item part units per no. no. description … 1-3. operator station guards (option) s/n 670029 and...

FIGURE 1-1. OPERATOR STATION

S/N 670029 and Above

OCT/2006 (96670222)(EO53872) *Not Illustrated 67A-01-1, Rev. A,

ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE

1 68043050 Seat, Kab 525 Suspension...................................2 2 11261346 . Arm, RH Pivoting................................................1 3 11261347 . Arm, LH Pivoting ................................................1 4 7535315 . Belt, Seat............................................................1 5 78750001 . Suspension, Seat ...............................................1 6 3060467 Washer, SAE 5/16................................................8 7 3064467 Lockwasher, SAE 5/16.........................................8 8 3001016 Nut, Hex 5/16-18 ..................................................8 9 78380001 Pedestal, Seat......................................................2 10 2774791 Capscrew, HH 3/8-16 x 1-1/4...............................8 11 3001021 Nut, Hex 3/8-16 ....................................................8 12 3064470 Lockwasher, 3/8 ...................................................8 13 3064470 Washer, SAE 3/8..................................................8 14 21377081 Bracket, Footswitch Mounting ..............................1 15* 42350064 Harness, Footswitch (Incl. 6 switches).................1 16 5128260 . Footswitch ..........................................................6 17 2837631 Screw, Rd Head Machine #10 x ¾.......................6 18 3064458 Lockwasher, #10 ..................................................6 19 21442152 Bracket, 17” Spotting Valve Mtg/RH HC ..............2 20 8080100 Clamping Knob.....................................................4 21 76662980 Nut, Channel ........................................................4 22 Pin, Spring............................................................2 23 26600610 Handcontroller (See Fig 1-2 for Details)...............4 24 25541232 Clamp, Valve........................................................4 25 1691101 Valve, Joystick .....................................................2 26 2774801 Capscrew, Hex Hd 3/8 x 1-1/2 .............................1 27 3064470 Lockwasher, 3/8 ...................................................1 28 14359444 Bar, Hand Controller Mounting.............................1 29 81951014 Unistrut .................................................................4 30 21442158 Bracket, LH Hand Controller (Not as shown) .......1 31* 42350065 Harness, Operator Box ........................................2 32* 2775291 Capscrew, HH ½ x 1-1/4 (Attaches #28 to 30).....2 33* 3042025 Locknut, Hex ½ ....................................................2

FIGURE 1-2. OPERATOR STATION Hand Controllers



1 26600610 HANDCONTROLLER ..................................... 1 2 5104856 . Keycap, Round Pushbutton .......................... 3 3 26685008 . Boot, Round Pushbutton Switch ................... 3 4 5126196 . Switch, Round Pushbutton............................ 3 5 5104855 . Keycap, Rocker Button ................................. 1 6 26685007 . Boot, Rocker Button Switch .......................... 1 7 5126195 . Switch, Rocker Button................................... 1 8 87124230 Cable Assembly .............................................. 1 -- 5166766 . Connector, Male Packard.............................. 1 -- 5166783 . Socket, Female Packard .............................. 6 Kits available for the Hand Controller: 9 98410064 Kit, Pushbutton Switch ....................................... AR -- 5126196 . Switch, Round Pushbutton.................................. 1 -- 26685008 . Boot, Round Pushbutton ..................................... 1 10 98410066 Kit, Round Pushbutton Keycap .......................... AR -- 5104856 . Keycap, Round Pushbutton ................................ 1 11 98410065 Kit, Rocker Switch .............................................. AR -- 5126195 . Switch, Rocker Button......................................... 1 -- 26685007 . Boot, Rocker Button Switch ................................ 1 12 98410067 Kit, Rocker Keycap............................................. AR -- 5104855 . Keycap, Rocker Button ................................. 1

JUNE/2006 *Not Illustrated 67A-01-2, Page 1

FIGURE 1-3. OPERATOR STATION Guards (option)



-- 98670006 Dual Side Operator Guard Kit ...................... 1 1 38053880 Guard Frame................................................... 2 2 38053879 Guard Window ................................................ 2 3 44256102 Vibration Cushion (Hose) ................................ 4 4 2782021 SH Capscrew #10-24 x ¾ ............................... 8 5 3060019 Wrought Washer 3/16 ..................................... 8 6 3064458 Lockwasher #10 .............................................. 8 7 81950914 Unistrut Channel ............................................. 6 8 81950911 Support Plate .................................................. 2 Rework kit 98670013, will convert the old screen style to this current Style. Contact Nordco Parts Sales for more information.

