ifvintagesnow.com/chaparral_files/1971_pm.pdfitem part qty. per list flat rate no. no. description...

SECTION V

PARTS LISTS

The Parts Lists and illustrations, Figures 5-1 through 5-14, indicate all parts used in the three basic models of the snowmobile, and all currently available engine and carburetor options. If parts are not common to all models, the differences are indicated in the Parts Lists.

Page 5-2 shows a serial number code for determining, from the machine's identification tag, the exact configuration of the snowmobile and the supplied parts.

The first column of the parts list indicates the item number of the partS' location drawing. The second column is the Chaparral Industries part number, and the third is the description of the part.

Please order spare parts and replacements using both the part number and the full description.

The fourth column indicates the number of parts used in each assembly.

The fifth column, list price, indicates the retail price of the item.

The sixth column, flat rate time, is the amount of time, in tenths of an hour, that removal and replacement of the part should require. This figure is the only time which Chapparal Industries will accept as a labor charge under warranty claims (See Section One). Do not compound flat rate time. Each time shown represents complete removal and replacement time, and includes removal of mounting hardware or other parts which must be removed for access.

Also included are the Dealer's Parts Kit, the FTS standards List, the bulk hardware list for all snowmobiles, and the Hirth Engine Parts List and Prices.

10-1-70 5-1

SERIAL NO. CODE

F 6 E T 3 71 0001

T T Serial No. (By Model) Year of Manufacture (Model Year) 1 770 Salsbury Clutch 2 = 910 Salsbury Clutch 3 = 1190 Salsbury Clutch 4 790 Salsbury Clutch p = Polaris Clutch

T Tillotson Carburetor K = Keihin Carburetor

E Electric Starter M Manual Starter

1 = 292 Single Hirth 2 3 7 2 Single Hirth 3 = 33 8 Single Hirth 4 = 338 Twin Hirth 5 340 Twin JLO 6 399 Twin JLO 7 = 438 Twin Hirth 8 440 Twin Sachs 9 = 493 Twin Hirth A 634 Twin Hirth B 793 3 Cyl Hirth c 340 CCW Twin D 400 CCW Twin E 440 CCW Twin F 649 Hirth "Red Baron" G = 440 Sachs Racing

E Executive F = Firebird s Skylark T = Thunderbird

5-2 10-1-70

Figure 5- 1 CHASSIS, HOOD AND PAN ASSEMBLIES

ITEM PART QTY. PER LIST FL.AT RATE NO. NO. DESCRIPTION ASSY. PRIC E TIME

30395 Hood Assembly (Skylar k) 1 $ 31395 Hood Assembly (Fi rebi rd) 1 32395 Hood Assembly (Executive) 1

1 31396 • Hood 1 45 . 00 0. 3 2 31397- 1 . Decal, L. H. 1 1. 00

31397-2 • Decal, R. H. 1 1. 00 3 31403 • Hold Down 2 1. 00 4 M04- 20 • Truss Head Screw 2 5 W01-06 • Washer 2 6 N06-06 . Locknut 2 7 3 1410 • Grill 1 13. 00 o. 2 8 M06-16 • Screw 2 9 W01-06 • Washer 2 10 N06-06 • Locknut 2 11 31414 . Windshield 1 10. 50 0 . 2 12 31415- 1 . Windshield Trim 1 . 50 13 M04- 10 • Truss Head Screw 8

. -14 W01- 06 • Washer 8 15 N06-06 • Locknut 8 16 31406 • Guide , Hood 2 • 25 17 31097 • Clip, Hood 2 1. 00

R22-05 • Rivet (Fastens 16 and 17) 10 18 31413-1 • Decal (Skylark) 1 . 50

31413-2 • Decal (Firebird) 1 . 50 31413- 3 • Decal (Executive) 1 . 50

19 Tape, Reflective A/R 20 30001 Chassis Assembly (Skylark) 1 75. 00

31001 Chassis Assembly (Firebird) 1 75.00 32001 Chassis Assembly (Execut ive) 1 82. 50 31002 . Frame (Skylark & Firebird) 1 32002 • Frame (Executive) 1 31003- 1 • Stiffener, L. H. 1 31003-2 • Stiffener, R . H. 1 31005 • Bulkhead, Front 1 4 .25 1 31007- 1 • Support, Foot L. H. 1 1.75 0.3

(Firebird and Skylark) 31007-2 • Support, Foot R . H. 1 1. 75 0.3

(Firebird and Skylark) 32007-1 • Support, Foot L. H. (Executive) 1 2. 00 0.3 32007-2 • Support, Foot R. H. (Executive) 1 2.00 0 . 3

10-1-70 5-3

5-4 10-1-70

U) ...... U) U)

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ITEM PART QTY. PER LIST FLAT RATE NO. NO. DESCRIPTION ASSY. PRICE TIME

31008 • Spindle Channel Assembly 1 $35.00 1.5 (Fire bird and Sky lark)

32008 • Spindle Channel Assembly 1 (Executive)

31120 • Bracket, Bumper 2 0.50 0.2 31009 • Spindle Support W eldment 1

(Firebird and Skylark) 32009 • Spindle Support W eldment 1

(Executive) 31017 • Spacer, Spindle 2 31016 • Bulkhead, Rear 1 1

21 31122 Bumper, Rear 2 4.50 0.2 22 M04-24 Screw 6 23 31172 Spacer 8 o. 10 24 N06-06 Locknut, 1/4 in. 6 25 B05-20 Bolt (Skylark and Executive) 2

B05- 24 Bolt (Firebird) 2 26 W01-07 Washer 2 27 N06-07 Locknut 2 28 31125 Hitch (Firebird and Executive) 1 0.75 o. 1 29 B01-12 Bolt (Firebird and Executive) 1 30 31124 Support, Hitch 1 0.45

(Firebird and Executive) R02-03 Rivet (Firebird and Executive) 4

31 31443 Clutch Cover 1 3.75 0.2 32 M04-12 Bolt 2 33 N06-06 Nut 2 34 N06-08 Nut 1 35 W01-08 Washer 1 36 W01-08 Washer 1 37 31006 Bogie Hanger 6 0.75 0.2 38 31440-1 Foot Pad, L. H. 1 3.50

31440-2 Foot Pad, R. H. 1 3.50 39 31439-1 Foot Pad, Fwd.' L. H. 1 1. 00

31439-2 Foot Pad, Fwd., R. H. 1 1. 00 40 M07-20 Screw 6 41 N06-06 Nut 6 42 31084 Motor Mount Assembly 2 9. 15 0.5

(Skylark and Firebird) 32084 Motor Mount Assembly 2 9.15 0.5

(Executive) 43 N03-08 Nut 4 44 W03-08 Washer 4 45 B01-40 Bolt 4

10-1-70 5-5


46 31128 Gearbox 1 $77.00 1. 0 47 31115 Tiller Support W eldment 1 6.00 48 31355 Handle Grip 2 0 25 49 31364 Brake Control Assembly 1 7.40

