it’s about keeping your processes running - axflo brochure final gb.pdf · your process? or just...
TRANSCRIPT
you know what you want from your
processes. We, in turn, understand
fluid dynamics and the equipment
and systems you use to optimize
those processes.
these are two sides of the same coin.
the closer you control your processes,
the more you can squeeze from even
narrow margins. and the greater your
peace of mind.
Using the right pumps for your process? Or just the ones
you’ve always used?pumps matter to the performance of your processes and choosing the right ones is critical - to productivity, profitability, reliability and to safety.
On the face of it, making the right choice should be easy - the necessary dimensions, output, material and safety standards are all given. What is harder to determine is the optimal choice of fluid handling technology.
To start with, what are you pumping? Is it shear-sensitive? How viscous and abrasive is it? Is it explosive? Or acidic? Do you need gear pumps, hose pumps, diaphragm pumps or progressive cavity pumps? Or self- adjusting technologies and pumps with minimal parts to reduce wear and maintenance? Could sealless technologies prevent leakage and anti-friction bearing designs reduce energy use? And what about integrated heating/cooling jacketing for total temperature control of the fluid being pumped?
Should the pumps be self-priming? How easily can you strip lines to remove valuable product residue? How can you avoid cross contamination? How effective are your mixers in avoiding sedimentation and how easily do they integrate with the rest of your process? Do they require large vessels? How much energy do they need?
Lots of questions without one general answer - only the optimal pump and mixer for your process.
What are you pumping?
Is pump maintenance taking too long?
And how would you know?
Choosing between the different pumping technologies involves evaluating a number of parameters. Not least of these is the exposure of the pumps and mixers to aggressive fluids and their use in extreme and/or hazardous environments.
certain pumps are designed for prolonged and sustained use without manual intervention. Some are self-adjusting. In critical applications it may be necessary to build in redundancy and the level of redundancy is dependent on how critical that stage is in the process.
In applications where production lines are changed regularly, ease and speed of cleaning and the ability to minimize waste and capture product residue become even more important.
There are lots of questions and plenty to think about.
What are you pumping?
Mean Time Between Failure? Life Cycle Cost? Capital cost?
Are you asking the right questions?
Mean Time Between Failure? Life Cycle Cost? Capital cost?
Are you asking the right questions?The fluid handling equipment you choose will, inevitably, impact that bottom line. But the true cost is not always obvious.
It’s not just about acceptable expected life of equipment, seals, filters and other components, it’s about looking at those factors in the context of your process. How easy is it to schedule maintenance within your plant? What are the cost-implications of down-time and bottlenecks? How quickly and readily can you get replacement parts and consumables? How frequently, and how rapidly do you need to change lines? How valuable is residual product in your lines and how easily can you extract it?
Looking at the process as a whole, and the role of your pumps and mixers within that process, enables you to look at the real cost of ownership.
Self-adjusting vanes in pumps, for example, can ensure optimal performance over long periods of sustained operation without manual intervention. But if down-time is scheduled between batches, maybe this technology is not warranted. pumps designed to handle a wide range of viscosities can flexibly accommodate a range of fluids, but if the process doesn’t require such flexibility, a simpler solution will be better. Magnetic coupling solutions can allow leak-free, sealless operation, but maybe a traditional approach is adequate in your situation. To get the right answers, you first need the right questions.
What are you pumping?
Who is to blame if your pump leaks?
Are you always certain that what leaves your process should be leaving it? It goes without saying that international safety and emissions standards specify the minimum, but it also takes a deeper understanding of the role of fluid dynamics within a process to fully understand the critical control points and to look beyond those ‘statutory requirements’.
Employee safety and environmental protection go hand in hand. And ensuring ongoing protection in those areas demands continuous monitoring and sampling, that, in turn, requires the right equipment as well as specific pumps picked for the job.
Finally, the by-products of your processes together with wastewater and other effluent require their own specific fluid handling equipment. This too needs to be chosen with the same attention to detail and fitness for purpose that you dedicate to the selection of equipment for the key process itself.
What are you pumping?
