ippi hdpe pipe and fittings submittal catalog - ver 1.4.1 2009

INDEPENDENT PIPEPRODUCTS, INC.

WaterWater

Sewer

Gas & Oil Patch

“Better By Design”

Industrial

Quality Polyethylene Pipe, Fittings and Fixtures

2009 CatalogVersion 1.4.1

www.indpipe.net

“Better By Design” ®

Water

Sewer

Industrial

Gas & Oil Patch

1-800-499-6927 www.indpipe.netIssued June 1, 2008 Version 1.4

“BETTER BY DESIGN”®INDEPENDENT PIPEPRODUCTS, INC.

Dear Valued Customer,

For over 25 years Independent Pipe Products, Inc.(IPPI) has been supplying high quality polyethyl-ene pipe fittings and fabrications to pipe manufac-turers. For over 10 years now, we have suppliedHDPE fittings to HDPE pipe distributors for gas,water, oil patch, sewer & industrial markets. Weare equally as proud to enter into our 5th year ofextrusion along with providing Design-Flow®

HDPE Pipe into a growing number of market-places.

Today, pipe and fitting distributors expect high qual-ity pipe, fittings and fabrications made to specifi-cation, delivered on time, at a competitive cost.Every item, both small and large, is equally impor-tant to your performance as a polyethylene pipedistributor or manufacturer. The goal of Indepen-dent Pipe Products, Inc. is to satisfy your needsby supplying defect free products and services ontime, every time. Your success is our success!

Quality HDPE Standards All HDPE fittings andfabrications are manufactured to exacting qualitystandards long accepted by major pipe manufac-turers. The HDPE pipe grade material is the su-perior PE4710 resin with an ASTM D3350 cell classof at least 445574C. Each fitting is made to beheat fused to HDPE pipe governed by applicableASTM and AWWA pipe standards, following thepipe manufacturers’ recommended heat fusionprocedure.

Size Range Fitting components from IPPI havebeen sold nationally and internationally. IPPI is amajor supplier of machined and fabricated HDPEfittings in the Western Hemisphere. Design-Flow®

HDPE Pipe is available in IPS & DIPS sizes 2”through 36”. Our Design-Flow® HDPE fittings andaccessories are available in a broad size rangefrom 1/2" to 63" diameters. The fitting DR’s aremade to order from DR 32.5 to DR 7, based onavailability of raw material preforms. The vast ma-jority of fitting components are commonly inven-toried in DR-9, DR-11 and DR-17.

“BETTER BY DESIGN”®

“Better by Design”® IPPI fittings are “Better byDesign”®. Our Design-Flow® Bolt Ring is sounique in its novel design that it has earned a U.S.Patent, and our bolt rings are specifically designedfor our HDPE flanges & stub ends. Our reducersare more compact and cost efficient. Our transi-tion adapters and mechanical connections aresimple, competitive and fully pressure rated. Thebutt fusion ends of our fittings are engineered tobe long enough to fit most normal fusion machinesdesigned to heat-fuse HDPE pipe and fittings.

Custom HDPE Fittings IPPI has a continuing,dynamic commitment to developing unique prod-ucts to meet the changing needs of the pipingmarket. Our Engineered Products Division spe-cializes in making the unusual routine, helping tobring IPPI into the new century. We invite you tohave us quote on your custom HDPE pipe fittingneeds (use the Inquiry Form located at the end ofthe info section in this catalog).

Fast Shipping IPPI’s corporate headquarters islocated near the mid-cities area in Dallas, Texas.Fast shipments are made economically to theNorth, South, East or West. Our convenient head-quarters site houses our corporate offices, cus-tomer service, engineering/development andmanufacturing facility.

Customer-Driven Success At IPPI, we strive toearn your business and consistently demonstrateour customer-driven philosophy of success. Ourgoal is to become one of your preferred and mosttrusted fitting suppliers. We work hard to accom-plish this mission by providing products that are“Better by Design”® and continually searching fornew and better ways to save you time and money.We realize that your success is our success andwe look forward to helping build your bottom line.

Ron Hopton-JonesPresident, CEO

INDEPENDENT

PIPE

PRODUCTS, INC.

www.indpipe.net

“Better by Design”®

Toll-Free Phone(800) 499-6927

Phone(972) 641-2080

Toll Free Fax(800) 499-7124

Fax(972) 641-2066

Version 1.4.2Submittal Catalog

June 1, 2011

TOC Table Of Contents i - v

Introduction Warranty Statement - Disclaimer of Warranties Info-1Order and Price Information Info-2Shipping Information Info-3Return Policy Info-4Fitting Information Info-5IPS, DIPS and CTS Dimensions Info-6PE3408/PE3608 Physical Properties Info-7PE4710 Physical Properties Info-8Quick Quote Inquiry Sheet Info-9

1. Design-Flow® High Density Polyethylene PipeDesign-Flow® HDPE Pipe General Information 1-1IPS HDPE Pipe (Iron Pipe Size) 2”-65” 1-2DIPS HDPE Pipe (Ductile Iron Pipe Size) 4”-48” 1-3IPS Packaging and Loading Info 2”-18” 1-4IPS Packaging and Loading Info (cont.) 20”-65” 1-5DIPS Packaging and Loading Info 4”-48” 1-6Calculating Fusion Pressures 1-7HDPE Butt Fusion Procedure 1-8HDPE Sidewall Fusion Procedure 1-9PE 3608 HDPE Physical Properties - M&I 1-10PE 4710 HDPE Physical Properties - M&I 1-11PE 3608 HDPE Physical Properties - D2513 1-12PE 4710 HDPE Physical Properties - D2513 1-13PE 3608 HDPE Physical Properties - Gray Slipliner 1-14PE 4710 HDPE Physical Properties - Gray Slipliner 1-15See Ch 18 & Ch19 for FM Approved HDPE Pipe & Fittings

2. Flange Components Flange Adapter Design Information 2-1IPS Flange Adapter 1/2” to 18” 2-2IPS Flange Adapter (cont.) 20” to 54” 2-3DIPS Flange Adapter 3” to 30” 2-4Stub End Design Information 2-5IPS Stub End 14” to 54” 2-6DIPS Stub End 14” to 30” 2-7BF Valve Flange & Spacer Design Information 2-8Butterfly Valve Spacers IPS & DIPS 2-9BF Valve Flange Adapters IPS & DIPS 2” - 12” 2-10

Blind Flanges Steel IPS & DIPS Blind Flange (High Pressure) 2-11HDPE IPS & DIPS Blind Flange (No Pressure) 2-12

3. Design-Flow® Convoluted Bolt RingsConvoluted Bolt Ring Design Information 3-1IPS Ductile Iron Bolt Rings 3/4” - 14” 3-2IPS Ductile Iron Bolt Rings 16” - 54”` 3-3DIPS Ductile Iron Bolt Rings 4” - 30” 3-4

Table of Contents Page i

Fittings Group Page

INDEPENDENT

PIPE

PRODUCTS, INC.

www.indpipe.net



Phone(972) 641-2080


Fax(972) 641-2066


June 1, 2011

3. Design-Flow® Convoluted Bolt Rings (continued)IPS Stainless Steel Bolt Rings 2” - 18” 3-5IPS Stainless Steel Bolt Rings (cont.) 20” - 54” 3-6DIPS Stainless Steel Bolt Rings 4” - 30” 3-7IPS Epoxy Coated Bolt Rings 3/4” - 14” 3-8IPS Epoxy Coated Bolt Ring (cont.) 16” - 54” 3-9DIPS Epoxy Coated Bolt Rings 4” - 30” 3-10Bolt Ring Materials Physical Properties 3-11Bolt Ring Installation & Bolt Tightening 3-12

Bolt Ring Test Report - Bolt Torque Test Data 3-13

4. Reducer Components Concentric Reducer Design Information 4-1IPS Concentric Reducers 1-1/4” to 24” 4-2DIPS Concentric Reducers 3” to 24” 4-3IPS “Low Cost Compact” Concentric Reducers 4-4IPS & DIPS Multi-Stage Concentric Reducers 4-5IPS & DIPS Eccentric Reducers 4-6

5. End Caps IPS Molded End Cap 3/4” to 8” 5-1IPS Machined End Cap 10” to 54” 5-2DIPS Machined End Cap 4” to 24” 5-3

6. Branch Saddle ComponentsBranch Saddle Design Information 6-1Heater Plate Information 6-2IPS Branch Saddle (main x 2” - 12” outlet) 6-3DIPS Branch Saddle (main x 2” - 12” outlet) 6-4IPS Service Saddle 6-5IPS Self-Tapping Tees 6-6IPS & DIPS Tapping Sleeve / Saddle Assembly 6-7Cutter Sizes for Taps 6-8

7. Butt Fusion Ball Valve IPS 2” - 4” 7-1Compression Fittings Information on IPS & CTS 1/2” - 2” 7-2Fuse-A-Corp IPS, CTS, & FIPT 1/2” - 2” 7-3

8. Pull-Heads IPS & DIPS 8-1

9. Water-Stop Wall-Pipe Anchor Ring Thrust Isolator IPS & DIPS 9-1

10. Transitions to Ductile-Iron Pipe and FittingsDI - MJ Anchor Fitting Design Information 10-1MJ Adapter Kit IPS & DIPS 2” - 24” 10-2MJ Adapter Gland & Accessory Pack 10-3Bell MJ Adapter Kit IPS & DIPS 2” - 12” 10-4Additional Accessories for Bell MJ Adapter 10-56” DIPS Hydrant Anchor Spool 10-68” DIPS Hydrant Anchor Spool 10-7Hydrant/Swivel/Parallel Tees 10-8Hydrant Offset & Grade-Level Spool 10-9

Table of Contents Page ii

Fittings Group Page

INDEPENDENT

PIPE

PRODUCTS, INC.

www.indpipe.net



Phone(972) 641-2080


Fax(972) 641-2066


June 1, 2011

11. Transitions to PVC Pipe and FittingsBell MJ Adapter Kit IPS & DIPS 2” - 12” repeated 11-1Additional Accessories for Bell MJ Adapter repeated 11-2PVC Slip Joint Anchor IPS & DIPS 2” - 24” 11-3IPS HDPE to SCH 40/80 PVC Transition 11-4Information on HDPE and Stiffeners 11-5Wedge Expanding Stiffeners for HDPE 11-6

12. Transitions to Steel Pipe and FittingsSteel Pipe Transition Fittings 12-1

13. Elbows Elbow Design Information & End Options 13-1900 IPS & DIPS Molded 3/4” - 8” 13-2450 IPS & DIPS Molded 3/4” - 8” 13-3900 IPS 3 Segment Fabricated 4” to 20” 13-4900 IPS 3 Segment Fabricated 22” to 54” 13-5900 IPS 5 Segment Fabricated 2” - 18” 13-6900 IPS 5 Segment Fabricated 20” to 54” 13-7900 IPS 3 Segment PE Reinforced 4” to 36” 13-8450 IPS 2 Segment Fabricated 4” to 20” 13-9450 IPS 2 Segment Fabricated 22” to 54” 13-10450 IPS 3 Segment Fabricated 2” to 18” 13-11450 IPS 3 Segment Fabricated 20” to 54” 13-12450 IPS 2 Segment PE Reinforced 4” to 36” 13-1322.50 IPS 2 Segment Fabricated 2” to 18” 13-1422.50 IPS 2 Segment Fabricated 20” to 54” 13-1522.50 IPS 2 Segment PE Reinforced 4” to 36” 13-16900 DIPS 3 Segment Fabricated 4” to 30” 13-17900 DIPS 5 Segment Fabricated 4” to 30” 13-18450 DIPS 2 Segment Fabricated 4” to 30” 13-19450 DIPS 3 Segment Fabricated 4” to 30” 13-2022.50 DIPS 2 Segment Fabricated 4” to 30” 13-21Information Forge Molded Sweep Elbows 13-22900 IPS Forge Molded Sweep Elbows 2” to 14” 13-23

14. Tees Tee Design Information & End Options 14-1IPS & DIPS Molded 3/4” to 8” 14-2IPS Fabricated Line Tees 4” - 18” 14-3IPS Fabricated Line Tees 20” - 54” 14-4IPS PE Reinforced Line Tees 4” - 24” 14-5DIPS Fabricated Line Tees 4” - 30” 14-6IPS Branch Saddle Reducing Tees 14-7DIPS Branch Saddle Reducing Tees 14-8Branch Outlet Design Information 14-9Tapped Tees IPS & DIPS 14-10Inspection Tee Kit 14-11

Table of Contents Page iii

Fittings Group Page

INDEPENDENT

PIPE

PRODUCTS, INC.

www.indpipe.net



Phone(972) 641-2080


Fax(972) 641-2066


June 1, 2011

15. Wyes Wye Design Information & End Options 15-1IPS Fabricated 450 Lateral Unreinforced 2” - 18” 15-2IPS Fabricated 450 Lateral Unreinforced 20” - 54” 15-3IPS PE Reinforced 450 Lateral Wye 4” - 24” 15-4IPS Fabricated True Equal Unreinforced 4” - 24” 15-5IPS PE Reinforced True Equal Wye 4” - 24” 15-6DIPS Fabricated 450 Lateral Unreinforced 4” - 30” 15-7IPS Branch Saddle 450 Lateral Reducing Wyes 15-8Reducing Outlet Wyes 15-9

16. Crosses IPS Fabricated Line Cross 2” - 18” 16-1IPS Fabricated Line Cross 20” - 54” 16-2IPS PE Reinforced Line Cross 4” - 24” 16-3DIPS Fabricated Line Cross 4” - 30” 16-4Reducing Crosses and End Options 16-5

17. Other Available Fittings, Fixtures and ServicesLandfill Riser Shafts / Industrial Manholes and Tanks 17-1Outfalls / Diffusers / Headers / Manifolds 17-2Floats and Pontoons / Spools 17-3Specialty Fittings / Metric Fittings 17-42-D & 3-D Pipe Offsets 17-5Hydrostatic Testing 17-6

18. Class 150 & 200 FM Approved Design-Flow® Pipe & FittingsClass 150 & 200 FM Approved - Table Of Contents 18-1FM IPS HDPE Pipe ( Iron Pipe Size 2”-24” ) 18-2FM DIPS HDPE Pipe ( Ductile Iron Pipe Size 4”-24” ) 18-3FM PE 4710 HDPE Physical Properties - FM 18-4FM IPS Flange Adapter (2” to 36”) 18-5FM DIPS Flange Adapter (4” to 30”) 18-6FM IPS Ductile Iron-Stainless Steel Bolt Ring (2”-36”) 18-7FM DIPS Ductile iron-Stainless Steel Bolt Ring (4”-24”)18-8FM Bolt Ring Materials Physical Properties 18-9FM IPS Concentric Reducer (2” x to x 24”) 18-10FM DIPS Concentric Reducer (4” x to x 24”) 18-11FM IPS Branch Saddle (main x 2” - 12” outlet) 18-12FM DIPS Branch Saddle (main x 2” - 12” outlet) 18-13FM IPS & DIPS (2” to 24”) 18-14FM IPS & DIPS MJ Adapter Kit (2” - 24”) 18-15FM MJ Adapter Gland & Accessory Pack (2’ - 24”) 18-16FM 900 & 450 IPS Molded Elbow (2” to 6”) 18-17FM 900 IPS 3 Segment Fabricated (4” to 24”) 18-18FM 900 IPS 5 Segment Fabricated (4” - 24”) 18-19FM 450 IPS 2 Segment Fabricated (4” to 24”) 18-20FM 450 IPS 3 Segment Fabricated (4” to 24”) 18-21FM 22.50 IPS 2 Segment Fabricated (4” to 24”) 18-22

Table of Contents Page iv

Fittings Group Page

INDEPENDENT

PIPE

PRODUCTS, INC.

www.indpipe.net



Phone(972) 641-2080


Fax(972) 641-2066


June 1, 2011

18. Class 150 & 200 FM Approved Design-Flow® Pipe & Fittings (continued)FM 900 DIPS 3 Segment Fabricated (4” to 24”) 18-23FM 900 DIPS 5 Segment Fabricated (4” to 24”) 18-24FM 450 DIPS 2 Segment Fabricated (4” to 24“) 18-25FM 450 DIPS 3 Segment Fabricated (4” to 24”) 18-26FM 22.50 DIPS 2 Segment Fabricated (4” to 24”) 18-27FM IPS Molded Line Tee (2” - 6”) 18-28FM IPS Fabricated Line Tee (4” - 24”) 18-29FM DIPS Fabricated Line Tee (4” - 24”) 18-30FM IPS Br. Saddle Reducing Tee (2” x to x 24”) 18-31FM DIPS Br. Saddle Reducing Tee (4” x to x 24”) 18-32

19. Class 267 FM Approved Design-Flow® Pipe & Fittings

Class 267 FM Approved - Table Of Contents 19-1FM CL 267 IPS HDPE Pipe ( Iron Pipe Size 4”-24” ) 19-2FM CL 267 PE 3608 HDPE Physical Properties 19-3FM CL 267 IPS Flange Adapter (4” to 24”) 19-4FM CL 267 IPS DI & SS Bolt Ring (4”-24”) 19-5FM CL 267 Bolt Ring Materials Physical Properties 19-6FM CL 267 IPS Concentric Reducer (4” x to x 24”) 19-7FM CL 267 IPS Water Stop (4” to 24”) 19-8FM CL 267 900 IPS 3 Seg RE Fabricated (4” to 24”) 19-9FM CL 267450 IPS 2 Seg RE Fabricated (4” to 24”) 19-10FM CL 267 22.50 IPS 2 Seg RE Fabricated (4” to 24”) 19-11FM CL 267 IPS RE Fabricated Line Tee (4” - 24”) 19-12FM CL 267 IPS Br Saddle Reducing Tee (4” x to x 24”)19-13

Table of Contents Page v

Fittings Group Page

1-800-499-6927 www.indpipe.netPage Info - 1Issued January 1, 2009 Version 1.4.1


Warranty StatementIndependent Pipe Products, Inc., extends this Warranty to immediate purchasers of IPPI products (“Purchasers”).This warranty is extended only to such immediate Purchasers; it may not be passed along to any subsequentpurchaser or assignee.

IPPI warrants that its products are, on the date of shipment, free from defects in materials and workmanship andhave been manufactured in accordance with IPPI’s material specifications. IPPI will replace or, at its option, issuecredit for any IPPI products which are found by IPPI to be defective or not in conformity with such material specifi-cations. This warranty does not apply to a product that has been subjected to: (a) improper storage or installation;(b) accident, damage, abuse, or misuse; (c) abnormal or unusual operating conditions or applications; (d) operatingconditions or applications not made known to IPPI prior to the date of sale of the product; (e) operating conditionsor applications above the rated capacity of the product; or (f) a purpose or application in any way different from thatfor which the product was designed.

Purchaser Responsibilities & Claims ProcessingPurchaser must carefully inspect each IPPI fitting and laboratory test the product to ensure that it performs satis-factorily for its intended use. Every claim under this warranty shall be deemed waived unless Purchaser has madesuch careful inspection and laboratory testing, and unless written notice of defect or nonconformity of the productis made and received by IPPI within 30 days of the date the defect or nonconformity was or should have beendiscovered and in any event within six months of the date the product was shipped. Within two weeks of the datewritten notice of the defect or nonconformity is received by IPPI and within six months of the date the product isshipped, Purchaser must return the defective or nonconforming product to IPPI’s actual possession under an IPPIReturn Material Authorization number (RMA#).

Within a reasonable time after IPPI receives the returned product, IPPI will reasonably determine if the allegeddefect or nonconformity actually exists, and will notify the Purchaser of its determination. Within a reasonable timethereafter, IPPI shall replace any defective nonconforming product with non-defective product of like quantity or atits option, issue credit for such defective or nonconforming product.

Disclaimer of WarrantiesThe Warranty provided above is strictly limited to its terms and is in lieu of all other warranties, expressed, impliedand statutory. IPPI specifically disclaims any implied warranties of merchantability or fitness for particular purpose.

Purchaser specifically understands and agrees that IPPI, its successors, assigns, directors, officers, agents andemployees, shall not be liable in tort-whether based on negligence, strict liability, or any other theory of tort liability-for any action or failure to act in respect to the manufacture, preparation for sale, sale, delivery or use of IPPIproducts. It is the parties’ intent to absolve and protect IPPI and IPPI’s successors, assigns, directors, officers,agents and employees from any and all tort liability.

Purchaser expressly agrees that his sole and exclusive remedy for breach of the warranty set forth above, for anytortious conduct, or for any other cause of action, shall be the remedies set forth above. Purchaser further specifi-cally understands and agrees that, except as provided, no remedy shall be available to purchaser, including, butlimited to, claims for incidental, consequential, special or punitive damages, for any cause whatsoever, or injury toor death of persons or damage to property or any other consequential economic or incidental loss. Under nocircumstances will IPPI be liable for loss of anticipated profits or any other loss caused by reason of the non-operation of the increased expense or operation caused by IPPI’s products. This exclusion shall apply to allclaims, whether sounding in tort, contract or otherwise and shall apply to all damages.



Order and Price Information

Pricing:

Pricing shown in this catalog is distributor net pricing. Inquiries received via phone, facsimile ore-mail are encouraged and always welcomed by our Customer Service Department.