JUNE/2006 (ECO53873) *Not Illustrated 67A-01-3, Rev. A, Page 1

FIGURE 1-4. OPERATOR STATION Windows

AUGUST/2008 *Not Illustrated 67A-01-4, Page 1

FIGURE 1-5. OPERATOR STATION Curtains

AUGUST/2008 *Not Illustrated 67A-01-5, Page 1

FIGURE 2-1. AXLE

JULY/2007 (96670037) *Not Illustrated 67A-02-01, Rev. A, Page 1

FIGURE 2-1. AXLE

ITEM PART UNITS PER NO. NO. DESCRIPTION ASSEMBLY

1 45744765 HUB, Wheel..................................................... 2 2 2480355 . STUD, Wheel 1-1/8 – 16 ............................... 6 3 68742607 AXLE – 3 Inch ................................................. 1 4 86969201 WHEEL, Demountable 16-inch ....................... 2 5 5398885 BEARING, Pillow Block................................... 2 6 86072290 WASHER, Wheel ............................................ 2 7 51737920 NUT, Axle 2-3/4 – 8......................................... 4 8 46230055 RING, Insulator................................................ 2 9 22109710 BUSHING, Non-Metallic (spacer).................... 12 10 63424125 RING, Retainer w/Flat ..................................... 2 11 51482612 NUT, Wheel Stud 1-1/8-16 .............................. 12 12 2776111 CAPSCREW, Hex Head ¾ x 4........................ 4 13 3060488 WASHER, SAE 3/4 ......................................... 4 14 3043028 LOCKNUT, Hex 3/4-10 UNC, Heavy Duty ...... 4 15 3071035 PIN, Cotter 3/8 x 5........................................... 2 16 76340105 STRIP, Non-Metallic........................................ 2 17 46230054 RING, Insulator w/Flat ..................................... 2 18 25563000 COLLAR, Locking............................................ 2 19 3350680 KEY ¾ x 3 ....................................................... 2 20 56822028 PLATE, Anti-Rotation ...................................... 4 21 75120399 DRIVE SPROCKET......................................... 1 22 3350715 KEY, Sq. ¾ x 5-1/4.......................................... 1 23 33880014 FRAME, Floating ............................................. 1 24 68621050 SHAFT, Axle Pivot........................................... 1 25 2774846 CAPSCREW, HH 3/8 x 3-1/4 .......................... 1 26 3042020 LOCKNUT, 3/8-16 ........................................... 1 In the event of wear on the wheel bearing, the following is recommended: 27 63905651 . SPACER, 3/8” ............................................... 2 28 63905650 . SHIM, 1/16” ................................................... 10


The following items allow for insulation by-pass: 30 2774261 . CAPSCREW, Hex Head 3/8 x 1/2 ................ 2 31 87129541 . WIRE, Insulation By-Pass............................. 2 32 3064464 . LOCKWASHER, 1/4 ..................................... 2 33 3060464 . WASHER, SAE 1/4 ....................................... 4 34 3001011 . NUT, Hex ¼-20 ............................................. 2

Part of Demountable Axle Exchange, Nordco P/N 90410912

JULY/2007 (96670037) *Not Illustrated 67A-02-01, Rev. A, Page 2

FIGURE 2-1A. AXLE S/N 670032 and Above

JULY/2007 (96670037) *Not Illustrated 67A-02-01A, Page 1

FIGURE 2-1A. AXLE S/N 670032 and Above


1 45744765 HUB, Wheel..................................................... 2 2 2480355 . STUD, Wheel 1-1/8 – 16 ............................... 6 3 68742607 AXLE – 3 Inch ................................................. 1 4 86969201 WHEEL, Demountable 16-inch ....................... 2 5 5398885 BEARING, Pillow Block................................... 2 6 86072290 WASHER, Wheel ............................................ 2 7 51737920 NUT, Axle 2-3/4 – 8......................................... 4 8 46230055 RING, Insulator................................................ 2 9 22109710 BUSHING, Non-Metallic (spacer).................... 12 10 63424125 RING, Retainer w/Flat ..................................... 2 11 51482612 NUT, Wheel Stud 1-1/8-16 .............................. 12 12 2776111 CAPSCREW, Hex Head ¾ x 4........................ 4 13 3060488 WASHER, SAE 3/4 ......................................... 4 14 3043028 LOCKNUT, Hex 3/4-10 UNC, Heavy Duty ...... 4 15 3071035 PIN, Cotter 3/8 x 5........................................... 2 16 76340105 STRIP, Non-Metallic........................................ 2 17 46230054 RING, Insulator w/Flat ..................................... 2 18 25563000 COLLAR, Locking............................................ 2 19 3350680 KEY ¾ x 3 ....................................................... 2 20 56822028 PLATE, Anti-Rotation ...................................... 4 21 75120399 DRIVE SPROCKET......................................... 1 22 3350715 KEY, Sq. ¾ x 5-1/4.......................................... 1 23 33880014 FRAME, Floating ............................................. 1 24 68621050 SHAFT, Axle Pivot........................................... 1 25 2774846 CAPSCREW, HH 3/8 x 3-1/4 .......................... 1 26 3042020 LOCKNUT, 3/8-16 ........................................... 1 27 63905651 . SPACER, 3/8” ............................................... 2 28 63905650 . SHIM, 1/16” ................................................... 10


The following items allow for insulation by-pass: 30 2774261 . CAPSCREW, Hex Head 3/8 x 1/2 ................ 2 31 87129541 . WIRE, Insulation By-Pass............................. 2 32 3064464 . LOCKWASHER, 1/4 ..................................... 2 33 3060464 . WASHER, SAE 1/4 ....................................... 4 34 3001011 . NUT, Hex ¼-20 ............................................. 2

