iso 9001 cert. n. 2325 pre-assembled distribution...
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ISO 9001 Cert. n. 2325 Pre-assembleddistribution manifolds
Te-sa pre-assembled distribution manifolds are designed for the distribution and regulation of heat transfer fluid in heating and conditioning systems.Available in various configurations, they are ideally suited to traditional radiator heating systems, radiant panel heating systems, and, in the version complete with heat preformed hot-moulded insulation, for conditioning systems. The particular design of the manifold features a regular cross-section extruded bar with reduced pressure drops that assures lower energy consumption and minimises boiler circulator pump force.
220-EN01
All Te-sa pre-assembled manifolds are supplied complete with a delivery manifold, return manifold, wall mounting brackets, ball interception valves and end plugs.According to design type they also feature flow regulators, micrometric lockshields, differential by-pass and insulation.Available in 1 and 1¼ inch versions.
Materials:Brass components: Brass UNI EN 12165 CW617NSurface finish: Chrome-platedSeals: EPDMKnobs and caps: ABS
Flow regulatorsBrass, heat-resistant plastic, and stainless steelMeasurement range: 0.5-6 l/minMeasuring accuracy: +/-10%Temperature range: 0-70°CFluid: Water, glycolated solutionsMax. glycol percentage: 30%Max. operating pressure: 6 bar
Insulation:Material: closed-cell expanded PEX Temperature range: 0-100°CReaction to fire (DIN4102): Class B2
Dimensions:Main connections: 1” F / 1 1/4” MManifold centre distance: 206 mmBranch connections: 3/4” M - EuroconeBranch connection centre distance: 50 mmNumber of branch connections: 1 - 12
PRODUCT RANGE:
Art. 220BMW-.. Pre-assembled manifolds for heating systemsArt. 220/2I-.. Pre-assembled manifolds with micrometric adjustment insert valves and interception valvesArt. 220/2IB-J-.. Pre-assembled manifolds with micrometric adjustment insert valves, interception valves and by-passArt. C220/2IB-J-.. Pre-assembled manifolds with micrometric adjustment insert valves, interception valves, by-pass and preformed hot-moulded insulation Art. 220TT2I-... Pre-assembled manifolds with flow regulators and interception valvesArt. 220TT2IB-J-. Pre-assembled manifolds with flow regulators, interception valves and by-passArt. C220TT2IB-J-... Pre-assembled manifolds with flow regulators, interception valves, by-pass and preformed hot-moulded insulation
Technical specifications:
2
TA1000
100
10
1
0,1
0,01 1
10
100
10
1
0,1
54321.51000
100
10
1
0,1
0,01 1
10
100
10
1
0,1
Hydraulic specifications
Micrometric adjustment insert valve: Flow and pressure drop graph
Flow regulator and interception valves:Flow and pressure drop graph
Main components:
1 Delivery manifold 2 Return manifold 3 Flow regulator 4 Micrometric adjustment insert valve5 Pre-assembled unit for manifolds complete with automatic air vent valve, thermometer 0-80°C and plant fill-drain tap6 Interception insert valve with adjustment handle pre-set for installation of electrothermic drives 7 Delivery manifold interception ball valve (red handle)8 Return manifold interception ball valve (blue handle)9 Differential by-pass with micrometric adjustment and full shut-off10 End plug with O-ring11 Wall mounting brackets
Pres
sure
dro
p Δ
P [m
bar
]
Pres
sure
dro
p Δ
P [m
bar
]
FLOWREGULATOR
INTERCEPTIONVALVES
Flow Q [m3/h] Flow Q [m3/h]
Pres
sure
dro
p Δ
P [k
Pa]
Pres
sure
dro
p Δ
P [k
Pa]
3
TA1000
100
10
1
0,1
0,01 1
10
100
10
1
0,1
54321.5
By-pass hydraulic specifications
Overall dimensionsThe dimensions indicated below apply to all configurations.For each configuration below, the length of the pre-assembled manifold is indicated in the relevant table.