Additives
Activators
Monomer
Monomer Drum Dryer
Polymerization Reactor Polymerization Reactor
Filter
Solvent Recovery
Chiller
Steam Boiler or Hot Oil System
Packaging
Reaction Stop
Solvent
Catalysts
Additives
Activators
Monomer
Monomer Drum Dryer
Polymerization Reactor Polymerization Reactor
Filter
Solvent Recovery
Chiller
Steam Boiler or Hot Oil System
Packaging
Reaction Stop
Solvent
Catalysts
in plastic productionA plastic production line may contain all or some of the following components.
Wastewater treatment forms an integral part of many applications in the process industry. Our solutions may include a combination of progressive cavity pumps, AODD pumps, hose pumps, mixers, filters, grinders and munchers.
tanker drawdown pump transfers material to storage tanks. External gear pump. Pump choice dependent on fluid characteristics.
Gear pump
tanker drawdown pump transfers material to storage tanks. External gear pump. Pump choice dependent on fluid characteristics.
Gear pump
Tanker drawdown pump. Hose pump. Pump choice dependent on fluid characteristics.
Hose pump
tanker drawdown pump transfers material to storage tanks. pc or circumferential pump for smooth transfer of shear-sensitive fluids.
Progressive cavity pump (PC)
Circumferential piston pump
Small mixer. High efficiency impeller reduces energy requirement. Low headroom requirement for installation in small vessels.
Mixer
bulk pump. circumferential pump for smooth transfer of fluid to filter unit.
Circumferential piston pump
Top entry mixer. Optimal impeller design saves energy and ensures effective heat transfer with fast blending and minimized shear risk.
Mixer
bulk pump. circumferential pump for smooth transfer of fluid to secondary reactors.
Circumferential piston pump
Dosing pump. Metering pump for precise dosing into reactors.
Metering pump
Top entry mixer. Optimal impeller design saves energy and ensures effective heat transfer with fast blending and minimized shear risk.
Mixer
pc or circumferential pump for smooth transfer of shear-sensitive fluids.
Progressive cavity pump
Circumferential piston pump
Metering or external gear pump for precise dosing into the reactor.
Metering pump Gear pump
Metering pump or external gear pump with flow meter for precise dosing into reactors.
Metering pump
Gear pump
AODD pump for transfer to reactors.
AODD pump
Dosing pump. Hose pump for transfer to reactors. pump choice dependent on fluid characteristics.
Hose pump
Tanker drawdown pump. AODD pumps ideal for transfer of aggressive or less viscous fluids.
AODD pump
Dosing pump. AODD pump for back- transfer of fluid to storage tank.
AODD pump
Your production process is marked by critical control points where different fluids are pumped, mixed, injected and filtered. Too often the
role these points play in process performance is underestimated.To get the very best from your process, all the individual parts
should work in harmony. In the chart that follows, those critical fluid handling points are marked with a red symbol. You may
only need to consider performance, dimensions and material specifications of the pump; alternatively you might also need to evaluate the pumping technology, safety issues or compatibility with upstream and downstream systems as well as overall process control matters.
It’s so much easier when you can interact with a fluid handling specialist.
in plastic production
How do I achieve it?
Storage tank.Resins, oils,
solvents
Pre-mixing tank
Rasins, oils, solvents
Pigm
ent paste
Dispersion Strainer
Milling
Filling machine
Storage tank.Liquid
pigments
Pigment
Storage tank.Resins, oils,
solvents
Pre-mixing tank
Rasins, oils, solvents
Pigm
ent paste
Dispersion Strainer
Milling
Filling machine
Storage tank.Liquid
pigments
Pigment
in paint productionA paint production line may contain all or some of the following components.
Metering pump for accurate dosing of biocide.
Metering pump
pulsation-dampeners minimize line shock and allow pumping of solid suspensions. Adaptability to varying back pressure helps maintain consistency.
AODD pump
Hose pump
continuous on-off operation places strains on pump operation but AODD pumps can handle stop/go operation. pulsation dampener helps ensure dependability.
AODD pump + pulsation dampener
Gear pump
Utility pumps are as vital as any other part of the process.
AODD pump
Wastewater treatment forms an integral part of many applications in the process industry. our solutions may include a combination of progres-sive cavity pumps, AODD pumps, hose pumps, mixers, filters, grinders and munchers.
