P
U)AF
L 21
6001
2941
280
DCS
II fem
ale se
aled
1212
2378
45
J-35
616-
4A (P
U)AF
L 21
6004
0431
480
Box f
emale
seale
dJ-
3812
5-21
2C
1J-
3561
6-40
(BU)
AFL
2160
0404
4148
0 Bo
x fem
ale se
aled
1209
3647
45
J-35
616-
40 (B
U)AF
L 21
6004
0451
480
female
seale
d12
0936
47A
3J-
3561
6-40
(BU)
AFL
2160
0404
6148
0 fem
ale se
aled
1209
3647
D3
J-35
616-
40 (B
U)AF
L 21
6099
2607
480
Box c
able
seal
- Grn
.N/
AN/
AAF
L 21
6099
3906
150
DCS2
cavit
y plug
- W
ht.
N/A
N/A
AFL
2160
9939
1315
0 DC
S2 ca
ble se
al - R
edN/
AN/
AAF
L 21
6099
3928
150
DCS2
cable
seal
- Gry
.N/
AN/
AAF
L 21
6099
4015
280
DCS2
cable
seal
- Blu.
N/A
N/A
AFL
2160
9940
2328
0 DC
S2 ca
ble se
al - R
ed -
Brn.
N/A
N/A
AFL
2160
9940
3428
0 DC
S2 ca
ble se
al - Y
el.N/
AN/
AAF
L 21
JW-1
630-
263
0 Fa
ston
female
1209
4430
24
J-35
616-
42 (R
D)AF
L 21
PG-1
209-
3125
0 ro
und
female
1215
2110
A1
J-35
616-
8 (O
G)AF
L 21
PG-1
809-
225
0 ro
und
female
1215
2110
EA
J-35
616-
8 (O
G)
Page 46
Serv
ice
Term
inal
Term
inal
Rem
oval
Tray
Num
ber
Desc
riptio
nTo
ol.3
50.
50.
81.
02.
03.
05.
0.3
50.
50.
81.
02.
03.
05.
0Te
st P
robe
Core
Crim
pIn
sula
tion
Crim
pC
RIM
PIN
G M
AT
RIX
Del
ph
i - A
uto
mo
tive
Sys
tem
s
Delph
i 129
6251
6Pi
n Gr
ip fem
ale12
0944
30A
AA
FD
DD
GJ-
3561
6-5
(PU)
Delph
i 129
7196
256
serie
s lon
g m
ale12
0944
30A
FF
FG
GJ-
3561
6-43
(RD)
Delph
i 129
8437
5Ri
ng -
straig
ht 5
mm
(loc
k typ
e)N/
AA
FF
DG
GN/
ADe
lphi 1
2984
172
Ring
- str
aight
6m
m (l
ock t
ype)
N/A
AF
FD
GG
N/A
Delph
i 189
1752
8Re
place
d wi
th 8
9050
8712
0944
29C
CC
AA
AA
DB
BJ-
3561
6-3
(GY)
Delph
i 112
0049
96Pa
c/on
II fem
ale12
0944
29C
CC
AA
AA
DB
BJ-
3561
6-3
(GY)
Delph
i 112
0203
20Pa
c/on
I male
1209
4429
CA
AA
AA
DD
N/A
Delph
i 112
0338
16Pa
c/on
I male
1209
4430
CC
AA
DD
DB
J-35
616-
41 (B
U)De
lphi 1
2973
216
59 se
ries s
traigh
t fem
ale12
0944
30C
CF
FB
BF
GJ-
3561
6-42
(RD)
Delph
i 112
0340
37P/
C Bo
w fem
ale12
0944
29C
CC
AA
AJ-
3561
6-4A
(PU)
Delph
i 189
1164
0Pa
c/on
I fem
ale12
0944
29C
CC
AA
AA
DD
BJ-
3561
6-4A
(PU)
Delph
i 112
0482
47M
ic/P
100
female
1203
1876
-1E
EE
AA
AJ-
3561
6-6
(BN)
Delph
i 118
3990
6Sp
lice C
lip -
Unse
aled
N/A
GG
GN/
ADe
lphi 1
1208
9189
Splic
e Sea
l - S
almon
N/A
N/A
Delph
i 112
0891
90Sp
lice S
eal -
Blue
N/A
N/A
Delph
i 112
0891
91Sp
lice S
eal -
Yell
owN/
AN/
ADe
lphi 1
1208
9507
P/C
Bow
female
1209
4429
EE
EE
AA
AA
N/A
Delph
i 112
0896
49Re
place
d wi
th 1
2146
448
N/A
N/A
Delph
i 112
0203
21Pa
c/on
III fe
male
1209
4430
CC
CA
AD
DB
J-35
616-
4A (P
U)De
lphi 1
5297
428
Splic
e Clip
- Un
seale
dN/
AF
FF
N/A
Delph
i 112
1245
1556
serie
s fem
ale12
0944
30C
CA
DD
DJ-
3561
6-42
(RD)
Delph
i 112
1245
80W
/P fe
male
seale
d12
0140
12-1
22
45
55
J-35
616-
8 (O
G)De
lphi 1
1212
4582
W/P
male
seale
d12
0140
12-1
22
45
55
J-35
616-
9 (O
G)De
lphi 1
1212
9497
M/P
280
serie
s male
1209
4430
22
F5
55
J-35
616-
5 (P
U)
Page 47
Serv
ice
Term
inal
Term
inal
Rem
oval
Tray
Num
ber
Desc
riptio
nTo
ol.3
50.
50.
81.
02.
03.
05.
0.3
50.
50.
81.
02.
03.
05.
0Te
st P
robe
Core
Crim
pIn
sula
tion
Crim
pC
RIM
PIN
G M
AT
RIX
Del
ph
i - A
uto
mo
tive
Sys
tem
s co
nt.