Part of Demountable Axle Exchange, Nordco P/N 90410912

JULY/2007 (96670037) *Not Illustrated 67A-02-01A, Page 2

FIGURE 3. BRAKE ASSEMBLY



1 70900072 SHOE, Brake............................................ 2 2 47881102 LEVER, Brake 4-Hole............................... 2 3 3301881 PIN, Brake Pivot ....................................... 6 4 3070623 PIN, Cotter 3/16 x 1-1/2............................ 6 5 28551843 CYLINDER, Brake.................................... 1 -- 96090304 . Seal Kit ................................................... 1 6 61567585 RETAINER, Spring................................... 1 7 3627950 SPRING, Brake ........................................ 1 8 3393609 PIN, Spring 1/4 x 1-1/2 ............................. 2 9 66058006 END, Cylinder Rod ................................... 1 10 2774321 CAPSCREW, Hex Head 1/4-20 x 2.......... 1 11 3042013 LOCKNUT, Hex 1/4-20............................. 1 12 53645990 PIN, Lockup .............................................. 1 13 21880006 BREATHER.............................................. 1 14 1955140 ELBOW, Swivel ........................................ 2 15 1955840 ADAPTER, Swivel .................................... 2 16 2076240 ADAPTER................................................. 4 17* 65875304 TENSIONER, Spring ................................ 2

JUNE/2008 (96390229) *Not Illustrated 67A-03-1, Page 1

FIGURE 5. PROPULSION & DRIVE



1 50230034 MOTOR, Propulsion ............................................... 1 2 3350471 . . KEY, 1/2 x 1/2 x 2-1/2 ........................................ 1 3 2775811 CAPSCREW, Hex Head 5/8-11 x 1-3/4 ................. 4 4 3065922 LOCKWASHER, 5/8............................................... 4 5 87164001 WIRE, Lock ............................................................ 1 6 21455804 MOUNTING, Propulsion Motor............................... 1 7 2948211 SETSCREW, Square Head 3/4-10 x 2-1/2 ............ 1 8 3004051 NUT, Hex Jam 3/4-10............................................. 1 9 75120355 SPROCKET, Motor Drive....................................... 1 10 73045623 . . BUSHING........................................................... 1 11 3065910 . . LOCKWASHER, 3/8........................................... 3 12 24275290 CHAIN, Propulsion Drive........................................ 1 13 49002326 . . LINK, Straight ..................................................... 1 14 49000800 . . LINK, Offset........................................................ 1 15 54193200 PIN, Motor Pivot ..................................................... 1 16 2774331 CAPSCREW, Hex Head 1/4-20 x3/4 ..................... 2 17 3064464 LOCKWASHER, 1/4............................................... 3 18 38066090 GUARD, Propulsion Chain..................................... 1 19* 3001011 NUT, Hex ¼-20 ...................................................... 1 20* 2774271 CAPSCREW, HH ¼ x ¾ ........................................ 2

JUNE/2006 (96670040S01) *Not Illustrated 67A-05-1, Page 1

FIGURE 6-1. FRAME ACCESSORIES Battery Box - Hinged


1 20093000 BOX, Battery................................................ 1 2 5198220 BATTERY .................................................... 1 3 24850007 BRACKET, Hold Down ................................ 1 4 5169943 SWITCH, Battery Disconnect ...................... 1 5 56405057 PLAQUE, On/Off.......................................... 1 The following items are not called out on the photo: 6 87120685 106” Negative (Black) Cable........................ 1 7 87120667 75” Positive (Red) Cable.............................. 1 8 87120516 36” Negative (Black) Cable.......................... 1


FIGURE 6-2. FRAME ACCESSORIES Lights and Horns


1 96450577 LIGHT BAR ASSEMBLY.................................... 1 2 5190451 Marker Light ................................................... 2 -- 5190440 Light Grommet................................................ 2 3 5190017 High Tone Horn .............................................. 1 4 5190015 Low Tone Horn............................................... 1 5* 5190422 Work Light (4x6 Halogen)............................... 2 6A 5190063 Backup Alarm (Std) ........................................ 1 6B 5190065 Backup Alarm (Smart) .................................... 1 7 5188004 Brake Light Flasher (Inside Box) .................... 1 Strobe Light (Optional) 10 5190475 Amber Strobe Light ............................................ 1 11 75440011 Flip Down Stand................................................. 1 12 21383307 Flip Down Light Bracket ..................................... 1 13 2774311 HH Capscrew ¼ x 1-3/4 .................................... 1 14 2774321 HH Capscrew, ¼ x 2 .......................................... 1 15* 3042013 Hex Locknut, ¼-20 ............................................. 4 16* 3060464 SAE Washer, ¼.................................................. 4 17* 2774266 HH Capscrew, ¼ x 5/8 ....................................... 2


FIGURE 6-3. FRAME ACCESSORIES Bumpers and Jackstands


1 75440005 Jackstand, 42# ................................................. 1 2 53647789 Lockpin ............................................................. 1 3 . Cotter, Hairpin ............................................... 1 4 76387550 Bumper, Dock................................................... 1 5 2775336 Capscrew, Hex Head ½ x 2-3/4 ....................... 4 6 3064476 Lockwasher, ½ ................................................. 4 7 3060476 Washer, SAE ½................................................ 8 Units per machine: 4