31365 • Lever 1 3.00 31366 • Cable and Housing 1 2. 25 31367 • Clevis 1 0.15 31368 • Spring, Return 1 0.60 31369 • Spring, Return 1 0.90

50 31358-1 Throttle Control Assembly 1 5.00 (Used with 338 Hirth, 440 Sachs and 340 JLO Engines

31359 • Lever 1 2.75 31360-1 • Cable & Housing 1 2.25 31358-2 Throttle Control Assembly 1 5.00

(Used with 438, 493, 634 Hirth, 440 Sachs, 340, 400 and 440 Curtis-Wright engines)

31359 • Lever 1 2.75 31360-2 • Cable & Housing 1 2. 25 31095 Pan Assembly 1

51 31096 • Pan 1 18.50 1 52 31099 • Latch, Hood 2 0 10 0.2 53 B03-12 • Bolt 12 54 WOl-06 • Washer 12 55 31047 • Nut, Blind 12 56 31100 • Bumper, Front 1 10.50 o. 2

5-6 10-1-70

Figure 5-2 DASH ASSEMBLY


31555 Dash Assembly 1 $ 0.5 (Fire bird and Executive)

30555 Dash Assembly 1 (Skylark)

1 31556 • Dash (Firebird & Executive) 1 15.00 2 31557 • Receptacle, 1/4 Turn 4 • 15

(Firebird and Executive) 3 31558 • Receptacle, Latch, (Firebird 1 .30

and Executive) 31445 • Nut (Firebird and Executive) 1 • 05 31559 • Nut (Firebird and Executive) 1 .05

4 31560 • Access Door Assembly 1 5.00 o. 1 (Firebird and Executive)

31561 . • Access Panel, Louver 1 31562 . • Stud Assembly 1 31570 • • Retaining Ring 1 31563 • • Fastener, 1/ 4 Turn 4 31450 • • Spring Clip 2 • 10 P02-07 •• Roll Pin, 3/32 by 0. 44 4

in. lg. 5 31398 • Headlight (Firebird and 1 2.25

Executive) 31639 •• Ligh~ Bult 1 .50

6 31583 • Headlight Bracket Assembly 1 2.50 0.2 (Firebird and Executive)

7 31568 • Choke Assembly 1 1.50 (Firebird and Executive)

8 31565 • Switch, Ignition Assembly 1 3.25 0.1 9 31572-2 • Decal, Instrument Panel, 1 0.50

R. H. (Firebird and Executive) 10 31572-1 • Decal, Instrument Panel, 1 0.50

L. H. (Firebird and Executive) 11 31567 • Decal, Dash, C. C. 1 0.25

(Firebird and Executive) 12 Part shown for reference - See

Item 4 7, Figure 5- 1 13 M04-08 • Bolt 2 14 N06-06 .Nut 2 15 Part shown for reference - See

Item 12, Figure 5-3 15 M04-06 • Screw (Firebird and Executive) 4

10-1-70 5-7

5-8 10-1-70


17 30556 • Dash (Skylark) 1 $ 0. 3 18 31398 • Headlight (Skylark) 1 2.25

31639 •• Light Bulb 1 0.50 19 31583 • Headlight Bracket Assembly 1

(Skylark) 20 30586 • Bracket, Dash (Skylark) 1 21 B03-10 • Bolt (Skylark) 1 22 N06-06 • Nut (Skylark) 1 23 M04-08 • Screw (Skylark) 1 24 31047 • Nut, Blind (Skylark) 1 25 M04-08 • Bolt (Skylark) 2 26 N06-06 • Nut (Skylark) 2 27 31573 • Decal, Dash (Firebird and 1 0.15

Executive)

10-1-70 5-9

5- 10 10- 1- 70

Figure 5-3 SEATBOX AND GAS TANK


31040 Seat Box Assembly (Firebird) 1 $ 0.5 32040 Seat Box Assembly (Executive) 1

1 31075 .Seat 1 35.00 0.2 2 31059 • Gas Tank 1 15.00 0.5 3 31078-1 • Closure, Side, L. H. 1 3.85

(Fire bird) 32078-1 • Closure, Side, L. H. 1 4.10

(Executive) 4 31078-2 • Closure, Side, R. H. 1 3.85

(Firebird) 32078-2 • Closure, Side, R. H. 1 4.10

(Executive) 5 31079- 3 • Closure, Rear (Firebird) 1 1.25

32079-3 • Closure, Rear (Executive) 1 1. 35 6 31079- 1 • Closure, Front (Firebird) 2 1. 25

32079- 1 • Closure, Front (Executive) 2 1. 35 7 31041 • Tail Light Assembly 2 1. 95 0.2

PM-126 (Firebird and Executive) 31042 •• Lens, Tail Light 1 0.30 31044 •• Bulb, Tail Light 1 o. 15 31045 • • Gasket, Tail Light 1 0.10

8 31421- 1 • Wiring Harness Assembly 1 7.00 (Used with 340, 399 JW, 340 400 and 440 CCW Engines)

31421-2 • Wiring Harness Assembly 1 7.00 (Used with 440 Sachs Engines)

31421- 3 • Wiring Harness Assembly 1 7.00 (Used with 292, 372, 338 and 634 Hirth Engines)

9 31080 • Clip 1 0.10 10 31048 • Grommet (Atlantic India 2 0.15

Rubber Works 2286) 11 31081 • Hinge 1 12 31072-1 • Bracket Assembly Dash 2 0·.15

Mounting (Firebird and Executive) 13 31072-2 • Bracket Assembly Dash 2 0.15

Mounting (Firebird and Executive) 14 31582 • Serial No. Decal 1

31058 Gas Tank Assembly 1 30.00 1.5 31060 • Cap and Gage 1 4.50

10-1-70 5-11

ITEM PART QT Y. P ER LIST FLAT RATE

NO. NO. DESCRIPTION ASSY. PRICE TIME

16 31061-1 • Line, Gas 1 $0.25 17 31063 • Fuel Filter Assembly 1 1. 75 18 31061-2 • Line, Gas 1 0. 25 19 31067 • Tank Fitting 1 o. 75 20 N09-10 • Nut, Lock, 1/2-13 UNC 1 21 W02-10 • Washer 1 22 31070 • Washer, Neoprene 2 0.05 23 31061- 3 • Line, Gas 1 0.25 24 31064 • Weight, Gas Line 1 0.25 25 31068 • Cushion, Gas Tank 3 0. 15 26 30073 • Mount Tail Light Assembly 1 1.75