All pricing shown is F.O.B. Plant Headquarters, Dallas, TX 75236 (or point of origin)

All prices are based on normal manufacturing lead times at normal costs. Rush manufacturingand rush shipments may be subject to a service or expediting charge.

All orders are subject to Independent Pipe Products, Inc. acceptance and our current conditionsof sale. Prices are subject to change without notice to comply with the prices in effect at time ofshipment. Price preservation will be extended to include shipment of orders acknowledged priorto the effective increase date, provided shipment is made within 30 calendar days of the priceincrease.

Ordering:

Minimum billing: $200.00

Terms: Net 30 days from date of invoice.

Freight Charges: Freight will be prepaid and added to the invoice unless otherwise specified.

Order Placement: Orders are taken by our Customer Service Department via phone, facsimileand/or e-mail and will require a purchase order number or a reference number if possible. Inde-pendent Pipe Products, Inc. sells only to approved distributors.

Availability of Product:

Independent Pipe Products, Inc. has a large inventory of HDPE pipe fittings and accessories.

Availability of the products listed in this catalog will always be subject to the availability of rawmaterial. Large quantities of raw material are kept on hand to provide timely deliveries.

Orders for items that are in stock will normally be shipped the same or following day of orderplacement.

Non-stock or out-of-stock items will be entered for production when ordered. An estimatedcompletion date will be given, if requested, at the time of order placement.

Cancellations:

Resale, non-stock or out-of-stock items that have been ordered may be subject to cancellationcharges if production has been started or if special materials have been purchased for the pro-duction of these items or fulfillment of order.



Freight charges will be prepaid and added to the invoice unless otherwise specified. Collectand third party billing freight options are available.

Weights on most of our products are listed in this catalog to aid our distributors with freightpricing estimates. If using these weights to calculate freight charges please allow for the addi-tional weight of packaging materials and pallets (IPPI standard pallet weighs approx. 40 poundseach).

Our Customer Service Department will be pleased to provide any information regarding freightoptions such as pricing, overnight services, dedicated carriers, etc.. Please call with your freightquestions or needs.

Shipments of fabricated fittings, tanks and/or fixtures may require oversized carriers or specialarrangements. Please inquire with our Customer Service Department regarding freight optionsavailable for these larger shipments.

Orders that are not released or picked up in a timely manner may be subject to additional stor-age or handling fees.

All prices are F.O.B. Plant Headquarters:

Shipping Information

Orders for items that are in stock will normally be shipped the same or following day of orderplacement.

Orders for items that are in stock requiring “next day” or “second day” delivery are welcomed andnormally shipped the same day of order placement .

Independent Pipe Products, Inc. 4949 Joseph Hardin Dallas, Texas 75236 (or point of origin)



Return Policy

All returns must be approved by Independent Pipe Products, Inc. prior to return.

An approved RMA form can be obtained by contacting our Customer Service Department. Uponapproval, the RMA form including a list of the items approved to be returned, conditions concern-ing restocking fees and/or credit information and shipping instructions (if applicable) will be is-sued and sent via facsimile or e-mail. A copy of the RMA form must accompany the returnedshipment for proper credit to be issued.

Policies Concerning Returned Materials:

Standard Stock Items (items that are stocked under an IPPI. part number):

A 50% restocking fee will be charged for the return of “standard stock” items.

Material must be returned in a saleable condition.

Customer will be responsible for freight charges incurred with the return of the materials.

Non-stock or Custom Ordered Items:

Most non-stock and custom ordered items are noncancelable/nonreturnable (cancellation charges may be appliedto these items if production has been started or if special materials have been purchased for these items).

Any product that is not a “standard stock “ item is subject to factory acceptance for return approval. Restockingfees for non-stock or custom items that have been approved for return will be determined per incident.

Material must be returned in a saleable condition.

Customer will be responsible for freight charges incurred with the return of the materials.

Material Shipped in Error By IPPI or Material Suspect of Defect/Non-Conformance:

A RMA will be needed for the return of these items to insure proper credit and documentation.

Items shipped in error will have a credit issued against the original invoice upon receipt of returned incorrectmaterial. Replacement items will ship as soon as possible and will be billed against a new invoice.

Material suspect of defect or nonconformance will be inspected upon return to determine and/or remedy anypossible problem.

Freight instructions will be issued for these items on the approved RMA form obtained from our Customer ServiceDepartment.

Returned Items That Are Damaged Or Not In A Saleable Condition:

Should IPPI deem it necessary to have to rework returned material that is unfit for resale, additional machiningcharges may be added to the above mentioned restocking fees.



Fitting InformationMachined Fittings:

Machined fittings (i.e.: flange adapters, stub ends, machined reducers, MJ adapters, slipjoint anchors, end caps, branch saddles) are normally fully pressure rated to SDR orderedunless otherwise specified.

Machined fittings are normally stocked in most SDR’s listed and can be re-machined to alesser wall thickness if needed.

Some fittings may require additional machining charges, please inquire for pricing infor-mation if re-machining is necessary.

Fabricated Fittings:

Fabricated mitered fittings (ie: elbows, line tees, line crosses and wyes) are generally ratedat 80% of the pressure rating of the SDR of material that is used for the fitting (ie: a miteredfitting produced using SDR-11 160 psi material would be pressure rated for a workingpressure of 128 psi).

Fully pressure rated mitered fabricated fittings will be constructed using the next sizeheavier SDR material available (ie: fittings rated for a SDR-11 160 psi working pressurerating would be manufactured using SDR-9 material).

Other fabricated fittings such as branch saddle tees, branch saddle wyes, fabricated con-centric reducers and waterstops are normally pressure rated to the SDR ordered.

Fabricated fittings are stocked in most SDR’s listed.

Re-machining ends of a fabricated fitting to a lesser SDR may require additional machin-ing charges. Please inquire for pricing information if Re-machining of ends is necessary.

Molded Fittings:

Molded fittings are stocked in most SDR’s listed and are normally fully pressure rated.

Re-machining ends of molded fittings will require an additional charge. Please inquire forQuick Quote if Re-machining of ends is necessary.

Resale Items:

Resale items (i.e.: back up rings, drive-in stiffeners, gland packs, transition fittings) arenormally stocked only in most frequently used sizes and pressure ratings. More informa-tion regarding resale items may be obtained through our Customer Service Department.



NominalSize3/4"1"

1 1/4"1 1/2"

2"3"4"6"8"

10"12"14"16"18"20"22"24"26"28"30"32"34"36"42"48"54"

IPS OD1.050"1.315"1.660"1.900"2.375"3.500"4.500"6.625"8.625"

10.750"12.750"14.00"16.00"18.00"20.00"22.00"24.00"26.00"28.00"30.00"32.00"34.00"36.00"42.00"48.00"54.00"

DIPS OD—————

3.96"4.80"6.90"9.05"11.10"13.20"15.30"17.40"19.50"21.60"

—25.80"

——

32.00"——

38.30"44.50"50.80"57.10"

CTS OD0.875"1.125"1.375"1.625"2.125"

Iron Pipe Sizes (IPS)Ductile Iron Pipe Sizes (DIPS)

& Copper Tube Sizes (CTS)Thermoplastic pipe is made to three dimensioning systems based on controlled outside diameter. These pipeshave a controlled outside-diameter equal to those of commercial IPS wrought steel pipe (steel pipe sizes) specifiedby ANSI B36.10, ductile-iron pipe sizes specified in AWWA C151, and small diameter copper-tube-size (CTS) perASTM B88.

Controlled outside diameter pipes are manufactured to the stated OD’s below, but with the pipe walls sized inaccordance with the Dimension-Ratio (DR) principle whereby all pipe sizes in the same DR series have the sameratio of OD to minimum wall thickness. All pipe sizes of the same material and constant DR series have the sameworking pressure rating and pipe stiffness.



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PE3408 / PE3608 Nominal Physical Properties*

Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determina-tions of specifications. The physical properties values reported herein were determined on compression molded specimens preparedin accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.

High Density Polyethylene Pipe & Pipe Fittings



PE4710 Nominal Physical Properties*

Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determina-tions of specifications. The physical properties values reported herein were determined on compression molded specimens preparedin accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.

High Density Polyethylene Pipe & Pipe Fittings


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QUICK QUOTE INQUIRY:Sketch your custom fittings needs and fax to (800) 499-7124

Sketch by:_____________________

Phone/Fax Number:______________

1-800-499-6927 www.indpipe.netPage 1 - 1Issued January 1, 2009 Version 1.4.1


WeatherabilityIndependent Pipe Products, Inc. black polyethylene pipe,PE3408 , is protected against degradation by a combi-nation of stabilizers and carbon black. The pipe formu-lation contains in excess of 2% carbon black impartingthe black color as well as effective protection from ultra-violet radiation. Carbon black is the single most effec-tive additive to enhance weatherability in IndependentPipe Product’s polyethylene pipe.Weatherability studies indicate that carbon black im-parts UV stability that makes our polyethylene pipeacceptable for normal outside storage for a period ofyears without a detrimental loss of physical properties.Good inventory practices should be maintained to in-sure optimum performance by installing the pipe in twoyears or less. If pipe must be stored for more than twoyears, it should be stored under cover, out of direct sun-light.

JoiningIndustry standards recommend the butt heat fusionmethod for joining. The butt heat fusion joints are asstrong as the pipe wall itself. Quick bursts tests haveshown ductile rupture of the pipe wall before rupture ofthe fusion joint.

ApplicationsIndependent Pipe Products, Inc. is well qualified to meetthe demanding needs of the municipal water and waste-water markets, energy markets in applications such asoil and gas gathering systems, methane recovery fromcoal seams and landfills, and water supply lines for oilrecovery systems.Pipe marked with NSF-61 meets the rigorous standardsof third party testing performed by the National Sanita-tion Foundation. This pipe is manufactured to ASTM D-3035 and F-714.

Improved Material DesignationsThe recent updates and additions to ASTM D3350caused the EHMW-HDPE resins designated as PE3408in 2006, to become PE3608 in 2007. The HDPE mate-rial did not change, but the ASTM D3350 cell classifica-tion that described the material did change, necessitat-ing the upgrade to PE3608. Those same changes en-compassed the addition of PE4710 High PerformancePolyethylene (HPPE) into the arsenal of pipe grade res-ins. A PE4710 HPPE piping system can result in a 15%savings when compared to current costs of PE3408 pip-ing systems. By virtue of its higher pressure rating en-abling the use of the next lower DR, wall thickness be-comes less, ID increases and the weight per foot ofpipe is reduced.

PE3608 (prev. PE3408) Material DesignationMaterials designated as PE3608 have a hydrostatic de-sign basis of 1600 psi for water at 73o F. After applyingthe 0.5 Design Factor, the design working stress for 73o

F is 800 psi.

PE4710 (prev. PE3408) Material DesignationMaterials designated as PE4710 have a hydrostatic de-sign basis of 1600 psi for water at 73o F. After applyingthe 0.63 Design Factor, the design working stress for73o F is 1000 psi. PE4710 has higher performance asdescribed in PPI’s TN41.

Pressure RatingsThe longevity of polyethylene pipe is calculated between50 years to 100 years when properly engineered andinstalled for the conditions and application. Pressureratings for polyethylene pipe are determined by use of the ISOequation:

P = [(2xHDB)/(SDR-1)] x DF x FT

Where P = Working pressure of the pipeline HDB = Hydrostatic Design Basis of the material 1600 psi for PE 3408, PE3608 or PE4710 SDR = Standard Dimension Ratio (OD/min wall) DF = Design Factor FT = Elevated temperature service factor

A design factor of 0.5 is recommended for water or drynatural gas in areas not affected by Federal regulations.The Design Factor dry natural gas in areas under theU.S. Department of Transportation (DOT) jurisdiction,according to the Code of Federal Regulations, Title 49,Part 192.123, is 0.32 with a maximum allowable operat-ing pressure of 100 psi. The Design Factor for crude oilor wet natural gas is 0.25.

Elevated Temperature Service Factor (FT)

Applicable / Available Standards

ASTM F714, F2620, D3035, D3350, D2513NSF 61, AWWA C901/C906

DESIGN-FLOW® HDPE Pipe - General Information

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IPS HDPE PIPE PE4710

Iron Pipe Size High Density Polyethylene Pipe ASTM F 714 . ASTM D 3035 . AWWA C901/C906 . NSF - 61

Pipe OD (inches) Minimum Wall Thickness (inches)

The Long-Term Hydrostatic Strength of PE4710 Polyethylene Pipe is1600 psi at 73.4 F. All pipe sizes with the same DR and Long TermHydrostatic Strength will have equal operating pressure capability.

DR=Per AWWA C906, the working pressure rating equals the pressureclass, with an allowance included in the WPR for pressure surge.The pressure and surge design basis for polyethylene pipe isdifferent from the PVC and DI pipe design basis. For DR’s not listedplease contact your customer service representative.

Pressure Ratings are calculated using 0.63 design factor for HDS at 73°F as listed in PPI TR-4 for PE4710 materials. Temperature, chemical,and environmental use considerations may require use of additional design factors. Pipe weights are calculated in accordance with PPITR-7. Average inside diameter is calculated with nominal OD and minimum wall thickness plus 6%. Actual ID’s will vary and are controlledby the dimensions and tolerances listed in the applicable pipe specifications.

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DIPS HDPE PIPE PE4710

Ductile Iron Pipe Size High Density Polyethylene Pipe ASTM F 714 . ASTM D 3035 . AWWA C901/C906 . NSF - 61


The Long-Term Hydrostatic Strength of PE4710 Polyethylene Pipe is1600 psi at 73.4 F. All pipe sizes with the same DR and Long TermHydrostatic Strength will have equal operating pressure capability.

DR=Per AWWA C906, the working pressure rating equals the pressureclass, with an allowance included in the WPR for pressure surge.The pressure and surge design basis for polyethylene pipe isdifferent from the PVC and DI pipe design basis. For DR’s not listedplease contact your customer service representative.

Pressure Ratings are calculated using 0.63 design factor for HDS at 73°F as listed in PPI TR-4 for PE4710 materials. Temperature, chemical,and environmental use considerations may require use of additional design factors. Pipe weights are calculated in accordance with PPITR-7. Average inside diameter is calculated with nominal OD and minimum wall thickness plus 6%. Actual ID’s will vary and are controlledby the dimensions and tolerances listed in the applicable pipe specifications.

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High Density Polyethylene Pipe2” - 18” IPS PE Pipe Packaging and Loading Information

DESIGN-FLOW® HDPE Pipe is stocked in 40’ joints. Special order lengths are available if specified for a productionrun, cutting fees may apply if shorter lengths are needed otherwise. Order quantities requiring packaging of jointsother than the standard pack amount(s) shown will require a “repack” fee. “Joints Per Pack, Joints Per Layer & Layers Per Truck” quantities are based on full truck load stacks. “Packs PerTruck, Joints Per Truck & Feet Per Truck” quantities are based on SDR as listed. Quantities shown are based on atrailer height of 56” with a load height not exceeding 13’ 6”. Load weight limit is 46,500 pounds. Height and weightregulations vary from state to state, special permits may be required in some areas. Certain states allow loadslarger than listed. Please inquire with our Customer Service Department for information on load limits in your area.

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High Density Polyethylene Pipe 20” - 65” IPS PE Pipe Packaging and Loading Information

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DESIGN-FLOW® HDPE Pipe is stocked in 40’ joints. Special order lengths are available if specified for a productionrun, cutting fees may apply if shorter lengths are needed otherwise. Order quantities requiring packaging of jointsother than the standard pack amount(s) shown will require a “repack” fee.**Indicates 2 jts. if special equipment available. “Joints Per Pack, Joints Per Layer & Layers Per Truck” quantities are based on full truck load stacks. “Packs PerTruck, Joints Per Truck & Feet Per Truck” quantities are based on SDR as listed. Quantities shown are based on atrailer height of 56” with a load height not exceeding 13’ 6”. Load weight limit is 46,500 pounds. Height and weightregulations vary from state to state, special permits may be required in some areas. Certain states allow loadslarger than listed. Please inquire with our Customer Service Department for information on load limits in your area.



High Density Polyethylene Pipe4” - 48” DIPS PE Pipe Packaging and Loading Information

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5.23-11 31/31 62 6 21 651 0426 0087

8 050.9 draHkcaP

9 5/6 11 9 51/81 38/99 0693 0514

5.23-11 5/6 11 9 81 99 0693 0594

01 001.11 kluBkcaP

9 4/5 9 7 21/41 45/36 0252 0072

5.23-11 4/5 9 7 41 36 0252 0513

"21 002.31 kluBkcaP

9 3/4 7 6 11/21 93/24 0861 0591

5.23-11 3/4 7 6 21 24 0862 0012

"41 003.51 kluBkcaP

9 3 6 5 9/01 72/03 0021 0531

5.23-11 3 6 5 01 03 0021 0051

"61 004.71 kluBkcaP

9 2/3 5 5 9/01 22/52 0001 0011

5.23-11 2/3 5 5 01 52 0001 0521

"81 005.91 kluBkcaP

9 2/3 5 4 7/8 81/02 008 009

5.23-11 2/3 5 4 8 02 008 0001

"02 006.12 kluBkcaP

11-9 2/2 4 4 7/8 41/61 046 007

5.23-5.31 2/2 4 4 8 61 046 008

"42 008.52 kluBkcaP 5.23-9 1/2 3 3 6 9 063 054

"03 000.23 kluBkcaP

11 1/2 3 3 5/6 8/9 063 004

5.23-5.31 1/2 3 3 6 9 063 054

"63 003.83 kluBkcaP 5.23-5.31 1/1 2 2 4 4 061 002

"24 005.54 pirtSdaoL 5.23-5.31 1/1 2 2 4 4 061 002

"84 008.05 pirtSdaoL 5.23-71 1/1 2 2 4 4 061 002

DESIGN-FLOW® HDPE Pipe is stocked in 40’ joints. Special order lengths are available if specified for a productionrun, cutting fees may apply if shorter lengths are needed otherwise. Order quantities requiring packaging of jointsother than the standard pack amount(s) shown will require a “repack” fee. “Joints Per Pack, Joints Per Layer & Layers Per Truck” quantities are based on full truck load stacks. “Packs PerTruck, Joints Per Truck & Feet Per Truck” quantities are based on SDR as listed. Quantities shown are based on atrailer height of 56” with a load height not exceeding 13’ 6”. Load weight limit is 46,500 pounds. Height and weightregulations vary from state to state, special permits may be required in some areas. Certain states allow loadslarger than listed. Please inquire with our Customer Service Department for information on load limits in your area.



High Density Polyethylene Pipe

Calculation of Fusion Gage Pressurefor Hydraulic Fusion Machines

a

When calculating the recommended hydraulic pressure shown on the pres-sure gage, the manufacturer for the specific machine in use should be con-sulted. In order to calculate the required hydraulic gage pressure the fusionmachine effective hydraulic piston area must be known.

CALCULATION:

Hydraulic Gauge =

.785 x (OD2 - ID2) x IP. Pressure (psi) Piston Area

Where: OD = Pipe outside diameter (in) ID = Pipe inside diameter (in) IP = Interfacial pressure required (75 psi) Piston Area = Total hydraulic piston area (in2)

*Drag Factor = Hydraulic gage pressure required to move the pipe and carriage / clamp. 30 psi is generally accepted as a minimum.

* The drag factor is an important parameter easily overlooked. If two long pieces of pipe are being fused, the drag factor can easily reach much higher pressures.

Specification Sheet #P1

[ ] + Drag Factor



High Density Polyethylene PipeButt Fusion Procedure & Qualification

PE3408 / PE3608 / PE4710 Butt Fusion Procedure for Pipe & Fittings1. Clean inside and outside of each pipe end with a clean cloth.2. Place pipe and/or butt fitting ends into the proper alignment device. Square (normally by facing) the end of each pipe to be fused.3. Check alignments of pipe ends and adjust. Check for voids and gaps. Check heater plate using a pyrometer for proper surface temperature of 400o F- 425o F (-0o/+25o). Insure heater surface is clean using only a clean cotton cloth, avoid fabric materials that melt and stick to heater plates.4. Insert heater plate between aligned ends and bring ends firmly in contact with plate, but DO NOT APPLY PRESSURE while achieving melt pattern. Watch for proper melt bead (see table below).5. Remove heater plate after achieving proper melt bead.6. Bring melted ends together rapidly. DO NOT SLAM. Apply enough pressure* to form a uniform, double rollback bead around entire circumference of the joint.7. Allow the fusion joint to cool properly (until comfortable to the touch) while maintaining pressure.

Additional Tips To Insure A Quality Butt Fusion• A quality butt fusion joint has a double bead rolled back to the OD body of the pipe.• Use caution when handling completed fusion joints until joint has cooled to ambient temperature.• * Recommended interfacial pressure is 75-psi (+/- 5 psi). ( PPI Report TR-33 cites 60 psi - 90 psi range )

Fusion Equipment & Operator QualificationQualification of operator and equipment occurs when the heat fusion operator has been trained in theproper steps of PPI’s TR-33 Butt Fusion, and then demonstrates mastery of the fusion equipment andthe IPPI endorsed fusion procedures consistently. If desired, the project specific fusion procedure(s)may be recorded and documented for each joint either manually, or, electronically by using availabledata logging type devices.