FIGURE 6-4. FRAME ACCESSORIES Hitches


1 21670032 Mitten Style Bolt-On Hitch ....................... 2 2 21670031 1 Hole Reinforced Bolt-On Hitch ............. 2 3 21670030 2 Hole Bolt-On Hitch................................ 2 4 2776071 HH Capscrew. ¾ x 2............................... 8 5 3042031 Locknut, ¾-10.......................................... 8 6 3060488 SAE ¾” Washer....................................... 8 7* 53647796 D-Handle Hitch Pin (Optional) ................. 2 8* 8025205 Pin Chain Mounting ................................. 2


FIGURE 6-5. FRAME ACCESSORIES Miscellaneous

No ARTWORK available at this time. ITEM PART UNITS PER NO. NO. DESCRIPTION ASSEMBLY

-- 96670229 20# Fire Extinguisher Assembly .......................1 1 7580097 Fire Extinguisher, 20#.......................................1 2 21300005 Locking Bracket ................................................1 3 2774811 HH Capscrew 3/8 x 1-3/4 .................................2 4 3060031 Wrought Washer 3/8.........................................2 5 3025021 Hex Nut, 3/8-16 ................................................2 -- 96670081 West Coast Mirror Assembly ............................1 10 8099452 West Coast Mirror.............................................1 11 8099460 Mirror Bracket Assembly ..................................1 12 8099461 . . Bracket .........................................................1 13 8099462 . . Arm ...............................................................1 15 7581010 10 Person OSHA First Aid Kit...........................1 16 20470025 Long Tool Box (8x8x68) ...................................1 17 20470008 Standard Tool Box (11x11x25).........................1 18 20470026 Manual Storage Box .........................................1


FIGURE 7E-1. ENGINE AND PUMP John Deere 4045T

BNSF Spec S/N 670029 and Above



1B 31750255 ENGINE, JD Tier II (BNSF Spec – No A/C) ...... 1 2 5128792 . BREAKER, Circuit 105 Amp............................ 1 3 61231246 . RELAY, Starter................................................ 1 4 74130039 . SOLENOID, Engine High Speed..................... 1 5 80010006 . TIMER ............................................................. 1 6 5193977 . SENDING UNIT, Water Temp (SW)................ 1 7 5193976 . SENDING UNIT, Oil Pressure (SW)................ 1 8 6090825 . FILTER/SEPARATOR, Fuel/Water ................ 1 10 3894503 . FILTER, Oil...................................................... 1 11 96350866 . DRIVE ASSEMBLY......................................... 1 12* 1614471 . VALVE, Oil Drain............................................. 1 13 22311162 . HARNESS, Engine Enclosure......................... 1 14 2775821 CAPSCREW, Hex Head 5/8 x 2........................ 4 15 3060482 WASHER, SAE 5/8 ........................................... 8 16 3042028 LOCKNUT, Hex 5/8-11...................................... 4 17* 24543630 CLAMP, Hose.................................................... 1 33 87129565 STRAP, Ground ................................................ 1 34 2774791 CAPSCREW, Hex Head 3/8 x 1-1/4.................. 1 35 3001021 NUT, Hex 3/8-16 ............................................... 1 36 3060031 WASHER, Wrought 3/8 ..................................... 1 37 3064470 LOCKWASHER, 3/8.......................................... 1 38* 50480822 MUFFLER, Exhaust .......................................... 1 39* 31342000 ELBOW, Exhaust .............................................. 1 40* 82655390 PIPE, Exhaust ................................................... 1 41* 24709828 CLAMP, Muffler ................................................. 3 42* 20540202 STRUT, Pipe Exhaust ....................................... 2 43* 21000106 BRACKET, Strut Exhaust Pipe.......................... 1 44* 6040 715 ELEMENT, Air Cleaner ..................................... 1 Refer to the Component Data Section for parts breakdown of OEM Supplied options on your Engine.

FIGURE 7P-1. PUMP PVM 131

JUNE/2006 (96670041S06) *Not Illustrated 67A-07P-1, Page 1

FIGURE 7P-1. PUMP PVM 131

JUNE/2006 (96670041S06) *Not Illustrated 67A-07P-1, Page 2


1 59427965 PVM131 Pump .................................................1 2 Compensator ................................................1 -- 37750015 Unloading Valve ...........................................1 3 Valve Cartridge.........................................1 4 Coil, Valve (12V).......................................1 5 Pump Harness.............................Ref. Only 6 Unloading Valve Control Knob .................1 7 1702125 Inline Check Valve............................................1 8 1995139 Flange Kit, Split 1-1/4” ......................................1 9 1993695 90° Adapter Elbow............................................1 10 2775852 HH Capscrew, 1/2 x 4.......................................4 11 32510040 Split Flange, 2-1/2” ...........................................1 12 1990800 45° Split Flange Nipple .....................................1 15 Pump Unloading Plaque...................................1 The following are used to mount the pump to the pump drive: 17 2775301 HH Capscrew, ½ x 1-1/2 ..................................4 18 3064476 1/2" Lockwasher ...............................................4 19 3060476 1/2" SAE Washer..............................................4