(Skylark) 30041 • • Tail Light KD-525 1 0.10 30074 • • Mount, Tail Light 1 0.50

27 MOl-lO Screw (Skylark) 4 28 W03-05 Washer (Skylark) 4 29 M04-10 Screw (Skylark) 2 30 W03-06 Washer 2 31 30076-1 Side, Tank Holdown, L. H. 1 1. 50

(Skylark) 30076-2 Side, Tank Holdown, R. H. 1 1. 50

(Skylark) 32 30077-1 Closure, Tank Holdown (Skylark) 1 1.25

30077-3 Closure, Tank Holdown (Skylark) 1 1. 25 31082-1 Trim (Skylark) 2 31082-3 Trim (Skylark) 2

5-12 10-1-70

Figure 5-4 TILLER BAR AND SKIS

ITEM PART QT Y. P ER LIST FLAT RATE NO. NO. DESCRIPTION ASSY. PRICE TIME

1 31342 Tiller Bar Weldment 1 $8.00 2 Part Shown for reference,

See Item 47, Figure 5-1 3 B05-24 Bolt 2 4 N06-07 Nut 2 5 31352 Fitting, Zerk 1

31384 Tie Rod Assembly 2 6.20 0.1 6 31386 • Rod End, R. H. 1 2.20 0.1 7 N04-08 • Jam Nut, L. H. 1

N05-08 • Jam Nut, R. H. 1 8 31385 • Tie Rod 1 1. 50 9 B01-28 • Bolt, Tie Rod 1 10 N06- 08 .Nut 1 11 B01-16 • Bolt 1 12 W04-08 • Washer 1 13 31387 . Rod End, L. H. 1 2.20 o. 1 14 31379 • Steering Arm , R. H. 1 3.50 0.2 15 31379 • Steering Arm , L. H. 1 3.50 0.2 16 B01-28 • Bolt 2 17 N06-08 .Nut 2 18 31378 Wave Washer, Spindle 2 0.35 19 31014 Bushing, Spindle 1 0.75 0.2 20 31377 Spindle 2 5.30 0.2 21 B09-52 Bolt 2 22 N13-08 Nut 2

31590-1 Ski Assembly, Right 1 26.50 0.1 31590-2 Ski Assembly, Left 1 26.50 o. 1

23 31613 • Bolt, Ski Hanger , 2 0.25 24 P26- 12 • Cotter Pin, 1/16 in. dia. by 2

3/4 inch long 25 N08-08 • Castle Nut 2 26 31604 • Clevis Pin 2 1. 95 27 P28-12 • Cotter Pin, 1/8 in. di a . by 2

3/4 inch long 28 31612 • Bumper, Ski 1 0.50 29 W04-08 • Washer 1 30 31601 • Spring, Top 1 2.00 31 31600 • Spring, Center 1 3o00 32 31599 • Spring, Main 1 4.00

10-1-70 5-13

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5-14

I I

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10-1-70


33 31598 • Hanger, Ski 1 $ 1. 00 34 31591 • Ski W eldment 1 10.00 35 31607 • Skag W eldment 1 1. 00

' 36 N06-07 • Locknut, 5/16 by 18 UNC 1 37 31606 • Wear Plate 1 0.50 38 31015 • Bushing, Tiller 1 0.60

5-15 10-1-70

Figure 5- 5 BRAKE ASSEMBLY

ITEM PART QTY. PER LIST FLAT RATE NO. NO DESCRIPTION ASSY. PRICE TIME

1 31168 Bracket, Brake 1 $ 1. 00 2 31368 Spring, Return 1 3 31369 Spring, Strain 1 4 31169 Caliper Assembly 1 10.50 0.2

31170 • Brake Pads 2 2.50 5 W04-08 Washer 2 6 N02- 08 Nut 4 7 W04-08 Washer 4 8 B05-08 Bolt 2

FIGURE 5-5. BRAKE ASSEMBLY

5-16 10-1-70

F igur e 5-6 GEAR BOX

ITEM P ART QTY. PER LIST FLAT RATE NO. NO. DESCRIPTION ASSY. PRICE TIME

31128 Gear Box Assembly 1 $77. 00 1.0 1 31133 • Cover, Gear box 1 5.40 2 31162 • Plug, Oil, 1./2 - 13 UNC 2 0.25 3 31154 • Gasket, Plug, Nylon 2 0.05 4 B02- 12 • Bolt, 1/4-20 NC by 0. 750 10

inch long 5 W04- 06 • Lockwasher , 1/4 inch 10 6 31147 • " 0" -Ring, Cover , 13-1/4 1 2.40

0. D. by 13 I. D • 7 B01-16 • Bolt, 3/8 - 16 NC by 1. 00 2

inch long 8 W04-08 • Lockwasher, 3/8 in. dia. 2 0.15 9 31259- 3 . Washer, 0.400ID. by 2 0. 25

1. 25 0. D • 10 3 1655- 1 • Drive Sprocket, 15 Tooth 1 5.50 0.2

(Used with 292, 372, 338 Hirth, 340 JLO and 340 CCW Engines

31655-2 • Drive Sprocket, 17 Tooth 1 5.75 0. 2 (Used with 438 and 493 Hirth, 440 Sachs, 399 JW , 400 and 440 CCW Engines)

31655-3 • Drive Sprocket, 19 Tooth 1 6 . 00 0. 2 (Used with 634 Hirth engine)

11 31137 • Chain, 3/8 1P. Double strand 1 7o75 #35-2

12 31136 • Sprocket 1 10o50 13 31129 • Case, Gear box 1 15. 00 0.1

14 31159 • Stud, 5/16 - 18 UNC 3 0.20 15 31160 o Stud, 5/16- 18 UNC 4 0.20 16 31161 • Stud, 3/8- 16 UNC 2 0.20 17 B04-20 • Bolt 2 18 W04- 08 • Washer 2 19 3117 2 • Spacer 2 20 N02-08 .Nut 2 21 31139 • Cone, Bearing, 1 in . taper, 2 2o00

Timken L44643 31138 • Cup, Bearing, 1 in . t aper, 2 1. 00

Timken L44610 (Shown in bearing Housing)

1Q- l - 70

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10-1-70

ITEM P ART QTYo P ER LIST FLAT RATE NO. NO. DESCRIPTION ASSY. PRICE TIME

22 31145 • "0" - Ring , Bearing 1 $ 0.45 Housing, 4 1/4 0. D. by 3 7/8 I. D. Par co PRP 568- 344

23 31130 • Bearing Housing 1 So 10 24 31135 .Clamp Ring 1 o. 15 25 W04-07 • Lockwasher, 5/16 in . 7 26 N02-07 • Nut, 5/ 16-18 UNC 7 27 31144 • Seal, Input Shaft , 1 0. 80

Chicago Rawhide 2404 28 31141 • Sleeve, Input Shaft 1 0.65 29 P03-20 • Roll Pin, 0. 125 in. dia. by 1

