is 3443 (1980): crane rail sections - public.resource.org · 2018-11-14 · · is i 3443·i_ 2....

22
Disclosure to Promote the Right To Information Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public. इंटरनेट मानक !ान $ एक न’ भारत का +नम-णSatyanarayan Gangaram Pitroda “Invent a New India Using Knowledge” प0रा1 को छोड न’ 5 तरफJawaharlal Nehru “Step Out From the Old to the New” जान1 का अ+धकार, जी1 का अ+धकारMazdoor Kisan Shakti Sangathan “The Right to Information, The Right to Live” !ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता ह Bharthari—Nītiśatakam “Knowledge is such a treasure which cannot be stolen” IS 3443 (1980): Crane rail sections - [CED 7: Structural Engineering and structural sections]

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Page 1: IS 3443 (1980): Crane rail sections - Public.Resource.Org · 2018-11-14 · · IS I 3443·I_ 2. GENERAL RE(lUIREMENTS FORTHESUPPLY OF MATERIAL 2.1 General requirements relating to

Disclosure to Promote the Right To Information

Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public.

इंटरनेट मानक

“!ान $ एक न' भारत का +नम-ण”Satyanarayan Gangaram Pitroda

“Invent a New India Using Knowledge”

“प0रा1 को छोड न' 5 तरफ”Jawaharlal Nehru

“Step Out From the Old to the New”

“जान1 का अ+धकार, जी1 का अ+धकार”Mazdoor Kisan Shakti Sangathan

“The Right to Information, The Right to Live”

“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता है”Bhartṛhari—Nītiśatakam

“Knowledge is such a treasure which cannot be stolen”

“Invent a New India Using Knowledge”

है”ह”ह

IS 3443 (1980): Crane rail sections - [CED 7: StructuralEngineering and structural sections]

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IS s 3ff3· 1980(R........ l"')

Indian StandardSPECIFICATION FOR

CRANE RAJL SECTIONS

( First Revision)-Fifth Reprint JULY 2001)

UDe 669.14-424:621,873

_C'IJnl4l J981..

BVRBAU or IHDIAH STANDARDSMANAs. BKAVAN, t BAHADUk SHAH ZA'Ak MAllO

• Haw DELHI 110002 "

MtII'ch 19M

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II. Ma.t_

Indian StandardSPECIFICATION FOR

CRANE RAIL SBCIlONS

( First Revision)S,mclural Sec:tions ~ctional C'.ornmittee, SMDC 6

(,.IM/rHta~1I.f M. DIIA•

.\1,,,,",,~1I.1 ~. &MUJIII!.

~1lI" N. B"ATT,\Cn".\',\

SM" N. S. Cu~nan

1;11'\." }tC\.kollin, Mm. .o\IIoc:iatioD 01 India,Calcut..

Garden Reach ShIpbuilder and EnJinccn Ltd,ealQi_Sted Authorltr or India Ltd, Bhilai SltC' Plant,

Bbilai8... V. lfUltuXOAl'f (.4iIIIwIII)

SKa. B. 8. CIIAQAv.an Superintendence Co 01 India (PYt) l••d. c.lcu'taSlIa. A. K. s..0Nt (.4111,.)

s.... O. S. 011.\1 M. N. DuNr ~ Co Pvc Ltd, ~lnattaStlaf O. GADfI Tata Iron .nd Steel 'Co Ltd, Janllhcclpur

S"a. S. K. M.\nAPATilA (.fI"",';)SMa. S. B. ('.u .....\ Jnlpccdon Wi... Directorate General of Supplies

and DiIpoaaIa, New DdhiSnat P. C. MutT"" (.4Itm1t1)

5..a. M. P. JAlCJJA Steel.~ulhority otlndia Lid, kawch and {)e\·clop.• aw:nt Ca\are lor IroD and Steel, Ranchi

.101M. 0 •• II C TO. STAlfD,\a. ).(Iaiatry ot Railwaya(WAOOM I). RDSO

JOlt" Daaar.aroa ST.....DMIII(8 AS), RDSO (.flltfWII)

Sua. OK KIIOIt.4 E~CC Projeccs Pve IMI, QlcuUaSill.. S. N.lmol' (••""')