FIGURE 8-1. HYDRAULIC TANK


MAY/2007 (96670129) *Not Illustrated 67A-08-1, Rev. A, Page 1


1 79148608 Hydraulic Tank (77 Gallon)...................................1 2 27471670 . . Cover...............................................................1 3 2774781 . . HH Capscrew 3/8-16 x 1 ..................................8 4 3064470 . . Lockwasher, 3/8 ...............................................8 5 35558470 . . Cover Gasket ...................................................1 6 3880323 Return Filter..........................................................1 7 3894289 . . Element ............................................................1 8 5193975 . . Filter Sending Unit............................................1 9 ALFT503 . . Gasket Kit.........................................................1 12 2774791 HH Capscrew, 3/8 x 1-1/4 ....................................4 13 3064470 Lockwasher 3/8 ....................................................4 14 3060470 Washer 3/8 ...........................................................4 15 78942650 Temperature Switch .............................................1 16 7030870 Liquid Level Gauge ..............................................1 17 46230036 Isolator Pad ..........................................................4 18 2775311 HH Capscrew ½-13 x 1-3/4 ..................................4 19 3060476 Washer 1/2 ...........................................................8 20 3042025 Locknut ½-13........................................................4 22 3121578 Sheet Metal Screw ..............................................6 23 3879255 Suction Strainer....................................................1 24 3894255 . . Element ............................................................1 25 35552965 . . Gasket ..............................................................1 -- 68010011 . . Lock Device O-Ring Kit ....................................1 -- 68010013 . . Seal Kit .............................................................1 26 32653900 Split Flange .........................................................1 27 2775041 HH Capscrew 7/16 x 1-1/4 ..................................6 28 3064473 Lockwasher, 7/16 ............................................... 6 29 3060034 Washer, 7/16 ...................................................... 6 30 21880019 Spin On Breather................................................ 1 31 49934500 Magnetic Rod ..................................................... 1 32* 56405049 Filtering Loop Plaque ......................................... 2

Includes O-ring and mounting hardware.

FIGURE 8-2. HYDRAULIC TANK Electric Top-Off Pump


FIGURE 8-2. HYDRAULIC TANK Electric Top-Off Pump



1 59427801 Electric Top Off Pump ......................................1 2 5125594 . . On/Off Toggle Switch ...................................1 3* 29680018 . . Diode ............................................................1 4 1604580 1” NPT Check Valve .........................................1 5 1605883 1” 50 PSI Crack Check Valve ...........................1 6 3875040 Side by Side Dual Filter Head ..........................1 7 3894262 Spin On Element 3.5 micron.............................2 8 7006530 Service Indicator Gage .....................................1 9* 21880019 Spin On Breather..............................................1 10 1606986 2-Way Ball Valve ..............................................1 11 1673251 10 Micron Breather w/Relief Valve ...................1 12* 56405115 Valve Vent Plaque ............................................1 13 23164112 Female Dust Cap..............................................1 14* 1673252 Spin On Breather..............................................1 15 13179450 Filter Mounting Bar ...........................................1 16 21447210 Pump Mounting Bracket ...................................1 17 2774281 HH Capscrew ¼ x 1..........................................4 18 2774781 HH Capscrew 3/8 x 1........................................4 19 2774791 HH Capscrew 3/8 x 1-1/4 .................................2 20 3001021 Hex Nut, 3/8-16 ................................................2 21 3064464 Lockwasher, ¼ .................................................4 22 3064470 Lockwasher, 3/8 ...............................................6 23 44050328 Hose Hook........................................................1 24 21447014 Fitting Support Bracket .....................................1 25 2774521 HH Capscrew 5/16 x ¾.....................................2 26 3064467 Lockwasher 5/16 ..............................................2 27 3060028 Wrought Washer, 5/16......................................2 28 13104510 Pump Brace Bar ...............................................1

FIGURE 9. OIL COOLER



-- 26740196 . OIL COOLER ASSEMBLY.............................. 1 1 60570039 . . COOLER, Oil ................................................. 1 2 38040004 . . SHROUD, Fan............................................... 1 3 2774531 . . CAPSCREW, Hex Head 5/16-18 x 1............. 6 4 3060028 . . WASHER, Flat 5/16....................................... 6 5 3064467 . . LOCKWASHER 5/16..................................... 6 6 3025021 . . NUT, Hex 5/16-18 ......................................... 6 7 50211525 . . MOTOR/FAN, Electric ................................... 1 8 3800005 . . GUARD, Finger ............................................. 1 9 2775311 . CAPSCREW, Hex Head 1/2-13 x 1-3/4 .......... 4 10 3064476 . LOCKWASHER, 1/2........................................ 4 11 3001031 . NUT, Hex 1/2-13 ............................................. 4

JUNE/2006 (96399901S20) *Not Illustrated 67A-09, Page 1

FIGURE 10. FUEL TANK 50 Gallon



1 79149336 Fuel Tank (50 Gallon)...........................................1 2 22840020 . . Filler/Breather...................................................1 3 7030887 Liquid Level Gauge ..............................................1 4 46230029 Isolator Pad ..........................................................2 5 2775301 HH Capscrew ½ x 1-1/2 .......................................4 6 3065916 Heavy Duty Lockwasher ½...................................4 7 3001031 Hex Nut ½ ............................................................4 8 3121578 Machine Screw.....................................................6 9 #10 Lockwasher ...................................................6