1. 25 inch long 30 31131 • Shaft, Input 1 5.55 31 31177 .Key 1 0.40 32 31174 Clutch, 770 Driven 1 42.00 0.5

(Used with 292, 372, 338 Hirth and 340 JLO Engines)

31175-1 Clutch, 910 Driven 1 45.00 0.5 (Used with 438 Hirth, 440 Sachs, 399 JLo, 340, 400 and 440 Curtis-Wright Engine s )

31175- 2 Clutch, 910 Driven 1 45.00 0.5 (Used with 493 and 634 Hi r th Engines)

33 31180 Spacer, Driven Clutch A/ R o. 15 34 W04-08 Washer 1 35 B01-16 Bolt 1 36 31143 • Flangette, Fafnir 52 MS 2 0.50 37 31149 • '.'0" Ring, Flangette, 2-3/ 16 1 o. 15

0. D. by 2. 0 I. D., Parco PR P -568-136

38 31140 • Bearing, 1 in. Fafnir 1 3. 50 RA100NPPB

39 31148 • Gasket, Flangette, Cork 1 0. 05 40 31142 • Spacer, Output Shaft 1 0. 25 41 31146 • Collar, 1 in. lock, 1 0.60

Fafnir SHOOK 42 31132 Shaft, Outp:::t 1

10-1-70 5- 19

01 I

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--1'433

Figur e 5-7 TRACK ASSEMBLY

ITEM PART QTY PER LIST FLAT RATE NO. NO. DESCRIPTION ASSY. PRICE TIME

31185 Track Assembly (Skylark 1 $ and Firebird)

32185 Track Assembly (Executive) 1 31235 • Rear Idler Assembly 1 21.00

(Skylark & Firebird) 32235 • Rear Idler Assembly 1 21.50

(Executive) 1 31236 • • Axle (Skylark and 1 5.00

Firebird) 32236 • • Axle (Executive) 1 5.50

2 31237 • • Idler Wheel 3 3.90 3 31140 •• Bearing 2 3.50 4 31146 • • Lock Collar 2 0.60 5 P07-27 •• Roll Pin, 5/16 in. dia. 3

by 1 5/8 inch long 6 32238 •• Spacer (Executive) 2 0.25 /

31245 •• Track Hanger Assembly 1 15.00 (Skylark and Firebi rd)

32245 • • Track Hanger Assembly 1 16.00 (Executive)

7 31251-1 •• Track Tightener 1 3.00 Weldment, R. H.

8 31246 • • Track Hanger W eldment 2 4.80 (Skylark and Firebird)

32246 •• Track Hanger Weldment 2 5.25 (Executive)

9 31251-2 •. Track Tightener 1 3.00 W eldment, L. H.

10 31256-2 •• Spring, Rear, R. H. 1 1.00 11 31256-1 •• Spring, Rear, L. H. 1 1.00 12 31259-1 •• Washer, Flat 2 o. 15 13 31254 • • Spacer, Pivot 2 0.30 14 31255 • • Tie Tube, Rear 1 1.10

(Skylark and Firebird) 32255 •• Tie Tube, Rear 1 1. 10

(Executive) 15 B01-48 •• Bolt, 3/8-16 UNC by 2

3 in. long, 1. 25 min • thd. 16 W04-08 • • Lockwasher, 3/8 in. 2

10- 1-70 5-21

ITEM PART QTY PER LIST FLAT RATE

NO. NO. DESCRIPTION ASSY. PRICE TIME

17 Part shown for reference $ See Item 25, Figure 5-1

18 Part shown for reference See Item 26, Figure 5-1

19 Part shown for reference See Item 27, Figure 5-1

20 B05-12 •• Bolt 2 21 W01-07 •• Washer 2 22 N06-07 •• Locknut 2 23 31260 •• Adjusting Bolt, stud 2 0.75 24 31261 • • Bolt, Adjusting 2 0.50 25 Part shown for reference

See Item 37, Figure 5-1 26 B01-16 •• Bolt, Adjusting 2 27 W04-08 •• Washer, Lock 6 28 31186 • Track (Skylark and 1 155.00

Firebird) 32186 • Track (Executive) 1 225.00

29 31205 • Bogie Assembly 3 36.00 (Skylark and Firebird) See Figure 5-8

32205 • Bogie Assembly 3 37.00 (Executive), See Figure 5-8

30 31143 • Flangette 2 0.50 31 B05-12 • Bolt 6 32 31140 • Bearing, Fafnir 2 3.50

RA100NPPB 33 W01-07 • Washer 6 34 N06-07 • Locknut 6 35 31146 • Lock Collar 2 3.60 36 31188 • Sprocket, Drive 2 9.60

(Skylark and Firebird) 32188 • Sprocket, Drive 2 10.00

(Executive) 37 P07-32 • Roll Pin, 5/16 ino dia. 2

by 2. 0 in. long 38 31132 • Axle, Front 1 7.00

(Skylark and Firebird) 32132 • Axle, Front 1 7.25

(Executive)

5-22 .10-1-70

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10-1-70

6

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FIGURE 5-8.

II

II

11

BOGIE ASSEMBLY

5-23

Figure 5-8 BOGIE ASSEMBLY


31205 Bogie Assembly, (Skylark REF $ and Firebird)

32205 Bogie Assembly (Executive) REF 1 31209-2 • Spring, Bogie, R. H. 1 1.00 2 31209-1 • Spring, Bogie, L. H. 1 1. 00 3 Part shown for reference

See Item 26, Figure 5-7 4 Part shown for reference

See Item 27, Figure 5-7 5 32214 • Spacer, Main Axle 2

(Executive) 6 31223 • Bogie Bracket, 2 3.00

Weldment 7 31206 • Axle, Main (Skylark 1 4.25

and Firebird) 32206 • Axle, Main (Executive) 1 4.50

8 31217 • Center Bogie Bracket 1 3. 00 Weldment

9 B12-16 • Bolt, Self locking, 4 1/4-20 by 1 in. lg •

10 W02-06 • Washer, Flat 4 11 31225 • Wheel, Bogie 5 3.00 12 31207 • Axle, Short (Skylark 1 1. 50

and Firebird) 32207 • Axle, Short (Executive) 1 1.75

13 31208 • Axle, Long (Skylark 1 1.60 and Firebird)

32208 • Axle, Long (Executive) 1 1.80 14 32215 • Spacer, Bogie Axles 4

(Executive)

5-24 10-1-70

10- 1-70

LEFT BLANK INTENTIONALLY

5-25

5-26 10-1-70

FIGURE 5-9

ENGINE AND EXHAUST (SACHS)