Delph
i 212
0158
70M
/P 6
30 se
ries f
emale
1209
4430
CA
DD
J-35
616-
42 (R
D)De
lphi 2
1202
0120
M/P
480
serie
s male
1209
4430
CC
AA
DD
J-35
616-
41 (B
U)De
lphi 2
1202
0116
M/P
280
serie
s male
1209
4430
CC
AA
DD
J-35
616-
5 (P
U)De
lphi 2
1203
3820
M/P
480
serie
s fem
ale12
0944
30F
BG
GJ-
3561
6-40
(BU)
Delph
i 212
0413
51M
/P 2
80 se
ries &
W/P
cable
seal
- Tan
N/A
N/A
Delph
i 212
0480
87M
/P 1
50 se
ries c
able
seal
- Blue
N/A
N/A
Delph
i 212
0481
59M
/P 2
80 se
ries m
ale se
aled
1209
4430
22
25
55
J-35
616-
5 (P
U)De
lphi 2
1204
8441
M/P
480
serie
s cab
le se
al - W
hite
N/A
N/A
Delph
i 212
0484
51M
/P 4
80 se
ries f
emale
seale
d12
0944
30F
43
3J-
3561
6-40
(BU)
Delph
i 212
0661
32M
ic/P
100
female
seale
d12
0318
76-1
EE
EE
J-35
616-
6 (B
N)De
lphi 2
1202
0126
M/P
630
serie
s male
1209
4430
CC
AA
DD
J-35
616-
43 (R
D)De
lphi 2
1207
7411
M/P
280
serie
s fem
ale se
aled
1209
4430
22
25
55
J-35
616-
4A (P
U)De
lphi 2
1208
9340
M/P
150
.1 fe
male
1218
0559
-1E
EE
CC
CJ-
3561
6-2A
(GR)
Delph
i 212
1038
81M
/P 1
50 fe
male
pull
to se
at12
1805
59-1
EE
EE
CC
CC
J-35
616-
2A (G
R)De
lphi 2
1208
4595
M/P
480
serie
s fem
ale12
0944
30F
BG
GJ-
3561
6-40
(BU)
Delph
i 212
0340
47M
/P 2
80 se
ries m
ale12
0944
30E
EC
AA
DJ-
3561
6-5
(PU)
Delph
i 212
1243
04M
/P 4
80 se
ries f
emale
1209
4430
FA
DB
J-35
616-
40 (B
U)De
lphi 2
1212
9493
M/P
280
serie
s fem
ale12
0944
304
45
5J-
3561
6-4A
(PU)
Delph
i 212
0477
67M
/P 1
50 se
ries f
emale
1209
4429
EE
EC
AA
J-35
616-
2A (G
R)De
lphi 2
1204
7581
M/P
150
serie
s male
1209
4429
EE
EC
AA
J-35
616-
3 (G
Y)De
lphi 2
1204
8074
M/P
150
serie
s fem
ale se
aled
1209
4429
EE
21
11
J-35
616-
2A (G
R)De
lphi 2
1204
5773
M/P
150
serie
s male
seale
d12
0944
29E
E2
11
1J-
3561
6-3
(GY)
Delph
i 212
0340
46M
/P 2
80 se
ries f
emale
1209
4430
EE
CA
AD
J-35
616-
4A (P
U)De
lphi 2
1206
6214
M/P
280
serie
s fem
ale12
0944
30F
AD
BJ-
3561
6-4A
(PU)
Page 48
Serv
ice
Term
inal
Term
inal
Rem
oval
Tray
Num
ber
Desc
riptio
nTo
ol.3
50.
50.
81.
02.
03.
05.
0.3
50.
50.
81.
02.
03.
05.
0Te
st P
robe
Core
Crim
pIn
sula
tion
Crim
pC
RIM
PIN
G M
AT
RIX
Del
ph
i - A
uto
mo
tive
Sys
tem
s co
nt.
Delph
i 312
0207
58M
ic/P
100
female
1209
4429
C4
J-35
616-
6 (B
N)De
lphi 3
1204
0502
P/C
Bow
female
1209
4429
EE
EE
AA
DD
J-35
616-
4A (P
U)De
lphi 3
1204
8086
M/P
150
serie
s cab
le se
al - D
k Red
N/A
N/A
Delph
i 312
0591
68M
/P 1
50 se
ries c
avity
plug
- Dk
Red
N/A
N/A
Delph
i 312
0647
36M
/P 6
30 se
ries m
ale se
aled
1209
4430
FB
33
J-35
616-
43 (R
D)De
lphi 3
1201
5869
M/P
630
serie
s fem
ale12
0944
30E
CC
AA
DJ-
3561
6-42
(RD)
Delph
i 312
0662
72P/
C Bo
w fem
ale12
0944
29E
EE
CC
CN/
ADe
lphi 3
1204
0511
P/C
Bow
female
1209
4429
EE
EE
AA
DD
J-35
616-
4A (P
U)De
lphi 3
1206
6493
M/P
630
serie
s male
1209
4430
FB
GG
J-35
616-
43 (R
D)De
lphi 3
1208
4590
M/P
630
serie
s fem
ale12
0944
30F
BG
GJ-
3561
6-42
(RD)
Delph
i 312
0845
96M
/P 6
30 se
ries f
emale
1531
5247
G/F
G/F
3/G
3/G
J-35
616-
42 (R
D)De
lphi 3
1208
9188
W/P
fem
ale se
aled
1201
4012
-1E
EC
55
5J-
3561
6-8
(OG)
Delph
i 312
0896
60Re
place
d wi
th 1
2146
447
N/A
N/A
Delph
i 312
0896
78M
/P 1
50 se
ries c
able
seal
- Wht
.N/
AN/
ADe
lphi 3
1210
3114
Mic/
P 10
0 fem
ale12
0318
76-1
EE
EC
CA
J-35
616-
6 (B
N)De
lphi 3
1210
3325
M/P
630
serie
s fem
ale12
0944
30A
AB
BJ-
3561
6-42
(RD)
Delph
i 312
0890
40W
/P m
ale se
aled
1201
4012
-1E
EC
55
5J-
3561
6-9
(OG)
Delph
i 312
1605
51M
ic/P
100W
male
1212
2523
WW
J-35
616-
7 (B
N)De
lphi 3
1216
0776
Micr
o 0
64 fe
male
1218
0559
-1E
EE
CC
CJ-
3561
6-64
A (L
-BU)
Delph
i 312
1763
87M
/P 2
80 se
ries f
emale
seale
d12
0944
30F
5J-
3561
6-4A
(PU)
Delph
i 312
1914
48M
/P 4
80 se
ries f
emale
seale
d15
3152
47F
F3
3J-
3561
6-40
(BU)
Delph
i 312
1918
11Re
place
d wi
th 1
2191
812
N/A
N/A
Delph
i 312
0524
56Re
place
d wi
th 1
5305
232
N/A
N/A
Delph
i 312
1464
47M
ic/P
100
female
1203
1876
-1E
EC
CJ-
3561
6-6
(BN)
Page 49
Serv
ice
Term
inal
Term
inal
Rem
oval
Tray
Num
ber
Desc
riptio
nTo
ol.3
50.
50.
81.
02.
03.
05.
0.3
50.
50.
81.
02.
03.
05.
0Te
st P
robe
Core
Crim
pIn
sula
tion
Crim
pC
RIM
PIN
G M
AT
RIX
Del
ph
i - A
uto
mo
tive
Sys
tem
s co
nt.