Micrometric adjustment differentialby-pass flow curves: the curves represent the flow through the by-pass at various settings with the differential valve fully open. The fixed calibration differential valve is pre-set to 25 kPa. Differential valves are installed on by-passes to reduce any overpressure due to use of thermostatic valves or electrothermic drives.
Pres
sure
dro
p Δ
P [m
bar
]
Flow Q [m3/h]
Pres
sure
dro
p Δ
P [k
Pa]
4
220TT2IB-06-..J
02
300
400
211-01
03
350
400
211-01
04
400
600
211-02
05
450
600
211-02
09
650
800
211-03
10
700
800
211-03
11
750
800
211-03
12
800
1000
211-04
06
500
600
211-02
07
550
600
211-02
08
600
800
211-03
220TT2-06-..I
02
250
400
211-01
03
300
400
211-01
04
350
400
211-01
05
400
600
211-02
09
600
800
211-03
10
650
800
211-03
11
700
800
211-03
12
750
800
211-03
06
450
600
211-02
07
500
600
211-02
08
550
600
211-02
Main specifications
Pre-assembled manifold for climate control systems composed of: delivery manifold with flow regulators; return manifold with interception valves pre-set for installation of electrothermic drives; two instrument holder units with automatic air vent valve, thermometer 0-80°C and plant fill-drain tap, interception ball valves with union connection, differential by-pass with interception and wall mounting brackets.
Manifold centre distance: 206mmBranch connection centre distance: 50mm
Main specifications
Pre-assembled manifold for radiant panel heating systems composed of: delivery manifold with flow regulators, automatic air vent valve and plant fill-drain tap; return manifold with interception valves pre-set for installation of electrothermic drives, automatic air vent valve and plant fill-drain tap; interception ball valves with union connection and wall mounting brackets.
Manifold centre distance: 206mmBranch connection centre distance: 50mm
Series C220TT2IB-J
Pre-assembled manifold as per art.220TT2IB-Jwith preformed hot-moulded insulation.
Insulation specifications:Material: Closed-cell expanded PE-XTemperature range: 0-100°CReaction to fire (DIN4102): Class B2
Series 220TT2IB-J
Series 220TT2-I
Example code for 1” 4-way manifold: 220TT2IB-06-04J
Example code for 1” 4-way manifold: 220TT2-06-04I
Dim. metalenclosure Art. 211
Dim. metalenclosure Art. 211
Art.
Art.
5
220/2IB-06-..J
02
300
400
211-01
03
350
400
211-01
04
400
600
211-02
05
450
600
211-02
09
650
800
211-03
10
700
800
211-03
11
750
800
211-03
12
800
1000
211-04
06
500
600
211-02
07
550
600
211-02
08
600
800
211-03
220/2-06-..I
02
250
400
211-01
03
300
400
211-01
04
350
400
211-01
05
400
600
211-02
09
600
800
211-03
10
650
800
211-03
11
700
800
211-03
12
750
800
211-03
06
450
600
211-02
07
500
600
211-02
08
550
600
211-02
Main specifications
Pre-assembled manifold for climate control systems composed of: delivery manifold with micrometric adjustment lockshields; return manifold with interception valves pre-set for installation of electrothermic drives; two instrument holder units with automatic air vent valve, thermometer 0-80°C, plant fill-drain tap, interception ball valves with union connection and wall mounting brackets.
Manifold centre distance: 206mmBranch connection centre distance: 50mm
Main specifications
Pre-assembled manifold for heating systems composed of: delivery manifold with micrometric adjustment lockshields, automatic air vent valve and plant fill-drain tap; return manifold with interception valves pre-set for installation of electrothermic drives, automatic air vent valve and plant fill-drain tap; interception ball valves with union connection and wall mounting brackets.
Manifold centre distance: 206mmBranch connection centre distance: 50mm
Series C220/2IB-J
Pre-assembled manifold as per art.220TT2IB-Jwith preformed hot-moulded insulation.