S.... P; loAXAlmARAv....." Hlndultan Shipyud Ltd, Vilhallha.......m5"a. \'. A. S. NAaAV"ltA llAO (...."".,,)

SUIU S. K. )1n'aA IndIAn Iron " Steel Co Ltd, BurapurSH" S. Dun... (~)

SfllU P. K. MUtaIUJU The Braithwaite and Co Ltd, CaJcuttaSnae I\MIT Kwu BtIATTACI'U"A (.ct",.,,)

(~.,.,,2)

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M,.'-J /l9rUl.,in,SHU M. V. NAOUHAIAH Metalharrical It Enpneerinl Conaultantt (India;, Ltd, Ranchi

Sua. KArow. PAAXAII' (.411" ..",- _5uu D. B. NAIK EbPnecr.in.Chier. Branch. Army Head.quartel"

MAJ G. S. SoNDH (.4lltr,",lI) ·St.RI P. V. NAlx Ilicbarcbon and Cruddal Ltd, Bon,baySHU P. S. IlAMOAVlTTALAN Iron " Steel Control, CalcuttaJuo L. V. RAMAIUUlHNA J",titucion of EnJineerl (India), CalcuttaSHill S. Roy Steel Authority of Jndia Ltd, Bokaro Steel Planc.

BokaroSHU K. V. RAo (AI""",,)

SHa. S. K. SADHU Je80P It Co Ltd, CalcuttaSHaI S. C. CHAXLUAan (.4"""''')

SIW M. C. SAuHODHAIl Stup Consultanu Ltd, Bomba)'8Mat M. K. CHATrDJ". (AI,,,,..,,)

SIW D. SIUHIYAMN Joint Plant Committee, CalcuttaSHU B. P. OHOIII (.4lUr"ot,)

SHill K. S. SatNlVAIAN N.lional Duildin,. Organization, New DelhiSIW A. K. LAL (.4lII""")

SHill Su8....TA koy Steel Authority or India Ltd, Rourkela Steel Plant,Ilourkcla

Sfllll V. P. AaARwAL (Al,.,.,,)Slutl K. SuaYANAaAYANAN Indian Alulniniu.n Co Ltd, r~lcutla

SHU R. K. ManA (~,,)SHIU D. 1iaauvaNOAIWI Tube Invatmenu or India Ltd, Madra

SHaI M. SA.!ac.AaAN (Al""",,)SHIl. C. R. RAIlA RAO, Diftctor General, lSI (&-o.ffi&io M,m6Ir)

Direc\or (Struc tt Met)

s",.,IlJ'.1

SIIaI M. S. NAOAaA.l

Deputy Director (Struc It Met), lSI

Panel for Crane Rail Sections, SMDC 6 : P4

c..,."SHa. D. OU)H The Tala Iron " Steel Co Lcd.Jallllbedpar

M"""'JSIW J. L. AOOAaWAJ. CnIIa and Allied Appliances Sectional Committee.

SMDC 26, lSIS P. o. IlAaDHAN .-.waite. Co Lui, CalcuttaS A. K. lANaaJu CHOUDHU&Y CnDCIud AWed ApplianceIScctional Committee,

SMDC 26, lSISHaa D. S. DIw )L N. Dutur • Co PYt Ltd, Calcutta

(C.Ii. ~,." 16)

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AMENlKNT NO. 1 OCTOBER 1983TO

15:3443-1980 SPECIFICATION FOR CRANE RAILSECTIONS

A1teratfons---_.-.-

(pag. 11, Plg.3, dimenaicm) - Substitute'13.89' for '19.89' and '20.64' fo~ '2.84'

(Pags 11, Pig.4, dirrttmaicm) - Substitute 'RS'fop 'R23.8'

(amc 6) Printed at Prlntograph, New DcIh, Ph.: 5726847

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IS.Ma...

Indian StandardSPECIFICATION FOR

CRANE RAIL SECfIONS

( First Revision)o. FORE WORD

0.1 This Indian Standard (Pint Reviaion) was adopted by the IndianStandards Institution on 4 June 1980, after the draft final~ by the Struc­tural Sections Sectional Committee had been approved by the Structuraland Metals Division Council.