Delph
i 412
0158
28Re
place
d wi
th 1
2015
860
N/A
N/A
Delph
i 412
0338
21Re
place
d wi
th 1
2015
858
N/A
N/A
Delph
i 412
0484
50Re
place
d wi
th 1
2048
451
N/A
N/A
Delph
i 412
0158
60M
/P 4
80 se
ries f
emale
1209
4430
EC
CA
AD
J-35
616-
40 (B
U)De
lphi 4
1207
7413
M/P
280
serie
s fem
ale12
0944
30F
B5
5J-
3561
6-4A
(PU)
Delph
i 412
1033
47Re
place
d wi
th 1
2066
214
N/A
N/A
Delph
i 412
1033
60Re
place
d wi
th 1
2077
939
N/A
N/A
Delph
i 412
1106
57M
/P 2
80 se
ries f
emale
Bus
bar
1531
5247
FB
GG
J-35
616-
4A (P
U)De
lphi 4
1211
0652
M/P
280
serie
s fem
ale B
usba
r15
3152
47F
AD
BJ-
3561
6-4A
(PU)
Delph
i 412
1108
46Re
place
d wi
th 1
2110
847
N/A
N/A
Delph
i 412
1108
47M
/P 2
80 se
ries f
emale
1531
5247
CC
55
J-35
616-
4A (P
U)De
lphi 4
1211
0853
M/P
280
serie
s fem
ale se
aled
1531
5247
FB
55
J-35
616-
4A (P
U)De
lphi 4
1212
9409
Repla
ced
with
121
1084
5N/
AN/
ADe
lphi 4
1212
9424
Repla
ced
with
121
1084
2N/
AN/
ADe
lphi 4
1208
4586
M/P
280
serie
s male
1209
4430
FB
GG
J-35
616-
5 (P
U)De
lphi 4
1216
0643
M/P
280
serie
s fem
ale12
0944
29B
GJ-
3561
6-4A
(PU)
Delph
i 412
1606
44M
/P 2
80 se
ries f
emale
Bus
bar
1209
4429
AF
BG
J-35
616-
4A (P
U)De
lphi 4
1201
5858
M/P
280
serie
s fem
ale12
0944
30F
BG
GJ-
3561
6-4A
(PU)
Delph
i 412
1108
45M
/P 2
80 se
ries f
emale
1531
5247
AF
55
J-35
616-
4A (P
U)De
lphi 4
1211
0844
M/P
280
serie
s fem
ale15
3152
47E
EC
CA
AJ-
3561
6-4A
(PU)
Delph
i 415
3660
21GT
150
serie
s cab
le se
al - W
ht.
N/A
N/A
Delph
i 412
1108
42M
/P 2
80 se
ries f
emale
1531
5247
AF
BG
J-35
616-
4A (P
U)De
lphi 4
1535
9541
Micr
o .6
4 fem
ale15
3816
51-2
MM
MM
J-35
616-
64A
(L-B
U)De
lphi 4
1541
0621
Micr
o .6
4 fem
ale15
3816
51-2
MM
MM
J-35
616-
64A
(L-B
U)
Page 50
Serv
ice
Term
inal
Term
inal
Rem
oval
Tray
Num
ber
Desc
riptio
nTo
ol.3
50.
50.
81.
02.
03.
05.
0.3
50.
50.
81.
02.
03.
05.
0Te
st P
robe
Core
Crim
pIn
sula
tion
Crim
pC
RIM
PIN
G M
AT
RIX
Del
ph
i - A
uto
mo
tive
Sys
tem
s co
nt.
Delph
i 589
0508
7Pa
c/on
I fem
ale12
0944
29C
CC
AA
AA
DB
BJ-
3561
6-3
(GY)
Delph
i 512
0158
23Re
place
d wi
th 1
2034
046
N/A
N/A
Delph
i 512
0409
93Re
place
d wi
th 1
2041
351
N/A
N/A
Delph
i 512
0598
94Re
place
d wi
th 1
2047
581
N/A
N/A
Delph
i 512
0659
15M
/P 8
00 se
ries f
emale
w/S
pring
1215
0860
CC
CA
AA
AD
J-35
616-
44 (Y
E)De
lphi 5
1206
6638
LTyc
o So
cket
seale
d12
1805
59-1
22
25
55
J-35
616-
4A (P
U)De
lphi 5
1208
9263
Ring
& W
ashe
r - st
raigh
t 6m
mN/
AF
DG
GN/
ADe
lphi 5
1208
9290
Repla
ced
with
121
0388
1N/
AN/
ADe
lphi 5
1208
9496
Ring
& W
ashe
r - st
raigh
t 6m
mN/
AA
AD
BN/
ADe
lphi 5
1209
2345
M/P
280
serie
s male
ACT
1209
4429
CC
CA
AA
J-35
616-
5 (P
U)De
lphi 5
1209
2344
M/P
280
serie
s male
ACT
1209
4429
AF
DB
J-35
616-
5 (P
U)De
lphi 5
1211
0063
M/P
480
serie
s fem
ale15
3152
47F
AF
DD
BJ-
3561
6-40
(BU)
Delph
i 512
1100
64M
/P 4
80 se
ries f
emale
1531
5247
FA
FD
DB
J-35
616-
40 (B
U)De
lphi 5
1212
4076
Repla
ced
with
121
2407
5N/
AN/
ADe
lphi 5
1212
4471
LTyc
o So
cket
seale
d12
0944
302
22
33
3N/
ADe
lphi 5
1212
9373
Repla
ced
with
121
2948
4N/
AN/
ADe
lphi 5
1218
6457
M/P
280
serie
s fem
ale A
CT12
0944
29E
EC
CC
CA
AJ-
3561
6-4A
(PU)
Delph
i 512
1864
58Re
place
d wi
th 1
2186
457
N/A
N/A
Delph
i 512
1864
56M
/P 2
80 se
ries f
emale
ACT
1209
4429
AF
BG
J-35
616-
4A (P
U)De
lphi 5
1212
4075
M/P
150
.2 se
ries f
emale
1218
0559
-1E
CC
AJ-
3561
6-2A
(GR)
Delph
i 512
0649
71M
/P 1
50 se
ries f
emale
1209
4429
EE
CC
J-35
616-
2A (G
R)De
lphi 5
1208
4913
Mic/
P 10
0W fe
male
1212
2523
WW
J-35
616-
6 (B
N)De
lphi 5
1208
4912
Mic/
P 10
0W fe
male
1212
2523
WW
J-35
616-
6 (B
N)De
lphi 5
8898
8379
Splic
e Sea
l - G
reen
N/A
N/A
Page 51
Serv
ice
Term
inal
Term
inal
Rem
oval
Tray
Num
ber
Desc
riptio
nTo
ol.3
50.
50.
81.
02.
03.
05.
0.3
50.
50.
81.
02.
03.
05.