Qty Flat Item Part Per List Rate No. Noo Description Assy Price Time

1 31313- 4 Muffler Weldment 1 $ 14.25 2 31326 Clamp Assembly 1 3 B03- 12 Bolt 2 4 W01-06 Washer 2 5 31304 Spacer 2 6 N10- 06 Nut 2 7 31320 Flex Tubing 2 8 31321 Clamp Assembly 2 9 31284 Tubing 2

10 31265- 8 Engine Assembly 440 Sachs 1 11 31650-2 Drive Belt , 910 1 12.95 12 B07 - 84 Bolt 1 13 W03-10 Lockwasher , Star 1 14 W02-10 Washer 1 15 31296- 4 Drive Clutch 910 1 48.00 16 31266 Motor Mount Bar 2 2. 85 17 31267- 1 Spacer Motor Mount 4 0.50

7/16 ino High 18 31270 Sleeve 4 Oo 50 19 W03- 10 Lockwasher, Star 4 20 B06 -28 Bolt 4 21 B01-20 Bolt 4 22 W02- 08 Washer 4 23 W03- 10 Washer 4 24 W02- 8 Washer 4 25 N06-08 Nut 4 26 31021 Wire Clamp 1 27 31018 Heat Shield 1

10-1-70 5-27

I I

5-28

' ' \ \ \ \ \ \

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I I

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10-1-70

Item Part No. No.

1 31323 2 31322 3 31313-3 4 31326 5 B03-12 6 W01-06 7 N10-06 8 31320-1

31320-2 31320-3

9 31321 10 31265-1

31265-2 31265-3 31265-4 31265-5 31265-6 31265-7

11 31650-1

31650-2

12 B07-72 B07- 84

13 W03-10 14 W02- 10 15 31295- 1

31295-2

31296-2

31296-4

10-1-70

FIGURE 5-10

ENGINE AND EXHAUST (HIRTH)

Description

Tubing Wire Clamp Assembly Muffler Weldment Clamp As sembly Bolt Washer Nut Flex Tubing (-3, -4 engines) Flex Tubing (-5, -6, -7 engines) Flex Tubing (-1, -2 engines) Wire Clamp Assembly Engine Assembly, 292 Engine Assembly, 372 Engine Assembly, 338 Engine Assembly, 338 Engine Assembly, 438 Engine Assembly, 493 Engine Assembly, 634 Drive Belt, 770 (Used With -1 thru - 4 Engines Drive Belt, 910 (Used With -5 thru -7 Engines

Qty Per

Assy

1 1 1 1 2 2 2 1 1 1 2 1 1 1 1 1 1 1 1

1

Bolt (Used With -1 thru - 4 Engines 1 Bolt (Used With - 5 thru -7 Engines 1 Lockwasher, Star 1 Washer 1 Drive Clutch, 770 1 (Used With -1, -3,-4 Engines) Drive Clutch, 770 1 (Used With -2 Engine) Drive Clutch, 910 1 (Used With -5 EJ;lgine) Drive Clutch, 910 1 (Used With -6,-7 Engines)

Flat List Rate Price Time

$ 14.25

11.95

12.95

48.00

48 .00

61.00

61.00

5-29

Qty Flat Item Part Per List Rate No. No. Description Assy Price Time

16 31266 Motor Mount Bar 2 $ 2.85 17 31267-1 Spacer, Motor Mount 4 0.50

7/16 in. High (Used With -2, -7 Engines

31267-2 Spacer, Motor Mount 4 0.50 5/8 in. High ( Used With -1, -3, -4 Engines )

18 W03-10 Lockwasher, Star 4 19 B06-28 Bolt 4 20 B01-20 Bolt 4 21 W02-08 Washer 4 22 W03-10 Washer 4 23 W02-08 Washer 4 24 N06-08 Nut 4

5-30 10-1-70

10-1-70

LEFT BLANK INTENTIONALLY

5-31

I I

I I

5-32

\

lr--- -- --~

-~ 0

10- 1- 70

Item Part No. No.

1 31323 2 31322 3 31313-3 4 31326 5 B03-12 6 W01-06 7 N10-06 8 31320-2 9 31321

10 31265-11 31265-12 31265-13

11 31650-2 12 B07-84 13 W03-10 14 W02-10 15 31296-6 16 31266 17 31269-3

18 31270 19 W03-10 20 B06-28 21 B01-20 22 W02-08 23 W03-10 24 W02-08 25 N06-08

10-1-70

FIGURE 5-11

ENGINE AND EXHAUST ccw

Description

Tubing Wire Clamp Assembly Muffler Weldment Clamp Assembly Bolt Washer Nut Flex Tubing Wire Clamp Assembly Engine Assembly, 340 Engine Assembly, 400 Engine Assembly, 440 Drive Belt, 710 Bolt Lockwasher, star Washer Drive Clutch, 910 Motor Mount Bar Spacer, Motor Mount 1 in. High Sleeve Lockwasher, Star Bolt Bolt Washer Washer Washer Nut

Qty Flat Per List Rate

Assy Price Time

1 1 1 1 2 2 2 1 2 1 1 1 1 1 1 1 1 2 4

4 4 4 4 4 4 4 4

5-33

..

5-34

r I I I I I I l.

..,~-, ~ N I

I I I

I I

J

I I

I

I

I I I

I

10-1-70

ENGINE ASSEMBLY - JLO

ITEM PART QTY. PER NO. NO. DESCRIPTION ARTICLE LIST PRICE

1 31313-2 Muffler 1 $ 14.25 2 31331 Muffler Clamp 1 3 B05-10 Bolt 2 4 N10-07 Nut 2 5 31320-1 Flex Tubing 1

31320-2 Flex Tubing 1 6 31321 Wire Clamp 2 7 31645-2 Engine, 340 JLO 1

31645-3 Engine, 399 JLO 1 8 31650-1 Drive Belt, 770 1 11.95

(Used with 340 JLO Engine) 31650-2 Drive Belt, 910 1 12.95

(Used with 399 J LO Engine) 9 31295-4 Drive Clutch, 770 1 48.00

(Used with 340 JLO Engine) 31296-1 Drive Clutch, 910 1 61.00

(Used with 399 JLO Engine ) 10 B07-72 Bolt (Used with 770 Clutch) 1

B07-84 Bolt (Used with 910 Clutch) 1 11 W03-10 Washer, Lock 1 12 W02-10 ·washer 1 13 31266 Motor Mount Bar 1 2. 85 14 B08-40 Bolt, 7/16 in. 4 15 W02-09 Washer 4 16 31270 Sleeve 4 0.50 17 31269-1 Spacer, Motor Mount, 1-1/ 2 in. 4 o·. 5o 18 B01-?.0 Bolt 4 19 W02-08 Washer 4 20 W03-10 Washer, Star 4 21 W02-08 Washer 4 22 N06-08 Nut 4 23 B03-10 Bolt 1 24 31329 Bracket 1 25 N10-06 Nut 1

10-1-70 5-35

5-36

\ \ ,------\ I \ I

\j \ \

~ .. ~ N

I I

I I I

I I

I I I

I I I I I~

' '

\ "' ....