0.2 This standard was first published in 1966. In this revision the rangeof rail sizes has been enlarled to include some of the sections commonlyused in the indwtry.

U :\ supplementary lilt of rail seetioRf covering the 125 kg/m rail (earlierdesignated as OR 140) a few non-metric railway rails anel some non-metricand metric crane rails which are in regular use IS given in Appendix A.

0.. In the formulation of this standard assistance has been deriveddrom:IRS-TI2-64 Flat bottom railway rails, Ministry of Railways, Govem-

ment of India. ..

GOST 4121-76 Crane rails pud'\ntvennyj komitet standartov~ MeriIzmeritel'nyh Priborov SSSR (USSR).

o.s For the purpose of clecicling whether a particular requirement of thisstandard is complied with, the final value, observed or calcUlated, expressing.the result of a test or analysis, shaU be rounclecl oft' in a.ccordanCe widiIS : 2-1960·. The number of significant places retained in the roundedoff value should be the same as that of the specified value in thisstandard.

I

J. SCOPE

1.1 This standard lays clown the dimensions, shape and other requirementsof crane rail _tiORl•

•Ilula (or roundi." off numerical valua (,..".,.

3

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· IS I 3443· I_2. GENERAL RE(lUIREMENTS FOR THE SUPPLY OF MATERIAL

2.1 General requirements relating to lupply of material shall be as laiddown in IS: l:i87·196i·.

3. DESIGNAnON

3.1 Crane rail section, conforming to this standard shall be designated bythe letters IS(:R followed by the bead width of the l°al1 section in millimetres,However, the crane rail sections covered in Appendix .:\ shall be designatedby the weight in kg/me

3.2 For shop marking and drawing office purposes, abbreviated referencesymbol (:R instead of ISCR may be permitted provided specific under­standing exists between the producer, drawing office and fabricator.

4. CHEMICAL COMPOSmON

4.1 The material when analysed in accordance. with the appropriate part ofIS : 228t and its relevant parts, shall have any of the chenucal compositionson the finillled product given in Table 1. The location of sample forchemical analysis shall be as shown in Fig. I.

TAaLE 1 CHDllCAL COMPOllTlON, 1'alC8NTDWONATION AOOOaDlNO TO C Mn Si S PIS: 1762 (Part 1)-1974·

Ma...A-- MaNEW OLD

55Cll C55MnJ o-5Q.Oo6Q 0095-1·2S 0-05-0-SO 0-060 0·060

50C12· C50Mnl 0-40-0-60 ()o9().1·45 0-03-0-30 0-060 0-060

·Co:le or dctilnalion or steel: Part I Based on letter .ymbols (Jr,' ,mriM).

S. TENSILE PROPERTID

5.1 The tensile test specimen shall be located as shown in Fig- 1 whentested in accordance with IS : 160a.1972:, the steel.hall have a minimumtensile strength of 710 MPa (72 kcf/mml}t with a minimum elongation of14 percent on a ~uge lentrth of 5·65\11)where So ;. the area of crollsecnen of the specimen in tfie g-.a. length.

-General reguiremeDti tor the~y of metaUuflica1 malleriala (Jim .....).tMetbods or chemical aDaIysia ot.teeII (IecoacI nriIoIl~ iIIueCIln ,.na).+Methoda tor tenlile testi.. ol.teeI products (Jm mUiM)_,

4

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Flo, I LocATION or s.w,La PO. ClDMlaAL ANALYSIS ANDTit_La TarrlNo

I. JlAlU)NDI

1.1 The hardne.. of.he rail headwhen tened Inaccnrdance withIS : '1500­1968* .hall be not lell than 200 HS,

7. IAMPLING7.1 The number oC ~mplea to be tested Cor chemical analyail, tenaile pro­pertielancl hardneu ahall be oneforevery J00 tOMeS or part thereofautijectto ft minimunl or 'one lpeclmen per cut. "

I. DIMINIIONI, TOLDANCII AND IICTIONAL PROPBIlDlI."

1.1 The cUmenalpna of crane r&U IIttlona .hall be .. liven in TaWe 2.C:&lculated sectional propertiel baled on thete dimenaioftl are liven inTable S. .