Fusion Joint ValidationAttempts at fusion joint validation testing have provided mixed results with today’s modern materials.The only short term validation tests IPPI accepts are ASTM D-1599, Quick-Burst Hydro-testing, andASTM D1598, Constant Pressure Testing at Elevated Temperature.


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High Density Polyethylene PipeSidewall Fusion Procedure

PE3408 / PE3608 / PE4710 Sidewall Fusion Procedure1. Install fusion machine on the main pipe.2. Clean the pipe with a clean cotton cloth. Rough the surface with 60 grit or coarser utility cloth. Brush away residue with a clean, dry rag after abrading. ( Do not use sand paper. )3. Clean and rough the saddle base of tee (side fitting) with 60 grit or coarser utility cloth. Brush away residue with a clean, dry rag after abrading.4. Align fitting on main and tighten clamp (insert adapter) on fitting stem while applying slight pressure on movable clamp handle.5. Check saddle for square alignment on main.6. Clean face of heater adapters with a clean cotton cloth.* Check heater plates for proper surface temperature of 475o F - 500o F. Raise movable clamp with fitting. Roll in and center heater plate with adapter between base of fitting and main.7. For all sizes, apply an adequate and uniform pressure until continuous melt bead can be seen on main. Reduce pressure to light pressure; continue heat soak cycle on fitting and main; and, watch base of fitting for the appropriate melt bead to be visible completely around the base of the fitting and on the main around the heating iron base;

8. Raise moveable clamps and remove heater plate.9. Bring melted surfaces together rapidly and smoothly. Apply continuous progressive pressure until proper fusion bead is formed. Maintain pressure until joint has cooled (until comfortable to the touch). ( For additional information, refer to PPI Report TR41. )

REMEMBER:•Install proper sidewall and fitting inserts in fusion unit for the pipe and fittings being joined.•Be sure correct sidewall adapters are installed on heater plate.•A quality side fusion joint has a uniform, well-aligned appearance all around.•Heater plate should be checked periodically with a pyrometer for correct surface temperature (475o F - 500o F ).* Avoid materials that melt and stick to heater plates.


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*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determina-tions of specifications. The physical properties values reported herein were determined on compression molded specimens preparedin accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.


DESIGN-FLOW® High Density Polyethylene Pipe for M & I is manufactured to ASTM F 714, ASTM D 3035,AWWA C901/C906 and NSF standards as applicable. Standard color of pipe is black with blue print line.Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1

High Density Polyethylene Pipe for Municipal & Industrial



High Density Polyethylene Pipe for Municipal & IndustrialPE4710 Nominal Physical Properties*


DESIGN-FLOW® High Density Polyethylene Pipe for M & I is manufactured to ASTM F 714, ASTM D 3035,AWWA C901/C906 and NSF standards as applicable. Standard color of pipe is black with blue print line.Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determina-tions of specifications. The physical properties values reported herein were determined on compression molded specimens preparedin accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.


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“BETTER BY DESIGN”®INDEPENDENT PIPEPRODUCTS, INC.Specification Sheet #P6

Design-Flow® D2513 High Density Polyethylene Pipe for Oil & Gas is manufactured in accordancewith ASTM D 2513 requirements. Standard color of pipe is black with yellow print line.Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1; 3 Condition C*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determina-tions of specifications. The physical properties values reported herein were determined on compression molded specimens preparedin accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.

D2513 High Density Polyethylene Pipe for Oil & Gas



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“BETTER BY DESIGN”®INDEPENDENT PIPEPRODUCTS, INC.Specification Sheet #7

D2513 High Density Polyethylene Pipe for Oil & Gas


Design-Flow® D2513 High Density Polyethylene Pipe for Oil & Gas is manufactured in accordancewith ASTM D 2513 requirements. Standard color of pipe is black with yellow print line.Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determina-tions of specifications. The physical properties values reported herein were determined on compression molded specimens preparedin accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.


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tnioPgninetfoStaciV 5251DMTSA 752 o FDesign-Flow® High Density Polyethylene Slip Liner Pipe is manufactured in a standard color of light gray.Black slip liner can be produced by special request. Product is available in all standard sizes and SDR’s aslisted on the Design-Flow® HDPE Pipe Size Charts.Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1; 3 Condition C*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determina-tions of specifications. The physical properties values reported herein were determined on compression molded specimens preparedin accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.

High Density Polyethylene Gray Slip Liner PipePE3408 / PE3608 Nominal Physical Properties*



“BETTER BY DESIGN”®INDEPENDENT PIPEPRODUCTS, INC.Specification Sheet #P9


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High Density Polyethylene Gray Slip Liner Pipe


Design-Flow® High Density Polyethylene Slip Liner Pipe is manufactured in a standard color of light gray.Black slip liner can be produced by special request. Product is available in all standard sizes and SDR’s aslisted on the Design-Flow® HDPE Pipe Size Charts.Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determina-tions of specifications. The physical properties values reported herein were determined on compression molded specimens preparedin accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.



Flange Adapter Design Information

“T” must be at least 1.25 times pipe wall thickness for full pressure rating.

The face diameter fits inside bolt circle to promote alignment and concentricity,with sealing.

“H” must be long enough to allow butt-fusion in all applicable fusion machines,size on size or larger. Consult fusion machine manufacturers for their requiredminimum length.

“R” must be matched to the radius of the metal bolt ring.

Corrosion protected convoluted Bolt Rings for HDPE are recommended.

Meet dimensions and requirements of ASTM F 2206, ASTM F 714, ASTM D3035, AWWA C901/C906 and NSF 61 standards as applicable.

Flange adapters may be fused to same DR and to one standard DR higher.(i.e., DR-17 to DR-21)



IPS Flange AdaptersPressure Rated for DR Ordered

(Dimensions in Inches)

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"4/3 0.4 02.0 00.2 4/1 11-7 1.

"1 0.4 12.0 73.2 4/1 11-7 1.

"4/1-1 0.4 52.0 57.2 4/1 11-7 2.

"2/1-1 0.4 03.0 21.3 4/1 11-7 2.

"2 0.6 93.0 49.3 4/1 71-7 1

"3 0.6 36.0 00.5 4/1 5.23-7 2

"4 0.6 45.0 00.6 8/3 5.23-7 3

"5 0.60.6

99.036.0 05.7 8/3 9-7

5.23-1154

"6 0.8 87.0 05.8 8/3 5.23-7 7

"8 0.11 00.1 36.01 8/3 5.23-7 01

"010.110.110.11

39.194.122.1

57.21 8/379

5.23-11

029181

"210.110.110.11

82.277.154.1

00.51 8/379

5.23-11

625242

"410.110.110.11

05.249.106.1

05.71 2/179

5.23-11

159404

"610.210.210.21

68.222.228.1

00.02 2/179

5.23-11

674706

"817.210.210.21

12.305.250.2

21.12 2/179

5.23-11

089746

DESIGN-FLOW® High Density Polyethylene Pipe Fittings meet dimensions and requirements ofASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

• IPS Flange Adapters Continued Next Page •



IPS Flange Adapters(continued)

Pressure Rated for DR Ordered


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"028.210.210.21

75.387.272.2

05.32 2/179

5.23-11

491866

"22 0.210.21

60.305.2 06.52 2/1 9

5.23-113886

"42 0.410.41

33.337.2 00.82 2/1 9

5.23-117997

"62 0.510.51

16.369.2 00.03 2/1 9

5.23-11341711

"82 7.510.51

98.381.3 03.23 2/1 9

5.23-11851921

"03 8.510.51

71.414.3 03.43 2/1 9

5.23-11461431

"23 0.510.51

46.353.2 05.63 2/1 5.31-11

5.23-71361601

"43 9.510.51

27.468.3 05.83 2/1 5.31-11

5.23-71802531

"63 5.610.41

90.446.2 08.04 2/1 5.31-11

5.23-71812141

"244.220.120.12

98.390.305.2

05.74 2/15.31

715.23-12

761281251

"840.120.120.12

35.368.213.2

00.45 4/37112

5.23-62

442402071

"454.226.120.12

00.412.306.2

00.06 4/37112

5.23-62

403462032




DIPS Flange AdaptersDuctile Iron Pipe Sizes




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"4 0.6 76.055.0 526.6 61/7 9

5.23-1143

"6 0.8 69.087.0 526.8 61/7 9

1164

"8 0.9 62.130.1 057.01 61/7 9

5.23-1186

"01 0.9 45.162.1 057.21 61/7 9

5.23-113101

"21 0.11 38.105.1 000.51 61/7 9

5.23-111271

"41 0.11 31.247.1 005.71 61/7 9

5.23-115382

"61 0.21 24.289.1 000.02 61/7 9

5.23-113453

"81 0.21 17.222.2 005.12 61/7 9

5.23-116564

"02 0.21 00.364.2 006.32 61/7 9

5.23-118655

"42 8.410.41

85.339.2 008.72 61/7 9

5.23-119918

"03 0.51 46.3 003.43 2/1 5.23-11 431



Stub End Design Information

A fusion machine mounted stub end holder is required for fusion of a stub end.

“T” must be at least 1.25 times pipe wall thickness for full pressure rating.

The face diameter fits inside bolt circle to promote alignment and concentricity,with sealing.

“R” must be matched to the radius of the metal bolt ring.

Corrosion protected Convoluted Ductile Iron Bolt Rings for HDPE are recom-mended.

Meet dimensions and requirements of ASTM F 2206, ASTM F 714, ASTM D3035, AWWA C901/C906 and NSF 61 standards as applicable.

Stub ends may be fused to same DR and to one standard DR higher.(i.e., DR-17 to DR-21)

CAUTION: Stub ends are intended to pressure seal & handle axial loads; stubends should not be used in applications subjected to significant flange facemisalignment, lateral pipe bending or significant pipe ring deflection.

R

T

H

PIPE OD

FACE OD



IPS Stub EndsPressure Rated for DR Ordered


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"41000.4

05.249.106.1

05.71 2/179

5.23-11

548323

"61000.4

68.222.228.1

00.02 2/179

5.23-11

463544

"81000.4

12.305.250.2

21.12 2/179

5.23-11

867584

"023.55.40.4

75.387.272.2

05.32 2/179

5.23-11

774635

"22 6.40.4

60.305.2 06.52 2/1 9

5.23-115726

"42 6.40.4

33.337.2 00.82 2/1 9

5.23-118847

"62 6.40.4

16.369.2 00.03 2/1 9

5.23-114463

"82 5.58.4

98.381.3 03.23 2/1 9

5.23-113544

"03 8.50.5

71.414.3 03.43 2/1 9

5.23-114635

"23 3.50.4

46.353.2 05.63 2/1 5.31-11

5.23-711615

"43 9.40.4

27.468.3 05.83 2/1 5.31-11

5.23-711795

"63 4.50.4

90.446.2 08.04 2/1 5.31-11

5.23-710876

"243.55.45.4

98.390.305.2

05.74 2/15.31

715.23-12

892866

"847.50.55.4

35.368.213.2

00.45 4/37112

5.23-62

421401

78

"459.51.55.4

00.412.306.2

00.06 4/37112

5.23-62

812281251

CAUTION: Stub ends are intended to pressure seal & handle axial loads; stub ends should not be used in applicationssubjected to significant flange face misalignment, lateral pipe bending or significant pipe ring deflection.


R

T

HPIPE OD

FACE OD



DIPS Stub EndsDuctile Iron Pipe Sizes



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"41 0.4 31.247.1 5.71 61/7 9

5.23-112281

"61 0.4 24.289.1 0.02 61/7 9

5.23-119242

"81 0.4 17.222.2 5.12 61/7 9

5.23-112372

"02 0.4 00.364.2 6.32 61/7 9

5.23-119233

"42 5.4 85.339.2 8.72 61/7 9

5.23-115564

"03 0.5 46.3 3.43 2/1 5.23-11 011

CAUTION: Stub ends are intended to pressure seal & handle axial loads; stub ends should not be used in applicationssubjected to significant flange face misalignment, lateral pipe bending or significant pipe ring deflection.


R

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FACE OD



Butterfly Valve Flange & Spacer Design Information

When the butterfly valve disc rotates, it can hit the ID edge of the standard flangeadapter. In the past, valve spacer rings have been used. Today, Independent PipeProducts can make and deliver a modified, one-piece flange adapter with an integral,extra-thick flange face internally machined to allow full disc opening.

Included on the following page is design data and pricing for IPPI’s standard ButterflyFlange Adapters 4” through 12” IPS. For sizes not listed please call for the design,quote, and delivery.

Butterfly Valve

Corner Chamfer

To Clear Rotating

Disc

HDPE Flange Adapter Customized, Extra-ThickFlange Face

Design Data Needed:Specific valve information including the manufacturer, model number, disc diameter, valve width face toface and stem location (center line location or offset location). For sizes not listed in our catalogbutterfly flange adpter design is availble, charges are based on an hourly rate for engineering services.Please contact customer service for more details.

Warning & Disclaimer:Butterfly flange adapters should always be trial fit to the actual valve and then field tested forvalve disk clearance and full rotation prior to butt fusion of the flange to the pipeline.After butt fusion and bolt up of flange repeat this trial at each occurrence to insure finalinstall is properly centered thus again allowing valve disk clearance and full rotation.

The above requirement insures proper valve operation prior to burial and also will identifyunexpected situations including valve design changes or valve substitutions at the project.

IPPI cannot be held responsible for valve interference with the butterfly flange adapter orfor any related excavation costs.



IPS or DIPS Butterfly Valve Spacers For Use With HDPE Flange Adpaters

As the butterfly valve wafer rotates, it will hit the ID of the stan-dard Flange Adapter. Independent Pipe Products, Inc. can ma-chine custom Flange Adapters to avoid using spacers and pro-vide for full butterfly valve operating (see next page). Valve spacersare used to offset the standard HDPE flange face to provide forfull wafer rotation, when customized flanges have not been or-dered. Be sure to double check the standard spacer thicknessis sufficient for the exact butterfly valve being used, by doing asimple dimensional layout.

For larger diameter valve-spacers - Call For Quick Quote

Refer to next page for modified flange adapters that avoid use of spacer rings.For larger valve spacers the following information is needed: width of valve from face to face, diam-eter of butterfly wafer and the location of the butterfly wafer stem (center stem or otherwise).

All non-stock fabricated fittings are produced to order and are noncancelable and nonreturnable.

Hydrotesting for compliance with AWWA C906 fitting requirements add 15% (i.e., 1.15 multiplier).


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"6 05.8 36.8 52.6 0.2 2

"8 36.01 88.01 52.8 0.2 2

"01 57.21 52.31 52.01 0.2 3

"21 00.51 00.61 52.21 0.2 4

"41 05.71 36.71 73.31 2.2 5

"61 00.02 31.02 52.51 5.2 7

"81 21.12 05.12 52.71 0.3 9

"02 05.32 88.32 00.91 5.3 12

"22 06.52 88.52 00.12 0.4 62

"42 00.82 31.82 00.32 0.4 13



IPS & DIPS Butterfly Valve Flange AdaptersPressure Rated for DR Ordered


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"4 05.6 52.1 526.6 8/3 5.23-11 5

"6 05.8 05.1 526.8 8/3 5.23-11 6

"8 05.9 57.1 057.01 8/3 5.23-11 8

"01 05.9 00.2 057.21 8/3 5.23-11 21

"21 05.11 52.2 000.51 8/3 5.23-11 91

Sizes 24” and smaller meet AWWA C906 fitting requirements, sizes 26” and larger are designed andquoted per fitting.

Design Data Needed:Specific valve information including the manufacturer, model number, disc diameter, valve width face to face andstem location (center line location or offset location). For sizes not listed in our catalog butterfly flange adpterdesign is availble, charges are based on an hourly rate for engineering services. Please contact customer servicefor more details.

Warning & Disclaimer:Butterfly flange adapters should always be trial fit to the actual valve and then field tested for valve diskclearance and full rotation prior to butt fusion of the flange to the pipeline. After butt fusion and boltup of flange repeat this trial at each occurrence to insure final install is properly centered thus againallowing valve disk clearance and full rotation.

The above requirement insures proper valve operation prior to burial and also will identify unex-pected situations including valve design changes or valve substitutions at the project.

IPPI cannot be held responsible for valve interference with the butterfly flange adapter or for anyrelated excavation costs.



High PressureSteel Blind Flanges

IPS & DIPSAWWA C207 Class D


For other sizes not listed or pressure ratings, call for a Quick-Quote.

Description: An AWWA C207 cross-section, A36 steel plate, with Red-Oxide primer, to match ANSIB16.5150# bolt-hole pattern.

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"3 05.7 00.6 4/3x4 526.0 571 8

"4 00.9 05.7 4/3x8 526.0 571 21

"6 00.11 05.9 8/7x8 886.0 571 81

"8 05.31 57.11 8/7x8 886.0 571 72

"01 00.61 52.41 1x21 886.0 571 83

"21 00.91 00.71 1x21 218.0 571 36

"41 00.12 57.81 8/1-1x21 839.0 051 98

"61 05.32 52.12 8/1-1x61 000.1 051 811

"81 00.52 57.22 4/1-1x61 260.1 051 041

"02 05.72 00.52 4/1-1x02 521.1 051 181

"22 05.92 52.72 8/3-1x02 881.1 051 312

"42 00.23 05.92 8/3-1x02 052.1 051 572

"03 57.83 00.63 8/3-1x82 573.1 051 444

"63 00.64 57.24 8/5-1x23 526.1 051 537

"24 00.35 05.94 8/5-1x63 057.1 051 5801

"84 05.95 00.65 8/5-1x44 057.1 051 9631



These blind flanges are ordinarily used for closure or night-capping of flanged pipes. They are NOTfully pressure rated. Without the use of a metal back up blind flange, the HDPE flange may leakbetween bolt-holes at moderate pressures.

HDPE Blind FlangesIPS & DIPS

Also available manufactured from PVC material - Call For Quick Quote

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"61 05.32 51 03

"81 00.52 81 63

"02 05.72 12 24

"22 05.92 42 84

"42 00.23 82 65




ConvolutedDuctile Iron & Stainless Steel

Bolt RingsDesigned Specifically for usewith HDPE Flange Adapters*

ASME / ANSI B16.5, B16.47Ser.A CL150B16.1 CL125 AWWA C207 B,D & E

U.S. Patent # 7,401,821

Design Information

Van Stone Style Flanges have been used for decades in the USA. Thetypical polyethylene flange adapter has a Van-Stone style flange with slip-onbolt-ring. Our Design-Flow® Bolt Ring is engineered specifically for Polyeth-ylene Flange Adapters. Design-Flow® Bolt Rings meet the standard bolt circledimensional specifications of ASME / ANSI B16.5 CL 150, B16.47 Ser. A -CL 150, B16.1- CL 125; AWWA C207 - CL 150 / B, D & E. Design-Flow BoltRings are produced in ductile iron and stainless steel (Ductile Iron A536 65/45/12, 316 Stainless Steel A351-CF8M). Our ductile iron Bolt Rings arestocked with an oil based enamel painted surface (IPS sizes stocked in brightred, DIPS sizes stocked in aqua blue). Many more coating choices are avail-able that provide superior cathodic protection depending on the specific needsof the project. Additional surface coating choices include epoxy based paints;fusion bonded epoxies; hot dip galvanizing and other electrostatically appliedsurface treatments.

Our Design-Flow® Bolt Ring is so unique in its novel design that it hasearned U.S. Patent # 7,401,821 status based, in principle, on its strong, tough,ductile and constant sealing design. Its contoured cross-section enables ringdeformation which provides a constant sealing force. Our Design-Flow® BoltRing is stronger; being able to accept more bolt torque (sealing load) thanother previous designs. At these higher bolt torques, rubber gaskets are notrequired, which results in more secure sealing and reduced assembly costs.Our Design-Flow® Bolt Ring has a beveled bolt surface which is drawn intoparallel with the flange face when the proper bolt torque is applied. This boltring deflection is more effective in placing the sealing force closer to the pipeOD and more uniformly distributing that higher force across the flange face.Unlike previous industry designs, Design-Flow® Bolt Rings “seal from the in-side out” !

Our Design-Flow® Bolt Ring design places more metal in optimized lo-cations to make the bolt ring stronger resulting in a shorter outer perimeterplane. Design-Flow® Bolt Rings are designed for working pressure ratingsranging from 50 psi up to 275 psi in many sizes. Please consult this catalogsectional 1.3.B1 or our Customer Service Department for more informationregarding our Design-Flow® Bolt Rings.



Convoluted - Ductile IronIPS Bolt Rings

Designed Specifically for usewith HDPE Flange Adapters*


(Dimensions in Inches) U.S. Patent # 7,401,821

Cross Section:

ID

T

OD

WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor.These are cast convoluted ductile iron metal bolt rings with 150# bolt-hole pattern; the material is in compliancewith ASTM A536 GR 65/45/12 and surfaced in Bright Red oil based enamel paint.