Insulation specifications:Material: Closed-cell expanded PE-XTemperature range: 0-100°CReaction to fire (DIN4102): Class B2
Example code for 1” 4-way manifold: 220/2IB-06-04J
Series 220/2IB-J
Series 220/2-I
Dim. metalenclosure Art. 211
Example code for 1” 4-way manifold: 220/2-06-04I
Dim. metalenclosure Art. 211
Art.
Art.
6
02 03 04 05 09 10 11 1206 07 08
220BM-06-..W 250 300 350 400 600 650 700 750450 500 550
220BM-07-..W 256 306 356 406 606 656 706 756456 506 556
400
211-01
400
211-01
400
211-01
600
211-02
800
211-03
800
211-03
800
211-03
800
211-03600
211-02
600
211-02
600
211-02
208CT-06-..
208CT-07-..
02
100
106
03
150
156
04
200
206
05
250
256
09
450
456
10
500
506
11
550
556
12
600
606
06
300
306
07
350
356
08
400
406
Main specifications
Delivery manifold for radiant panel heating systems complete with flow regulators.
Art. 208CT-06Main connections: 1”Branch connections: 3/4”EBranch connection centre distance: 50mm
Art. 208CT-07Main connections: 1 1/4”Branch connections: 3/4”EBranch connection centre distance: 50mm
Series 220BM-W
Art. 208CT
Example code for 1” 4-way manifold: 220BM-06-04W Example code for 11/4” 4-way manifold: 220BM-07-04W
Main specifications
Pre-assembled distribution manifold for radiator heating systems composed of: delivery manifold with manual air vent valve and plant fill-drain tap; return manifold with manual air vent valve and plant fill-drain tap; interception ball valves with union connection and wall mounting brackets.
Manifold centre distance: 206mmBranch connection centre distance: 50mm
Dim. metalenclosure Art. 211
Art.
Art.
7
208DM-06-..
208DM-07-..
02
100
106
03
150
156
04
200
206
05
250
256
09
450
456
10
500
506
11
550
556
12
600
606
06
300
306
07
350
356
08
400
406
208VTT-06-..
208VTT-07-..
02
100
106
03
150
156
04
200
206
05
250
256
09
450
456
10
500
506
11
550
556
12
600
606
06
300
306
07
350
356
08
400
406
Main specifications
Collettore di ritorno per impianti di riscaldamento Return manifold for heating systems complete with interception insert valves pre-set for installation of electrothermic drives.
Art. 208VTT-06Main connections: 1”Branch connections: 3/4”EBranch connection centre distance: 50mm
Art. 208VTT-07Main connections: 1 1/4”Branch connections: 3/4”EBranch connection centre distance: 50mm
Art. 208DM
Art. 208VTT
Main specifications
Delivery manifold for heating systems complete with micrometric adjustment lockshields.
Art. 208DM-06Main connections: 1”Branch connections: 3/4”EBranch connection centre distance: 50mm
Art. 208DM-07Main connections: 11/4”Branch connections: 3/4”EBranch connection centre distance: 50mm
Art.
Art.
2
1
2
1
3
12
543210,50
543210,50
543210,50
8
3
1
2
543210
6543210
6
Construction details
Delivery manifold with flow regulator
Delivery manifold provided with a flow regulator for direct adjustment and display of the flow.
The flow is displayed on the transparent indicator with a 0 - 6.0 l/min scale for easy and immediate balancing of the hydraulic circuit.To perform adjustment, remove the red tamper-proof cap (1) and rotate the adjustment dial (3) until the desired flow rate is displayed on the 0 - 6.0 l/m scale of the indicator (2). After adjusting the flow, replace the tamper-proof cap.The flow regulator also allows each individual circuit to be fully closed.
Delivery manifold kit for high-temperature fluids with micrometric adjustment valves.
Delivery manifold provided with a micrometric insert valve for manual flow adjustment.