0Te
st P
robe
Core
Crim
pIn
sula
tion
Crim
pC
RIM
PIN
G M
AT
RIX
Del
ph
i - A
uto
mo
tive
Sys
tem
s co
nt.
Delph
i 812
0201
56M
/P 6
30 se
ries f
emale
pull
to se
at12
0944
30E
CC
AD
DJ-
3561
6-42
(RD)
Delph
i 812
0647
34M
/P 6
30 se
ries m
ale se
aled
1209
4430
EC
C3
33
J-35
616-
43 (R
D)De
lphi 8
1206
5197
Repla
ced
with
120
5217
2N/
AN/
ADe
lphi 8
1203
3997
M/P
630
serie
s fem
ale12
0944
30A
DB
BB
GJ-
3561
6-42
(RD)
Delph
i 812
0844
49M
ic/P
100
male
1209
4429
EE
EA
AA
J-35
616-
7 (B
N)De
lphi 8
1219
1818
Repla
ced
with
121
9181
9N/
AN/
ADe
lphi 8
1530
4701
Repla
ced
with
153
0470
2N/
AN/
ADe
lphi 8
1530
4715
Repla
ced
with
153
0471
6N/
AN/
ADe
lphi 8
1530
4716
GT 2
80 se
ries f
emale
seale
d15
3152
47E
22
21
11
1J-
3561
6-4A
(PU)
Delph
i 815
3047
17GT
280
serie
s fem
ale se
aled
1531
5247
C4
A1
11
J-35
616-
4A (P
U)De
lphi 8
1530
4727
Repla
ced
with
153
0472
8N/
AN/
ADe
lphi 8
1530
4728
GT 2
80 se
ries m
ale se
aled
1531
5247
EE
21
11
J-35
616-
5 (P
U)De
lphi 8
1530
4729
GT 2
80 se
ries m
ale se
aled
1531
5247
CC
41
11
J-35
616-
5 (P
U)De
lphi 8
1530
4730
Repla
ced
with
153
0473
1N/
AN/
ADe
lphi 8
1530
5171
GT 1
50 ca
vity p
lug G
rn.
N/A
N/A
Delph
i 815
3051
74M
ic/P
064
female
seale
d12
1805
59-1
EE
E1
11
J-35
616-
64A
(L-B
U)De
lphi 8
1532
6004
Repla
ced
with
153
9277
7N/
AN/
ADe
lphi 8
1219
1819
GT 1
50 se
ries f
emale
1531
5247
E2
2C
AA
AD
J-35
616-
2A (G
R)De
lphi 8
1217
7068
280
Mini
-Tim
er fe
male
1209
3647
EC
CA
AA
J-35
616-
4A (P
U)De
lphi 8
1217
7069
280
Mini
-Tim
er fe
male
1209
3647
4A
A1
DD
J-35
616-
4A (P
U)De
lphi 8
1530
4732
GT 2
80 se
ries m
ale se
aled
1531
5247
AA
55
J-35
616-
5 (P
U)De
lphi 8
1530
4711
GT 2
80 se
ries f
emale
1531
5247
E2
2C
AA
AD
J-35
616-
4A (P
U)De
lphi 8
1530
4722
GT 2
80 se
ries m
ale15
3152
47E
EE
CC
CJ-
3561
6-5
(PU)
Delph
i 815
3047
24GT
280
serie
s male
1531
5247
2C
AA
DD
J-35
616-
5 (P
U)De
lphi 8
1217
7068
280
Mini
-Tim
er fe
male
1209
3647
EE
EA
AA
J-35
616-
4A (P
U)
Page 52
Serv
ice
Term
inal
Term
inal
Rem
oval
Tray
Num
ber
Desc
riptio
nTo
ol.3
50.
50.
81.
02.
03.
05.
0.3
50.
50.
81.
02.
03.
05.
0Te
st P
robe
Core
Crim
pIn
sula
tion
Crim
pC
RIM
PIN
G M
AT
RIX
Del
ph
i - A
uto
mo
tive
Sys
tem
s co
nt.
Delph
i 18
8212
40Sp
lice C
lip -
Unse
aled
N/A
FG
N/A
Delph
i 18
1201
0300
M/P
280
serie
s cav
ity p
lug -
Grn.
N/A
N/A
Delph
i 18
1201
5878
56 se
ries s
hort
male
1209
4430
AF
FF
GG
J-35
616-
43 (R
D)De
lphi 1
812
0206
34M
/P 8
00 se
ries w
/Spr
ing si
de an
gle12
1508
604
AB
BJ-
3561
6-44
(YE)
Delph
i 18
1203
4110
M/P
630
serie
s fem
ale12
0944
30F
BG
GJ-
3561
6-42
(RD)
Delph
i 18
1205
2139
M/P
480
serie
s fem
ale se
aled
1209
4430
FF
33
J-35
616-
40 (B
U)De
lphi 1
812
0521
72M
/P 4
80 se
ries m
ale se
aled
1209
4430
F3
J-35
616-
41 (B
U)De
lphi 1
812
0523
86M
/P 6
30 se
ries c
able
seal
- Grn
.N/
AN/
ADe
lphi 1
812
0592
55M
/P 6
30 se
ries c
avity
plug
- Gr
n.N/
AN/
ADe
lphi 1
812
0651
96M
/P 4
80 se
ries m
ale se
aled
1209
4430
F4
33
J-35
616-
41 (B
U)De
lphi 1
812
0660
82M
/P 4
80 se
ries c
avity
plug
- Gr
n.N/
AN/
ADe
lphi 1
812
0663
37M
/P 2
80 se
ries m
ale p
ull to
seat
1209
4429
EE
CA
A4
J-35
616-
5 (P
U)De
lphi 1
812
0476
98Pi
n se
ries f
emale
1209
4429
EE
AA
N/A
Delph
i 18
1206
5892
M/P
480
serie
s fem
ale12
0944
304
4B
BJ-
3561
6-40
(BU)
Delph
i 18
1209
2445
M/P
800
serie
s fem
ale w
/Spr
ing12
1508
60G
GJ-
3561
6-44
(YE)
Delph
i 18
1210
3359
M/P
150
serie
s fem
ale R
/angle
1209
4429
EE
CC
J-35
616-
2A (G
R)De
lphi 1
812
0779
39M
/P 2
80.1
fem
ale p
ull to
seat
1218
0559
-1E
EC
AA
AJ-
3561
6-4A
(PU)
Delph
i 18
1530
4725
GT 2
80 se
ries m
ale12
0944
30A
BJ-
3561
6-5
(PU)
Delph
i 18
1530
5170
GT 2
80 ca
vity p
lug W
ht.