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"1 35. 52.4 83.1 31.3 4 "8/5 572 2.1

"4/1-1 36. 36.4 27.1 05.3 4 "8/5 572 5.1

"2/1-1 96. 00.5 79.1 88.3 4 "8/5 572 6.1

"2 57. 00.6 05.2 96.4 4 "4/3 572 7.2

"3 49. 05.7 36.3 00.6 4 "4/3 572 5.4

"4 49. 00.9 36.4 05.7 8 "4/3 572 5.5

"5 49. 00.01 96.5 05.8 8 "8/7 572 9.5

"6 00.1 00.11 57.6 05.9 8 "8/7 572 5.7

"8 31.1 05.31 57.8 57.11 8 "8/7 572 21

"01 91.1 00.61 49.01 52.41 21 "1 572 51

"21 52.105.1 00.91 00.31 00.71 21 "1 061

5724252

"41 83.136.1 00.12 83.41 57.81 21 "8/1-1 061

5729253



Cross Section:

ID

T

OD

SPIlanimoN

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tloBeloHelcriC

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"61 36.148.1 05.32 91.61 52.12 61 "8/1-1 061

5729384

"81 07.100.2 00.52 83.81 57.22 61 "4/1-1 061

5722435

"02 48.132.2 05.72 83.02 00.52 02 "4/1-1 061

5727507

"22 14.2 05.92 83.22 52.72 02 "8/3-1 572 08

"42 61.265.2 00.23 83.42 05.92 02 "8/3-1 061

57208301

"62 05.2 52.43 83.62 57.13 42 "8/3-1 002 901

"82 95.2 05.63 83.82 00.43 82 "8/3-1 002 031

"03 82.274.2 57.83 83.03 00.63 82 "8/3-1 001

061811931

"23 65.2 57.14 83.23 05.83 82 "8/5-1 061 561

"43 88.2 57.34 83.43 05.04 23 "8/5-1 061 191

"63 57.200.3 00.64 83.63 57.24 23 "8/5-1 001

061391412

"24 52.3 00.35 83.24 05.94 63 "8/5-1 001 562

"84 36.3 05.95 05.84 00.65 44 "8/5-1 08 453

"45 30.4 52.66 26.45 57.26 44 "8/7-1 08 915

Convoluted - Ductile IronIPS Bolt Rings (cont.)




WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor.These are cast convoluted ductile iron metal bolt rings with 150# bolt-hole pattern; the material is in compliancewith ASTM A536 GR 65/45/12 and surfaced in Bright Red oil based enamel paint.



Cross Section:

ID

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"4 49. 00.9 09.4 05.7 8 4/3 572 5

"6 00.1 00.11 00.7 05.9 8 8/7 572 8

"8 31.1 05.31 91.9 57.11 8 8/7 572 11

"01 91.1 00.61 52.11 52.41 21 1 572 61

"21 05.1 00.91 83.31 00.71 21 1 572 62

"41 36.1 00.12 94.51 57.81 21 8/1-1 572 13

"61 48.1 05.32 95.71 52.12 61 8/1-1 572 24

"81 00.2 00.52 07.91 57.22 61 4/1-1 572 15

"02 32.2 05.72 58.12 00.52 02 4/1-1 572 16

"42 65.2 00.23 50.62 05.92 02 8/3-1 572 49

"03 88.2 57.83 52.23 00.63 82 8/3-1 002 241

Convoluted - Ductile IronDIPS Bolt Rings




WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor.These are cast convoluted ductile iron metal bolt rings with 150# bolt-hole pattern; the material is in compliancewith ASTM A536 GR 65/45/12 and surfaced in Aqua Blue oil based enamel paint.



Cross Section:

ID

T

OD

WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor.These are cast convoluted stainless steel bolt rings with 150# bolt-hole pattern; the material is stainless steel 316A351-CF8M.

Convoluted - Stainless SteelIPS Bolt Rings




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"3 49. 05.7 36.3 00.6 4 "4/3 572 8.4

"4 49. 00.9 36.4 05.7 8 "4/3 572 9.5

"6 00.1 00.11 57.6 05.9 8 "8/7 572 8

"8 31.1 05.31 57.8 57.11 8 "8/7 572 31

"01 91.1 00.61 49.01 52.41 21 "1 572 61

"21 05.1 00.91 00.31 00.71 21 "1 572 72

"41 83.1 00.12 83.41 57.81 21 "8/1-1 061 13

"61 36.1 05.32 83.61 52.12 61 ""8/1-1 061 24

"81 07.1 00.52 83.81 57.22 61 ""4/1-1 061 64



Cross Section:

ID

T

OD

WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor.These are cast convoluted stainless steel back up rings with 150# bolt-hole pattern; the material is stainless steel316 A351-CF8M.

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"22 14.2 05.92 83.22 52.72 02 "8/3-1 572 96

"42 61.2 00.23 83.42 05.92 02 "8/3-1 061 78

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"82 95.2 05.63 83.82 00.43 82 "8/3-1 002 gnimoC!nooS

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"43 88.2 57.34 83.43 05.04 23 "8/5-1 061 gnimoC!nooS

"63 57.2 00.64 83.63 57.24 23 "8/5-1 061 0

"24 52.3 00.35 83.24 05.94 63 "8/5-1 001 0

"84 36.3 05.95 05.84 00.65 44 "8/5-1 08 0

"45 30.4 52.66 26.45 57.26 44 "8/7-1 08 0

Convoluted - Stainless SteelIPS Bolt Rings (cont.)






Cross Section:

ID

T

OD

WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor.These are cast convoluted stainless steel back up rings with 150# bolt-hole pattern; the material is stainless steel316 A351-CF8M.

D SPIlanimoN

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"6 00.1 00.11 00.7 05.9 8 8/7 572 5.7

"8 31.1 05.31 91.9 57.11 8 8/7 572 21

"01 91.1 00.61 52.11 52.41 21 1 572 51

"21 05.1 00.91 83.31 00.71 21 1 572 72

"41 83.1 00.12 94.51 57.81 21 8/1-1 061 03

"61 36.1 05.32 95.71 52.12 61 8/1-1 061 14

"81 07.1 00.52 07.91 57.22 61 4/1-1 061 54

"02 48.1 05.72 58.12 00.52 02 4/1-1 061 75

"42 61.2 00.23 50.62 05.92 02 8/3-1 061 68

Convoluted - Stainless SteelDIPS Bolt Rings






Cross Section:

ID

T

OD

Convoluted - Epoxy Coated & Galvanized DI

IPS Bolt RingsDesigned Specifically for usewith HDPE Flange Adapters*



WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor.These are cast convoluted ductile-iron metal bolt rings with 150# bolt-hole pattern; primed and surfaced with anepoxy based paint; the material is in compliance with ASTM A536 GR 65/45/12. Rings also available with galvanizedcoating.

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"4/3 35. 88.3 11.1 57.2 4 "8/5 572 0.1

"1 35. 52.4 83.1 31.3 4 "8/5 572 2.1

"4/1-1 36. 36.4 27.1 05.3 4 "8/5 572 5.1

"2/1-1 96. 00.5 79.1 88.3 4 "8/5 572 6.1

"2 57. 00.6 05.2 96.4 4 "4/3 572 7.2

"3 49. 05.7 36.3 00.6 4 "4/3 572 5.4

"4 49. 00.9 36.4 05.7 8 "4/3 572 5.5

"5 49. 00.01 96.5 05.8 8 "8/7 572 9.5

"6 00.1 00.11 57.6 05.9 8 "8/7 572 5.7

"8 31.1 05.31 57.8 57.11 8 "8/7 572 21

"01 91.1 00.61 49.01 52.41 21 "1 572 51

"21 52.105.1 00.91 00.31 00.71 21 "1 061

5724252

"41 83.136.1 00.12 83.41 57.81 21 "8/1-1 061

5729253



Cross Section:

ID

T

OD

SPIlanimoN

eziS

T)ssenkcihT( DO DI

tloBeloHelcriC

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"61 36.148.1 05.32 91.61 52.12 61 "8/1-1 061

5729384

"81 07.100.2 00.52 83.81 57.22 61 "4/1-1 061

5722435

"02 48.132.2 05.72 83.02 00.52 02 "4/1-1 061

5727507

"22 14.2 05.92 83.22 52.72 02 "8/3-1 572 08

"42 61.265.2 00.23 83.42 05.92 02 "8/3-1 061

57208301

"62 05.2 52.43 83.62 57.13 42 "8/3-1 002 901

"82 95.2 05.63 83.82 00.43 82 "8/3-1 002 031

"03 82.274.2 57.83 83.03 00.63 82 "8/3-1 001

061811931

"23 65.2 57.14 83.23 05.83 82 "8/5-1 061 561

"43 88.2 57.34 83.43 05.04 23 "8/5-1 061 191

"63 57.200.3 00.64 83.63 57.24 23 "8/5-1 001

061391412

"24 52.3 00.35 83.24 05.94 63 "8/5-1 001 562

"84 36.3 05.95 05.84 00.65 44 "8/5-1 08 453

"45 30.4 52.66 26.45 57.26 44 "8/7-1 08 915



IPS Bolt Rings (cont.)Designed Specifically for usewith HDPE Flange Adapters*





Cross Section:

ID

T

OD


D SPIlanimoN

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rebmuNtloBfO

seloH

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"4 49. 00.9 09.4 05.7 8 4/3 572 5

"6 00.1 00.11 00.7 05.9 8 8/7 572 8

"8 31.1 05.31 91.9 57.11 8 8/7 572 11

"01 91.1 00.61 52.11 52.41 21 1 572 61

"21 05.1 00.91 83.31 00.71 21 1 572 62

"41 36.1 00.12 94.51 57.81 21 8/1-1 572 13

"61 48.1 05.32 95.71 52.12 61 8/1-1 572 24

"81 00.2 00.52 07.91 57.22 61 4/1-1 572 15

"02 32.2 05.72 58.12 00.52 02 4/1-1 572 16

"42 65.2 00.23 50.62 05.92 02 8/3-1 572 49

"03 88.2 57.83 52.23 00.63 82 8/3-1 002 241


DIPS Bolt RingsDesigned Specifically for usewith HDPE Flange Adapters*





SYOLLA&SLATEM

lairetaMfoepyT lairetaMfoepyT lairetaMfoepyT lairetaMfoepyT lairetaMfoepyT MTSA MTSA MTSA MTSA MTSA dradnatS dradnatS dradnatS dradnatS dradnatS stnemmoC stnemmoC stnemmoC stnemmoC stnemmoC

norIelitcuD 635AMTSA 21-54-56edarG

613leetSsselniatS 135AMTSA M8FCedarG

STNEMTAERTECAFRUS&STNIAP

lairetaMfoepyT lairetaMfoepyT lairetaMfoepyT lairetaMfoepyT lairetaMfoepyT MTSA MTSA MTSA MTSA MTSA dradnatS dradnatS dradnatS dradnatS dradnatS stnemmoC stnemmoC stnemmoC stnemmoC stnemmoC

tniaPlemanEdesaBliO 711BMTSA yarpStlaS +001 sruoH

tniaPdesaByoxpE 711BMTSA yarpStlaS +005 sruoH

taoC-E 711BMTSA yarpStlaS +0001 sruoH

gnizinavlaGpiDtoH351AMTSA slim5

58-GMTSA goFtlaS 0002 sruoH

tekcaJlateMromrA-auqA 711BMTSA yarpStlaS +0052 sruoH

gnitaoCyxopEdednoBnoisuF577AMTSA EBF 01 SLIM 62ot SLIM

279AMTSA EBF 01 SLIM 62ot SLIM

711BMTSA yarpStlaS +0003 sruoH

Specification Sheet #B1

Design-Flow® ConvolutedDuctile Iron & Stainless

Steel Bolt RingsMetals & Coatings

Physical Properties U.S. Patent # 7,401,821

®




Flange assembly should be square, perpendicular, concentric and axially in contactwith the mating flange, prior to applying sealing torque.Tighten bolts in an alternating “star pattern” in numerical order as shown in illustrationbelow.Tighten bolts uniformly in even increments, raising the torque intensity in “steps”,uniform “steps” or “levels” are generally 20% increments of total torque value.Torque all bolts uniformly to the first level before progressing to the next higher level ofuniform bolt torque.Hydro-test to insure no leaks exist, retighten as needed.

U.S. Patent # 7,401,821

Design-Flow ® ConvolutedDuctile Iron & Stainless

Steel Bolt RingsInstallation and Bolt

Tightening Information



Technical Report: Bolt-Torque Tests on IPPI Bolt-Rings & HDPE Flange AdaptersThe compressive sealing stress applied by the IPPI bolt rings onto the HDPE flange face through bolt torque, istargeted at 1100 psi initial interfacial pressure, before viscoelastic stress relaxation occurs. The bolt ring andHDPE flange assembly have been tested to evaluate effective sealing across a wide range of operational pressurewith surge allowance, and over a wide range of thermal conditions. The threaded carbon steel or stainless steelbolts (or all-thread studs) are expected to be of SAE Grade 2 to SAE Grade 5 tensile strength. The bolts testedwere reasonably clean, oiled and not rusted. Every flange assembly should be installed square, perpendicular,concentric and axially in contact with the mating flange, prior to applying sealing torque. The bolts were tightenedin an alternating “star pattern”. The bolts were tightened uniformly in even increments, raising the torque intensityin “steps”, with all bolts torqued uniformly to the first level before progressing to the next higher level of uniform bolttorque. The IPPI thick face flanges and bolt rings were hydro-tested at the torque listed below, and proven to sealeffectively. The 4 x WPR hydro-tests were conducted successfully on flat face, and serrated face, HDPE flangeadapters without gaskets. The IPPI bolt rings have also been tested to a 25% higher maximum bolt torque thanlisted without bolt r ing fracture; tested maximum torque was well above the useful sealing bolt torque.

PLEASE NOTE: Torque is an indirect indicator of tensile load in the bolt itself. With severalvariables involved in the assembly, bolting and flange sealing process; the bolt torque test valuespresented above were considered as a guideline only. For example, compare the compressivedifferences of a plastic to plastic connection verses a plastic to steel connection. It is the re-sponsibility of the project “engineer of record” to establish the bolt torque and assembly require-ments for each specific flange assembly design. A large torque wrench is specified.

Nominal Bolt Diameter Number Tested UniformPipe Size for Bolt Ring of Bolts Bolt Torque (Ft-lbs)

2” 0.625 4 * 3” 0.625 4 * 4” 0.625 8 * 5” 0.750 8 * 6” 0.750 8 * 8” 0.750 8 * 10” 0.875 12 * 12” 0.875 12 * 14” 1.000 12 * 16” 1.000 16 * 18” 1.125 16 * 20” 1.125 20 * 22” 1.250 20 * 24” 1.250 20 * 26” 1.250 24 * 28” 1.250 28 * 30” 1.250 28 * 32” 1.500 28 * 34” 1.500 32 * 36” 1.500 32 * 40” 1.500 36 * 42” 1.500 36 * 48” 1.500 44 * 54” 1.875 44 *

Technical Report :Bolt Torque Test On

Design-Flow® Bolt Rings &HDPE Flange Adapters


HDPE FLANGE BOLT TORQUE GUIDELINES ARE NOW AVAILABLE.

PLEASE REFER TO PLASTICS PIPE INSTITUTE, INC.

TECHNICAL NOTE #38 - BOLT TORQUE FOR PE FLANGED JOINTS

Please contact our Customer Service Department for more information.

U.S. Patent # 7,401,821



Concentric Reducer Design Information

Concentric reducers provide an in-line conical transition between pressurized pipesof differing diameters. A reducer may be a single standard diameter change (i.e., 6"x 4”) or a multiple diameter change (i.e., 8" x 2”). The pipes do not have a “ brain”and do not recognize what the outside configuration of the reducer looks like. Thepipe flow is only affected by the inside diameter conical transition configuration.Hence, the inside diameter conical transition can be axially moved and externally re-configured to provide for more economical reducer fittings as follows. All threedesigns have the same ID flow shape, but the “Compact” and “Low CostCompact” cost savings are passed onto you!

The “Traditional” reducer has threesections:1. Large end to clamp for heat butt-

fusion.2. Conical transition section.3. Small end to clamp for heat butt-

fusion.

The “Compact” reducer has two sec-tions:1. Large end to hold for heat butt-fusion.2. Small end to hold for heat butt-fusion.

Note: The same conical transition zone hasbeen moved forward within the reducer.

The “Low Cost Compact” reducer hasone section. This reducer is held on thelarge end and heat-fused to the largepipe. The assembly is moved to the otherfusion machine jaws and the small end isheat fused to the small pipe. Note: Thesame conical transition zone is kept withinthe fitting.“Low Cost Compact” Reducer

Economical “Compact” Reducer

Higher Cost Reducer



IPS ReducersPressure Rated for DR Ordered


STYLE B“fabricated”

STYLE C“traditional”

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4/1-1x2/1-1 A 00.2 00.2 - 11-9 1

1x2 C 94.2 88.2 49.0 11 1

4/1-1x2 C 52.3 65.2 36.0 11-9 1

2/1-1x2 C 05.2 27.2 87.0 11-9 1

2x3 C 22.3 05.2 39.0 71-9 1

2x4 C 57.2 57.2 66.1 71-9 1

3x4 C 00.3 05.2 88.0 71-9 1

3x6 C 21.5 49.3 63.2 71-11 2

4x6 A 00.4 00.4 - 71-9 3

4x8 2*A 00.8 00.8 - 71-11 9

6x8 A 00.4 00.4 - 71-9 6

6x01 A 00.6 00.6 - 71-11 21

8x01 A 00.6 00.6 - 71-9 31

8x21 A 00.6 00.6 - 71-11 91

01x21 A 00.6 00.6 - 71-9 02

01x41 A 00.7 00.7 - 71-11 62

21x41 A 00.7 00.7 - 5.23-9 82

21x61 A 00.7 00.7 - 5.23-11 46

41x61 A 00.7 00.7 - 5.23-9 63

41x81 A 00.7 00.7 - 5.23-11 54

61x81 A 00.7 00.7 - 5.23-9 74

81x02 A 00.7 00.7 - 5.23-9 65

02x22 A 00.7 00.7 - 5.23-9 96

02x42 A 00.9 00.9 - 5.23-11 28

22x42 A 00.9 00.9 - 5.23-9 48

STYLE A“compact”

L1 L2 L1 L2L3L2L1

Other sizes, styles, and DR’s not listed are available - Call For Quick QuoteSizes 24” and smaller meet AWWA C906 fitting requirements, sizes 26” and larger are quoted per fitting.

A*2 indicates two style A reducers joined using butt fusion.



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3x4 A 00.3 00.3 71-11 2

4x6 A 00.3 00.3 71-11 3

6x8 A 00.5 00.5 5.23-11 8

8x01 A 00.6 00.6 5.23-11 51

01x21 A 00.6 00.6 5.23-11 12

21x41 A 00.7 00.7 5.23-11 33

41x61 A 00.7 00.7 5.23-11 34

61x81 A 00.7 00.7 5.23-11 25

81x02 A 00.7 00.7 5.23-11 26

02x42 B 00.41 00.11 5.23-11 921

DIPS ReducersDuctile Iron Pipe Sizes

Pressure Rated for DR Ordered(Dimensions in Inches)

Other sizes, styles, and DR’s not listed are available - Call For Quick Quote

Sizes 24” and smaller meet AWWA C906 fitting requirements, sizes 26” and larger are quoted per fitting.



L2L1L1 L2



IPS “Low Cost Compact” ReducersPressure Rated for DR Ordered

Note: Available in

quantities of 15

or more only.

Nominal Size L1 L2

8" x 6" 6" 2" Call10" x 8" 6" 2" For

12" x 10" 6" 2" Quick14" x 12" 7" 2" Quote16" x 14" 7" 2"18" x 16" 7" 2"

NOTE: • Clamp the reducer into the fusion machine using the large end only.• Fuse one end to the pipeline first.• Reposition the fused assembly in the fusion machine; re-clamp large OD.• Fuse the other end to its matching size pipe.• VIP: Insure the fusion machine inserts for both pipe diameters are available

and will fit the on-site fusion machine.

L1 L2



Multistage pipe reducers connect pipes of measurably different diameters. Instead ofusing a 12" x 10” fused to a 10" x 8" fused to an 8"x 10” reducer assembly, we fabricatea custom 12"x 6” reducer as a single component. This greatly saves on part cost andfusion cost! The following is a partial listing of our capabilities:

Call for a Quick-Quote

24" x 20" 24" x 18" 24" x 16" 24" x 14" 24" x 12" 24" x 10”24" x 8" 24" x 6” 24" x 4" 24" x 3" 24" x 2"

22" x 18" 22" x 16" 22" x 14" 22" x 12" 22" x 10” 22” x 8”22" x 6” 22 x 4'’ 22” x 3" 22" x 2"

20" x 16" 20" x 14" 20" x 12" 20" x 10” 20" x 8" 20" x 6”20”’ x 4" 20" x 3" 20" x 2"

18" x 14" 18” x 12” 18” x 10" 18” x 8'’ 18" x 6” 18" x 4"18” x 3" 18" x 2"

16" x 12" 16" x 10" 16" x 8" 16" x 6” 16" x4”` 16" x 3" 16” x 2”

14"x10" 14" x 8" 14" x 6” 14" x 4" 14" x 3" 14" x 2"

12” x 8" 12" x 6” 12” x 4'’ 12" x 3" 12" x 2"

10" x 6” 10" x 4" 10" x 3" 10" x 2"

8” x 4" 8” x 3” 8" x 2"

6" x 3" 6” x 2"

4” x 2” 4” x 1.5" 4" x 1” 4" x 3/4"

3” x 1.5” 3” x 1” 3” x 3/4”

2” x 1.5” 2" x 1" 2" x 3/4"For larger sizes and size combinations, call for a Quick Quote

Multi-Stage IPS or DIPS Concentric ReducersPressure Rated for DR Ordered

Full Length Option(reducer center w/ pups)

Reducer Center Only(may require stub end holder)



Many gravity flow and drainage pipelines require a uniform line and grade. To achieve this, theengineers and designers specify eccentric reducers. This keeps the pipe invert at the samelevel or slope along the pipeline length.