Sealless and magnetic drive or canned motor-pumps are leak free, minimizing spillage risk and reducing maintenance and downtime.
High flow rate pumps minimize unloading time. AODD pumps are self-priming and feature dry running capabilities.
AODD pump
Hose pump
Progressive cavity pump
High efficiency impellers for fast blending with power savings. Low headroom for easy fitting on smaller vessels.
Small mixer
containment duty pumps minimize spillage risks with hazardous compounds. gear pumps are solvent resistant and have variable flow capabilities.
Gear pump
AODD pump
Progressive cavity pump
It is important to minimize settling to maintain quality while maximizing abrasion resistance. Progressive cavity pumps can handle high viscosity.
Progressive cavity pump
Hose pump
AODD pump
containment duty pumps minimize spillage risks with hazardous compounds. Gear pumps are solvent resistant and have variable flow capabilities.
Gear pump
AODD pump
Progressive cavity pump
Your production process is marked by critical control points where different fluids are pumped, mixed, injected and filtered. Too often the
role these points play in process performance is underestimated.To get the very best from your process, all the individual parts
should work in harmony. In the chart that follows, those critical fluid handling points are marked with a red symbol. You may
only need to consider performance, dimensions and material specifications of the pump; alternatively you might also need to evaluate the pumping technology, safety issues or compatibility with upstream and downstream systems as well as overall process control matters.
It’s so much easier when you can interact with a fluid handling specialist.
in paint production
How do I achieve it?
Meth-anol
Reactorwith
metaloxide
catalyst
HeatedFormal-dehydeStorage
Phenol
Hot Air
Melamine
Urea
Resor -cinol
Acid
ResinStorage
Water1 2 4
56
7
89
1
1
Alkali
Steam Boileror Hot OilSystem
BatchReactor
Chiller
10
Reactor with metal oxide
catalyst
Heated formal-dehyde Storage
Steam boiler or hot oil system
Product:Formaldehyde resin
(adhesive)
Chiller
Resin storage
Acid
Batch Reactor
Alkali
Methanol
Hot air
Urea
Melamine
Phenol
Resorcinol
Water
Abs
orbe
r
Meth-anol
Reactorwith
metaloxide
catalyst
HeatedFormal-dehydeStorage
Phenol
Hot Air
Melamine
Urea
Resor -cinol
Acid
ResinStorage
Water1 2 4
56
7
89
1
1
Alkali
Steam Boileror Hot OilSystem
BatchReactor
Chiller
10
Reactor with metal oxide
catalyst
Heated formal-dehyde Storage
Steam boiler or hot oil system
Product:Formaldehyde resin
(adhesive)
Chiller
Resin storage
Acid
Batch Reactor
Alkali
Methanol
Hot air
Urea
Melamine
Phenol
Resorcinol
Water
Abs
orbe
r
Top entry mixer used for critical processes. High efficiency impeller design saves energy, speeds up blending and reduces batch time in polymerization reaction.
Mixer
Vane pumps and internal gear pumps for raw materials transfer to storage.
Vane pump
Gear pump
For optimal compatibility with flow rate and viscosity. Vane pumps, internal gear pumps and flow meters for metering reactants into reactor.
Vane pump
Gear pump
Flow meter
Vane pumps and internal gear pumps for transfer of methanol to oxidation.
Vane pump
Gear pump
Vane pump for transfer of aqueous formaldehyde.
Vane pump
Metering pumps for precision in pH adjustments and reaction control.
Metering pump
Internal gear pumps and flow meter for transfer of finished product.
Gear pump
Flow meter
Internal gear pump, vane pump and flow meter for metering heated aqueous formaldehyde into reactor.
Gear pump
Vane pump
Flow meter
Wastewater treatment forms an integral part of many applications in the process industry. our solutions may include a combination of progres-sive cavity pumps, AODD pumps, hose pumps, mixers, filters, grinders and munchers.
in adhesive productionAn adhesive production line may contain all or some of the following components.
Your production process is marked by critical control points where different fluids are pumped, mixed, injected and filtered. Too often the
role these points play in process performance is underestimated.To get the very best from your process, all the individual parts
should work in harmony. In the chart that follows, those critical fluid handling points are marked with a red symbol. You may
only need to consider performance, dimensions and material specifications of the pump; alternatively you might also need to evaluate the pumping technology, safety issues or compatibility with upstream and downstream systems as well as overall process control matters.