1.2 The tolerance. on varlou. dJmenaJona of crane rail actions Iha1l benl liven In Table 4. ·

U The dlmfnaiona or - or the rail .edanl commonly _ In thecountry are covered In Appendix A a" wltb relevant tolerances andlICtloaii .properda.

'Method lor.........., ........ (JNI "").

5

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III Md.1.

TABLE 2 DIMENSIONS OF CRAN& IlAILS

(Cl.uu 8.1)

x--- x

DIIIO- DIIII&I'I.IONl, mmNATION ,--- ..

._'-----~

•4 B C D E F C H R. R. R~ R. R• If, R,

(I) (2) (3) (4) (3) (6) (7) (8) (9) (10) (II) (12) (13) (14) (15) (16)

ISCR ~ 90 90 55 .'10 2'; 20 20 9·70 300 26 18 Ii 6 5 1·5

ISCR GO 105 105 6.')' liO 27·5 24 22 9·82 3.;0 32 20 Ii 6 5 \.;,

ISCR 80 ISO 130 87 803J 32 26 9'75 .fOO 44- 21i .8 8 Ii I',j

ISCRIOO 150 150 lOS 100 40 38 SO 11·2 +50 50 30 8 8 8 2

15CRI2O 170 170 129 120 +5 ++ 35 15-3 500 S6 3+ '8 8 8 2

I5ORI40 170 170 150 140 50 GO 40 2006 700 GO 40 10 10 10 S

iso

I. raEEDOM nOM DEI'BCTS

t.1 The rails Ihould be reuonably Cree &om twilt and the camber .hall notexceed 0·2 percent of the 1enatL1.2 The uymme~ or. the rail CI'OII ICCdon with respect to the vertical axissh~l not eXceed 2 mm and 006 mm in the raU ftanlC and he-ad ·~cdv~ly.

. . ~ , , ",

6

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q

! DIMfS·~

T.... S IIlCTIONAL nona:na O. CRANB JI.AIL acTIONI(p.. ...)

0.0- Cull W~ POImoNI MOIm..,.. CW S8Cl'lOH MOOUUlMftOIf Slr.cmoetAL Of CIItru .N&aTfA

AUA OfOaAvmo• .

I \,. ,. I. I, 571 ~, .Y./6,../~ -(./'.(I) (2) (S) (4) (5) (6) (7) (8) (9) (10)

em' ""- em em em· em· em' em' em'CR50 "·0 29-8 +52 +68 157-5 II'" 82'8 760+ 24·8CIl60 51·0 4000 +85 5-67 65f06 195-9 IS6 116 37CR 8Q 81·8 6+2 60+7 6·53 1524 468·6 2!S 2SS 12·1CRl00 liS 89-0 7·63 7·S7 2.806 920 368 SII 123Clll20 151 118 ..69 ..SI .. 1M 1672 552 577 191CRI~ 187 147 ..75 ..25 5528 2609 632 670 307

eOn th. bul. or clcnlily or .teII.,.., q/dm'.

TAaLB t 'I'OIDANCIS(etc. 8.2)

.0\11 eli.... ill miJUinctrei.RAIL S&C1'IOIf

Thicknc:u orhead

Flanpwlchh

Web thic:kn. ..

·!WIh1

Len"

f"ISCR~. 60 and80

:1:2

:1:1

:1:2

*2:1:1

+100o+S-2 percenl

ISCR 100:2

:l:1

+2-S

:t:2

:1-5+100

o+S-2J*C1ftt

Isea 120 aacll.o+2-s:1:1

+2-f

:2:1:2

+100o+S ,.-2perocnl

II. MAltKING

tOot Orane raillCCdona aha11 be rnarIcid with the toUowm, dctaila:a) ManuJactunr'. identi8cadon lnark, andb) Dclisnation (III 1.1 and Tables 2 and 3).