JUNE/2006 (96670071) *Not Illustrated 67A-10, Page 1

FIGURE 11-1. LEFT CARRIAGE










-- 96670043 CARRIAGE ASSEMBLY .......................... NP 1 18850296 . BLOCK, Transverse Support..................... 4 2 22136080 . . BUSHING ................................................ 2 3 18850315 . CARRIAGE, Left Hand Outer .................... 1 4 22138400 . . BUSHING, Bronze................................... 2 5 22131240 . . BUSHING ................................................ 1 6 18850314 . CARRIAGE, Right Hand Outer.................. 1 7 22138400 . . BUSHING, Bronze................................... 2 8 22131240 . . BUSHING ................................................ 1 9 18850316 . CARRIAGE, Right Hand Inner .................. 1 10 22138400 . . BUSHING, Bronze................................... 2 11 22131240 . . BUSHING ................................................ 1 12 18850320 . CARRIAGE, Left Hand Inner .................... 1 13 22138400 . . BUSHING, Bronze................................... 2 14 22131240 . . BUSHING ................................................ 1 15 68623261 . SHAFT, Carriage....................................... 2 16 2776111 . CAPSCREW, Hex Head 3/4-10 x 4........... 4 17 3065928 . LOCKWASHER, 3/4.................................. 8 18 68626153 . SHAFT, Support ........................................ 2 19 2775841 . CAPSCREW, Hex Head 5/8-11 x 3........... 4 20 3065922 . LOCKWASHER, 5/8.................................. 4 21 68634827 . SHAFT, Support ........................................ 2 22 2776091 . CAPSCREW, Hex Head 3/4-10 x 3........... 4 23 57526251 . SUPPORT, Mounting ................................ 1 24 57526250 . SUPPORT, Mounting ................................ 1 25 2775336 . CAPSCREW, Hex Head 1/2-13 x 2-3/4 .... 8 26 3065916 . LOCKWASHER, 1/2................................ 10 27 3070315 . PIN, Cotter 1/8 x 1 ..................................... 6 28 3301393 . PIN, Clevis 1/2 x 2-3/8............................... 6 29 28550101 . CYLINDER, Spotting ................................. 3 30 2774573 . CAPSCREW, Hex Head .312 x 2.............. 6 31 3001016 . NUT, Hex .312-18...................................... 6 32 3064467 . LOCKWASHER, .312................................ 6 33 51390010 . NUT, Right Hand Advancing ..................... 1


34 51390011 . NUT, Left Hand Advancing ........................1 35 67266496 . SCREW, Adjusting ....................................1 36 4006082 . RATCHET, Adjusting ................................1 37 3060482 . WASHER, SAE 5/8 ....................................1 38 3384270 . PIN, Spring 1/8 x 1 .....................................1 39 21451646 . BRACKET, Cylinder Mounting ...................1 40 12282451 . MOUNTING, Lock Valve ............................2 41 29477265 . SETSCREW1/2 x 3-1/2 ............................1 42 68605600 . ROD, Boxing Guide....................................2 43 2774596 . CAPSCREW, Hex Head .312 x 3-1/4 ........4 44 3001016 . NUT, Hex, .312-18 .....................................2 45 3064467 . LOCKWASHER, .312.................................2 46 3801052 . FITTING, Grease 14 47 2775391 . CAPSCREW, Hex Head 1/2 x 5-1/2 ..........2 48 3064476 . LOCKWASHER, 1/2...................................2 49 12858057 . SUPPORT, Spotting Cylinder ....................1 50 24709142 . CLAMP, Carriage Hose..............................2 51 3004031 . NUT, Hex Jam 1/2-13 ................................2 52 3801110 . FITTING, Grease (90°)...............................2

FIGURE 11-2. RIGHT CARRIAGE










-- 96670042 CARRIAGE ASSEMBLY .......................... NP 1 18850296 . BLOCK, Transverse Support..................... 4 2 22136080 . . BUSHING ................................................ 2 3 18850315 . CARRIAGE, Left Hand Outer .................... 1 4 22138400 . . BUSHING, Bronze................................... 2 5 22131240 . . BUSHING ................................................ 1 6 18850314 . CARRIAGE, Right Hand Outer.................. 1 7 22138400 . . BUSHING, Bronze................................... 2 8 22131240 . . BUSHING ................................................ 1 9 18850320 . CARRIAGE, Right Hand Inner .................. 1 10 22138400 . . BUSHING, Bronze................................... 2 11 22131240 . . BUSHING ................................................ 1 12 18850317 . CARRIAGE, Left Hand Inner .................... 1 13 22138400 . . BUSHING, Bronze................................... 2 14 22131240 . . BUSHING ................................................ 1 15 68623261 . SHAFT, Carriage....................................... 2 16 2776111 . CAPSCREW, Hex Head 3/4-10 x 4........... 4 17 3065928 . LOCKWASHER, 3/4.................................. 8 18 68626153 . SHAFT, Support ........................................ 2 19 2775841 . CAPSCREW, Hex Head 5/8-11 x 3........... 4 20 3065922 . LOCKWASHER, 5/8.................................. 4 21 68634827 . SHAFT, Support ........................................ 2 22 2776091 . CAPSCREW, Hex Head 3/4-10 x 3........... 4 23 57526251 . SUPPORT, Mounting ................................ 1 24 57526250 . SUPPORT, Mounting ................................ 1 25 2775336 . CAPSCREW, Hex Head 1/2-13 x 2-3/4 .... 8 26 3065916 . LOCKWASHER, 1/2................................ 10 27 3070315 . PIN, Cotter 1/8 x 1 ..................................... 6 28 3301393 . PIN, Clevis 1/2 x 2-3/8............................... 6 29 28550101 . CYLINDER, Spotting ................................. 3 30 2774573 . CAPSCREW, Hex Head .312 x 2.............. 6 31 3001016 . NUT, Hex .312-18...................................... 6 32 3064467 . LOCKWASHER, .312................................ 6 33 51390010 . NUT, Right Hand Advancing ..................... 1