I 10-1-70

TILLOTSON CARBURETOR ASSEMBLY

PARTS LIST

QTY ITEM PART PER LIST NO. NO, DESCRIPTION ARTICLE PRICE

1 31276-1 Gasket (Used With -1, 1 -3 Carburetors)

31276- 2 Gasket ( Used With -5, 1 -6 Carburetors)

2 Washer, (Furnished With 2 Engine)

3 Nut, ( Furnished With 2 Engine)

4 Throttle Assembly ( Refer To Item 50, Figure 5-1 )

5 Choke ( Refer To Item 7, Figure 5-2)

6 B03-08 Bolt ( Used With -1 and -5 3 Carburetors )

7 31279 Washer ( Used With -1 and 3 -5 Carburetors )

8 31281-1 Intake Silencer ( Used With 1 -5 Carburetors )

31281-2 Intake Silencer ( Used With 1 -1 Carburetors )

9 Mo9..:.o8 Screw ( Used With -3, -6 2 Carburetors )

10 W04-06 Lockwasher ( Used With -3, 2 -6 Carburetors )

11 31300 Deflector 1 12 31277-1 Carburetor, Tillotson HD 1

( Used With 338 and 372 Hirth Engines )

31277-3 Carburetor, Tillotson HD 1 ( Used With 340 and 399 Hirth Engines )

31277-5 Carburetor, Tillotson HR 1 ( Used With 292 Hirth Engines)

31277-6 Carburetor, Tillotson HD 1 ( Used With 338 Hirth Engines)

13 Gas Line To Filter 14 Gas Line To Engine

10-1-70 5-37

01 I

c..:> 00

1-' 0 I

1-' I

-.;]

0

1

8

__ :~~

...... -~~--' ... ~10 ®9 --- 0 '-'.,.,._...----

FIGURE 5-14. KEIHIN CARBURETOR

KEIHIN CARBURETOR ASSEJVIBLY

PARTS LIST

QTY ITEM PART PER LIST

NO. NO. DESCRIPTION ARTICLE PRICE

1 31276-1 Gasket ( Used With -2 1 Carburetors )

31276-2 Gasket ( Used With -4 1 Carburetors )

2 Throttle Assembly ( Refer To Item 50, Figure 5-1)

3 Throttle Bracket ( Part Of Carburetor )

4 Bolt ( Part Of Carburetor) 5 Choke Assembly (Refer

To Item 7, Figure 5-2) 6 M09-08 Screw 2 7 W04-06 Lockwasher 2 8 31300 Deflector ( Used With 1

-2 Carburetor ) 31307 Deflector ( Used With -4 1

Car buretor ) 9 Nut ( Furnished With Engines) 2

10 Washer (Furnished With 2 Engine)

11 31277-2 Carburetor Keihin HD 1 (Used With 4 38, 493, 634 Hi rth and 440 Sachs and CCW Engines )

31277-4 Carburetor, Keihin HR 1 (Used With 340 and 400 CCW Engines)

12 Gas Line To F ilt er 13 Gas Line To Engine

10-1- 70 5- 39

ITEM NO.

31014 31015 31042 31059 31060 31061 31063 31099 31129 31133 31137 31140 31154 31160 31161 31162 31170 31188 32188 31146 31206 32206 31205 31217 32214 32215 31208 32208 31207 32207 31225 31237 31246 31256-1 31256-2 31259-1 31260

5-40

DEALERS PARTS KIT

QUANTITY

2 2 4 1 1

5 ft. 1 2 1 1 1 3 1 2 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 6 2 1

2 · 2 1 2

DESCRIPTION

Bushing, Spindle Bushing, Tiller Lens, Tail Light Tank, Gas Cap & Gauge Line, Gas Fuel Filter Assy. Latch, Hood Case, Gear Box Cover, Gear Box Chain, 3/8 Pitch DBL Strand Bearing, 1" Gasket, Plug, NYLON Stud, 5/16 - 18 UNC x 1 1/4 LG Stud, 3/8 - 16 UNC x 7/8 LG Oil Plug, 1/2 - 13 UNC Brake Pads Sprocket Drive F/B & Skylark Sprocket Drive Executive Collar, 1" Lock Axle, Main Axle, Main Bogie Brkt. Assy. Bogie Brkt. Center Spacer Main Axle (Exec.) Spacer Bogie Axle Axle, Front Bogie, Long Axle, Front Bogie, (Exec.) Axle, Rep,r Bogie, Short Axle, Re'ar Bogie, (Exec.) Wheel, ~ogie Idler Wheel Track Hanger Weldment Spring, Rear L. H. Spring, Rear R. H. Washer, Flat , 400 I. D. x 1. 50 0. D. Adjusting Bolt Stud

10-1- 70

ITEM NO. QUANTITY DESCRIPTION

31261 2 Bolt, Adjusting B12-10 2 Bolt (Bogie Assy) 3/8-16 UNC x 1" B07-84 1 Clutch Bolt- 1/2-20UNF x 5 1/4 LG B07-72 1 Clutch Bolt - 1/2-20 UNF x 4 1/2 LG 31320 3 Flex Tubing 31352 2 Grease Fitting 31360-1 1 Throttle Cable & Housing- Tillotson 31360-2 1 Throttle Cable & Housing- Keihin 31366 1 Brake Cable & Housing 31367 2 Clevis 31368 2 Spring B01-16 1 Bolt, 3/8 - 16 UNC x 1" LG

(Steer. Col. PIV)

31377 1 Spindle 31378 2 Wave Washer, Spindle 31379 1 Steering Arm 31386 2 Rod End, R. H. 31387 2 Rod End, L. H. 31397-1 2 Hood Decal. L. H. 31397-2 2 Hood Decal. R. H. 31398 2 Headlight 31411-60 6 Light Bulb 60W -12V (Manual Start) 31411-45 2 Light Bulb 45W -12V (Electric Start) 31413-1 1 Decal - Skylark 31413-2 1 Decal - Firebird 31413-3 1 Decal - Executive 31414-1 3 Windshield 31415-1 3 Trim- Chrome Vinyl 31421 1 Wire Harness 31439-1 1 Foot Pad Fwd. L. H. 31440-1 1 Foot Pad L. H. 31439-1 1 Foot Pad Fwd. R. H. 31440-2 1 Foot Pad R. H. 31450 1 Spring, Clip 31565 2 Switch, Ignition 31566 2 Nut, Ignition Switch 31569 1 Choke Cable M04-10 1 Windshield Bolt, 1/4-20 UNC-5/8" N06-06 1 Windshield Locknut, 1/4-20 UNC 31591 2 Ski Weldment 31598 1 Hanger Ski 31599 1 Spring, Main

10-1-70 5-41

ITEM NO. QUANTITY DESCRIPTION

31600 1 Spring, Center 31601 1 Spring, Top 31604-1 1 Clevis Pin, Shackle P26-12 6 Cotter Pin 1/16 Dia. x 3/4 LG 31606 4 Wear Plate 31607 4 Skag W eldm.ent N06- 07 4 Locknut 5/16 - 18 UNC 31613 2 Bolt, Ski Hanger 5/16 x 18 UNC x 1 1/8

LG with • 078 Dia. Cotter Pin Hole

31612 2 Bumper, Ski B09-52 2 Bolt, Spindle 3/8 - 24 UNF x 3 1/4 N07-08 2 Locknut 3/8 - 24 UNF 31650-1 3 770 Drive Belts 31650-2 3 910 Drive Belts

5-42 10-1- 70

I dent No.