7

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IS I MG· 1980

10.1.1 The material may also be marked wuh the lSI Certification Mark.

NOT'" - The &lie or the lSI Certilicadon Mark iI IOverned bv the proYilionl or th.­Indian Standarda lnatitution (Certification Marb) Act and the kules aDd Replauo,."made thereunder. The lSI Mark on productl covered by an Indian S&andard convey.the uaurance that they have been proct'.lcc:d to ~Iy with the requirements 01 thalstandard under a well-defined lyst4:ln of inapection. teltina and quality control whichis devisedand supc:rviled by ISf and opl:I"a&ed by &he producer. lSI marked produeu an:allO contilluoully checked by lSI lor conformity to that standard •• a further .repard.Details of· conditions under which n 1iccnce for the usc of the lSI umifieation Markmay be ,ranted to manuracturcn or proceuorl, ma)' be obtained from the IndianSta.ndard. Institudon.

APPENDIX A(Claus,s 0.3 tlnd 8.3)

SUPPLEMENTARY UST or CRANE RAIL SECTIONS

A.I. The dimension! of 22, 30. 32, .3, 4~)t 52A, 52]), 57, 67, 74, 75, 101and 125 kR/m crane raillectionl are Riven in Table 6 and ~·iJt. 2 tn 8. TheIcctionnl properties arc given in T"blr ~).

TdLl5 IBCTIONAL ,aonaTIII or NON·MlTlUC CItANB RAILacmONI

I)I£"US,\"IO~ AMI';'\ \VI.OII'r ~tOMtHT ."jt;ttrff)S R,\D'UI D'tl'r.\NOtH 1(t;r.:,u·:NC...01' ~fonul.l'" 01' 01' TO

1,.f\MT.I\ c;vM.\Tln~ Nll.·'rat.\L J"ln.ITAn, .1-AXil

I•• ~,~ r, .. It

(1) (~'t (3, (") (;;) (G) (7; (8'

kI/'" clnt

"'''" em' (,,,:1 em em

22 28·:t 2~'~ 91 27· .• 1·7~ 3-31 'ralll.· h!(I 38·0 ~H·H nSI lUi 4·23 :.·87 Fl•• 232 ..0-7 :tl·U tR:l 't"·~. ~·II '·RA Tabl., ,.43 n!\·,. 43·r. 327 79·7 2·4:l 4·44 T.ble t,4.'\ ~"i·7 +t,.r; I MI.. 21~ r,,!u '·aNI I"i•• :4!i2·1 ,,'i·n a~'1 120" I~ 4·27 "·n. F.,. 4.12·2 (W'·.' .12·2 I 2711 IfNI 4·97 '.·4:' 'i•. r..;7 72·1 Mi·.. 5+.l I~l 2"4 ~)·nn Tuhlr ..67 ~ OJ'. (17·0 :l70.' 31 I !\·ti3 8·70 .'i,...,.. !lJ·R 74·.. "9:1 17ft '·07 !I'2' "~77:\ o~.·u 7:.·~ U8H t7U s·o~' r.·~1 'ra In f\

101 1~9 101 14:10 :l"!' S·S~ r.·70 TAbla h12.'; I,jlJ 122 37 ..... 4!t~ 4·1\7 7·rJO " •• 8

8

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•• Ma.I_

TAQ • DIMSNIIONI or tit .... 17, 7S AND III KGIIICL\NB am. IIGnoNI

(CIftsf A-I)

r'~",,__-"'TH

II

--

Duo- DlMIIIIIO" mmNATION , ,/,

D B , II la I. H .. B • '1 " '. '. '.(I) (2) (S) (4) (5) (6) (7) (8) (9) (10) (II) (12) (IS) (14) (U) (16)

22 45 125 54 24 14·5 II 8 55:1 24 20 4 S 4 !' ..'2 55 150 rl6 SI 1705 1205 9 65:1 28'5 25 5 5 5 G 5

4' 65 17!t'" '8 1820 14 10 75::i: I 34 30 G s 5 6 5

57 75200 90 4' 22 1$04 II 8~±1 ,g.~ 35 8 6 G • 6

75 100 200 100 6021 IG·5 12 95: 1·5 450S 4t 10 G G 8 6

101 120 220 120 7210 20 i4 105;1: loS 55'5 4'·5 10 G 10 10 G

.-2. TOltDANCIIM.l The tolerancea on the dimt.nalona and weicht of crane ralls cowredIn thl. appendix .h.U be .. ,Iven In Table 7.

