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JOURNAL OF MECHANICAL ENGINEERING ISST ISST ISST INDIA Intellectuals Society for Socio-Techno Welfare Ghaziabad – 201 013 (U.P.) India www.isst.org.in IJME ISSN : 0976-7371 July – December 2016 Volume 7 No. 2 CONTENTS Page No. Performance and Emission Characteristics of VCR Diesel Engine Fuelled by Diesel-Additives blend 1-3 Chandan Kumar, K.B. Rana, B. Tripathi and A. Nayyar Improvement in Quality through Kaizen Gemba 4-7 R.O. Rustagi, Vivek Kumar and Prabhat Kumar Ranjan Role of Alloying Elements on Mechanical Properties of Aluminium Alloy 8-12 Buddhi Prakash Panwar and B.K. Sharma Optimization of Power through Waste Heat in Cement Plant 13-16 Manish Jain, M.P. Singh and Shubham Rathi Application of Lean Six Sigma in Process and Service Industries 17-20 Daljeet Singh and M. L. Meena Sugarcane Bagasse as a Future Composite Material: A Review 21-25 Nitin Mukesh Mathur, Kedar N. Bairwa, B.K. Sharma and Rahul Sharma Power Electronics in Wind and Solar Energy Source: An Overview 26-29 Mukesh Jha and Devendra Pathak Geothermal Energy Utilization and Management 30-34 Rajendra K. Gupta, Hitesh Arora and Nitin Chhabra A Review on the Influence of Heat Input on Weldability of Quenched and Tempered Steels 35-40 Bhuvnesh Bhardwaj and Varun Sharma Grey–Taguchi Method to Multi Response Optimization of Drilling Parameters 41-46 Jaydev Varma, Bhuvnesh Bhardwaj and Pawan Kumar Sharma Enhancement of Productivity through Lean Manufacturing : A Case Study 47-50 M.P. Singh, Kuldeep Sharma and Mohit Pareek Influence of EDM Parameters on Surface Roughness, Tool Wear and Metal Removal Rate: A Study 51-56 Yogesh Jangid, Kedar Narayan Bairwa and Raj Kumar Goswami Management of Ammonical Waste Generated from Cold Storages 57-61 Monika Sharma Development of Prediction Model for Maximum Bead Width during Surfacing of Mild Steel Plate 62-65 Naveen Kumar Sharma, Kedar Narayan Bairwa and Raj Kumar Goswami Thermal Performance Enhancement Techniques in Solar Air Heater 66-71 Shobhit Gusain and G.D. Agrawal A Review on the Application of Soft Computing Techniques for 72-76 Prediction of Surface Roughness during Machining Pawan Kumar Pareek, Kedar Narayan Bairwa and Raj Kumar Goswami Need For Optimization of Machining Parameters Using DOE: A Review 77-83 Vishwas Kumar Sharma, Kedar Narayan Bairwa, Raj Kumar Goswami and Bhuvnesh Bhardwaj Optimization of CO2 Laser Cutting Process Parameters for Minimum Surface 84-89 Roughness during the Cutting of AISI304L Stainless Steel Rajendra Prasad Bairwa, Kedar Narayan Bairwa and Bhuvnesh Bhardwaj Modeling and Simulation of Artificial Femure Bone using 90-93 Functionally Graded Material Using Computational Study Satyendra Kumar Guest Editor Prof. S.K. Sur and Mr. Manish Jain Jaipur Engineering College and Research Centre, Jaipur-302022, Rajasthan Convener, RESSD-2016 held on October 7-8, 2016 at JECRC, Jaipur

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JOURNAL OF MECHANICAL ENGINEERINGISSTISST

ISSTINDIA

Intellectuals Society for Socio-Techno WelfareGhaziabad – 201 013 (U.P.) Indiawww.isst.org.in

IJM

EISSN : 0976-7371

July – December 2016Volume 7 No. 2

CONTENTS Page No.