B01 B02 B03 B04 B05 B06 B07 B08 B09 B10 Bll B12 B13 B14

N -

FTSSTANDARD

BOLTS

B 00 - 00

Size & Thread Type

3/8- 16 UNC - 2A 1/4-20 UNC - 2A 1/4-20 UNC - 2A 3/8- 16 UNC - 2A 5/16- 18 UNC - 2A 1/2-13 UNC - 2A 1/2-20 UNF - 2A 7/16-14 UNC - 2A 3/8-24 UNF - 2A 3/8-16 UNC - 2A

1/4-20 UNC - 2A 10 MM- Course 10- 24 UNC - 2A

00 - 00 -

L Length of Bolt in 1/16" INCR. Description Bolt

Head TyPe Material Notes, Etc.

Hex Grade 5 Hex-Slotted Grade 5 Hex Grade 5 Round Hd. Grade 5 Sht. Shoulder-Carriage Bolt Hex Grade 5 Hex Grade 5 Hex Grade 5 Hex Grade 5 Hex Grade 5 Hex Grade 8 Zinc Plate

Hex Grade 5 Lock Bolt (ESNA) Hex Grade 5 Hex Grade 5

NUTS

Nut Size Dash Noo -01

#4 - 02 #6 -03

I I LNutSize #8 #10 Description 1/4 Nut 5/16

- 04 -05 -06 - 07

3/8 - 08 7/16 - 09 1/2 -10 5/8 -11 3/4 -12 7/8 -13

1 " -14

10- 1- 70 5-43

I dent No. Thickness Thread Type Type Material Notes, Etc.

NOl Reg UNF- 2B Hex- Plain Steel N02 Reg UNC- 2B Hex- Plain Steel N03 Reg UNC- 2B Hex- Jam Steel N04 Reg UNC-L. H. -2B Hex - Jam Steel Left Hand N05 Reg UNF- 2B Hex- Jam Steel N06 Reg UNC- 2B Hex - Locknut Steel N07 Reg UNF- 2B Hex - Locknut Steel NOS Reg UNF- 2B Hex- Castle Steel N09 Reg UNC- 2B Hex- Lock Alum. NlO Reg UNC- 2B Hex- Lock Steel Crimp- Type

Nl2 Reg UNC- 2B Wing Type Steel

FTSSTANDARD

MACHINE SCREWS

M 00 - 00 I__ Length of screw in 1/16" INCR •

.___ ____ Description

Machine Screw

I dent No. Size & Thread Type Head Type Material Notes, Etc.

MOl 10-24 UNC - 2A Fillister Steel M02 10- 24 UNC - 2A Truss He ad Steel M03 10-32 UNF - 2A Pan Head Steel M04 1/4-20 UNC - 2A 'Fnlss Head Steel M05 1/4-20 UNC - 2A Flat Head Steel M06 1/4- 20 UNC - 2A Oval Head Steel Chrome Plated Head M07 1/4-20 UNC - 2A Round Head Steel M08 10-24 UNC - 2A Flat Head Steel

FTSSTANDARD PINS

ROLL PINS

Number Dia. -01 1/16

p 00 00 -02 3/32 -03 1/8 -04 5/32 ~Length of pin in 1/16" incr. -05 3/16

Diameter -06 1/4 Pins -07 5/16

-08 1/2 5-44 10-1-70

I dent. No.

P03-20 P07-27 P07-32 P02-07

I dent. No.

P26- 12 P27-12 P28-12

10- 1-70

p

Material Notes etc.

FTSSTANDARD

PINS

COTTER PINS

Number 00 00 -25

L_b Length of Fin in 1/16 Incr. -26 -27 -28 Description (Diameter) -29 Pins -30

-31

Type of Ends Notes, Etc.

Prong Cut Prong Cut Prong Cut

R - 00 - 00

FTSSTANDARD

POP RIVETS

Grip Length Description

Dia. 1/32 1/16 3/32 1/8

1 = Black Anodized - 2 = Red Anodized Rivet

3/16 Dia. Dome Head- Monel- Steel Mandrel- Open End

5-45

5-46

Indent. No.

R02-01 R02-02 R02-03 R02-04 R02-05 R02-06 R02-07

Grip Length

• 020 to • 090 • 091 to • 150 • 151 to • 200 • 201 to • 230 .231to.340 • 341 to .490 .491 to .590

Notes, Etc •

3/16 Dia. Countersink Head - Monel - Steel Mandrel - Open End

Indent. No.

R03-01 R03-02 R03-03 R03-04 R03-05 R03-06 R03-07

Grip Length Notes, Etc •

• 050 to • 120 • 121 to • 180 • 181 to • 230 • 231 to • 260 • 261 to • 370 • 371 to • 520 • 521 to • 620

1/8 Dia. 1/4 Dome Head- Alum- Open End- Steel Mandrel

Indent. No.

R01-01 R01-02 R01-03 R01-04 R01-05

Grip Length

• 031to.062 • 063 to • 125 • 126 to • 187 • 188 to • 250 .251to.312

Notes, Etc •

3/16 Dia. L. F. Head- Alum- Open End- Steel Mandrel

Ident. No.

R06-02 R06-03 R06-04

Grip Length

• 126 to • 250 .251to.375 • 376 to • 500

Notes, Etc •

10-1- 70

I dent. No.

