is 11515-2 (1986): fixed metallised polycarbonate film dielectric … · 2018. 11. 15. · is :...

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है”ह”ह

IS 11515-2 (1986): Fixed Metallised Polycarbonate FilmDielectric Capacitors, Part 2: Type FCCM 1 [LITD 5:Semiconductor and Other Electronic Components and Devices]

UDC 621’319’4 : 621’315’6l6’96-416 : 678’7’046’34 IS: 11515 ( Part 2 ) - 1886

Indian Standard

SPECIFICATION FOR FIXED METALLISED POLYCARBONATE FILM

DIELEtiTRlC CAPACITORS

DADT 9 TVDE EPPM 4 r”... L 1 ..L.YY . . . .

0. General - This standard ( Part 2 ) shall be read in conjunction with IS : 11515 (Part 1 )-I985 Specification for fixed metallised polycarbonate film dielectric capacitors: Part 1 General require- menfs and methods of tests.

1. Scope - This standard ( Part 2) covers fixed metallised polycarbonate capacitors, tubular, non-hermetically sealed in non-metal case, insulated, tape wrapped and filled or moulded type, axial lead configuration.

2. Outline, Drawing and Dimensions - The outline, drawing and dimensions shall be according to Fig. 1 and Table 1.

Typical construction - Non-hermetically sealed, tape wrapped and filled or moulded.

Note 1 - Terminations are of diameters 030 2 “0::: mm for D < 8 mm and 0’80 r 0”::: mm for D > 8 mm.

Note 2 - L1 40 mm for L ( 15 mm; 45 mm for L ( 27 mm; and 50 mm for f C 32 mm.

3. Ratings - Ratings shall be as specified In Table 1.

F-SEE NOTE 1

All dimensions in millimetres.

FIG. 1 OUTLINE, DRAWING AND DIMENSIONS

BUREAU OF INDIAi’ STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG

NEW DELHI 110002

TABLE1 DIMENSIONSAND RATINGS

(Clauses 2 and3)

Capacitance 63 VDC 100 v DC 250 v DC lYFl

400 V DC r______h______7 r__---_h----__~ r----_-h----~

L D 1 17 C_-_-_-h_____-~

0 L D L 0

0'001 a

o~ool 5

0'002 2

01003 3

0'004 7

0.006 6

0.010

0'015

0.022

0.033

am7

0'068

h) 0.10 15 * 1'5 5.5 * 1'0 15 + I.5 5'5 & 1'0

0'15 15 i 1'5 5.5 f 1.0 15 f 1.5 5'5 * 1'0

0'22 15 f 1'5 5'5 & I.0 15 f 1'5 6.0 f l'a

0.33 15 f I.5 6'0 f 1.0 15 f 1'5 6 5 * 1'0

0'47 15 f 1'5 6'0 f I.0 19 f 1'5 6.0 i 1'5

0'68 19 f 1.5 6'0 f I.5 19 f 1'5 7'0 l 1'5

1'0 19 i 1'5 6'0 f 1'5 19 f 1'5 8'0 * 1'5

1'5 19 * 1'5 7'0 f I.5 27 + 2.0 8.0 f 1'5

2'2 19 f 1'5 8.5 & l-5 27 f 2'0 9'5 f 1'5

3'3 27 f 2'0 9'0 f 1'5 27 f 2'0 11'5 f 1'5

4'7 27 f 2'0 10'0 f I.5 32 f 2'0 12'0 f 2.0

6'6 32 f 2'0 11'0 * 2'0 32 * 2'0 14'5 f 2.0

10'0 32 f 2.0 12'5 i 2'0 32 f 2'0 14'5 * 2'0

15 rt 1'5 ir; I ?'r; .'J_."

15 * 1'5

15 f 1'5

15 f I.5

19 f 1'5

19 f 1'5

19 f 1'5

27 i 2.0

27 f 2-O

32 + 2.0

32 f '2.0

5'5 & I.0

5'5 * !'a

5.5 + 1.0

7 0 * 1'0

8'5 & 1'0

7.5 * 1.5

9.0 & 1'5

II.0 f 1'5

10'5 * 1'5

12'0 f 1'5

13'0 Yk 2.0

15 0 f 2'0

15 i I.5

15 * 1.5

15 * 1'5

15 + I.5 ,r; 1l.K '"l'"

15 i I.5

19 * 1'5

19 & 1'5

27 rt 2'0

27 + 2'0

27 & 2'0

32 i 2.0

32 _I 2'0

5.0 f 1'0

5'0 * 1'0

5'0 I: I.0

6.0 & 1'0 7.a & j-g

8'0 f I.0

7'5 & 1'5

8'5 f 1'5

8'5 1 1'5

9'5 f 1'5

11'5 f 1'5

12.0 * 2'0

14.0 + 2'0

63tIVDC __---_~_-__--~

1 D ’ 15 f 1'5

15 f 1'5

15 &I'5

15 h1.5

15 f 1'5

15 jI 1'5

15 & I.5

15 * 1'5

15 i 1'5

19 + 1'5 40 L 4.r; lirl'"