Based on the permutation and combination of possible diameters, eccentric reducers arequoted for each inquiry or project. These fittings are quite popular for gravity flow sewers withmultiple lateral sewer inlets or outlets.

Call for a Quick Quote on your project needs.

IPS or DIPS Eccentric ReducersPressure ratings will vary depending on specifications



IPS Molded End Caps 3/4” - 8”Pressure Rated for DR Listed

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"4/3 - 40.2 11 5.0

"1 - 90.2 11 5.0

"4/1-1 - 52.3 11 5.0

"2/1-1 - 85.2 11 5.0

"2 21.3 00.7 11 1

"3 78.2 34.7 11 1

"4 00.3 57.7 11 2

"6 22.4 52.01 11 4

"8 41.5 14.21 11 7


• See Next Page For Larger End Caps 10” - 54” •

AB

Other sizes and DR’s not listed are available - Call For Quick Quote

Molded fittings meet AWWA C901/C906 fitting requirements.



IPS Machined End Caps 10” - 54”Pressure Rated for DR Listed

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"01 26.2 00.4 5.23-11 51

"21 00.3 00.4 5.23-11 71

"41 00.3 00.4 5.23-11 91

"61 83.378.2

00.500.4

115.23-71

2342

"81 08.322.3

00.500.4

115.23-71

1403

"02 02.400.3

00.500.4

71-115.23-12

0573

"22 56.407.3

00.600.5

115.23-71

5754

"42 60.500.4

00.600.5

115.23-71

9886

"62 00.3 00.4 ylnOISP01 26

"82 00.3 00.4 ylnOISP01 27

"03 00.3 00.4 ylnOISP01 38

"23 00.3 00.4 ylnOISP01 49

"43 00.3 00.4 ylnOISP01 601

"63 00.3 00.4 ylnOISP01 511

"04 00.3 00.4 ylnOISP01 241

"24 00.3 00.4 ylnOISP01 751

"84 00.3 00.4 ylnOISP01 502

"45 00.3 00.4 ylnOISP01 352

Field fusion of machined end caps may require the use of a stub endholder. Sufficient length of pipe may be fused to end cap to eliminate theuse of a stub end holder. Call for a Quick Quote on this fabricated option.

(Dimensions in Inches)OAL

T

Sizes 24” and smaller meet AWWA C906 fitting requirements, sizes 26” and larger are quoted perfitting.

Other sizes, pressure ratings, and DR’s not listed are available - Call For Quick Quote



DIPS Machined End CapsPressure Rated for DR Listed


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"4 00.1 00.3 5.23-11 2

"6 05.1 00.3 5.23-11 4

"8 00.2 00.3 5.23-11 6

"01 04.2 00.4 5.23-11 21

"21 08.2 00.4 5.23-11 81

"41 03.3 00.5 5.23-11 03

"61 86.3 00.5 5.23-11 83

"81 21.4 00.5 5.23-11 84

"02 06.407.3

00.600.5

5.31-115.23-5.51

8907

"42 70.583.4

00.600.5

5.51-115.23-71

41149

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Field fusion of machined end caps may require the use of a stub endholder. Sufficient length of pipe may be fused to end cap to eliminate theuse of a stub end holder. Call for a Quick Quote on this fabricated option.

Sizes 24” and smaller meet AWWA C906 fitting requirements, sizes 26” and larger are quoted perfitting.

Other sizes, pressure ratings, and DR’s not listed are available - Call For Quick Quote



Branch Saddle Design InformationFully Pressure-Rated Branch-Saddle Fittings

A pipe having a branch outlet connection is weakened by the opening that must be made in it. Unless the wallthickness of the pipe is sufficiently in excess of that required to sustain the full pressure, it is necessary to provideadded reinforcement. The amount of added reinforcement required to sustain the pressure is governed by the areareplacement method. Basically, the volume of the pipe-wall coupon from the hole for the branch is replaced byadded volume and mass in critical zones around the branch outlet. This methodology is detailed in ASME Code forPressure Piping B31.3 “Process Piping” section #304.3.2 and #304.3.3. Where the 800 psi hoop-stress of thebranch outlet and the 800 psi hoop-stress of the main pipe meet at the joint intersection, extra material must beadded to reduce the intensified stress in the joint to the allowable 800 psi long term stress.

BRANCH CONNECTION NOMENCLATURE ASME B31.3-1996 Edition

1” 1½” 2” 2½” 3” 4” 6” 8” 10” 12” 14” 16’ 18” 20” 24”

1’ 1001½” 100 1002” 100 100 892½” 80 71 67 663’ 77 69 65 64 634’ 100 65 62 61 61 596’ 100 100 100 58 57 56 588” 100 100 100 56 55 54 56 5510” 100 100 100 56 55 54 56 55 5512” 100 100 100 56 55 55 57 56 55 5514” 100 100 100 56 55 54 57 56 55 54 5416” 100 100 100 56 55 55 57 56 56 55 54 5418” 100 100 100 56 55 55 57 56 55 55 54 53 5320” 100 100 100 56 55 55 57 56 56 55 55 54 53 5324” 100 100 100 56 55 55 57 56 56 55 55 54 53 53 52

Branch Size

HeaderSize

*Based on the Code for Pressure Piping, ASA B31.1 for: standard weight pipe with 0.1 corrosion allowance: leg of Fillet weld =¼”

for branches 4” or smaller, and 3/8” for larger branch sizes.

Pressure Reduction Ratios in Percent for Unreinforced Intersections*

Tests conducted on non-reinforced branch connections proves that the branch outlets in line tees and reducingtees are generally reduced in strength by about 45% depending on the ratio of the pipe diameters.



Branch Saddle Heater Plate InformationMost common branch saddles are produced by machining a branch of a molded tee. Theirreinforcement is meant for that size on size tee! It was not engineered to meet all reducing outlettee design combinations. For example, using the area or volume replacement method ofASMEB31.3 for reinforcement, the borehole mass drilled from a 24" DR-11 pipe wall for a 2"outlet, is about 6.5 cubic inches. The muff area around the 2" tee-type branch-saddle is notnearly 6.5 cu. in. Thus the 2" tee-type branch-saddle on a 24 “ DR-11 pipe is not fully pressurerated. The muff reinforcement of the 2” branch saddle has sufficient mass on it to fully pressure-rate 3" x 2", 4" x 2" and 6" x 2" reducing tee. Above 6" mains, the 2" saddle reinforcement doesnot fully replace the mass of the pipe wall removed for the outlet hole. Each branch saddlereinforcement should be reviewed for its capacity to replace the mass of the hole drilled throughthe specified pipe-main in order to maintain a full working pressure rating.

The Massive Branch Saddles (MBS) of the DIPS sizes are engineered to cover a wide range ofreducing outlets through 24" DIPS pipe mains. The mass of the base reinforcement exceeds themass of the hole cut from the main to which it will be fused. Thus the full pressure rating ispreserved.

Most contractors wish to use the same heater plates that they now have. This is accomplished byjumping one base size or diameter compared to the outlet diameter, starting with the 4" outlets.For example, to fuse on a 4" DIPS outlet, investigate using the 6" IPS or 6" DIPS concave/convexheater plate set. To fuse on an 8" DIPS outlet, investigate using a 10" IPS or 8" DIPS heaterplate set. Contact your fusion equipment manufacturer to record below, the following HeaterPlate Sets that apply for your fusion machine:

DIPS(Full Port: Full Full-ID)

Htr. Pl. Set# Base OD Base ID DIPS-Size

# *** *** ***# *** *** ***# 6.6" 3.90" 4"(4.80)# 8.63" 5.62" 6"(6.90)# 11.50" 7.38" 8"(9.05)# 13.80" 9.04" 10"(11.10)# 16.00" 10.75" 12"(13.20)# 18.00" 12.51" 14"(15.30)# 20.00" 14.17" 16"(17.40)# 22.00" 15.93" 18"(19.50)# 24.00" 17.59" 20"(21.60)# 28.00" 21.00" 24"(25.80)

“IPS” Massive Branch Saddles designed for full bore, full pressure rating for all main& outlet combinations are available. Call for a Quote.

IPS(Reduced Port: Reduced ID)

IPS-Size Base OD Base ID Htr.Pl. Set #

2"(2.38) 2.6” 1.90" #3"(3.50) 3.9" 2.75" #4"(4.50) 4.8" 3.40" #6"(6.63) 7.3" 5.20" #8"(8.63) 9.4" 7.06" #10”(10.75) 11.5" 8.80" #12”(12.75) 13.8" 10.43" #******** ** ********** ** ********** ** ********** ** ********** ** **



“Blank” branch saddles stocked in DR-11.Branch saddle “blank” machined per order to radius ofpipe main size; and re-bored to DR.Branch saddles can be machined to main sizes up to63”.Purchaser must determine that concave/convex heaterplate adapters are available to complete the saddlefusion.

IPS Branch Saddles

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SPI"221-343-4145-63

52.3 2.0 6.2 11 1

SPI"321-443-4145-63

52.3 5.0 9.3 11 1

SPI"421-643-4145-63

52.3 5.0 8.4 11 2

SPI"621-843-4145-63

52.3 7.0 3.7 11 4

SPI"821-0143-4145-63

0.6 7.0 4.9 11 9

SPI"0121

43-4145-63

0.6 0.1 5.11 11 61

SPI"21 43-4145-63 0.8 0.1 8.31 11 23


Order information needed:IPS Outlet & DR x Exact Main Diameter

IPS branch saddles meet AWWA C901/C906 fitting requirements.



“Blank” branch saddles stocked in DR-11.Branch saddle “blank” machined per order to radius ofpipe main size; and re-bored to DR.Branch saddles can be machined thru 54" main size.Purchaser must determine that concave/convex heaterplate adapters are available to complete the saddlefusion.

DIPS Branch Saddles

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SPI"221-343-4145-63

2.3 2.0 6.2 11 1

"3SPID/SPI

21-443-4145-63

2.3 5.0 9.3 11 1

SPID"421-643-4145-63

0.4 0.1 6.6 11 4

SPID"621-843-4145-63

0.5 5.1 6.8 11 9

SPID"821-0143-4145-63

0.6 5.1 5.11 11 71

SPID"0121

43-4145-63

0.8 0.2 8.31 11 13

SPID"21 43-4145-63 0.01 0.2 3.51 11 74


Order information needed:DIPS Outlet & DR x Exact Main Diameter

DIPS branch saddles meet AWWA C901/C906 fitting requirements.



IPS Service SaddlesRectangular Base


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4/3x4/1-11x4/1-1 38.2 "00.2x"44.2 9 2.0

4/3x2/1-11x2/1-1 38.2 "00.2x"44.2 9 2.0

4/3x21x2

4/1-1x2

38.238.260.2

"00.2x"44.2 9 2.0

4/3x31x3

4/1-1x3

38.238.260.2

"00.2x"44.2 9 2.0

4/3x41x4

4/1-1x4

38.238.260.2

"00.2x"44.2 9 2.0

1x64/1-1x6

38.238.260.2

"00.2x"44.2 9 2.0

1x8 38.2 "00.2x"44.2 9 1.0

L

Many other service saddles are available including larger outlets, other radius and “high volumeservice saddles” - Call For Quick Quote.




IPS Self-Tapping TeesRectangular Base


Many other tapping tees are available including larger outlets, other radius, and “high volume tap-ping tees” - Call For Quick Quote.

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1x4/1-1 50.3 05.2x19.1 9 1

1x2/1-1 50.3 05.2x19.1 9 1

1x24/1-1x2

50.350.3 05.2x19.1 9 1

1x34/1-1x3

50.350.3 05.2x19.1 9 1

1x44/1-1x4

50.350.3 05.2x19.1 9 1

1x64/1-1x6

50.350.3 05.2x19.1 9 1

1x84/1-1x8

50.350.3 05.2x19.1 9 1

L




The normal method of field tapping a mainlineis to apply a tapping saddle and tap throughthe tapping valve into the main, remove thecutter and coupon and close the valve. It isadvantageous to fabricate a branch saddlefused to a flange adapter with a one-piecemetal back up ring captured between, this hasbeen done for years. These “wet-tap” assem-blies are fabricated to minimize the verticalheight from the pipe crown to the flange face.This assembly complies with MSS SP-60, theStandard Practice of the MSS (ManufacturersStandardization Society of the Valve andFittings Industry, Inc.). These assemblies areengineered to accept tapping valves, whereas

ordinary flanges will not accept tapping valves. The assembly consists of a custom-engi-neered branch saddle fused to a customized flange adapter with a centered back up ring.Tapping Sleeve / Saddles are nominally fused to the main pipe on the horizontal.

See next page for information on cutter sizes for taps.CAUTION:Insure that the field fusion equipment has adapters to hold the assembly with sufficientclearance opening and closure stroke to complete fusion.User supplied longer bolts may be required to accept flange face and metal back up ring.

IPS & DIPS Tapping Sleeve / Saddle AssemblyFull Pressure Rated - MSS SP-60 & AWWA C906 Compliant

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"421-643-4145-63

49.0 00.1 05.8 11 061

"621-843-4145-63

00.1 52.1 05.8 11 061

"821-0143-4145-63

21.1 05.1 00.9 11 061

"0121

43-4145-63

91.1 00.2 05.01 11 061

"21 43-4145-63 05.1 52.2 05.01 11 061

HDPE PipeMain (shownfor clarity)

“Saddle-Fusion”Joint

H

GF



Cutter Sizes for Taps

For line-size branch outlets, the proper cutter diameter for HDPE taps is accepted to be aslarge as 75% to 90% of the inside diameter of the pipe main. Note: The cutter must fitthrough the branch. It is acceptable to use a hole-cutter whose metal OD is up to at least 75%of the ID of the HDPE main pipe, but no larger than 90% of the HDPE main ID. Obviously, thecutter can be smaller for smaller branch-outlets.

Some users want the “maximum” diameter opening, thinking that it will maximize the watervolume throughput and minimize the pressure loss through the fitting. A detailed examinationof the numbers reveals the following:

Using a portal outlet cutter hole diameter that is nominally 87% of the ID of the pipe main, adetailed examination of the pressure loss through the “orifice” of the cut hole was done. Theresults confirmed that the pressure loss was negligible, almost insignificant. The pressureloss was equal to about 3 diameters of extra pipe length.

The pressure loss was less than 0.010 psi....1/100 th of one psi.

A full copy of the detailed report is available upon request.

Using the cutter size range of up to 75% to 90% of the HDPE main pipe ID, the user canchoose a cutter diameter that fits through the branch to provide good flow at minimum pres-sure loss and avoid tapping problems.

Note: When using line-size metal tapping sleeves, the cutter OD should be smaller, usu-ally about 75% of the pipe main inside diameter to avoid cutting through the springline of the HDPE pipe main and not allowing the removal of the HDPE pipe coupon.The cutter OD should not be as large as the ID of the HDPE pipe main so that whenthe coupon is removed, it will retract freely within the cutter.

In all cases, the cutter OD must be slightly smaller in diameter than the HDPE pipe-main ID!!



IPS Butt FusionTrue Union Full Port

Ball Valves(Dimensions in Inches)

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"1 513.1 3.41 1.3 11 051 4

"2/1-1 009.1 3.51 1.4 11 051 5

"2 573.2 0.61 8.4 11 051 6

"3 005.3 0.81 6.6 11 051 11

"4 005.4 2.91 2.9 11 051 02

• Body constructed using PVC; includes stem, ball, nut and handle • Ball valve uses Teflon seats • Incorporates HDPE end assemblies to allow for butt fusion installation • O-rings constructed using EPDM • Fully serviceable (valve is removable without any additional fusion) • Includes tool to adjust threaded seal carrier • Color: Dark Grey, Red Handle • PVC socket or threaded ends available to make PVC to PE transitions

Do not use compressed air or gas to test any PVC thermoplastic piping product or system.Teflon is a registered trademark of DuPont.

C

PVC valvebodyHDPE butt fusion

end assembly



IPS and CTSCompression Fittings

Independent Pipe Products, Inc. carries a full line of polypropylenecompression fittings for HDPE. Please call for additional informationand pricing.

Call For Literature or Quick Quote

Sizes Available:IPS (od) 1/2” - 2”

CTS (od) 3/4” - 2”

NPT male and female ends 1/2” - 2”

Fittings Include:Couplers Elbows

Tees Ball Valves

Corporation Stops Reducing Couplings

Curb Stops

Features:Pressure Rating 200 psi

Ease of installation

UV stabilized

Call For Literature or Quick Quote



Fuse-A-Corp

(To Tap the Water-Main and connect the Service Tubing)

This Corporation-Stop valve has a successful25 year history of leak free performance inwater distribution service. This ball-valve uniteliminates the corrodable metal tapping-saddleon HDPE pipe. It becomes part of the watermain itself via heat-fusion. The Fuse-A-Corp issaddle fused to the 2"* or larger HDPE watermain using standard fusion procedures, provid-ing a proven leak-free joint.

• Working Pressure Rating (WPR): 200 psi• Surge pressure tested beyond 1,250,000 cycles.• CPEX Polypropylene ball valve with PE 3408 Base.• Eliminates costly metal tapping saddles

Fuse-A-Corps are available in sizes 1/2” through 2” for main sizes 2”* and larger IPS or DIPS.

Service tubing connections are made with the following interchangeable adapters:

Butt fusion adapter for IPS HDPE (included with kit to allow clamping with sidewall fusion ma-chine for saddle fusion installation**)FIPT adapter (included with kit to allow mounting of purchasers tapping tool for live tap install)MIPT x Compression adapter (available to allow compression connection to IPS or CTS HDPEtubing - adapter to be used in conjunction with supplied FIPT adapter)

Adapters are interchangeable by using the true union feature of the incorporated ball valve.

Note: Purchaser must determine that concave/convex heater plates are available to complete the saddle fusion.

*Fuse-A-Corps 1” and larger not recomended for main sizes smaller than 3” IPS.**Fuse-A-Corps should always be installed @ 45 degrees above centerline of main.Purchaser must indicate if using with copper tubing - these units will be supplied with additional stub out of PE pipe.

Ordering Information: A. HDPE water main diameter and sizing (IPS or DIPS).B. PE Tubing size (CTS or IPS) if using compression option.

®

®

®

®

®



Trenchless technology, pipe bursting and sliplining have increased the demand for precisionengineered Pull Heads capable of the multiton tensile loads. The cost of a properly engi-neered, failure resistant pull-head is so small compared to the cost of any on-site difficulties.Our pull-heads are reusable up to 10 times, further reducing each project cost while maintain-ing reliability on each project. Durable Pull-Heads are engineered to handle low pull-loadsfor Sliplining or insertion projects. Ruggedized Pull-Heads are designed to endure longerinsertion lengths and or tight clearances. Reinforced Pull-Heads are engineered to transferthe pull-force to the circumference of the pipe with a strength equal to the tensile capacity of thepipe itself. Call or Fax for a “Quick Quote” on specific project needs! Forged Eye-Boltsusually are required at higher pull-loads.

*IPPI Stock Pull-Head Technologies, Pipe-Bursting, Impact Moleing, etc.)

Ruggedized Pull-Head (Medium pull-loads or longer, tighter insertions)

Custom Pull-Heads (Call or Fax with Drawings or Project Requirements to get an Engi- neering Analysis and a Quick Quote.)

Durable Pull-Head (sliplining and loose insertion)

Reinforced Pull-Head (Very-high pull-loads from Horizontal Directional drilling, Trenchless

IPS & DIPS HDPE Pipe Pull Heads2” to 54” up to 250,000 lbs - Please Call For Quote



This pipeline component serves to restrain and anchor against thermalexpansion and contraction as well as prevent “French” draining of wa-ter along the pipe OD. It is a multipurpose fitting used in several waysfor different reasons - hence, several names for the same part. It isengineered to hold the pipe in place by transferring the thermal forcefrom the pipe to the soil or vault wall via a large area of usually rein-forced concrete. Make sure the soil bearing load area, as well as thethickness and strength of the concrete is sufficient.