It’s so much easier when you can interact with a fluid handling specialist.
in adhesive production
How do I achieve it?
Brine solution
Perfume Additive A Additive B Colour solution Preservative Brine solution Citric acid solution
Demineralized water
Texapon N 70
Texapon K14/S70
Betaine
Amisoft
Miranol
Rewopol
Cleaning fluid 1
Cleaning fluid 2
Cleaning fluid 3
Washing up liquid 1
Washing up liquid 2
Washing up liquid 3
Filling line
Master batch. Buffer A
Master batch buffer A/B pH / Viscosity control
Master batch. Buffer B
Intermediate tankBatch mixing forBatch finishing process
Brine solution
Perfume Additive A Additive B Colour solution Preservative Brine solution Citric acid solution
Demineralized water
Texapon N 70
Texapon K14/S70
Betaine
Amisoft
Miranol
Rewopol
Cleaning fluid 1
Cleaning fluid 2
Cleaning fluid 3
Washing up liquid 1
Washing up liquid 2
Washing up liquid 3
Filling line
Master batch. Buffer A
Master batch buffer A/B pH / Viscosity control
Master batch. Buffer B
Intermediate tankBatch mixing forBatch finishing process
in detergent productionA detergent production line may contain all or some of the following components.
Wastewater treatment forms an integral part of many applications in the process industry. our solutions may include a combination of progres-sive cavity pumps, AODD pumps, hose pumps, mixers, filters, grinders and munchers.
Progressive cavity pump, rotary lobe pump, dosing pump depending on flow and viscosity. With low flow rates, high precision metering pumps can be used.
Rotary lobe pump
Progressive cavity pump
Metering pump
Mixer. High efficiency impeller design saves energy, speeds up blending and reduces shear risk.
Mixer
Mixer. High efficiency impeller design saves energy, speeds up blending and reduces shear risk.
Mixer
Progressive cavity pump, rotary lobe pump, dosing pump depending on flow and viscosity.
Rotary lobe pump
Progressive cavity pump
Dynamic shear mixer for inline mixing eliminates need for tank mixing and storage tanks.
Mixer
Transfer pump. Rotary lobe pump for ease of cleaning and progressive cavity pumps, depending on the flow rate.
Rotary lobe pump
Progressive cavity pump
Mixer. High efficiency impeller design saves energy and reduces shear risk.
Mixer
Rotary lobe pump for ease of cleaning. Also progressive cavity pump, depending on flow rate.
Rotary lobe pump
Progressive cavity pump
Your production process is marked by critical control points where different fluids are pumped, mixed, injected and filtered. Too often the
role these points play in process performance is underestimated.To get the very best from your process, all the individual parts
should work in harmony. In the chart that follows, those critical fluid handling points are marked with a red symbol. You may
only need to consider performance, dimensions and material specifications of the pump; alternatively you might also need to evaluate the pumping technology, safety issues or compatibility with upstream and downstream systems as well as overall process control matters.
It’s so much easier when you can interact with a fluid handling specialist.
in detergent production
How do I achieve it?
Water manifolds
Water flush
Drip tray with drain
Flow/no flow
Flow/no flow
Flow/no flow
Flow/no flow
Flow/no flow
Flow/no flow
M
Water manifolds
Water flush
Drip tray with drain
Flow/no flow
Flow/no flow
Flow/no flow
Flow/no flow
Flow/no flow
Flow/no flow
M
Small fixed mount direct-drive or gear-drive mixer in storage/buffer duty. High efficiency impeller saves energy while low headroom require-ment simplifies installation and reduces space requirement.
Mixer
High precision metering pumps for accurate dosing.
Metering pump
Wastewater treatment forms an integral part of many applications in the process industry. our solutions may include a combination of progres-sive cavity pumps, AODD pumps, hose pumps, mixers, filters, grinders and munchers.
in a dye and pigment applicationA dye and pigment application may contain all or some of the following components.