9

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IS. Ma·l_

T.dt& 7 TOLJ:ItANCU

(a.. A·2.1)

AD dimensionI in miUimetra.

DaM&HIIOl'll RAIL SacmoHi

.. \

22,32,4Sand 3O,45kt/m 75lrc/m $7'1,52'2,67,74 101 Irc/m57 kif", ancll251rc/m

Read width :2 +().80 :1:2 +2 +2-().40 -3 -5

Thicknal 01head :i:1 :1:1 :1 :1:1 :1:1FlaDpwidtb :i:2 :I:().80 +2 +2 +2

-3 -4 -4Webthiclcneu :i:2 +0·80 ±2 :2 :1:2

-().40ReiChl :i:1 +().SO :1:1·5 :1:2 :1:2

-().40

LenJlh +100 +100 +100 +100 +1000 0 0 0 0

Weithl +3 +3 +3 +3 +3-2 percenl -2 percenl -2 percenl -2 percent -2

R1·58

N e:-e:-'" :g

"N...J

0 i X X~..--

All dimenaionl in millime.,..

FlO. 2 30 ks/m CRANa RAIL SECTION

to

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..

R4-

e

---t-

--X

.122

-2

... .~ .. • M •

... =•X

......--

----

-f-­

-. an•

9..9

-X

10C

EN

1RE

OF

R3

1.0

0

136·

53

- -

AI

diaa

cnIio

nsia

..utie

DeU

es.

.°10•

343

kg

/mC

RA

NE

RA

ILS

scrr

ox

All

dim

ensi

ons

inm

illi

met

ree.

Flo

."52

-Ikg

/an

GR_",~E

RA

ILS

EC

l·.O

:-l

i • i

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II',.....

• '",.:. .... •II-

., X x~ •- iil

AU cIImeNIOM in millimetre••

1,'.0. 5 52'2 q/m CRANK RAIL SECTION

12

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IS. Ma.l_

.-

... .. _....-

I

'" I..D 3 CDC"'\ """-;':-<l.! '"C"'\

G'

I<;>l"" -4CD &it

" ....K I" 12·2 25·'

;~-~I

~ Ico IQ X .. )(.- ,- g

I0 21'6NN

1 •

All climensioDl in miBimetrca.

Flo. 6 67 kg/m CRAm RAIL SECTION

13

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IS: 3H3.1_

1£.'

K:.R8'7 "'".... .N&ItH)II

~.. , .)

X.1I.---f'.~6-' x-en ~1'7&h- R,.,. .L_."-

rC"R6.' I-.....,..

N

190·5

All dimensions in millimctra.

Flc. 7 74 kg/m CRANE RAIL SECTION

14

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IS I Mt3·1_

~._..__ ._.__..•__ .. 149......_ •._ .•. _

140

AD dimensions in millimetrcs.

FIG. 8 125 kgfm CItANIt RAIL SECTION

15

3S

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III MG-l_

(CMIiImMI ftMt ,." 2).,,.,.,sS"aJ S. R. JAIIWAL

Rqr,,,riIiIa,SleetAUlhol'ity of India Ltd, Rourkel. Steel Plant.

RourkelaSHit' l ', P. HULANI ( ...It,,,..Ct)

~1I.1 K. K. MANUAL Tata Iron a Steel en Ltd, Jal1l1hedpurSllItI P. VIIWAItA"YA (."'1,,,,.")

Saun B. P. "1A1T1 l\fetallurliC'.al and EnPlleeri1l1 ConIultulil (India)Ltd. Ranchi

SIIIU S. K.. MITRA Indian Iron Ie. Steel (:0 Ltd, BurnpurSua. R. N. SI1tl1A Cranes and t\"ied ~'ianca Sectional Committee.

SMDC 26, lSI

16

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BUREAU OF INDIAN STANDARDS

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PatllputraIndustrial Estate, PATNA 800013

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2371085

3086521

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