34 51390011 . NUT, Left Hand Advancing ........................1 35 67266496 . SCREW, Adjusting ....................................1 36 4006082 . RATCHET, Adjusting ................................1 37 3060482 . WASHER, SAE 5/8 ....................................1 38 3384270 . PIN, Spring 1/8 x 1 .....................................1 39 21451645 . BRACKET, Cylinder Mounting ...................1 40 12282451 . MOUNTING, Lock Valve ............................2 41 2947265 . SETSCREW ½ x 3-1/2 ..............................1 42 68605600 . ROD, Boxing Guide....................................2 43 2774596 . CAPSCREW, Hex Head .312 x 3-1/4 ........2 44 3001016 . NUT, Hex, .312-18 .....................................2 45 3064467 . LOCKWASHER, .312.................................2 46 3801052 . FITTING, Grease 47 2775391 . CAPSCREW, Hex Head 1/2 x 5-1/2 ..........2 48 3064476 . LOCKWASHER, 1/2...................................2 49 12858057 . SUPPORT, Spotting Cylinder ....................1 50 24709142 . CLAMP, Carriage Hose..............................2 51 3004031 . NUT, Hex Jam 1/2-13 ................................2 52 3801110 . FITTING, Grease (90°)...............................2

FIGURE 13-1. PUSHER


ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY

1A 44600086 LH Pusher Guide...................................... 1 1B 44600088 RH Pusher Guide ..................................... 1 2 22124850 . . Pusher/Scraper Bushing ...................... 2 3 22124610 . . Guide Support Bushing ........................ 1 4 28552387 Pusher Cylinder........................................ 1 -- . . Seal Kit................................................. 1 5 2779361 HH Capscrew ½-20 x 4 ............................ 4 6 3064476 Lockwasher ½ .......................................... 4 7 3801052 Grease Fitting 1/8 PT Straight.................. 2 8 66069568 Pusher Guide Rod Mounting.................... 1 9 14400750 Pusher Guide Rod.................................... 1 10 2775366 HH Capscrew ½ x 4-1/4 ........................... 2 11 3042025 Hex Locknut ½-13 .................................... 2 12 10560022 Anchor Pusher (Replaceable Tip) ............ 1 13 3394003 Spirol Pin 3/8 x 1-5/8................................ 1 14 5127390 Proximity Switch....................................... 1 15 13125086 Prox Switch Mounting .............................. 1 16 3060464 SAE Washer ¼......................................... 4 17 3064464 Lockwasher ¼ .......................................... 4 18 2813652 Machine Screw #10-32 x 5/8.................... 4 19 2774271 HH Capscrew 1/4 x ¾ .............................. 4 20 38857000 Pusher Guide ........................................... 1 21 2775336 HH Capscrew ½ x 2-3/4 ........................... 2 22 53647789 Lockpin w/Hairpin Cotter .......................... 1 23 2590086 Square Hd Capscrew ½ x 2-1/4 ............... 4 24 3004031 Hex Jam Nut ½-13 ................................... 4 25 3001031 Hex Nut ½-13 ........................................... 4 26 55706185 Stabilizer Plate ......................................... 2 27 2775291 HH Capscrew ½ x 1-1/4 ........................... 4 28 3064476 Lockwasher, ½ ......................................... 4 29 3060037 Wrought Washer ½ .................................. 4 30* 54573580 Stabilizer Tube 7” ..................................... 8 31* 3042011 Locknut..................................................... 2