The internal valve stem features a double O-Ring made from self-lubricating EPDM. The end part is profiled to minimise drops in pressure and fluid passage noise.
Return manifold with thermostatisable interception valves
Return manifold provided with thermostatisable interception valves pre-set for manual adjustment or via electrical drive (Art. 116T).
The specially designed internal valve stem features a double O-Ring made from self-lubricating EPDM.The valve obturator is profiled to minimise drops in pressure and fluid passage noise.
Replaceable components
Flow regulators, interception valves and micrometric insert valves can be removed and replaced with specific spares. Replacement procedures are described below.
Remove the red plug (1), unscrew the adjustment insert valve (2) using a 20- gau-ge hex spanner and replace with a new valve. Screw back on the red plug (1).
Remove the red cap (1), unscrew the regulator (2) by turning the brass nut (3)using a 24- gaugehex spanner and replace with a new regulator. Refit the red cap (1)
Remove theplastic handle(1), unscrew theinterceptionvalve (2) using a 19-gauge hexspanner and replace with a new valve. Refit the handle (1)
Art. 06VTTSCL Art. 06VTTSDEC Art. 282-04
9
211-01 60x40x12÷16
0÷11 211-02 60x60x12÷16 211-03 60x80x12÷16 211-04 60x100x12÷16 211-05 60x120x12÷16
Accessories
Art. 211
Fully painted metal enclosure with key and adjustable feet.
Art. 253-06
Differential by-pass, with by-pass valves settled at0,10 bar and 0,25 bar, which can be installed in anyte-sa pre-assembled manifold.
Art. 256-06
Pre-assembled unit for manifolds with automatic air vent, rotary drain and thermometer 0-80°C
Art. 221K-06
Steel manifold brackets. Tropical galvanised finish.
Art. 165-04(Tech. data sheet 165-EN)
Automatic air vent valve
Art. 213
Male end plug with O-ring
CodeH feet[cm]
DimensionsH x L x D
[cm]
Art. 253-06-10 Δp=0,10 bar
Art. 253-06-25 Δp=0,25 bar
10
Accessories
Art. 305/1K
Straight ball valve with union connection. Red handle and blue handle.
Art. 217(Tech. data sheet 217-EN)
Fittings for multilayer pipe.
Art. 208
Fitting for copper pipe.
Art. 350T/1K
Angle ball valve with union connection and integratedthermometer. Red handle and blue handle.
Art. 216(Tech. data sheet 217-EN)
Fittings for PEX pipe.
Serie 800(Tech. data sheet 800ENIT)
Te-sa press press-on fittings
Press-on fittings for multilayer pipe. Usable with TH, H, and U profile tongs.
11
Art. 116T(Tech. data sheet 116T-EN)
Construction with double isolation: class II EN 60335Position: normally closedDynamic position indicator: YesAmbient temperature: -5 / 60°COpening time: max 5 minClosing time: circa 5 minCable length: 1mAlimentation: 230Vac - 24Vac/dcAbsorbed power: Max. 2WForce: 80N +15/-10Protection class: IP54 (116T-01, 116T-02) IP40 (116T-03, 116T-04)Auxiliary capacity: 230V AC 6A - 230V DC 0.1A 24V AC 6A - 24V DC 2A
Conformed to European directiveMark CE as European directive:2004/108/EG Directive Electromagnetic Compatibility2006/95/EG Low Voltage Directive
Accessories
Temperature control management(Tech. data sheet. 2600-2700-EN)
Radio Zone ControlSeries 2600
Te-sa Radio Zone Control is a temperature control management system.The system adopts radio wave communication to enable control of individual zones in the heating/conditioning system. Wireless technology allows for extremely simple temperature control management and installation.
Wire Zone ControlSeries 2700
Te-sa Wire Zone Control is a temperature control management system.The system enables control of individual zones in the heating/conditioning system. And is composed of ambient thermostats and a remote multi-channel electrical drive control unit.