19 f 1'5

27 zt 2'0

27 & 2'0

27 f 2'0

32 & 2'0

32 + 2'0

5'0 f I.0

5'0 l 1'0

5'0 f 1'0

5'0 * 1'0

5'0 f 1.0

5'0 f 1'0

5'5 * 1'0

6'0 f 1'0

7'0 + 1‘0

6'5 f 1'5 7.6 + 1.5

8'5 * 1'5

8'0 f l-5

93 f 1'5

11'0 f 1'5

12'0 f 2'0

14'5 f 2'0

IS : 11515 ( Part 2 ) - 1986

4. Characteristics

a) Selection tolerance : & 2 percent, f 5 percent, f 10 percent, f 20 percent

b) Stability : f 3 percent

: 10 _ _ _ _ _ _ - _ _

c) Vibration - 2 000 Hz, 200 tTIj@

d) Bump : 4 000, 400 m/se,

e) Low air pressure : 1 kPa

f) Climatic category : 55/l 25156

gj Temperature co-efficient P”^ . p#-...

: --Luu ppm *LOU ppm

5. Marking - See 7 of IS : 11515 ( Part 1 )-1985.

6. Material, Construction and Workmanship - See 5 of IS : 11515 ( Part 1 )-1985.

7. Classification of Tests - See 8.1 of IS : 11515 ( Part 1 )-1985.

7.1 General Conditions for Tests - See 8.2 of IS : 11515 ( Part 1 )-1985.

7.2 Schedule of Type Tests - The sequence of type tests and requirements shall be in accordance

with Table 2.

TABLE 2 TEST SCHEDULE AND REQUIREMENTS

SI Test Clause Ref in Requirement No. IS : 11515 ( Part 1 )-1985

(1) (9) (3) (4)

I Group 0

a) Visual examination 8.4.1 The condition, workmanship and finish shall be satisfactory. Marking shall be legible

b) Dimensions 8.4.2 The dimensions of the capacitors and their terminations shall be in accordance with Table 1 and Fig. 1

c) Capacitance 8.3.2 The capacitance value shall corres- pond with the rated capacitance value taking into account the tolerance

d) Tangent of loss angle 8.3.3 Frequency 1 kHr

As in 8.3.3.2 of IS : 11515 ( Part 1 )- 1985

e) Voltage proof 8.3.1 There shall be no breakdown, or flashover

f) Insulation resistance 8.3.4 Af;gi;55.3.4.3 of IS : 11515 ( Part 1 )-

It Subgroup IA

a) Initial measurements

1) Capacitance

2) Tangent of loss angle

b) Robustness of terminations

1) Visual examination

8.4.3

8.4.1

For Ctl > 1 pF; at 1 kHz

CK. d 1pF; at 10 kHz

-

There shall be no visible damage

(Continued)

3

IS: 11515 ( Part2 )-1986

TABLE 2 TEST SCHEDULE AND REQUIREMENTS - Contd

Test Clause Ref in IS : 11515 ( Part 1 )-1985

Requirement

(1) (2) (3) (4)

c) Resistance to soldering heat 8.4.4.2 No pre-drying

1) 2)

3)

Visual examination 8.4.4 There shall be no damage

Capacitance 8.3.2 fLC - Q 1 percent for Grade 1 c

Tangent of loss angle 8.3.3

< 2 percent for Grade 2 of value measured in (a) above.

Increase of Tan 6:

4 0‘003 Cn C 1 PF Grade 1

< 0.002 CR > 1 PF Grade 1

6 0’005 CR C 1 pF Grade 2

C 0*oo3 CR 2 1 yF Grade 2

Compared to tan 6 measured in (a) above

III Subgroup 78

a) Solderability

b) Initial measurements

1) Capacitance


c) Rapid charge of temperature


d) Vlbration


e) Bump


2) Capacitance

3) Tangent of loss angle 8.3.3

4) Insulation resistance

8.4.4.1

8.5.3 8A = 55°C

88 = +125’C No. of cycles + 5

Duration = 36 minutes

8.4.1

8.4.5

lo-2OOOH 200 m/s’

Duration - 6 h

8,4.1

8.4.0 Number of bumps - 4 000

Acceleration - 400 m/s’

8.4.1

8.3.2

8.3.4

Good tlnnlng as evidenced by free flowing of the solder with welting ot the terminations

For CR > 1 pF; at 1 kHz CR C 1 yF; at 10 kHz



There shall be no visible damage.