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SPI"2 0.21 05.3 00.2 5.23-7 2

"3 0.21 00.5 00.2 5.23-7 3

"4 0.21 06.6 00.2 5.23-7 4

"6 0.21 05.8 00.2 5.23-7 7

"8 0.61 36.01 00.2 5.23-7 51

"01 0.81 57.21 00.2 5.23-7 42

"21 0.22 00.51 00.2 5.23-7 93

"41 0.22 05.71 00.2 5.23-7 95

"61 0.42 00.02 00.2 5.23-7 88

"81 0.42 21.12 00.2 5.23-7 601

"02 0.42 05.32 00.2 5.23-7 131

"22 0.42 06.52 00.2 5.23-9 361

"42 0.82 00.82 00.2 5.23-9 781

SPI"62 0.82 00.03 00.2 5.23-9 141

SPI"82 0.82 00.23 00.2 5.23-9 261

SPI"03 0.82 03.43 00.2 5.23-9 191

SPI"23 0.03 05.63 00.2 5.23-11 332

SPI"43 0.03 08.04 00.2 5.23-11 462

SPI"63 0.03 08.04 52.2 5.23-11 892

SPI"24 0.53 00.84 52.2 5.23-5.31 633

SPI"84 0.53 00.45 52.2 5.23-71 214

SPI"45 0.53 00.06 52.2 5.23-12 475

IPS & DIPSWater-Stop / Thrust-Isolator

Wall-Pipe / Anchor Ring

T

Sizes 24” and smaller meet AWWA C906 fitting requirements, sizes 26” and larger are quoted per fitting.Other sizes and DR’s not listed are available - Call For Quick Quote





Ductile Iron Mechanical Joint Anchor FittingsMJ Adapter Design Information

About 30 years ago, in the mid 1970’s, Anchor Fittings were developed for mechanical jointbell and spigot connections. Anchor fittings evolved from water-stop fittings, which also pro-vide positive anchoring and axial restraint. Anchor fittings eliminate the need for labor con-suming tie-rods, strapping and/or thrust blocking. This design keeps the pipe from separatingunder hydraulic pressure and/or soil movement.

The Rotating Ring Gland permits assembly to accommodate any orientation of the bolt holesin existing metal MJ pipe or fittings to which it is connected. As the tee-bolts are tightened, theRotating Ring Gland pushes against the Stop-Shoulder, which in turn compresses the hardrubber gasket captured within the joint. The Rotating Ring Gland, in combination with theStop-Shoulder makes a fully restrained joint, just like a back up ring pushing on a flange orwater-stop. This design has been adopted for plastic pipe as a simple transition betweenHDPE pipe and metal DI pipe.

The Anchor Fitting design has been used for over three decades on Hydrant Tees, SwivelTees, Anchor Couplings/Spools/Pipes and Anchor Elbows. *

MJ Anchoring Elbow MJ Anchoring Tee MJ Anchoring Coupling

Cast Gland rotatingRing Gland

MJ Anchoring Coupling

* References: Ductile-Iron Pipe Research Accoc., U.S. Pipe and Foundry Inc., Tyler Pipe, Clow Corp., GriffinPipe Products, Union Foundry, Pacific States Corp., American Ductile Iron Pipe Co.

ANCHORING PIPE, 4”, 6”, 8” AND 12” SIZES



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SPI"2 83.2 - 05.3 00.8 5

"3 05.3 69.3 73.5 05.8 8

"4 05.4 08.4 36.6 00.8 11

"6 36.6 09.6 36.8 05.9 71

"8 36.8 50.9 57.01 05.11 82

"01 57.01 01.11 57.21 00.31 63

"21 57.21 02.31 52.51 05.31 64

"41 00.41 03.51 05.71 05.31 58

"61 00.61 04.71 00.02 05.41 611

"81 00.81 05.91 00.22 00.61 321

"02 00.02 06.12 00.42 05.61 461

"42 00.42 08.52 00.82 00.81 222

Notes:*IPPI’s MJ’s incorporate a short nose design in order to work with most MJ butterfly valves, however it is recom-mended that specific valve information be supplied prior to ordering to insure proper clearance of the butterfly valvedisc. MJ adapters should always be field tested for valve clearance before burial/final install. IPPI cannot be heldresponsible for valve interference with the MJ adapter.**Connections to PVC may require use of a D.I. solid sleeve (not included).

• Kit includes HDPE anchor fitting, standard rubber gasket, extra length T-bolts, internal stainless steel stiffener (optional), C-153 (2”-12”) or C-110 (14”-24”) heavy body ductile iron gland ring.• All adapters are AWWA compliant at no extra charge! MJ Adapters are fully pressure rated to the DR ordered.Stocked in DR-11; rebored to DR as ordered. DR-7 and DR-9 are available. - Call For Quick Quote.

D1 D2

Gland Ring

Primary Gasket Seal

Metal Ductile Iron

Optional StainlessSteel Stiffener

DIPS & IPS MJ Adapter With KitConnects HDPE to Ductile Iron


HDPE



Ductile IronMechanical Joint

Gland & Accessory PackKit includes extra long T-bolts, standard rub-ber gasket, C-153 (2”-12”) or C-110 (14”-24”) heavy body ductile iron gland ring.

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"3 60.4 91.6 8/5x4 *05.4 73.1 6

"4 09.4 05.7 4/3x4 05.4 05.1 8

"6 00.7 05.9 4/3x6 00.5 36.1 11

"8 51.9 57.11 4/3x6 00.6 57.1 61

"01 02.11 00.41 4/3x8 00.6 57.1 81

"21 03.31 52.61 4/3x8 00.6 57.1 22

"41 44.51 57.81 4/3x01 00.7 00.2 84

"61 45.71 00.12 4/3x21 00.7 60.2 66

"81 46.91 52.32 4/3x21 00.7 31.2 76

"02 47.12 05.52 4/3x41 00.7 91.2 88

"42 49.52 00.03 4/3x61 00.7 13.2 601

* Indicates hex head bolts



IPS & DIPS Bell MJ Adapter With KitConnects HDPE to Plain End Ductile Iron or PVC


• Kit includes the HDPE Bell MJ fitting with stainless steel reinforcing collar, C-153 (2”-12”) or C-110 (14”-24”) heavy body ductile iron gland ring, gasket and extra length T-bolts**.• Retaining glands are available for ductile iron pipe or PVC pipe and are sold separately. IPS transition gaskets are also available through 16” and sold separately.

(See following page for Bell Adapter accessories.)

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1DSPI

1DSPID 2D 3D LAO

"2 83.2 05.2 05.3 65.2 00.8

"3 05.3 69.3 65.5 60.4 05.8

"4 05.4 08.4 36.6 39.4 36.8

"6 36.6 09.6 36.8 30.7 52.01

"8 36.8 50.9 57.01 51.9 00.21

"01 57.01 01.11 57.21 32.11 05.21

"21 57.21 02.31 03.51 33.31 57.21

"41 00.41 03.51 00.81 74.51 05.31

"61 00.61 04.71 00.02 75.71 57.31

"81 00.81 05.91 00.22 76.91 57.31

"02 00.02 06.12 00.42 77.12 00.51

"42 00.42 08.52 00.82 79.52 00.61

Butt fusion endavailable forIPS or DIPS PE

Ductile Ironor PVC Pipe

Retaining Gland

D1D2

D3

Stainless SteelReinforcing Collar

Gland Ring

HDPE

StandardMJ Gasket

Patent application pending

**Connections to 14” & 16” IPS PVC require two piece retaining gland (not shown). 18” and larger IPS PVC not recommended.**Sizes larger than 12” require customer supplied All-Thread and nuts. 9” long T-bolts are included with all kits 12” and smaller.Other sizes and DR’s not listed are available - Call For Quick Quote

This kit enables HDPE pipe to be fitted with a bell end in order to accept ductile iron pipe or DIPS ODPVC pipe (can also accept sizes 2” through 16” IPS OD PVC pipe by using a transition gasket)*.This fitting eliminates the need for a ductile iron solid sleeve when making this connection. Bell MJ

Adapters are fully pressure rated for DR ordered and are AWWA compliant at no extra charge.



Additional Accessories forBell MJ Adapter(Dimensions in Inches)

Retaining Glands ForDuctile Iron Pipe

Retaining Glands ForIPS and DIPS

PVC Pipe

Pricing does not include nuts, bolts, gaskets or other accessories. Retaining glands for 14” and 16” IPS PVCare a dual gland style restraint (pic. not shown). Data is available upon request.Retaining glands are currently not available for IPS sized PVC pipe in sizes larger than 16”.

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"4 05.7 8/7x4 9

"6 05.9 8/7x6 21

"8 57.11 8/7x6 61

"01 52.41 8/7x8 62

"21 52.61 8/7x8 23

"41 57.81 8/7x01 25

"61 00.12 8/7x21 95

"81 52.32 8/7x21 26

"02 05.52 8/7x41 17

"42 00.03 8/7x61 39

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"6 05.9 8/7x6 21

"8 57.11 8/7x6 61

"01 52.41 8/7x8 22

"21 52.61 8/7x8 82

"41** 57.81 8/7x01 54

"61** 00.12 8/7x21 25

"81* 52.32 8/7x21 26

"02* 05.52 8/7x41 57

"42* 00.03 8/7x61 79



6” DIPS Hydrant Anchor Spool and Coupler PipeAnchoring pipe can be supplied in any length from 1.5 feet to 20 feet, in order to accomodateinstallation requirements. It is furnished with a DIMJA kit on each end. The gland-rings arerotatable for easy alignment with existing bolt-hole patterns on fittings, pipe or hydrants. Whenproperly assembled and tightened against the stop-shoulder/collar, it provides a restrained joint!The assembly can be made in DR 11 or DR 17 pipe. The assembly is fully pressure rated.

Length

18”

24”

30”

36”

48”

60”

96”

120”

144”

180”

240”



8” DIPS Hydrant Anchor Spool and Coupler PipeAnchoring pipe can be supplied in any length from 1.5 feet to 20 feet, in order to accomodateinstallation requirements. It is furnished with a DIMJA kit on each end. The gland-rings arerotatable for easy alignment with existing bolt-hole patterns on fittings, pipe or hydrants. Whenproperly assembled and tightened against the stop-shoulder/collar, it provides a restrained joint!The assembly can be made in DR 11 or DR 17 pipe. The assembly is fully pressure rated.

Length

18”

24”

30”

36”

48”

60”

96”

120”

144”

180”

240”



Hydrant Tees, Swivel Tees, Parallel TeesThe hydrants may be connected to the water main by several means. A few of the fabricatedfittings used to connect hydrants in various situations are shown here. These fittings are fabri-cated in our shop and shipped to the field for installation. Call or fax for a Quick-Quote on dis-tributor net pricing and delivery of these components.

Hydrant Tee / Swivel Tee

Parallel Tee

Anchoring Elbow



Hydrant Offset and Grade-Level Spool

This fitting component is a valuable addition to the HDPE fitting system. Like other anchorfittings, it saves time and money by eliminating thrust-blocks and restraining tie-rods.

The offset provides vertical and horizontal adjustment and eliminates hydrant extensionkits.Designed with 12" and 24" center to center - providing up to 48" vertical adjustment.The “bury-line” will be locked to that grade level.Provides a restrained joint.Fits all Hydrants with a 6" DIPS-MJ inlet.Anchor Fitting provided on each end.Rotating Gland Ring allows easy alignment with fixed position bolt-holes.

Description A B C

6” DIPS x 12” Offset: 6.90” 37.5” 12”

6I DIPS x 24” Offset 6.90” 49.7” 24”

Note: Two DIMJA Kits Included in Prices.



IPS & DIPS Bell MJ Adapter With KitConnects HDPE to Plain End Ductile Iron or PVC


• Kit includes the HDPE Bell MJ fitting with stainless steel reinforcing collar, C-153 (2”-12”) or C-110 (14”-24”) heavy body ductile iron gland ring, gasket and extra length T-bolts**.• Retaining glands are available for ductile iron pipe or PVC pipe and are sold separately. IPS transition gaskets are also available through 16” and sold separately.

(See following page for Bell Adapter accessories.)

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1DSPI

1DSPID 2D 3D LAO

"2 83.2 05.2 05.3 36.2 00.8

"3 05.3 69.3 65.5 60.4 00.8

"4 05.4 08.4 36.6 39.4 36.8

"6 36.6 09.6 36.8 30.7 52.01

"8 36.8 50.9 57.01 51.9 00.21

"01 57.01 01.11 57.21 32.11 05.21

"21 57.21 02.31 03.51 33.31 57.21

"41 00.41 03.51 00.81 74.51 05.31

"61 00.61 04.71 00.02 75.71 57.31

"81 00.81 05.91 00.22 76.91 57.31

"02 00.02 06.12 00.42 77.12 00.51

"42 00.42 08.52 00.82 79.52 00.61

Butt fusion endavailable forIPS or DIPS PE

Ductile Ironor PVC Pipe

Retaining Gland

D1D2

D3

Stainless SteelReinforcing Collar

Gland Ring

HDPE

StandardMJ Gasket

Patent application pending

**Connections to 14” & 16” IPS PVC require two piece retaining gland (not shown). 18” and larger IPS PVC not recommended.**Sizes larger than 12” require customer supplied All-Thread and nuts. 9” long T-bolts are included with all kits 12” and smaller.Other sizes and DR’s not listed are available - Call For Quick Quote

This kit enables HDPE pipe to be fitted with a bell end in order to accept ductile iron pipe or DIPS ODPVC pipe (can also accept sizes 2” through 16” IPS OD PVC pipe by using a transition gasket)*.This fitting eliminates the need for a ductile iron solid sleeve when making this connection. Bell MJ

Adapters are fully pressure rated for DR ordered and are AWWA compliant at no extra charge.



Additional Accessories forBell MJ Adapter(Dimensions in Inches)

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"3 91.6 4/3x4 7

"4 05.7 8/7x4 9

"6 05.9 8/7x6 21

"8 57.11 8/7x6 61

"01 52.41 8/7x8 62

"21 52.61 8/7x8 23

"41 57.81 8/7x01 25

"61 00.12 8/7x21 95

"81 52.32 8/7x21 26

"02 05.52 8/7x41 17

"42 00.03 8/7x61 39

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"4 05.7 8/7x4 7

"6 05.9 8/7x6 21

"8 57.11 8/7x6 61

"01 52.41 8/7x8 22

"21 52.61 8/7x8 82

"41** 57.81 8/7x01 54

"61** 00.12 8/7x21 25

"81* 52.32 8/7x21 26

"02* 05.52 8/7x41 57

"42* 00.03 8/7x61 79

Retaining Glands ForDuctile Iron Pipe

Retaining Glands ForIPS and DIPS

PVC Pipe

Pricing shown does not include nuts, bolts, gaskets or other accessories. **Retaining glands for 14” and 16”IPS PVC are a dual gland style restraint (pic. not shown), data is available upon request. *Sizes for IPS PVClarger than 16” are not available.



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SPI"2 05.11 05.3 00.1 71-11 3

"3 05.11 05.4 00.1 71-11 4

"4 05.11 36.6 00.1 71-11 5

"6 05.21 36.8 00.1 71-11 8

"8 87.31 57.01 82.1 71-11 61

"01 92.41 52.31 45.1 71-11 52

"21 19.51 83.51 19.1 71-11 04

"41 71-11 DBT

"61 71-11 DBT

"81 71-11 DBT

"02 71-11 DBT

"42 71-11 DBT

OD

T

Sizes 14” and larger are designed perthe type of PVC to be connected.

Information regarding the PVC pipemanufacturer and series of pipe willbe needed for production.

(Rings SoldSeparately)

PVC Slip Joint Anchor FittingsIPS, DIPS, IPS To DIPS, DIPS To IPS

Connects HDPE to PVCPressure Rated for DR Ordered

(Dimension in Inches)

The PVC pipe slip joints must be restrained against thermal contraction and pressure thrustseparation with its resultant leakage. By using the wall-pipe and anchor-ring designs (whichhave been around a while) and by following the PPI recommendation to use a stiffener undergaskets, we now offer the restrained PVC-SJA Fitting. The fitting is inventoried in DR 11 andcounter bored to DR 17 as orders are received.



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"2/1 000.1 0.2 0.3 048. 0.3 5.0.

"4/3 052.1 5.2 7.4 050.1 7.4 1

"1 513.1 0.3 5.4 513.1 5.4 1

"4/1-1 066.1 5.3 2.4 066.1 2.4 1

"2/1-1 009.1 0.4 0.4 009.1 0.4 5.1

"2 573.2 0.4 0.6 573.2 0.6 5.1

"3 005.3 0.5 5.5 005.3 5.5 3

"4 005.4 0.6 0.5 005.4 0.5 5

"6 526.6 0.8 0.9 526.6 0.9 01

"8 526.8 0.9 5.01 526.8 5.01 81

Pressure rating is designated by PVC used in fitting.

SCH 80 PVC and/or Stainless Steel design available for additional charge.


Note: End user to provide cathodic and/or corrosion protection of metal collar.

IPS HDPE x SCH 40 PVCTransition Fitting

Connects HDPE to PVC(Dimensions in Inches)

C

B

E

DA

Carbon SteelJoiner

IPS DR-11HDPE Butt

End

SCH 40 PVCSpigot End



Information on HDPE and Stiffeners

Occasionally, it is convenient to connect HDPE pipe with a mechanical ring or clamp typedevice. These connections must have stiffeners under both the gasket and the clamp re-strainer.

The long-term apparent strength of HDPE is about 35,000 psi versus the short-term strength ofover 100,000 psi. Thus, the long-term pipe stiffness to resist radial gasket loading is lower overtime. The pipe “creeps” in compression. Creep is defined as the permanent deformation of anobject subject to constant stress. As the gasket constantly presses on the pipe, the pipe be-comes slightly smaller over time, thus reducing the gasket pressure and its ability to hold a seal.The pipe may even pull out due to contraction. Additionally, the radial gasket pressure causesthe polyethylene pipe wall to indent, thus developing tensile stress on the pipe ID. High tensilestress in localized areas has been known to cause Environmental Stress Cracking in someHDPE pipes.

It is the policy recommendation of The Plastic Pipe Institute that all polyethylene pipes, subject toradial gasket loads or external OD clamps, be supported by internal stiffeners. The stiffenerpinches the HDPE pipe between itself and the gasket or clamp. The polyethylene pipe wall isnow in compression between the two. Polyethylene pipe does not fail in compression - all of themolecules are being squeezed together. The stiffener changes the state of stress in the HDPEpipe from tension to compression. The stiffener must be under the gasket and clamp!

Caution: The Stiffener and Clamp Ring should be sufficiently wide to develop a compressivestress in the range of 500 psi to 800 psi. Higher compressive stress will be dissipated by move-ment or deformation. Radial lug nuts or radial bolts penetrating into the HDPE pipe wall is notgood for HDPE pipe and may potentially cause environmental stress cracking. Use one wide,serrated or knobby ID restrainer or a number of clamps, to keep the radial stress within HDPEbearing load capability. The project engineer should design this type joint to handle pressureend-thrust as well as thermal contraction. Call us for details.

See following page for Drive In Stainless Steel Stiffeners for HDPE pipe.



Wedge Expanding Drive InStainless Steel Stiffener

For HDPE Pipe

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SPI"3 00.6 71-7 1

"4 00.6 12-7 2

"6 00.8 12-7 3

"8 00.8 5.23-7 4

"01 00.8 5.23-7 5

"21 00.8 5.23-7 6

"41 00.8 5.23-7 7

"61 00.8 5.23-7 8

"81 00.8 5.23-7 9

"02 00.8 5.23-7 01

SPI"22 00.8 5.23-7 41

"42 00.8 5.23-7 81

All stiffeners are rolled per order - stiffeners are noncancelable and nonreturnable.Other sizes are available - Call for Quick Quote

Constructed of ASTM 240, T304stainless steel.

Exact DR of HDPE is required whenordering.



Steel Pipe Transition Fittings(Dimensions in Inches)

These steel pipe transition fittings have been used and proven for over 30 years. These partsare 100% tested after assembly and are individually serialized. They meet the applicable test-ing requirements of the DOT: CFR 42#192.283. The ends are ordinarily supplied as weld endswith bevel prep and external epoxy. Threaded ends are also available with either internal exter-nal epoxy coating or external epoxy coating. Design includes double O-ring seals to insureleak-tight performance. Protective sleeves are available and recommended to avoid unduesoil shear at rigid tie ins.

Other styles are available - Weld, MIPT, FIPT, Steel Flange and Grooved End

Other materials are available - Carbon Steel, Brass, Stainless 304&316, Epoxy Coated Callfor Quick Quote for fittings that are not listed.

Weld End

Threaded End

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"4/3x"4/3 9.3 9.21 0.21

"1x"1 9.3 1.31 0.21

"2x"2 9.3 9.31 0.21

"3x"3 9.3 9.41 0.21

"4x"4 9.3 9.41 0.21

"6x"6 9.5 9.71 5.71

C

A C

B



Elbow Design Information and End OptionsThe design basis for forge-molded elbows and fabricated segment elbows is well known. A 90 degree elbow isone-fourth of a torus (doughnut). The wedge removed from the straight pipe to make a miter-curve causes aforce imbalance within the elbow. The ell tries to straighten out, sort of like a kink in a pressurized fire-hose. Theell must be derated or extra mass added to maintain the same pressure rating as the pipe itself. The heat-fusion welds are a focus point for the bending stress trying to straighten the ell. Continuous bend pipe withoutmitered fusion joints offer a higher pressure rating because there is no stress intensification factor (SIF) (i.e., nojoints). Forge molded ells offer the same tight radius, no fusion joint flow turbulence, no miter joint stressintensification, and full pressure rating. Fabricated miter-ells have about the same radius of curvature, 4 turbu-lence amplifying fusion joints close together, and must be re-rated for WPR. The END OPTIONS for elbowsinclude butt-end, flanged, and DIMJA.