Art. Model
116T-01 116T-03230V 2 wires 230V 4 wires
116T-02 116T-0424V 2 wires 24V 4 wires
Art. Model
800
5030
20
10
C¡
40
70
60
800
5030
20
10
C¡
40
70
60
Art. 220BM-W Art. 220T2IB-J
Example of application
Pre-assembled manifold for climate control systems composed of: delivery manifold with flow regulators; return manifold with interception valves pre-set for installation of electrothermic drives; two instrument holder units with automatic air vent valve, thermometer 0-80°C, plant fill-drain tap, interception ball valve with union connection, differential by-pass with interception and wall mounting brackets. Branch connections 3/4”E; main connection 1”.
Pre-assembled manifold for climate control systems composed of: delivery manifold with flow regulators; return manifold with interception valves pre-set for installation of electrothermic drives; two instrument holder units with automatic air vent valve, thermometer 0-80°C, plant fill-drain tap, interception ball valve with union connection, differential by-pass with interception and wall mounting brackets. Preformed hot-moulded insulation. Branch connections 3/4”E; main connection 1”.
Pre-assembled manifold for radiant panel heating systems composed of: delivery manifold with flow regulators, automatic air vent valve and plant fill-drain tap; return manifold with interception valves pre-set for installation of electrothermic drives, automatic air vent valve and plant fill-drain tap; interception ball valve with connection union and wall mounting brackets; Branch connections 3/4”E; main connections ” and 1 1/4”.
Pre-assembled manifold for climate control systems composed of: delivery manifold with micrometric adjustment lockshields; return manifold with interception valves pre-set for installation of electrothermic drives; two instrument holder units with automatic air vent valve, thermometer 0-80°C, plant fill-drain tap, interception ball valve with union connection, differential by-pass with interception and wall mounting brackets. Branch connections 3/4”E; main connections 1”.
Pre-assembled manifold for climate control systems composed of: delivery manifold with micrometric adjustment lockshields; return manifold with interception valves pre-set for installation of electrothermic drives; two instrument holder units with automatic air vent valve, thermometer 0-80°C, plant fill-drain tap, interception ball valve with union connection, differential by-pass with interception and wall mounting brackets. Preformed hot-moulded insulation. Branch connections 3/4”E; main connection 1”.
Pre-assembled manifold for radiant panel heating systems composed of: delivery manifold with micrometric adjustment lockshields, automatic air vent valve and plant fill-drain tap; return manifold with interception valves pre-set for installation of electrothermic drives, automatic air vent valve and plant fill-drain tap; interception ball valve with union connection and wall mounting brackets; Branch connections 3/4”E; main connections 1” and 1 1/4”.
Pre-assembled distribution manifold for radiator heating systems composed of: delivery manifold with manual air vent valve and plant fill-drain tap; return manifold with manual air vent valve and plant fill-drain tap; interception ball valves with union connection and wall mounting brackets. Branch connections 3/4”E; main connections1” and 1 1/4”.
Art. 220TT2IB-J Pre-assembled manifolds for radiant panel systems with integrated by-pass
Art. C220TT2IB-J Pre-assembled manifolds for climate control systems with insulation
Art. 220TT2-I Pre-assembled manifolds for climate control systems
Art. 220/2IB-J Pre-assembled manifolds for radiant panel systems with integrated by-pass
Art. C220/2IB-J Pre-assembled manifolds for climate control systems with insulation
Art. 220/2-I Pre-assembled manifolds for climate control systems
Art. 220BM-W Pre-assembled manifolds for heating systems
©1986-2010 te-sa® S.r.l. – All rights reserved. Information is indicative and may be changed without prior notice.
Аrt. 220BM-W Аrt. 220T2IB-J
te-sa S.r.l. - Via Resega, 21 - 28021 Borgomanero (No) - Tel. +39 0322 211000 - Fax +39 0322 835366www.te-sa.com - e-mail: [email protected]