Your production process is marked by critical control points where different fluids are pumped, mixed, injected and filtered. Too often the
role these points play in process performance is underestimated.To get the very best from your process, all the individual parts
should work in harmony. In the chart that follows, those critical fluid handling points are marked with a red symbol. You may
only need to consider performance, dimensions and material specifications of the pump; alternatively you might also need to evaluate the pumping technology, safety issues or compatibility with upstream and downstream systems as well as overall process control matters.
It’s so much easier when you can interact with a fluid handling specialist.
in a dye and pigment application
How do I achieve it?
For furtherprocessing
Calcium nitrate melt
Steam
Ammonium nitrate
Steam
Calcium nitrate
Sand
Water Ammonia Potashsalt
SiF4 (Tetrafluorosilane)
N-P-K (Nitrogen, phosphorus
and potash fertilizer)
Cooling liquid
Phosphate rock
Nitricacid
For furtherprocessing
Calcium nitrate melt
Steam
Ammonium nitrate
Steam
Calcium nitrate
Sand
Water Ammonia Potashsalt
SiF4 (Tetrafluorosilane)
N-P-K (Nitrogen, phosphorus
and potash fertilizer)
Cooling liquid
Phosphate rock
Nitricacid
Compact top entry mixer. Good heat transfer ensures temperature uniformity. Low shear impellers avoid crystal damage.
Mixer
Compact top entry mixer. Good heat transfer ensures temperature uniformity. Low shear impellers avoid crystal damage.
Mixer
Top entry mixer. Rugged design for reliability and low maintenance with abrasive minerals.
Mixer
Abrasion-resistant PD pumps.
PD pump
Abrasion-resistant PD pumps.
PD pump
Wastewater treatment forms an integral part of many applications in the process industry. our solutions may include a combination of progres-sive cavity pumps, AODD pumps, hose pumps, mixers, filters, grinders and munchers.
in fertilizer productionA fertilizer production line may contain all or some of the following components.
Your production process is marked by critical control points where different fluids are pumped, mixed, injected and filtered. Too often the
role these points play in process performance is underestimated.To get the very best from your process, all the individual parts
should work in harmony. In the chart that follows, those critical fluid handling points are marked with a red symbol. You may
only need to consider performance, dimensions and material specifications of the pump; alternatively you might also need to evaluate the pumping technology, safety issues or compatibility with upstream and downstream systems as well as overall process control matters.
It’s so much easier when you can interact with a fluid handling specialist.
We represent the very leading brands in each technology. These technologies include: pumps, mixers, valves, dispersion equipment, grinders, heat exchangers, instrumentation and analysis equipment, fittings and tubing.
From our logistically-optimized Distribution Centre in the Netherlands we can ship pumps and other equipment from stock to customers within 48 hours anywhere in europe.
And what we also bring to the table is our engineering expertise, fluid dynamics knowledge and our know-how. When it comes to keeping processes running, we are behind it all.
What are you pumping?
fluidity.nonstop® is our promise and our commitment to a level of service and a quality of product, performance and expertise the like of which has not been seen before. We are Europe’s leading source of pumps and pump expertise for the process industry and we intend to maintain that position by working fluidly, and ceaselessly, to bring you the best.
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Austria AxFlow GesmbH +43 316 68 35 09
Czech Republic AxFlow s.r.o. +420 2 96 36 57 70
Denmark AxFlow A/S +45 7010 35 50
Finland AxFlow Oy +358 10 836 99 00
France AxFlow S.A.S. +33 2 47 458 458
Germany AxFlow GmbH +49 211 23 80 60
Hungary AxFlow Kft +36 24 52 04 10
Ireland AxFlow Limited +353 1 830 07 44
Italy AxFlow S.p.A. +39 02 48 48 01
The Netherlands/BeNeLux AxFlow BeNeLux B.V. +31 36 538 12 11
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Poland AxFlow Sp. z o.o.+48 22 613 00 12
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Romania AxFlow Kft. branch office +40 726 304 180
Slovak Republic AxFlow s.r.o. branch office +421 911 769 789
Spain AxFlow S.A.+34 91 729 18 18
Sweden AxFlow AB+46 8 602 22 00
Switzerland AxFlow GmbH branch office +41 71 659 00 35
United Kingdom AxFlow Limited+44 208 579 21 11
AxFlow Group Headquarters Sweden +46 8 54 54 76 70 www.axflow.com