Performance and Emission Characteristics of VCR Diesel Engine Fuelled by Diesel-Additives blend 1-3Chandan Kumar, K.B. Rana, B. Tripathi and A. Nayyar

Improvement in Quality through Kaizen Gemba 4-7R.O. Rustagi, Vivek Kumar and Prabhat Kumar Ranjan

Role of Alloying Elements on Mechanical Properties of Aluminium Alloy 8-12Buddhi Prakash Panwar and B.K. Sharma

Optimization of Power through Waste Heat in Cement Plant 13-16Manish Jain, M.P. Singh and Shubham Rathi

Application of Lean Six Sigma in Process and Service Industries 17-20Daljeet Singh and M. L. Meena

Sugarcane Bagasse as a Future Composite Material: A Review 21-25Nitin Mukesh Mathur, Kedar N. Bairwa, B.K. Sharma and Rahul Sharma

Power Electronics in Wind and Solar Energy Source: An Overview 26-29Mukesh Jha and Devendra Pathak

Geothermal Energy Utilization and Management 30-34Rajendra K. Gupta, Hitesh Arora and Nitin Chhabra

A Review on the Influence of Heat Input on Weldability of Quenched and Tempered Steels 35-40Bhuvnesh Bhardwaj and Varun Sharma

Grey–Taguchi Method to Multi Response Optimization of Drilling Parameters 41-46Jaydev Varma, Bhuvnesh Bhardwaj and Pawan Kumar Sharma

Enhancement of Productivity through Lean Manufacturing : A Case Study 47-50M.P. Singh, Kuldeep Sharma and Mohit Pareek

Influence of EDM Parameters on Surface Roughness, Tool Wear and Metal Removal Rate: A Study 51-56Yogesh Jangid, Kedar Narayan Bairwa and Raj Kumar Goswami

Management of Ammonical Waste Generated from Cold Storages 57-61Monika Sharma

Development of Prediction Model for Maximum Bead Width during Surfacing of Mild Steel Plate 62-65Naveen Kumar Sharma, Kedar Narayan Bairwa and Raj Kumar Goswami

Thermal Performance Enhancement Techniques in Solar Air Heater 66-71Shobhit Gusain and G.D. Agrawal

A Review on the Application of Soft Computing Techniques for 72-76Prediction of Surface Roughness during MachiningPawan Kumar Pareek, Kedar Narayan Bairwa and Raj Kumar Goswami

Need For Optimization of Machining Parameters Using DOE: A Review 77-83Vishwas Kumar Sharma, Kedar Narayan Bairwa, Raj Kumar Goswami and Bhuvnesh Bhardwaj

Optimization of CO2 Laser Cutting Process Parameters for Minimum Surface 84-89Roughness during the Cutting of AISI304L Stainless SteelRajendra Prasad Bairwa, Kedar Narayan Bairwa and Bhuvnesh Bhardwaj

Modeling and Simulation of Artificial Femure Bone using 90-93Functionally Graded Material Using Computational StudySatyendra Kumar

Guest EditorProf. S.K. Sur and Mr. Manish Jain

Jaipur Engineering College and Research Centre, Jaipur-302022, RajasthanConvener, RESSD-2016 held on October 7-8, 2016 at JECRC, Jaipur

July – December 2016ISSN : 0976-7371 Volume 7 No. 2

ISST Journal of Mechanical Engineering

ISST Journal of Mechanical Engineering (IJME) is a bi-annual peer reviewed journal of Intellectuals Society for Socio-Techno Welfare (ISST), which aims to publish high quality original research papers of mechanical and interdisciplinary topics of engineering. The paper should encompass conceptual and allied applications of mechanical engineering theories. Papers that are multidisciplinary or address new or emerging areas of engineering are particularly encouraged. The goal of the journal is to advance the scientific understanding of engineering principles and their applications.