FIG. 304.23 NOMENCLATURE FOR MITER BENDS

The following nomenclature is used in theequations for pressure design of straight pipe.tm = minimum required thickness, including

mechanical, corrosion, and erosionallowances

t = pressure design thickness, as calculated inaccordance with pare. 304.1.2 for internalpressure or as determined in accordancewith pare. 304.1.3 for external pressure

c = the sum of the mechanical allowances(thread or groove depth) plus corrosion anderosion allowance”. For threaded compo-nents, the nominal thread depth (dimensionh of ASME Bl.20.1, or equivalent) shallapply. For machined surfaces or grooveswhere the tolerance is not specified, thetolerance shall be assumed to be 0.5 mm(0.02 in.) in addition to the specified depthof the cut.

T = pipe wall thickness (measured or minimumper purchase specification)

d = inside diameter of pipe. For pressure designcalculation, the inside diameter of the pipeis the maximum value allowable under thepurchase specification.

P = internal design gage pressureD = outside diameter of pipe as listed in tables

of standards or specifications or asmeasured

E = quality factor from Table A-IA or A-IBS = stress value for material from Table A-lY= coefficient from Table 304.1.1, valid for t <D/6 and for materials shown. The value of Ymay be interpolated for intermediate tempera-tures. For t ≥ D/6.

y= d + 2c

D + d + 2c

(b) Single Miter Bends(1) The maximum allowable internal pressure fora single miter bend with angle a not greater than22.5 deg. shall be calculated by Eq. (4a).(2) The maximum allowable internal pressure fora single miter bend with angle a greater than 22.5deg. shall be calculated by Eq. (4c):

Multiple Miter Bends. The maximum allowableinternal pressure shall be the lesser valuecalculated from Eqs. (4a) and (4b). Theseequations are not applicable when θ exceeds

22.5 deg.

c) The miter pipe wall thickness T used in Eqs.(4a), (4b), and (4c) shall extend a distance notless than M from the inside crotch of the endmiter welds whereM = the larger of 2.5(r2 T)0.5 or tan θ (R1 - r2)The length of taper at the end of the miter pipemay be included in the distance M.(d) The following nomenclature is used in Eqs.(4a), (4b), and (4c) for the pressure design ofmiter bends:c = same as defined in para. 304.1.1E = same as defined in para. 304.1.1Pm = maximum allowable internal pressure for

miter bendsr2 = mean radius of pipe using nominal wall TR1 = effective radius of miter bend, defined as

the shortest distance from the pipecenterline to the intersection of the planesof adjacent miter Joints

S = same as defined in pare. 304.1.1T = miter pipe wall thickness (measured or

minimum per purchase specification)θ = angle of miter cutα = angle of change in direction at miter joint = 2θFor compliance with this Code, the value of R1

shall be not less than that given by Eq. (5):

ASME B31.3-1996 Edition

Pm = SE (T - c)

r 2

T - c(T - c) + 0.643 tan θ r2(T - c)( )

( )Pm = SE (T - c)

r 2

R1 - r2

R1 - 0.5r2

Pm = SE (T - c)

r 2

T - c(T - c) + 1.25 tan θ r2(T - c)( )

(4a)

(4b)

(4c)

(5)

where A has the following empirical values:for U.S. customary units:

R1 = A DTan θ 2+

(T - c), in.£ 0.5

0.5 < (T - c) < 0.88 0.88≥

A1.0

2(T - c)[2(T - c)/3] + 1.17

t = PD((SE/I) + PY)

I = 4(R / D) -14(R / D) - 2

I = 4(R / D) -14(R / D) - 2

where at the extrados (outside bend radius)

where at the intrados (inside bend radius)

and at the sidewall on the bend centerline radius,I=1.0.

R1= centerline radius of bend or elbow



IPS & DIPSMolded 90° Elbow

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"4/3 00.4 526.2 11-9 5.0`

"1 00.4 526.2 11-9 5.0

"4/1-1 00.4 526.2 11-9 5.0

"2/1-1 00.4 526.2 11-9 5.0

"2 05.4 005.2 11-9 1

"3 31.5 000.3 71-9 2

"4 57.5 000.3 71-9 3

"6 00.9 083.4 71-9 9

"8 00.21 000.6 71-11 22

IPS Molded 90’s

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"4 28.7 88.3 11 4

"6 76.9 05.4 11 11

"8 85.11 71.5 11 02

DIPS Molded 90’s


A

B

Fully Pressure Rated for DR Ordered






"4/3 82.2 50.2 11 5.0

"1 84.2 71.2 11 5.0

"4/1-1 38.2 44.2 11 5.0

"2/1-1 70.3 46.2 11 5.0

"2 32.3 46.2 11 5.1

"3 00.5 31.3 71-9 2

"4 00.5 31.3 71-9 3

"6 54.8 83.4 71-9 7

"8 00.11 00.6 71-11 12

IPS Molded 45’s


"4 50.6 88.3 11 4

"6 61.7 05.4 11 01

"8 23.8 71.5 11 51

DIPS Molded 45’s

AB

IPS & DIPSMolded 45° Elbow

(Dimensions in Inches)Fully Pressure Rated for DR Ordered





IPS 90°3 Segment Elbow

Fabricated (1/4 Bend)(Dimensions in Inches)

• IPS 3 Segment 90’s Continued Next Page •

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71&11

002061

08/821

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"6 5.1 0.01 2.31 0.679

71&11

002061

08/821

613111

"8 52.1 7.01 6.41 5.6

791171

002061821

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92320241

"01 52.1 5.31 6.61 5.6

791171

002061821

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15244342

"21 52.1 0.61 0.02 0.8

791171

002061821

08

48867593

"41 50.1 5.41 4.91 0.8

791171

002061821

08

99086654

"61 50.1 8.61 2.12 0.8

791171

002061821

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831211

3936

"81 20.1 4.81 5.22 0.8

791171

002061821

08

481051621

58

"02 20.1 4.02 1.42 0.8

791171

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R

E

X

Other sizes, DR’s and custom radius ell’s not listed are available - Call For Quick Quote





Fabricated (1/4 Bend) (continued)



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"22 20.1 4.22 7.52 0.8

791171

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"42 20.1 5.42 3.72 0.8

791171

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493023762181

"62 20.1 5.62 9.03 0.0191171

061821

08

124453932

"82 20.1 5.82 5.23 0.0191171

061821

08

905724382

"03 20.1 5.03 1.43 0.01 1171

82108

015543

"23 02.1 0.83 9.83 0.01 1171

82108

837694

"43 02.1 0.14 0.14 0.01 1171

82108

178585

"63 02.1 0.34 6.24 0.01 1171

82108

9101686

"24 02.1 0.05 0.45 0.61 7112

0856

0501658

"84 02.1 0.85 9.95 0.61 1262

5605

8021489

"45 02.1 0.46 7.46 0.61 625.23

0504

10416211

R

E

X








)isp(thgieW

)sbl(

"2 4.5 7.21 4.41 0.479

71&11

002061

08/821

225.1

"3 8.3 2.31 0.51 0.479

71&11

002061

08/821

544

"4 0.3 7.31 5.51 0.479

71&11

002061

08/821

987

"6 2.2 7.41 5.81 0.679

71&11

002061

08/821

228151

"8 8.1 0.61 2.02 5.6

791171

002061821

08

04237291

"01 6.1 0.71 2.12 5.6

791171

002061821

08

46353403

"21 5.1 1.91 6.42 0.8

791171

002061821

08

301482764

"41 5.1 0.12 2.62 0.8

791171

002061821

08

231601

8806

"61 5.1 0.42 8.82 0.8

791171

002061821

08

581151521

48

"81 5.1 0.72 4.13 0.8

791171

002061821

08

452702471811

Other sizes, DR’s and custom radius ell’s not listed are available - Call For Quick Quote• IPS 5 Segment 90’s Continued Next Page •

R

E

X





)isp(thgieW

)sbl(

"02 5.1 0.03 0.43 0.8

791171

002061821

08

533072522351

"22 5.1 0.33 6.63 0.8

791171

002061821

08

034743292691

"42 5.1 0.63 2.93 0.8

791171

002061821

08

835734463742

"62 5.1 0.93 8.34 0.0191171

061821

08

715584823

"82 5.1 0.24 4.64 0.0191171

061821

08

996785093

"03 5.1 0.54 0.94 0.01 1171

82108

417384

"23 5.1 0.84 6.15 0.01 1171

82108

748075

"43 5.1 0.15 3.45 0.01 1171

82108

699866

"63 5.1 0.45 8.65 0.01 1171

82108

6711297

"24 5.1 0.36 7.07 0.61 7112

0856

5121099

"84 5.1 0.27 4.87 0.61 1262

5605

20410411

"45 5.1 0.18 3.68 0.61 625.23

0504

88716341




R

E

X





R

E

X

IPS HDPE PE Reinforced 3 Segment 90° ElbowFully Pressure Rated With Full Flow ID


These fittings offer a fullpressure rating withoutrestricting the ID flow orlowering the f i t t ingWPR design factor!

WPR represents the long term hydrostatic pressure capacity of the Reinforced Fabricated Elbow with a2:1 design factor.IPPI’s HDPE Design-Flow

R Pipe Fittings are designed to meet AWWA C901/C906 fitting requirements and are manufac-

tured from PPI and NSF listed resins in accordance with the material specifications listed in ASTM D3350 with a cellclassification of 345464C or better. Suitable for butt welding to pipe manufactured to ASTM D2513, D3035, F714 withsimilar resins.

lanimoNSPIeziS

kcotsdeeFDO D/R R X E RDS RPW

)isp(

"4 526.6 05.1 0.01 2.91 0.2191171

002061001

"6 526.8 52.1 7.01 6.02 5.2191171

002061001

"8 057.01 52.1 5.31 1.32 0.3191171

002061001

"01 057.21 52.1 0.61 5.62 5.4191171

002061001

"21 000.41 50.1 5.41 4.72 0.6191171

002061001

"41 000.61 50.1 8.61 2.92 0.6191171

002061001

"61 000.81 20.1 4.81 5.03 0.6191171

002061001

"81 000.02 20.1 4.02 1.23 0.6191171

002061001

"02 000.22 20.1 4.22 7.33 0.6191171

002061001

"22 000.42 20.1 5.42 3.53 0.6191171

002061001

"42 000.62 20.1 5.62 9.83 0.8191171

002061001

"03 000.23 02.1 4.83 9.84 0.0291171

002061001

"63 000.83 02.1 6.54 6.46 0.02117112

061001

08






)isp(thgieW

)sbl(

"4 5.1 8.6 9.6 0.679

71&11

002061

08/821

5.335.2

"6 5.1 0.01 4.7 0.679

71&11

002061

08/821

876

"8 52.1 7.01 3.8 5.6

791171

002061821

08

915131

9

"01 52.1 5.31 7.8 5.6

791171

002061821

08

13621251

"21 52.1 0.61 6.01 0.8

791171

002061821

08

25245342

"41 50.1 5.41 9.01 0.8

791171

002061821

08

66354403

"61 50.1 8.61 3.11 0.8

791171

002061821

08

68078593

"81 50.1 4.81 7.11 0.8

791171

002061821

08

411398735

"02 20.1 4.02 1.21 0.8

791171

002061821

08

841911

9976


R

E

X






)isp(thgieW

)sbl(

"22 20.1 4.22 6.21 0.8

791171

002061821

08

871441121

28

"42 20.1 5.42 0.31 0.8

791171

002061821

08

122081151101

"62 20.1 5.62 4.51 0.0191171

061821

08

742802141

"82 20.1 5.82 8.51 0.0191171

061821

08

792942561

"03 20.1 5.03 2.61 0.01 1171

82108

682391

"23 02.1 0.83 6.61 0.01 1171

82108

133422

"43 02.1 0.14 0.71 0.01 1171

82108

383752

"63 02.1 0.34 5.71 0.01 1171

82108

144692

"24 02.1 0.05 7.42 0.61 7112

0856

234253

"84 02.1 0.85 9.52 0.61 1262

5605

874983

"45 02.1 0.46 2.72 0.61 625.23

0504

835234


Fabricated (1/8 Bend)(continued)


R

E

X

Other sizes, DR’s and custom radius ell’s not listed are available - Call For Quick QuoteSizes 24” and smaller meet AWWA C906 fitting requirements, sizes 26” and larger are quoted per fitting.







)isp(thgieW

)sbl(

"2 4.5 7.21 6.6 0.479

71&11

002061

08/821

5.111

"3 8.3 2.31 8.6 0.479

71&11

002061

08/821

322

"4 0.3 7.31 0.7 0.479

71&11

002061

08/821

654

"6 2.2 7.41 4.9 0.679

71&11

002061

08/821

111

9

"8 8.1 0.61 3.01 5.6

791171

002061821

08

42916121

"01 6.1 0.71 7.01 0.8

791171

002061821

08

93236281

"21 5.1 1.91 8.21 0.8

791171

002061821

08

26153492

"41 5.1 0.12 2.31 0.8

791171

002061821

08

97463563

"61 5.1 0.42 0.41 0.8

791171

002061821

08

211196715

"81 5.1 0.72 7.41 0.8

791171

002061821

08

641911101

86

R

EX






)isp(thgieW

)sbl(

"02 5.1 0.03 5.51 0.8

791171

002061821

08

781151621

68

"22 5.1 0.33 3.61 0.8

791171

002061821

08

342791561111

"42 5.1 0.63 0.71 0.8

791171

002061821

08

89242202731

"62 5.1 0.93 7.91 0.0191171

061821

08

033772781

"82 5.1 0.24 5.02 0.0191171

061821

08

393923812

"03 5.1 0.54 2.12 0.01 1171

82108

883262

"23 5.1 0.84 0.22 0.01 1171

82108

464213

"43 5.1 0.15 7.22 0.01 1171

82108

735163

"63 5.1 0.45 5.32 0.01 1171

82108

816614

"24 5.1 0.36 7.13 0.61 7112

0856

126605

"84 5.1 0.27 0.43 0.61 1262

5605

007075

"45 5.1 0.18 2.63 0.61 625.23

0504

459667




E

R

EX








lanimoNSPIeziS


)isp(

"4 526.6 05.1 0.01 4.31 0.2191171

002061001

"6 526.8 52.1 7.01 3.41 5.2191171

002061001

"8 057.01 52.1 5.31 2.51 0.3191171

002061001

"01 057.21 52.1 0.61 1.71 5.4191171

002061001

"21 000.41 50.1 5.41 9.81 0.6191171

002061001

"41 000.61 50.1 8.61 3.91 0.6191171

002061001

"61 000.81 20.1 4.81 7.91 0.6191171

002061001

"81 000.02 20.1 4.02 1.02 0.6191171

002061001

"02 000.22 20.1 4.22 6.02 0.6191171

002061001

"22 000.42 20.1 5.42 0.12 0.6191171

002061001

"42 000.62 20.1 5.62 4.32 0.8191171

002061001

"03 000.23 02.1 4.83 6.62 0.0291171

002061001

"63 000.83 02.1 6.54 9.72 0.02117112

061001

08

R

E

X

IPS HDPE PE Reinforced 2 Segment 45° ElbowFully Pressure Rated With Full Flow ID





IPS 22.5°2 Segment Elbow


• IPS 2 Segment 22.5’s Continued Next Page •


)isp(thgieW

)sbl(

"2 5.1 6.3 3.4 0.479

71&11

002061

08/821

111

"3 5.1 3.5 4.4 0.479

71&11

002061

08/821

225.1

"4 5.1 8.6 5.4 0.479

71&11

002061

08/821

5.335.2

"6 5.1 0.01 7.6 0.679

71&11

002061

08/821

976

"8 52.1 7.01 4.7 5.6

791171

002061821

08

613111

9

"01 52.1 5.31 6.7 5.6

791171

002061821

08

62127121

"21 52.1 0.61 3.9 0.8

791171

002061821

08

34531302

"41 50.1 5.41 4.9 0.8

791171

002061821

08

35245342

"61 50.1 8.61 6.9 0.8

791171

002061821

08

37169433

"81 50.1 4.81 8.9 0.8

791171

002061821

08

29573634

R

E

X

Other sizes, DR’s and custom radius ell’s not listed are available - Call For Quick QuoteSizes 24” and smaller meet AWWA C906 fitting requirements, sizes 26” and larger are quoted per fitting.



IPS 22.5°2 Segment Elbow

Fabricated (1/16 Bend)(continued)



)isp(thgieW

)sbl(

"02 20.1 4.02 0.01 0.8

791171

002061821

08

411297725

"22 20.1 4.22 2.01 0.8

791171

002061821

08

641811

9976

"42 20.1 5.42 4.01 0.8

791171

002061821

08

371141711

97

"62 20.1 5.62 6.21 0.0191171

061821

08

102071611

"82 20.1 5.82 8.21 0.0191171

061821

08

332691031

"03 20.1 5.03 0.31 0.01 1171

82108

422251

"23 02.1 0.83 2.31 0.01 1171

82108

762971

"43 02.1 0.14 4.31 0.01 1171

82108

103302

"63 02.1 0.34 6.31 0.01 1171

82108

833722

"24 02.1 0.05 2.02 0.61 7112

0856

423462

"84 02.1 0.85 8.02 0.61 1262

5605

053582

"45 02.1 0.46 4.12 0.61 625.23

0504

735134

R

E

X








lanimoNSPIeziS


)isp(

"4 526.6 05.1 0.01 7.01 0.2191171

002061001

"6 526.8 52.1 7.01 4.31 5.2191171

002061001

"8 057.01 52.1 5.31 1.41 0.3191171

002061001

"01 057.21 52.1 0.61 8.51 5.4191171

002061001

"21 000.41 50.1 5.41 4.71 0.6191171

002061001

"41 000.61 50.1 8.61 6.71 0.6191171

002061001

"61 000.81 20.1 4.81 8.71 0.6191171

002061001

"81 000.02 20.1 4.02 0.81 0.6191171

002061001

"02 000.22 20.1 4.22 2.81 0.6191171

002061001

"22 000.42 20.1 5.42 4.81 0.6191171

002061001

"42 000.62 20.1 5.62 6.02 0.8191171

002061001

"03 000.23 02.1 4.83 2.32 0.0291171

002061001

"63 000.83 02.1 6.54 8.32 0.02117112

061001

08

R

E

X

IPS HDPE PE Reinforced 2 Segment 22.5° ElbowFully Pressure Rated With Full Flow ID





DIPS 90°3 Segment Elbows


eziSSPID D/RoitaR R X E RDS RPW thgieW

)sbl(

"4 5.1 2.7 2.11 0.691171

061821

08

864

"6 5.1 4.01 5.31 0.691171

061821

08

6131

9

"8 52.1 3.11 0.51 5.691171

061821

08

724271

"01 52.1 9.31 9.61 5.691171

061821

08

447362

"21 52.1 5.61 4.02 0.891171

061821

08

572644

"41 50.1 1.61 6.02 0.891171

061821

08

3015885

"61 50.1 3.81 3.22 0.891171

061821

08

141911

87

"81 20.1 9.91 7.32 0.891171

061821

08

781551401

"02 20.1 0.22 4.52 0.891171

061821

08

932602731

"42 20.1 3.62 8.82 0.891171

061821

08

873123512

"03 02.1 0.83 9.83 0.01 1171

82108

137294

R

E

X





DIPS 90°5 Segment Elbow



)sbl(

"4 9.2 0.41 7.71 0.691171

061821

08

1195

"6 2.2 0.51 7.81 0.691171

061821

08

127121

"8 8.1 2.61 4.02 5.691171

061821

08

532352

"01 6.1 2.71 4.12 5.691171

061821

08

657433

"21 5.1 8.91 2.52 0.891171

061821

08

498755

"41 5.1 0.32 0.82 0.891171

061821

08

43141167

"61 5.1 1.62 6.03 0.891171

061821

08

781161601

"81 5.1 3.92 4.33 0.891171

061821

08

652112241

"02 5.1 4.23 1.63 0.891171

061821

08

823672781

"42 5.1 7.83 6.14 0.891171

061821

08

135944103

"03 5.1 0.84 6.15 0.01 1171

82108

748075

R

E

X





DIPS 450

2 Segment ElbowsFabricated (1/16 Bend)



)sbl(

"4 5.1 2.7 0.7 0.691171

061821

08

543

"6 5.1 4.01 4.7 0.691171

061821

08

0186

"8 52.1 3.11 4.8 5.691171

061821

08

715111

"01 52.1 9.31 8.8 5.691171

061821

08

725261

"21 52.1 5.61 7.01 0.891171

061821

08

648372

"41 50.1 1.61 2.11 0.891171

061821

08

463563

"61 50.1 3.81 6.11 0.891171

061821

08

684784

"81 20.1 9.91 0.21 0.891171

061821

08

9010916

"02 20.1 0.22 5.21 0.891171

061821

08

931711

97

"42 20.1 3.62 3.31 0.891171

061821

08

702571711

"03 02.1 0.83 6.61 0.01 1171

82108

633622

R

E

X








)sbl(

"4 9.2 0.41 1.9 0.691171

061821

08

65.4

3

"6 2.2 0.51 4.9 0.691171

061821

08

3111

7

"8 8.1 2.61 4.01 5.691171

061821

08

129141

"01 6.1 2.71 8.01 5.691171

061821

08

438202

"21 5.1 8.91 0.31 0.891171

061821

08

858443

"41 5.1 0.32 8.31 0.891171

061821

08

086654

"61 5.1 1.62 5.41 0.891171

061821

08

1115926

"81 5.1 3.92 3.51 0.891171

061821

08

641121

18

"02 5.1 4.23 1.61 0.891171

061821

08

381451501

"42 5.1 7.83 7.71 0.891171

061821

08

882342361

"03 5.1 0.84 0.22 0.01 1171

82108

464213

R

EX






)sbl(

"4 5.1 2.7 5.6 0.691171

061821

08

432

"6 5.1 4.01 7.6 0.691171

061821

08

975

"8 52.1 3.11 4.7 5.691171

061821

08

413101

"01 52.1 9.31 6.7 5.691171

061821

08

420241

"21 52.1 5.61 3.9 0.891171

061821

08

932332

"41 50.1 1.61 5.9 0.891171

061821

08

655413

"61 50.1 3.81 7.9 0.891171

061821

08

960693

"81 20.1 9.91 9.9 0.891171

061821

08

983705

"02 20.1 0.22 1.01 0.891171

061821

08

4116956

"42 20.1 3.62 6.01 0.891171

061821

08

261731

29

"03 02.1 0.83 2.31 0.01 1171

82108

762971

DIPS 22.50


R

E

X





Information on Forge Molded Elbows(Sweep Elbows)

Polyethylene Pipe can be thermally treated to reach its malleable forming temperature. Withuniform temperature across the wall section, the pipe can then be heated into a new shape withina mold. The pipe is forge-molded into an elbow configuration without fusion joints. The old memoryof the straight pipe is “killed” and the pipe assumes a new elbow memory.