N/A
N/A
Delph
i 18
1210
3504
Ring
- str
aight
8m
mN/
AG
GG
GN/
ADe
lphi 1
812
1035
06Ri
ng -
straig
ht 8
mm
N/A
AB
BB
DD
N/A
Delph
i 18
1210
3507
Ring
- str
aight
10m
mN/
AA
AA
BB
BN/
ADe
lphi 1
812
1035
03Ri
ng -
straig
ht 1
0mm
N/A
GG
GG
GG
N/A
Delph
i 18
1210
3506
Ring
- str
aight
8m
mN/
AA
BB
BD
DN/
ADe
lphi 1
812
1035
12Ri
ng -
straig
ht 6
mm
N/A
GG
GG
GG
N/A
Page 53
Serv
ice
Term
inal
Term
inal
Rem
oval
Tray
Num
ber
Desc
riptio
nTo
ol.3
50.
50.
81.
02.
03.
05.
0.3
50.
50.
81.
02.
03.
05.
0Te
st P
robe
Core
Crim
pIn
sula
tion
Crim
pC
RIM
PIN
G M
AT
RIX
Del
ph
i - A
uto
mo
tive
Sys
tem
s co
nt.
Delph
i 19
1211
0127
M/P
800
serie
s fem
ale w
/Spr
ing12
1508
60F
FF
GG
GJ-
3561
6-44
(YE)
Delph
i 19
1212
4313
M/P
280
serie
s fem
ale p
ull to
seat
1209
4430
EE
AA
J-35
616-
4A (P
U)De
lphi 1
912
1464
48M
ic/P
100
female
1203
1876
-1E
EE
EC
CC
AJ-
3561
6-6
(BN)
Delph
i 19
1217
6636
M/P
150
serie
s fem
ale12
0944
29C
C1
1J-
3561
6-2A
(GR)
Delph
i 19
1217
7007
Mic/
P 06
4 fem
ale12
1805
59-1
EE
22
J-35
616-
64A
(L-B
U)De
lphi 1
915
3047
31GT
280
serie
s male
seale
d15
3152
47C
25
5J-
3561
6-5
(PU)
Delph
i 19
1530
5100
220
090
Serie
s II m
ale12
0944
29A/
EC
CA
AA
J-35
616-
19 (B
K)De
lphi 1
912
1299
6022
0 09
0 se
ries I
I fem
ale12
0944
29A/
EC
CA
AA
J-35
616-
18 (B
K)De
lphi 1
915
3051
80.6
4 09
0 se
ries f
emale
1209
4429
A/2
A/2
A/C
AA
AJ-
3561
6-64
A (L
-BU)
Delph
i 19
1212
9484
M/P
150
serie
s fem
ale12
0944
29E
EE
EC
CA
AJ-
3561
6-2A
(GR)
Delph
i 19
1532
4340
M/P
280
serie
s fem
ale12
0944
30F
FG
GJ-
3561
6-4A
(PU)
Delph
i 19
1532
6267
GT 1
50 se
ries f
emale
seale
d15
3152
47E
E4
1J-
3561
6-2A
(GR)
Delph
i 19
1532
6592
.8 D
ucon
fem
ale12
0944
29E
EE
E2
2C
CJ-
3561
6-6
(BN)
Delph
i 19
1214
7300
150
Duco
n m
ale12
0944
29A
AA
AB
BJ-
3561
6-3
(GY)
Delph
i 19
1214
7303
150
Duco
n fem
ale12
0944
29A/
CA/
CA
AA
AA
BJ-
3561
6-2A
(GR)
Delph
i 19
1530
4720
GT 2
80 se
ries f
emale
seale
d15
3152
474
45
5J-
3561
6-4A
(PU)
Delph
i 19
1219
1812
GT 1
50 se
ries f
emale
1531
5247
EE
CC
CA
J-35
616-
2A (G
R)De
lphi 1
915
3047
19GT
280
serie
s fem
ale se
aled
1531
5247
EE
55
J-35
616-
4A (P
U)De
lphi 1
912
1035
14Ri
ng -
straig
ht 6
mm
N/A
AA
AB
BB
N/A
Delph
i 19
1532
6592
.8 D
ucon
fem
ale12
0944
29E
EE
E2
2C
CJ-
3561
6-6
(BN)
Delph
i 19
1532
6269
GT 1
50 se
ries m
ale se
aled
1531
5247
EE
E4
11
J-35
616-
3 (G
Y)De
lphi 1
912
1035
14Ri
ng -
straig
ht 6
mm
N/
AA
AA
BB
BN/
ADe
lphi 1
915
3047
02GT
150
serie
s male
1531
5247
EE
2C
44
J-35
616-
3 (G
Y)De
lphi 1
915
3047
13GT
280
serie
s fem
ale15
3152
474
FF
4D
DJ-
3561
6-4A
(PU)
Delph
i 19
1219
1812
GT 1
50 se
ries f
emale
1531
5247
EE
CC
CA
J-35
616-
2A (G
Y)
Page 54
Serv
ice
Term
inal
Term
inal
Rem
oval
Tray
Num
ber
Desc
riptio
nTo
ol.3
50.
50.
81.
02.
03.
05.
0.3
50.
50.
81.
02.
03.
05.
0Te
st P
robe
Core
Crim
pIn
sula
tion
Crim
pC
RIM
PIN
G M
AT
RIX
Del
ph
i - A
uto
mo
tive
Sys
tem
s co
nt.
Delph
i 20
1533
6748
M/P
800
serie
s fem
ale w
/Spr
ing se
aled
1215
0860
F3
J-35
616-
44 (Y
E)De
lphi 2
015
3660
22M
ic/P
.64
serie
s cab
le se
al - G
rn.