W01- 01 W01- 02 W01-03 W01-04 W01-05 W01- 06 W01-07 W01-08 W01-09 W01-10 W01-ll W01-12 W01-13 W01-14

10-1-70

FTSSTANDARD

WASHERS (REGULAR) '

TYPE A PLAIN

w 00 - 00

Nominal I. D. Washer Size Basic

4 • 125 6 .156 8 • 188 10 • 203 1/4 • 281 5/16 • 344 3/8 • 406 7/16 • 469 1/2 • 531 5/8 • 656 3/ 4 • 812 7/8 • 938 1" 1.062

L__ Nominal Washer Size Description Washer

O.D. Thick Basic Basic Material

• 312 • 032 Steel • 375 • 049 Steel .438 • 049 Steel • 500 • 049 Steel • 625 • 065 Steel • 688 • 065 Steel • 812 .065 Steel • 922 .065 Steel

1. 062 .095 Steel 1. 312 • 095 Steel 1.469 . 134 Steel 1.750 .134 Steel 2.000 • . 134 Steel

FTS STANDARD

WASHERS (WIDE)

TYPE A PLAIN

w 00 00

I L Nominal Washer Size

Description Washer

Notes, Etc.

5-47

I dent. Nominal I. D. O.D. Thick No. Washer Size Dasic Basic Basic Material Notes, Etc.

W02-01 W02-02 4 W02-03 6 W02-04 8 W02-05 10 W02-06 1/4 • 312 • 734 • 065 Steel W02-07 5/16 • 375 • 875 • 083 Steel W02-08 3/8 • 438 1.000 .083 Steel W02-09 7/16 • 500 1.250 • 083 Steel W02-10 1/2 • 562 1. 375 .109 Steel W02-ll 5/8 • 688 1. 750 .134 Steel W02-12 ~ /4 • 812 2.000 .148 Steel W02-13 r /8 • 938 2.250 .165 Steel W02-14 1" 1.062 2.500 .165 Steel

FTSSTANDARD

WASHERS (STAR, LOCK)

Wash. Size Dash No. - - - -01 #4 -02

w 00 00 #6 -03

L #8 -04

Nominal #10 -05 Description 1/4 -06 Washer 5/16 -07

3/8 -08 7/16 -09 1/2 -10 5/8 -11 3/4 -12 7/8 -13 1" -14

I dent Standard Noo Type Min. Max. Max. Material Notes, etc.

W03-01 External W03-02 External W03-03 External W03-04 External W03-05 External W03-06 External W03-07 External • 320 1.070 .050 Steel W03-08 External W03-09 External W03-10 External

5-48 10-1-70

FTSSTANDARD

WASHERS, (SPRING, LOCK)

Wash. Size Dash No. - - - -01 #4 -02

w 00 00 #6 -03

Lh #8 -04 #10 -05

Nominal Wash. Size 1/4 -06 Description 5/16 -07 Washer 3/8 -08

7/16 -09 1/2 -10 5/8 -11 3/4 -12 7/8 -13 1 " -14

I dent. Standard I. D. No. Thickness Min. O.D. Thick Material Notes, etc.

W04-01 W04-02 W04-03 W04-04 W04-05 W04-06 Me d. • 255 .498 .062 Steel W04-07 W04-08 Me d. • 382 • 688 .094 Steel W04-09 Me d. Steel W04-10 Me d. Steel "\\f04-ll

10-1-70 5-49

BULK HARDWARE LIST

MODEL MODEL MODEL 30000 31000 32000

BOLTS

BOl-16 14 14 14 BOl-20 4 4 4 BOl-28 3 3 3 BOl-36 3 3 3 BOl-44 1 1 1 BOl-48 2 2 2 B02-12 10 10 10 B03-10 1 0 0 B03-12 20 20 20 B05-12 7 7 7 B05-20 2 2 B05-24 2 4 2 B09- 52 2 2 2 B12-16 12 12 12

SCREWS

MOl-lO 4 4 4 M04-06 0 4 4 M04-08 3 2 2 M04-10 10 8 8 M04-12 2 2 2 M04-20 8 2 8 M06-16 2 2 2 M07-20 6 6 6 M04-24 6

WASHERS

WOl-06 34 36 36 WOl-07 11 11 11 WOl-08 14 14 14 W02-05 0 2 2 W02-06 12 12 12 W02-10 1 1 1 W03-05 4 0 0 W03-06 3 1 1 W03-07 2 2 2 W04-06 10 10 10 W04-07 7 7 7 W04-08 16 16 16 W02-08 8 8 8 W03-10 4 4 4

5- 50 10-1-70

MODEL MODEL MODEL 30000 31000 32000

NUTS

N02- 06 1 1 1 N02-07 7 7 7 N02-08 4 4 4 N03-08 3 3 3 N04-08 2 2 2 N06-04 4 4 4 N06-06 26 26 26 N06-07 23 23 23 N06-08 13 14 14 N07-08 2 2 2 N08-08 4 4 4 N09-10 1 1 1 N10-06 10 10 10

ROLL PINS

P02-07 0 4 4 P03-20 1 1 1 P07-27 3 3 3 P07-32 2 2 2

COTTER PINS

P26-12 4 4 4 P28-12 2 2 2

RIVETS

R01-03 0 2 4 R01-04 2 2 2 R02-02 66 74 76 R02-03 78 82 82 R02-04 6 4 4 R02-05 26 40 42 R06-04 21 21 21 R12-04 14 14 14 R22-05 10 10 10

10-1-70 5-51

5-52

Part Number

014. 30 014.30/1 014.30/4 014.31 014.31/1 014.31/4 014. 32 014.35 014.35/1 014.35/4 014.35/10 014.35/11 014. 36 014.36/1 014.36/4 014.38 014.38/1 020.4/8 -020.4/12 020.12/18 020.12/20 020.13/3 020.13/15 021.3/7 021.4/5 021.4/6 021.4/11 021.5/4 021.5/13 021.14/5 021.14/6 021.14/19 021.16/10 021.17/8 021.17/9 021.18 021.18/1

1970-1971 HIRTH RETAIL PRICE LIST

Description

Piston Assembly Piston Ring Piston Ring Piston Piston Ring Piston Pin 2 Ring Piston Assembly 75mm. Piston With :pin and Rings Piston Ring Piston Pin 74.5 Piston Compl. 74. 5 Piston Ring 74. 5 Piston Compl. Piston Ring Piston Pin Piston Compl. With Pin & Ring Piston Ring Lubricating Wick Short Circuit Cable Spring Washer Ignition Coil Protective Sleeve Condenser Contact Set Contact Set Lighting Cable Lighting Coil Ground Cable Movable Point Contact Set Fixed Point Contact Set Timing Lever Generator Cable Lubricating Wick Advance Lever Magneto Complete Armature Plate

PRICES SUBJECT TO CHANGE WITHOUT NOTICE

List Price

$ 29.40 1. 75 4.30

34.10 1. 90 4.30

34.10 29.25 1. 55 3.45

34.80 1. 55

21.45 1. 95 4.00

29.70 2.00 .45 .45 .40 • 25

7.90 .20 • 90

1.65 1.65 .40

3.30 • 90

1.65 1.65 3.25 .45 .15

5.15 78.00 38.95

10-1-70

ifvintagesnow.com/chaparral_files/1971_pm.pdfitem part qty. per list flat rate no. no. description...

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