Chief Editor:Dr. H. K. Varma, Indian Institute of Technology, Roorkee, Uttrakhand, India

Associate Editor:Dr. Ashish Soti, Krishna Engineering College, Ghaziabad, U.P., IndiaDr. Ajay Tripathi, Rustamji Institute of Technology, BSF Academy, Tekanpur, Gwalior, M.P., India

Editorial Board:

Dr. Arvind Kumar Verma, Jai Narain Vyas University, Jodhpur, Rajasthan, IndiaDr. Anoop Kumar, National Institute of Technology, Hamirpur, H.P., IndiaDr. CO Ng, University of Hong Kong, Hong KongDr. Dhananjay M. Kulkarni, BITS-Pilani, Goa Campus, Goa, IndiaDr. D. K. Singh, Madan Mohan Malviya Engineering College, Gorakhpur, U.P., IndiaDr. H. B. Khurasia, Kailash Chand Bansal College of Technology, Bhopal, M.P., IndiaDr. H. S. Chandra, Bhilai Institute of Technology, Durg, Chaatishgarh, IndiaDr. K. M. Gupta, Moti Lal Nehru National Institute of Technology, Allahabad, U.P., IndiaDr. K. M. Pandey, National Institute of Technology, Silchar, Assam, IndiaDr. Manabendra Pathak, Indian Institute of Technology, Patna, Bihar, IndiaDr. Manoj Chopkar, National Institute of Technology, Raipur, C.G., IndiaDr. R. M. Sarvayia, National Institute of Technology, Bhopal, M.P., IndiaDr. R. V. Rao, Sardar Vallabhbhai National Institute of Technology, Surat, Gujarat, IndiaDr. Raghu Prakash, Indian Institute of Technology-Madras, Chennai, India Dr. Rajiv Sharma, National Institute of Technology, Hamirpur, H.P., IndiaDr. S.M. Murigendrappa, National Institute of Technology, Surathkal, Mangalore, Karnataka, IndiaDr. Sanjay, National Institute of Technology, Jamshedpur, Jharkhand, IndiaDr. Sankha Dev, Indian Institute of Technology, Kharagpur, W.B., IndiaDr. Suman Chakraborty, Indian Institute of Technology, Kharagpur, W.B., India Dr. Sunil Rajotia, J.N. Vyas University, Jodhpur, Rajasthan, IndiaDr. T.P. Ashok Babu, National Institute of Technology, Surathkal, Mangalore, Karnataka, IndiaDr. V.K. Bajpai, National Institute of Technology, Kurukshetra, Haryana, India

Submission of Manuscript : Original Research Paper may be submit at [email protected] with Details as Name, Designation, Department, Name of Organization, Postal Address, Contact Mobile No. and E-mail ID of Principal Author and Co-authors as well.

Guideline for Authors: • Paper must be in Times New Roman, font size 12 in MS Word (.doc or .docx file only) • Paper should have an Abstract of 150 Words, 4-6 Key Words & Length of Paper 6-8 Page (in A-4 Size) • Figure, Digram and Tables should have a Proper Description at right place • References in IEEE Style • All Papers will go through a Review Process • Principal Author must have to submit a duly signed Copy Right Transfer Form • Acceptance of Paper is Subject to Reviewers’ comments and Recommendation of Editorial Board.

Subscription Rates : Annual Single CopyIndia INR 2000 INR 1000Overseas US $ 200 US $ 100

Send your subscription through D.D./Ch. In favour of “Intellectuals Society for Socio-Techno Welfare” Payable at “Ghaziabad”. Subscription/ Membership form may be download from our website.

© Intellectuals Society for Socio-Techno Welfare. All rights reserved.

Published by : Dr. Kewal Krishan Sharma, SecretaryIntellectuals Society for Socio-Techno WelfareB - 401, Swarnjayantipuram, (Near Govindpuram)Ghaziabad–201013, U.P., IndiaPh.: 9873229950, 9910191616E-mail : [email protected] Web Site: www.isst.org.in

Printed by :Creative Design & Prints G-21, Ganga Vihar, Delhi - 110094at Sanjeev Offset, DelhiE-mail: [email protected]

Regd. Office : Intellectuals Society for Socio-Techno Welfare, B - 401, Swarnjayantipuram, (Near Govindpuram),Ghaziabad–201013, U.P., India, E-mail : [email protected] Web Site : www.isst.org.in