N/A
N/A
Delph
i 20
1536
6065
GT 2
80 se
ries c
able
seal
- Org
.N/
AN/
ADe
lphi 2
015
3660
67GT
280
serie
s cab
le se
al - T
anN/
AN/
ADe
lphi 2
015
4358
85M
ic/P
100W
fem
ale12
1225
23W
WW
WJ-
3561
6-6
(BN)
Delph
i 20
SNAC
-A06
1T28
0 fem
ale12
0944
29E
CA
AJ-
3561
6-4A
(PU)
Delph
i 20
08-5
0-01
1528
0 KK
fem
aleJ-
3812
5-21
3E
EC
CJ-
3561
6-4A
(PU)
Delph
i 20
IL-A
G5-C
1-50
00.6
4 fem
aleJ-
3812
5-21
1K
JK
JJ-
3561
6-64
A (L
-BU)
Delph
i 20
SVH-
21T-
P1.1
220
female
1209
4429
EE
CC
J-35
616-
18 (B
K)De
lphi 2
0SH
CM-A
03T-
P025
.64
female
1209
4429
JJ
JJ
J-35
616-
64A
(L-B
U)De
lphi 2
016
-02-
0086
.64
SL fe
male
J-38
125-
213
HH
J-35
616-
64A
(L-B
U)De
lphi 2
043
375-
0001
280
Mini
-Fit
female
1209
4429
CA
J-35
616-
4A (P
U)De
lphi 2
0IL
-AG5
-C1-
5000
.64
female
J-38
125-
211
KJ
KJ
J-35
616-
64A
(L-B
U)De
lphi 2
0SH
CM-A
03T-
P025
.64
female
1209
4429
JJ
JJ
J-35
616-
64A
(L-B
U)De
lphi 2
0SH
CMW
-A03
T-04
010
0 m
ale12
0944
29J
JJ
JJ-
3561
6-13
(BU)
Delph
i 20
1535
5438
100
040I
II se
ries f
emale
1531
5247
EE
CC
J-35
616-
12 (B
U)De
lphi 2
0SN
AC3-
A021
T-M
0.64
.64
female
1209
4429
JJ
JJ
J-35
616-
64A
(L-B
U)De
lphi 2
0SN
AC3-
A031
T-M
0.64
.64
female
1209
4429
JJ
JJ
J-35
616-
64A
(L-B
U)De
lphi 2
0SN
AC-A
03T-
M04
010
0 fem
ale12
0944
29J
JJ
JJ-
3561
6-12
(BU)
Delph
i 20
SNAC
-A06
1T-M
2.8
280
female
1209
4429
EC
AA
J-35
616-
4A (P
U)De
lphi 2
0SN
AC-A
081T
-M2.
828
0 fem
ale12
0944
29A
AD
DJ-
3561
6-4A
(PU)
Delph
i 20
SNAC
-A09
1T-M
2.8
280
female
1209
4429
CB
J-35
616-
4A (P
U)De
lphi 2
0SV
H-21
T-P1
.122
0 fem
ale12
0944
29E
E2
2J-
3561
6-18
(BK)
Delph
i 20
1535
5486
100
040I
II se
ries m
ale15
3152
47C/
EC/
EC
CJ-
3561
6-13
(BU)
Page 55
Serv
ice
Term
inal
Term
inal
Rem
oval
Tray
Num
ber
Desc
riptio
nTo
ol.3
50.
50.
81.
02.
03.
05.
0.3
50.
50.
81.
02.
03.
05.
0Te
st P
robe
Core
Crim
pIn
sula
tion
Crim
pC
RIM
PIN
G M
AT
RIX
Del
ph
i - A
uto
mo
tive
Sys
tem
s co
nt.
Delph
i 23
1530
5172
GT 2
80 ca
vity p
lug Ta
nN/
AN/
ADe
lphi 2
315
3052
32M
/P 6
30 se
ries f
emale
seale
dJ-
3812
5-11
AF
B3
3J-
3561
6-42
(RD)
Delph
i 23
1534
4769
GT 6
30 se
ries f
emale
1531
5247
FF
FB
BG
J-35
616-
42 (R
D)De
lphi 2
315
3660
61GT
280
cable
seal
- Dk.
Red
N/A
N/A
Delph
i 23
1536
6063
GT 2
80 ca
ble se
al - L
t. Gr
y.N/
AN/
ADe
lphi 2
315
3927
77GT
280
fem
ale se
aled
J-38
125-
553
DB
55
J-35
616-
4A (P
U)De
lphi 2
315
4102
92GT
630
serie
s male
1531
5247
G/F
G/F
G/F
G/1
G/F
GJ-
3561
6-43
(RD)
Delph
i 23
1544
5905
Micr
o 10
0 fem
ale12
1805
59J
JK
JJ
KJ-
3561
6-6
(BN)
Delph
i 23
1545
5571
GT 6
30 se
ries f
emale
1531
5247
FF
F3
33
J-35
616-
42 (R
D)De
lphi 2
333
088-
0007
150
Micr
o Pi
n fem
ale12
1521
10E
CJ-
3561
6-66
(YE)
Delph
i 23
3308
8-00
1315
0 M
icro
Pin
female
1215
2110
CA
J-35
616-
66 (Y
E)De
lphi 2
333
093-
0005
150
Micr
o Pi
n m
ale12
1521
10C
AJ-
3561
6-67
(YE)
Delph
i 23
3309
3-00
0715
0 M
icro
Pin
male
1215
2110
EC
J-35
616-
67 (Y
E)De
lphi 2
333
116-
0003
280
Micr
o Pi
n m
ale12
1521
10C
AJ-
3561
6-5
(PU)
Delph
i 23
3311
8-00
0528
0 M
icro
Pin
female
1215
2110
CA
J-35
616-
4A (P
U)De
lphi 2
333
467-
0003
.64
MX
female
J-38
125-
213
HH
J-35
616-
64A
(L-B
U)De
lphi 2
333
467-
0005
.64
MX
female
J-38
125-
213
JK
JK
J-35
616-
64A
(L-B
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lphi 2
333
468-
0001
.64
MX
female
J-38
125-
213
HH
J-35
616-
64A
(L-B
U)De
lphi 2
339
-00-
0038
130
Mini
-Fit
female
J-38
125-
560
KK
KK
KK
J-35
616-
12 (B
U)De
lphi 2
339
-00-
0046
130
Mini
-Fit
female
J-38
125-
560
HH
J-35
616-
12 (B
U)De
lphi 2
343
030-
0010
.64
Micr
o-Fit
fem
aleJ-
3812
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3H
HJ-
3561
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A (L
-BU)
Page 56
Serv
ice
Term
inal
Term
inal
Rem
oval
Tray
Num
ber
Desc
riptio
nTo
ol.3
50.
50.
81.
02.
03.
05.
0.3
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81.
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Lear
717
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0 M
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1531
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711
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1531
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717
1631
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0 Ec
onos
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1209
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616-
34 (Y
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Econ
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d12
0944
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Lear
717
2748
-118
0 ca
vity p
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Blk.
N/A
N/A
Lear
717
3630
-718
0 M
LC fe
male
1531
5247
EE
EE
44
AA
J-35
616-
33 (Y
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1840
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Econ
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l fem
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aled
1209
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11
J-35
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1840
95-1
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Econ
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aled
1209
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J-35
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ar 7
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cable
seal
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lu.N/
AN/
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180
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seal
- Brn
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AN/
ALe
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1841
41-1
180
cable
seal
- Ppl.