AC c 6 2.5 percent for Grade 1

< 4 percent for Grade 2 of the values measured in (b) above

Increase of tan S : < 0*003 CH. < 1 PF Grade 1

< 0’002 Cn > 1 PF Grade 1 Q 0.005 CK. < 1 ,uF Grade 2

< 0.003 Cn > 1 YF Grade 2

Compared to values measure in (b) above

.

lR shall be 2 50 percent of values given In l(f)

IV Group 7

a) Climatic sequence

i) Dry heat

ii) Damp heat cyclic first cycle

8.5.1

8.5.1.2 Temnerature + 125°C Duratlon - 16 h

8.5.1.3

4


SI No.

(1)

Test

(2) iii) Co’d

iv) Low air pressure

Clause Ref in IS : 11515 ( Part 1 )-1985

(3) 8.5.1.4

Temperature - 55°C

Duration - 2 h 8.5.1.5 1 kPa

Requirement

(4)

1) Visual examination 8.4.1

v) Damp heat cyclic ( remaining cycles )

b) Finaf measurements


2) Capacitance

8.5.1.6

8.4.1

8.3.2


4) Insulation resistance 8.3.4

V Group 2

a) Damp heat ( steady state )

i) Initial measurements 1) Capacitance


ii) Final measurements


8.5.2

At 1 kHz

8.4.1

2) Capacitance 8.3.2



VI Group 3

a) Endurance

i) initial measurements

1) Capacitance


il) Final measurements

I) Visual examination

2) Capacitance

There shall be no permanent breakdown, flashover or harmful defor- mation of the case

There shall be no visible damage. Marking shall be legible

AC - < 3 percent for Grade 1 C

< 5 percent for Grade 2 of the value measured in Ii (c) (2) or 111(e)(2) as applicable

Increase of tan 8 : < 0’005 Cn. 6 I ,uF Grade 1

g 0.003 Cl, > 1 PF Grade 1 / _.“fi” fi , I ,r.e c..,,,l.-. 0 \ ” ““0 LH. % I r, “,auQ L < 0.005 CI1. > 1 p’ Grade 2 compared to values measured in Ii(a)(l) or Ill(b)!l) as applicable

IR shall be greater than 50 percent of the values given in l(f).

There shall be no visible damage. The marking shall be legible

q 4 3 percent for Grade 1

< 5 percent for Grade 2 of the value measured in a(i) above

Increase of tan 6:

< 0’005 compared to the values measured in a(i) above

Shall be $ 50 percent of the values given in l(f)

8.6

Duration

Grade I-2000 h

Grade 2 - 1 000 h

For Cn > 1 ,KJF; at 1 kHz

ForC,, G 1 PF; at 10 kHz

8.4.1

3.3.2

There shall be no visible damage The marking shall be legible

q- < 3 percent for Grade 1

4 5 percent for Grade 2 of the values measured in a(i) above

( Continued )

5

-_

-

IS:11515 (Part 2)-1986

SI No.

(1)


Test Clause Ref in Requirement IS : 11515( Part l)-1985

(2, (3) (4) 3) Tangent of loss angle 6.3.3 Increase of tan 6 :

< 0’003 Cx. 4 1 PF in Grade 1

< 0’002 CK. > 1 PF in Grade 1

< 0.005 CR 4 1 PF in Grade 2 < 0’003 CR > 1 PF in Grade 2


‘,brn’vP,ared to values measured in a(i)

lR shall be > 50 percent of values in l(f)

VII Group 4

a) Characteristics depending on temperature

1) Capacitance

2) Insulation resistance ( Grade 1 only)

b) Charge and discharge

I) Initial measurements

1) Capacitance


ii) Final measurements

1) Capacitance


63.6

63.2

63.4

6.3.5

8.3.2

63.3

As in 8.3.6 of IS : 11515 ( Part 1 1965

)-

As in 8.3.6 of IS : 11515 ( Part 1 )- 1985

CR > 1 v.F; at 1 kHz CR < 1 &LF; at 10 kHz

AC C_ C 2 percent for Grade 1

2

above

< 3 percent for Grade

of the value measured in b(i)

Increase of tan 6 : < 0’003 CR < 1 pF Grade 1

4 0’002 CR > 1 pF Grade 1

< 0.005 CR ( 1 PF Grade 2

< 0’003 CR > 1 pF Grade 2 Compared to values measured in

b(i) above

3) Insulation resistance 6.3.4 IR shall be ;b 50 percent of the values In I(f)

6

Printed at New India Prirlting PTFSE, Khurja,l&

is 11515-2 (1986): fixed metallised polycarbonate film dielectric … · 2018. 11. 15. · is :...

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