AUG/2007 (96670046) *Not Illustrated 67A-13-1, Rev. A, Page 1

FIGURE 14-1. SCRAPER


JUNE/2007 (96670047) *Not Illustrated 67A-14-1, Rev. A, Page 1

FIGURE 14-1. SCRAPER


JUNE/2007 (96670047) *Not Illustrated 67A-14-1, Rev. A, Page 2

FIGURE 15. STABILIZERS



- 96670128 INBOARD STABILIZER ASSEMBLY .......... 2 1 21458905 . BRACKET, Stabilizer ................................. 2 2 22128385 . . BUSHING ................................................ 2 3 28560800 . HOUSING, Piston ...................................... 1 4 18780320 . PUCK, Brake ............................................. 1 5 63582350 . WIPER, Rod .............................................. 1 6 54912050 . PISTON, Brake .......................................... 1 7 35705451 . O-RING...................................................... 1 8 86107466 . WASHER, Back-Up ................................... 1 9 2775321 . CAPSCREW, Hex Head 1/2-13 x 2 ........... 4 10 82651903 . STABILIZER, Inner Tube ......................... 1 11 3301657 . PIN, Clevis 3/4 x 2 ..................................... 2 12 3070319 . PIN, Cotter 1/8 x 1-1/2 ............................... 2 13 3060488 . WASHER, SAE 3/4.................................... 4 14 2775361 . CAPSCREW, Hex Head 1/2 x 4 ................ 4 15 3064476 . LOCKWASHER, 1/2 .................................. 8 16 3801052 . FITTING, Grease ....................................... 1 17 68620150 . SHAFT, Support ........................................ 1 - 96670125 OUTBOARD STABILIZER ASSEMBLY ...... 2 1 82653528 . BRACKET, Stabilizer ................................. 1 2 28560800 . HOUSING, Piston ...................................... 1 3 18780320 . PUCK, Brake ............................................. 1 4 63582350 . WIPER, Rod .............................................. 1 5 54912050 . PISTON, Brake .......................................... 1 6 35705451 . O-RING...................................................... 1 7 86107466 . WASHER, Back-Up ................................... 1 8 2775321 . CAPSCREW, Hex Head 1/2-13 x 2 ........... 2 9 3064476 . LOCKWASHER, 1/2 .................................. 2 10 82651800 . TUBE, Inner ............................................... 1 11 18850344 . BLOCK, Support (Weldment) .................... 1 12 2776131 . CAPSCREW, Hex Head ¾ x 5 .................. 1 13 3060488 . WASHER, SAE ¾...................................... 1 14 3042031 . LOCKNUT, Hex ¾-10 ................................ 1


FIGURE 19-1. RAIL CLAMPS Insulated









-- 96670096 RAIL CLAMP ASSEMBLY.......................... 1 1 22039223 . BUSHING, Clamp Pivot............................ 4 2 3070625 . PIN, Cotter 3/16 x 1-3/4............................ 8 3 47902400 . LEVER, Roller Clamp............................... 4 4 22109200 . . BUSHING ............................................... 2 5 22120405 . . BUSHING ............................................... 2 6 86104900 . . WASHER, Clamp Cylinder ..................... 4 7 86107590 . . WASHER................................................ 4 8 47701760 . LINK, Pivot................................................ 8 9 54047237 . PIN, Pivot.................................................. 4 10 54056752 . PIN, Cylinder Yoke ................................... 4 11 54047245 . PIN, Pivot.................................................. 4 12 2774851 . CAPSCREW, Hex Head 3/8-16 x 3-1/2 ... 4 13 3042019 . LOCKNUT, Hex 3/8-16............................. 4 14 66218548 . CLAMP, Roller.......................................... 4 15 19555030 . BOLT, Pin ................................................. 4 16 22050800 . BUSHING ................................................. 4 17 2774596 . CAPSCREW, HH 5/16-18 x 3 .................. 12 18 3042016 . LOCKNUT, Hex 5/16-18........................... 12 19 3801052 . FITTING, Grease...................................... 16 20 53647786 . PIN, Clamp Lock....................................... 4 21 3060085 . WASHER, Wrought 1-1/2......................... 4 22 3070933 . PIN, Cotter 5/16 x 2 .................................. 8 23 28552483 . CYLINDER, Clamp................................... 2 24 86066740 . WASHER.................................................. 4


FIGURE 22. FRA TURNTABLE



1A 15138880 BASE, Turntable (Steel).................................... 1 1B 15138881 BASE, Turntable (Aluminum)............................ 1 2 28555432 CYLINDER, Turntable w/Int. Lock .................... 1 3 2776341 CAPSCREW, Hex Head 7/8 x 3 ....................... 4 4 3065934 LOCKWASHER,7/8 .......................................... 4 5 3060045 WASHER, Hardened 5/8 .................................. 4 6 50078955 MANIFOLD, Turntable ...................................... 1 7 56406211 . PLAQUE, Turntable Instruction....................... 1 8* 3130560 . SCREW, Drive #6 x ¼ (For Item 7)................. 4 9* 53644362 . PIN, Snap........................................................ 1 10* 5127383 SWITCH, Prox .................................................. 1 11 22311601-036 CABLE, Prox Switch ......................................... 1

Refer to the hydraulic section for manifold detail.


FIGURE 25. CANOPY/SOUND WALL



-- 96670045 CANOPY/SOUNDWALL ASSEMBLY...... NP 1 53160009 . PANEL, Sound Wall .................................. 1 2 96670152 . WINDOW, Sound Wall .............................. 1 3 3060476 . WASHER, SAE 1/2 ................................. 14 4 46230041 . PAD, Isolator ............................................. 4 5 12369602 . MOUNTING, LH Sound Panel................... 1 6 12369603 . MOUNTING, RH Sound Panel .................. 1 7 3042025 . LOCKNUT, Hex 1/2................................. 14 8 43970104 . CANOPY ................................................... 1 9 46230033 . PAD, Canopy Isolator................................ 2 10 2775301 . CAPSCREW, Hex Head 1/2 x 1-1/2........ 14 11 2775326 . CAPSCREW, Hex Head 1/2 x 2-1/4.......... 2 12 3064476 . LOCKWASHER, 1/2.................................. 2 13 3001031 . NUT, Hex 1/2-13 ....................................... 2 14* 42350066 Canopy/Light Bar Harness .......................... 1


item part units per no. no. description … 1-3. operator station guards (option) s/n 670029 and...

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