N/A
N/A
Lear
71-
9688
57-3
280
MCP
fem
ale se
aled
1209
3647
CC
15
J-35
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ar 7
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8859
-328
0 M
CP fe
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d12
0936
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0 Fa
stin-
On fe
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1209
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-118
0 Ec
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d12
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0 se
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1209
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J-35
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1209
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7835
-248
0 SP
T fem
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1209
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8037
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0 SP
T fem
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1209
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J-35
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Page 57
Serv
ice
Term
inal
Term
inal
Rem
oval
Tray
Num
ber
Desc
riptio
nTo
ol.3
50.
50.
81.
02.
03.
05.
0.3
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81.
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Micr
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16
6385
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1531
5247
JK
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J-35
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ar 1
677
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0 AM
P fem
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Lear
16
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682
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-128
0 ca
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al - L
t. Gr
n.N/
AN/
ALe
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682
8986
-128
0 ca
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Brn.
N/A
N/A
Lear
16
4-96
4286
-128
0 JP
T fem
ale se
aled
J-42
015
E1
J-35
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4A (P
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2943
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0 M
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0E
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AA
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3561
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Lear
16
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AN/
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696
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-163
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al - Y
el.N/
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ar 1
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0 ca
ble se
al - B
lu.N/
AN/
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ar 1
696
3530
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ry.
N/A
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Lear
16
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ht.
N/A
N/A
Lear
16
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T fem
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1209
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N/A
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Lear
16
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MT
female
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dJ-
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11
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16
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9005
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0 M
T fem
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aled
J-38
125-
560
EE
11
J-35
616-
33 (Y
E)
Page 58
Serv
ice
Term
inal
Term
inal
Rem
oval
Tray
Num
ber
Desc
riptio
nTo
ol.3
50.
50.
81.
02.
03.
05.
0.3
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81.
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17
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J-35
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9-1
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male
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1209
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0-6
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female
1209
4429
EE
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1209
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44
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1531
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J-35
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717
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0 M
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1531
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17
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3561
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17
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0 Fa
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Lear
17
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ht.
N/A
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Lear
17
9676
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AN/
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0 PQ
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1203
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17
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male
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d12
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22
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44
J-35
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Page 59
Serv
ice
Term
inal
Term
inal
Rem
oval
Tray
Num
ber
Desc
riptio
nTo
ol.3
50.
50.
81.
02.
03.
05.
0.3
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N/A
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Sum
itom
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748
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n.N/
AN/
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280
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356
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N/A
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Sum
itom
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7165
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523
0 TS
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n.N/
AN/
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815
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N/A
N/A
Sum
itom
o 6
8100
-046
015
0 TS
serie
s fem
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aled
1531
5247
EE
11
J-38
616-
2A (G
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681
00-0
461
150
TS se
ries f
emale
seale
d15
3152
47E
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11
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Sum
itom
o 6
8100
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848
0 TS
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s fem
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1209
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55
J-38
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40 (B
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150
TS se
ries f
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Sum
itom
o 6
8100
-146
6.6
4 DL
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s fem
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1531
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78
78
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.64
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ries f
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478
88
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Sum
itom
o 6
8100
-171
010
0 DL
serie
s fem
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3152
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TS se
ries f
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1531
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AF
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DL se
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040
630
HM se
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Sum
itom
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215
0 M
T se
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Sum
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8240
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063
0 HM
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Sum
itom
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215
0 M
T se
ries f
emale
1531
5247
EE
EC
AA
AA
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Page 60
Serv
ice
Term
inal
Term
inal
Rem
oval
Tray
Num
ber
Desc
riptio
nTo
ol.3
50.
50.
81.
02.
03.
05.
0.3
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81.
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Sum
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00-3
426
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Sum
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8100
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7.6
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1531
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Sum
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915
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Sum
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8100
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328
0 US
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Sum
itom
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8100
-444
428
0 US
serie
s fem
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3152
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CA
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Sum
itom
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8100
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528
0 US
serie
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474
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Sum
itom
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-012
715
0 US
serie
s fem
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Sum
itom
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8240
-012
815
0 US
serie
s fem
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Sum
itom
o 22
8240
-441
215
0 M
T se
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1531
5247
EE
CC
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2A (G
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2282
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652
150
MT
serie
s fem
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3152
472
24
4J-
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Sum
itom
o 22
8240
-486
222
0 HX
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s fem
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aled
1531
5247
E1
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220
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1531
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Page 61
Serv
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Term
inal
Term
inal
Rem
oval
Tray
Num
ber
Desc
riptio
nTo
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50.
50.
81.
02.
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971
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1209
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Page 62
Serv
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Term
inal
Term
inal
Rem
oval
Tray
Num
ber
Desc
riptio
nTo
ol.3
50.
50.
81.
02.
03.
05.
0.3
50.
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Page 63
Serv
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Term
inal
Term
inal
Rem
oval
Tray
Num
ber
Desc
riptio
nTo
ol.3
50.
50.
81.
02.
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Page 64
Serv
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Term
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Term
inal
Rem
oval
Tray
Num
ber
Desc
riptio
nTo
ol.3
50.
50.
81.
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Page 65
Serv
ice
Term
inal
Term
inal
Rem
oval
Tray
Num
ber
Desc
riptio
nTo
ol.3
50.
50.
81.
02.
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. Brn
.N/
AN/
AYa
zaki
1371
57-7
812
180
cable
seal
- Blk.
Brn
.N/
AN/
AYa
zaki
1371
57-7
935
280
cable
seal
- Org
. Blk.
N/A
N/A
Yaza
ki 13
7158
-300
6-90
220
cable
seal
- Blu.
N/A
N/A
Yaza
ki 13
7158
-300
7-10
220
cable
seal
- Gry
.N/
AN/
AYa
zaki
1371
58-3
008-
8022
0 ca
ble se
al - B
rn.
N/A
N/A
Yaza
ki 13
7158
-303
0-50
150
cable
seal
- Red
N/A
N/A
Yaza
ki 13
7158
-303
1-90
150
cable
seal
- Blu.
N/A
N/A
Yaza
ki 13
7158
-308
1-50
630
cable
seal
- Red
N/A
N/A
Yaza
ki 13
7158
-308
2-90
630
cable
seal
- Blu.
N/A
N/A
Yaza
ki 13
7158
-308
363
0 ca
ble se
al - B
lk.N/
AN/
AYa
zaki
1371
58-3
111-
6028
0 ca
ble se
al - G
rn.
N/A
N/A
Yaza
ki 13
7158
-311
2-70
280
cable
seal
- Lt.
Org.
N/A
N/A
Yaza
ki 13
7158
-311
3-40
280
cable
seal
- Wht
.N/
AN/
A
Page 66
Serv
ice
Term
inal
Term
inal
Rem
oval
Tray
Num
ber
Desc
riptio
nTo
ol.3
50.
50.
81.
02.
03.
05.
0.3
50.
50.
81.
02.
03.
05.
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Core
Crim
pIn
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tion
Crim
pC
RIM
PIN
G M
AT
RIX
Yaz
aki -
Au
tom
oti
ve S
yste
ms
con
t.
Yaza
ki 14
7114
-105
028
0 PA
-type
male
1209
4430
EC
CA
AA
J-35
616-
5 (P
U)Ya
zaki
1471
14-1
257-
0213
0 05
0-typ
e male
1531
5247
E2
J-35
616-
13 (B
U)Ya
zaki
1471
14-3
250
950
L-typ
e male
1209
4430
G3
J-35
616-
21 (R
D)Ya
zaki
1471
14-3
251
950
L-typ
e male
1209
4430
F3
J-35
616-
21 (R
D)Ya
zaki
1471
14-4
036
500
187-
type m
ale se
aled
1209
4430
EC
11
J-35
616-
3 (G
Y)Ya
zaki
1471
14-4
037
500
187-
type m
ale se
aled
1209
4430
4A
55
J-35
616-
3 (G
Y)Ya
zaki
1471
14-4
060-
0213
0 05
0-typ
e male
seale
d15
3152
47E
EC
CJ-
3561
6-13
(BU)
Yaza
ki 14
7114
-423
1-08
.64
040-
III ty
pe m
ale15
3152
47K
EK
CJ-
3561
6-65
A (L
-BU)
Yaza
ki 14
7114
-472
0-08
.64
syste
m m
ale15
3152
47J
JJ
JJ-
3561
6-65
A (L
-BU)
Yaza
ki 14
7114
-472
1-02
.64
syste
m m
ale15
3152
47J
KJ
KJ-
3561
6-65
A (L
-BU)
Yaza
ki 14
7114
-604
680
0 31
2-typ
e male
seale
d12
0944
30A
A5
5J-
3561
6-45
(YE)
Yaza
ki 14
7114
-604
780
0 31
2-typ
e male
seale
d12
0944
30B
3J-
3561
6-45
(YE)
Yaza
ki 14
7116
-125
7-02
130
050-
type f
emale
1531
5247
EE
22
J-35
616-
12 (B
U)Ya
zaki
1471
16-4
035
500
187-
type f
emale
1209
4430
EE
B1
J-35
616-
3 (G
Y)Ya
zaki
1471
16-4
036
500
187-
type f
emale
1209
4430
EC
11
J-35
616-
3 (G
Y)Ya
zaki
1471
16-4
037
500
187-
type f
emale
1209
4430
4A
55
J-35
616-
3 (G
Y)Ya
zaki
1471
16-4
060-
0213
0 05
0-typ
e fem
ale se
aled
1531
5247
EE
CC
J-35
616-
12 (B
U)Ya
zaki
1471
16-4
231-
08.6
4 04
0-III
type
fem
ale15
3152
47K
EK
CJ-
3561
6-64
A (L
-BU)
Yaza
ki 14
7116
-461
8-02
.64
Kaize
n Fe
male
term
inal
1531
5247
JJ
KJ
JK
J-35
616-
64A
(L-B
U)Ya
zaki
1471
16-4
720-
02.6
4 sy
stem
fem
ale15
3152
47H
JH
JJ-
3561
6-64
A (L
-BU)
Yaza
ki 14
7116
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1-02
.64
syste
m fe
male
1531
5247
JK
JK
J-35
616-
64A
(L-B
U)Ya
zaki
1471
16-6
046
800
312-
type f
emale
seale
d12
0944
30A
A5
5J-
3561
6-44
(YE)
Yaza
ki 14
7116
-604
780
0 31
2-typ
e fem
ale se
aled
1209
4430
B3
J-35
616-
44 (Y
E)
Page 67
Serv
ice
Term
inal
Term
inal
Rem
oval
Tray
Num
ber
Desc
riptio
nTo
ol.3
50.
50.
81.
02.
03.
05.
0.3
50.
50.
81.
02.
03.
05.
0Te
st P
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Core
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pC
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Au
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con
t.
Yaza
ki 15
1393
457-
528
0 ca
vity p
lug -
Wht
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AN/
AYa
zaki
1513
9345
8-1
280
cable
seal
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N/A
N/A
Yaza
ki 15
1727
49-2
630
cavit
y plug
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y.N/
AN/
AYa
zaki
1517
3633
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0 M
ulti-L
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ale15
3152
47E
EE
24
4A
AJ-
3561
6-34
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Yaza
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1-92
9939
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place
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th 4
-964
286-
1N/
AN/
AYa
zaki
1514
1155
8-2
.64
ELO
female
1209
4429
JJ
KJ
JK
J-35
616-
64A
(L-B
U)Ya
zaki
152-
1411
578-
2.6
4 EL
O fem
ale se
aled
1209
4429
77
77
J-35
616-
64A
(L-B
U)Ya
zaki
151-
9629
15-3
280
JPT
male
seale
dJ-
3812
5-21
2E
EE
11
1J-
3561
6-5
(PU)
Yaza
ki 15
1752
66-5
100
MLC
fem
ale15
3152
47J
KK
EJ
KK
4J-
3561
6-16
(L-G
N)Ya
zaki
1514
1159
3-1
280
ELO
female
seale
d15
3152
47E
E1
1J-
3561
6-4A
(PU)
Yaza
ki 15
8289
04-1
280
cable
seal
- Lt.
Blu.
N/A
N/A
Yaza
ki 15
8289
22-1
280
cavit
y plug
- Cl
r.N/
AN/
AYa
zaki
1596
3143
-1.6
4 ca
vity p
lug -
Wht
.N/
AN/
AYa
zaki
1596
3292
-128
0 ca
ble se
al - Y
el.N/
AN/
AYa
zaki
1596
3293
-128
0 ca
ble se
al - B
rn.
N/A
N/A
Yaza
ki 15
9289
99-5
.64
MQS
fem
ale12
0944
29H
JK
HJ
KJ-
3561
6-64
A (L
-BU)
Yaza
ki 15
4-96
4273
-128
0 JP
T fem
ale se
aled
1209
3647
EC
C1
55
J-35
616-
4A (P
U)Ya
zaki
1596
4280
-228
0 JP
T fem
ale12
0936
47E
E2
CJ-
3561
6-4A
(PU)
Yaza
ki 15
9628
85-5
.64
MQS
fem
ale se
aled
1209
4429
66
76
67
J-35
616-
64A
(L-B
U)Ya
zaki
1596
7056
-1.6
4 ca
vity p
lug -
Lt. B
lu.N/
AN/
AYa
zaki
1596
7067
-1.6
4 ca
ble se
al - G
rn.
N/A
N/A
Yaza
ki 15
9670
67-2
.64
cable
seal
- Yel.
N/A
N/A
NOTES
Page 68
Revised 1/05J-38125-620B