This technology has been available for several decades throughout the world, especially in Eu-rope and Australia. These nations use forge-molded ells almost exclusively. They use few injec-tion molded ells except in process piping within chemical plants. Forge-molded ells offer thefollowing advantages.

The forge-molded ells have no fusion joints and thus are hydraulically smoother than fabri-cated ells with their multiple heat-fusion beads that amplify turbulence and pressure dropthrough the elbow.

The radius of curvature is more gentle than fabricated or molded fittings, thus further decreas-ing the pressure drop through the ell compared to injection molded or fabricated ells.

The forge-molded ell is made from extruded pipe so the heat-fusion bead is uniform andeasy to visually inspect and qualify.

The forge-molded ells are fully pressure rated. These ells have 30 years of historical perfor-mance qualifying them against pressure rupture in the same DR as the pipe main.

There are no miter fusion joints to act as the focus of intensified stress. The Stress Intensifica-tion Factor (SIF) for forge molded ells is 1.0. The SIP for miter-fab ells is about 1.5. Theforged molded ell is a lower stressed part because of its continuous, smooth, uniform curva-ture.

The 3:1 R/D ratio provides more mass in the fitting to keep stresses lower. It uses about thesame area as a fab fitting, requiring the same size trench - no larger.

The installation “looks” a lot better with smooth curvatures.

This elbow fitting system is different from others previously sold in the USA. Try it. You’ll like it. It’s new and better.



IPS Forge Molded90° Sweep Elbows


eziSSPI D/RoitaR R L

tnemgesdne RDS RPW thgieW)sbl(

"2 1.4 57.9 0.6 11 061 2

"3 0.3 5.01 0.6 11 061 4

"4 0.3 5.31 0.6 11 061 7

"6 0.3 9.91 0.7 11 061 02

"8 8.2 5.42 0.01 11 061 44

"01 0.3 2.23 0.11 11 061 58

"21 0.3 3.83 0.31 11 061 831

"41 8.2 9.83 0.31 11 061 961

L

R

L





Tee Design Informationand

Branch Outlet End Options

The linetee is a pipe component (fitting) that has a single branch outlet pipe equal in diameter tothat of the main. The reducing-tee’s branch outlet is of a diameter less than that of the main.Each tee side-outlet branch is at right angles (90 degrees) to the main.

Molded tees are fully pressure rated. Unreinforced fabricated tees have a reduced WPR, basedsolely on geometry. Three-piece mitered tees are usually “externally” reinforced to recapturesome of the derating due to the hole in the main; this is accomplished by using the next lower DR(heavier wall) pipe. Reducing-tees are reinforced using massive branch saddles, such that thebranch reinforcement surrounding the hole offsets the loss of “hoop” due to the hole. Reducing-tees made with the massive branch-saddle are fully pressure rated. The branch saddle rein-forcement mass and its placement are calculated per ASME B31.3, Appendix H, Paragraph#304.3.3.

Tee Outlet End Options are: butt-end, flanged and MJ-anchor. Tees larger than 18 “ diametershould ( strongly recommended ) be shipped with flanged or MJ-anchor ends to facilitate me-chanical assembly in the field without imposing undue lifting stress or strain on the fitting as it ispositioned in the trench and connected to the pipe-run. Long runs of pipe (fused to the Tee) lifted/ lowered into the trench can place undue stress/strain on the tee fitting

For a tee to achieve full pressure rating it must pass a quick burst test equal to that of the pipe.(attach a length of pipe equal to approx. 6 pipe diameters and then perform an ASTM D1599quick-burst test) when the fitting survives and the attached pipe bursts, the fitting is as strong orstronger than the pipe. Tees with insufficient reinforcement will rupture before the attached pipe.Tees that survive the quick burst test have a safety factor and stress longevity equal to that of thepipe.

Derating or rerating of a tee WPR is a function of geometry and stress intensification factors atthe hole in the main. Please refer to the engineering information presented earlier in the catalogsection on Branch-Saddles.



IPS & DIPSMolded Line Tee

Fully Pressure Rated for DR Ordered



"4/3 21.6 45.2 11 5.0

"1 83.6 45.2 11 5.0

"4/1-1 67.6 55.2 11 1

"2/1-1 05.8 03.3 11 1

"2 00.9 13.3 11-9 2

"3 62.01 83.3 71-9 3

"4 02.11 53.3 71-9 4

"6 00.81 96.5 71-9 51

"8 00.42 96.7 71-11 03

IPS Molded Line Tee


"4 36.51 24.5 11 6

"6 43.91 22.6 11 61

"8 51.32 60.7 11 03

DIPS Molded Line Tee


A

B




eziSSPI A B C RDS RPW thgieW)sbl(

"4 5.61 0.6 3.87911

002061821

876

"6 6.81 0.6 3.97911

002061821

915131

"8 6.42 0.8 3.21

791171

002061821

08

24438202

"01 8.62 0.8 4.31

791171

002061821

08

07756423

"21 8.82 0.8 4.41

791171

002061821

08

501582784

"41 0.23 0.9 0.61

791171

002061821

08

041211

3936

"61 0.43 0.9 0.71

791171

002061821

08

402661731

29

"81 0.83 0.01 0.91

791171

002061821

08

382132491131


WPR represents the long term hydrostatic pressure capacity of the fabricated tee with a 1.5:1 safetyfactor. To achieve a 2:1 safety factor like that of the straight pipe the WPR will be reduced.

IPS FabricatedLine Tee


C

A

B

• IPS Line Tee’s Continued Next Page •




IPS FabricatedLine Tee

(continued)(Dimensions in Inches)

eziSSPI A B C RDS RPW thgieW)sbl(

"02 0.04 0.01 0.02

791171

002061821

08

863792742761

"22 0.64 0.21 0.32

791171

002061821

08

605904343132

"42 0.84 0.21 0.42

791171

002061821

08

389705224682

"62 0.45 0.41 0.7291171

061821

08

686775093

"82 0.65 0.41 0.8291171

061821

08

128986754

"03 0.85 0.41 0.92 1171

82108

618255

"23 0.06 0.41 0.03 1171

82108

759346

"43 0.47 0.02 0.05 1171

82108

4541779

"63 0.67 0.02 0.15 1171

82108

67618211

"24 0.28 0.02 0.45 7112

0856

33611331

"84 0.88 0.02 0.75 1262

5605

63713141

"45 0.49 0.02 0.06 625.23

0504

62028261

C

A

B






WPR represents the long term hydrostatic pressure capacity of the Reinforced Fabricated Line Tee witha 2:1 design factor.IPPI’s HDPE Design-Flow




C

A

B

IPS HDPE PE Reinforced Line TeeFully Pressure Rated With Full Flow ID


lanimoNSPIeziS

kcotsdeeFDO A B C RDS RPW

)isp(

"4 526.6 6.03 0.01 3.5191171

002061001

"6 526.8 6.63 0.41 3.8191171

002061001

"8 057.01 8.93 5.41 9.9191171

002061001

"01 057.21 8.14 5.41 9.0291171

002061001

"21 000.41 0.84 0.71 0.4291171

002061001

"41 000.61 0.05 0.71 0.5291171

002061001

"61 000.81 0.45 0.81 0.7291171

002061001

"81 000.02 0.65 0.81 0.8291171

002061001

"02 000.22 0.26 0.02 0.1391171

002061001

"22 000.42 0.46 0.02 0.2391171

002061001

"42 000.62 0.07 0.22 0.5391171

002061001



eziSSPID A B C RDS RPW thgieW)sbl(

"4 8.61 0.6 4.891171

061821

08

975

"6 9.81 0.6 5.991171

061821

08

815101

"8 0.52 0.8 5.2191171

061821

08

734332

"01 1.72 0.8 6.3191171

061821

08

261573

"21 2.92 0.8 6.4191171

061821

08

398745

"41 3.33 0.9 7.6191171

061821

08

051421

48

"61 4.53 0.9 7.7191171

061821

08

502571511

"81 5.93 0.01 8.9191171

061821

08

682632951

"02 6.14 0.01 8.0291171

061821

08

953203602

"42 8.94 0.21 9.4291171

061821

08

216615843

"03 0.06 0.41 0.03 1171

82108

369746

DIPS FabricatedLine Tee


C

A

B






IPS Branch SaddleReducing Tee

Full Pressure Rated(Dimensions in Inches)

Other sizes and DR’s not listed are available - Call For Quick QuoteFully pressure rated reducing tees are available with outlet sizes 3/4” to 24” IPS.

A

BC


SPIlanimoN

eziSA B C RDS

SPIlanimoN

eziSA B C RDS

"2x"4 0.81 2.7 3.11 11-9 8x"61 " 0.23 6.01 8.72 12-9

"3x"4 0.81 7.6 3.21 11-9 01x"61 " 43 0. 6.01 0.82 12-9

2x"6 " 81 0. 2.7 3.31 11-9 21x"61 " 63 0. 5.01 0.03 12-9

"3x"6 0.81 7.6 3.31 11-9 2x"81 " 0.42 2.01 5.81 12-9

6" 4x " 91 0. 7.6 3.31 11-9 3x"81 " 0.42 7.9 3.91 12-9

2x"8 " 81 0. 2.7 8.31 11-9 x"81 "4 0.72 2.01 0.91 12-9

"3x"8 0.81 7.6 6.41 11-9 6x"81 " 0.92 2.01 6.81 12-9

8" 4x " 91 0. 2.6 3.41 11-9 8x"81 " 0.23 6.01 6.82 12-9

6x"8 " 12 0. 2.6 3.41 11-9 01x"81 0.43 6.01 0.92 12-9

2x"01 " 81 0. 2.7 4.41 11-9 81 1x" 2" 0.63 5.01 0.13 12-9

"3x"01 0.81 7.6 9.51 11-9 02 2x" " 0.82 2.21 5.91 12-9

"4x"01 91 0. 2.6 4.51 11-9 02 3x" " 0.92 2.21 3.02 12-9

01 " 6x " 12 0. 2.6 4.51 11-9 02 x" "4 0.13 2.7 0.02 12-9

8x"01 " 42 0. 6.6 4.42 11-9 02 6x" " 0.33 2.21 6.91 12-9

2x"21 " 02 0. 2.8 4.51 11-9 02 8x" " 0.63 6.21 6.92 12-9

21 " 3x " 12 0. 2.8 4.61 11-9 2 01x"0 " 0.83 6.21 0.03 12-9

21 " 4x " 32 0. 2.8 4.61 11-9 1x"02 2" 0.04 5.21 0.23 12-9

21 " 6x " 42 0. 7.7 4.61 11-9 22 2x" " 0.82 2.21 5.02 12-9

8x"21 " 82 0. 6.8 4.52 11-9 22 3x" " 0.92 2.21 3.12 12-9

01x"21 " 03 0. 6.8 4.62 11-9 22 x" "4 0.13 2.7 0.12 12-9

"2x"41 0.02 2.8 7.61 71-9 22 6x" " 0.33 2.21 6.02 12-9

"3x"41 0.12 2.8 5.71 71-9 22 8x" " 0.63 6.21 6.03 12-9

"4x"41 0.32 2.8 2.71 71-9 22 1x" "0 0.83 6.21 2.13 12-9

6x"41 " 42 0. 7.7 0.71 71-9 1x"22 2" 0.04 5.21 0.33 12-9

x"41 "8 0.82 6.8 8.62 71-9 42 2x" " 0.82 2.21 5.12 12-9

01x"41 " 03 0. 6.8 0.72 71-9 42 3x" " 0.92 2.21 3.22 12-9

21x"41 " 23 0. 5.8 0.92 71-9 42 x" "4 0.13 2.7 0.22 12-9

x"61 "2 0.42 2.01 7.71 71-9 42 6x" " 0.33 2.21 6.12 12-9

x"61 "3 0.42 7.9 5.81 71-9 42 8x" " 0.63 6.21 6.13 12-9

x"61 "4 0.72 2.01 2.81 12-9 42 01x" " 0.83 6.21 02.23 12-9

6x"61 " 92 0. 2.01 0.81 12-9 1x"42 2" 0.04 5.21 0.43 12-9



DIPS Branch SaddleReducing Tee


A

BC

Other sizes and DR’s not listed are available - Call For Quick QuoteFully pressure rated reducing tees are available with outlet sizes 4” to 20” DIPS.


SPIDlanimoN

eziSA B C RDS

SPIDlanimoN

eziSA B C RDS

6" 4x " 91 0. 2.6 3.31 11-9 01x"61 " 43 0. 1.01 0.82 12-9

8" 4x " 91 0. 2.6 3.41 11-9 21x"61 " 63 0. 4.01 0.03 12-9

6x"8 " 12 0. 2.6 3.41 11-9 x"81 "4 0.72 2.01 7.91 12-9

"4x"01 91 0. 2.6 4.51 11-9 6x"81 " 0.92 2.01 2.02 12-9

01 " 6x " 12 0. 2.6 4.51 11-9 8x"81 " 0.23 2.01 2.92 12-9

8x"01 " 42 0. 2.6 4.42 11-9 01x"81 0.43 1.01 7.92 12-9

"4x"21 0.32 2.8 6.61 11-9 81 1x" 2" 0.63 4.01 7.13 12-9

21 " 6x " 42 0. 7.7 4.61 11-9 02 x" "4 0.13 2.21 8.02 12-9

8x"21 " 82 0. 2.8 4.52 11-9 02 6x" " 0.33 2.21 3.12 12-9

01x"21 " 03 0. 6.8 4.62 11-9 02 8x" " 0.63 2.21 3.03 12-9

"4x"41 0.32 2.8 6.71 71-9 2 01x"0 " 0.83 1.21 8.03 12-9

6x"41 " 42 0. 7.7 0.71 71-9 1x"02 2" 0.04 4.21 8.23 12-9

x"41 "8 0.82 2.8 1.72 71-9 42 x" "4 0.13 2.21 9.22 12-9

01x"41 " 03 0. 1.8 0.72 71-9 42 6x" " 0.33 2.21 4.32 12-9

21x"41 " 23 0. 4.8 0.92 71-9 42 8x" " 0.63 2.21 4.23 12-9

x"61 "4 0.82 2.01 7.81 12-9 42 01x" " 0.83 1.21 9.23 12-9

6x"61 " 0.92 2.01 0.81 12-9 1x"42 2" 0.04 4.21 9.43 12-9

8x"61 " 0.23 2.01 2.82 12-9



Full Pressure, Branch Outlet Reinforcement Designs(Reference: “Design of Piping Systems” by the W. M. Kellog Company)



The industry open needs a threaded hole to mount a pressure gage or air release valve or flow-monitor or temperature sensor, etc. This fitting is offered in 2" NPT (which may be bushed down to 1"NPT and smaller) on all pipe sizes (IPS & DIPS). This fitting is fully pressure rated to the pipe main DRand its WPR.

Tapped TeesIPS & DIPS Main Size


Stainless steel reinforcing collar on ODThreads cut in ID of PE branch saddle

For larger diameter pipe mains or other pipe main DR’s, call for a Quick Quote on price and delivery.

eziSlanimoNSPID&SPI L RD RPW

)isp(thgieW

)sbl(

"4 21 11 061 5

"6 21 11 061 11

"8 21 11 061 51

"01 51 11 061 22

"21 51 11 061 92

"41 81 11 061 44

"61 02 11 061 36

"81 42 11 061 19

"02 42 11 061 111

"42 42 11 061 751

SPI"82 03 11 061 722

"03 03 11 061 492

SPI"63 63 71 001 203



The inspection tee is used on many transmission and distribution pipelines. It offers the owneran opening to the interior of the pipeline for the purpose of inspection or simple access formechanical equipment or people when the pipeline is large in diameter. The KIT includes thenative branch saddle, the low height flange adapter fused to the branch-saddle with the metalback up ring (captured in-between) and blind flange. The bolts are not included in the kit. Theassembly is saddle-fused to a sufficient long section of pipe main to provide for field fusion. Thefollowing inspection tee kits are engineered. Call for a Quick Quote on the particular main sizeand inspection tee outlet combination needed for the project.

4" Inspection Tee Kit x 6" to 54" main6" Inspection Tee Kit x 8" to 54" main8" Inspection Tee Kit x 10" to 54" main10" Inspection Tee Kit x 12" to 54" main12" Inspection Tee Kit x 14" to 54" main18" Inspection Tee Kit x 20" to 54" main24" Inspection Tee Kit x 28" to 54" main

Inspection Tee Kit(Dimensions in Inches)



Lateral Wye Design Information and End Options

The intersection of the branch into the main produces an elliptical hole (oval). The hoop of the pipemain is more severely breached than a line tee with its circular hole. The derating of the wye isbased on geometry and the stress intensification at the intersection joint.

As the angle goes from a 90° tee to a 60° to 45° to 30° wye, the derating factor becomes more severeas the loss in “hoop” increases accordingly. The loss in pressure capacity or the reinforcement neces-sary to keep full pressure rating is determined in ASME B31.3, Paragraph #304.3.3, which includes the“beta” angle of the wye. The pressure capacity of an unreinforced 45° lateral wye using a 2:1 safetyfactor is about 45% of the pressure rating of the straight pipe used for its fabrication.

End options available are whatever may be required for the project, such as butt-end, flanged, DIMJA,etc.

SA p(E + ½A)

≥ A

SB p(F + ½B)

≥ A

450 LATERAL WYE 450 TRUE WYE

SA p(E + ½A)

≥ A

SB p(F + ½B)

≥A

NOMENCLATUREA, B - METAL AREA, (sq. in.)D1, D2 - INSIDE DIAMETER OF FITTINGS, (in.)E, F - INDICATED PRESSURE AREA, (sq. in.)G, h, k - INDICATED LENGTHS, (in.)P - DESIGN PRESSURE, AT DESIGN TEMPERATURE, (psi)SA,SB - ALLOWABLE STRESS AT DESIGN TEMPERATUE, (psi)t1, t2 - INDICATED METAL THICKNESS, (in.)t3 - AVERAGE METAL, THICKNESS OF FLAT SURFACE, (in.)αβ - INDICATED ANGLES



• IPS 45° Lateral Wyes Continued Next Page •

eziSSPI A B C RDS RPW)isp(

thgieW)sbl(

"2 0.81 0.6 0.417911

002061821

322

"3 0.81 0.7 0.417911

002061821

765

"4 0.22 0.7 0.227911

002061821

614121

"6 0.82 0.7 0.827911

002061821

243303

"8 0.03 0.8 0.037911

002061821

479515

"01 0.13 0.8 0.13

791171

002061821

08

911899755

"21 0.33 0.11 0.33

791171

002061821

08

181841421

48

"41 0.24 0.11 0.24

791171

002061821

08

172712181321

"61 0.44 0.31 0.44

791171

002061821

08

383113852471

"81 0.75 0.41 0.75

791171

002061821

08

506394514082

BA

C IPS Fabricated 45°Lateral Wye

Unreinforced(Dimensions in Inches)


WPR represents the long term hydrostatic pressure capacity of the fabricated wye with a 1.5:1 safetyfactor. To achieve a 2:1 safety factor like that of the straight pipe the WPR will be reduced.




IPS Fabricated 45°Lateral Wye

Unreinforced(continued)

(Dimensions in Inches)BA

C




eziSSPI A B C RDS RPW)isp(

thgieW)sbl(

"02 0.56 0.41 0.56

791171

002061821

08

838576365283

"22 0.76 0.41 0.76

791171

002061821

08

4401548017774

"42 0.96 0.51 0.96

791171

002061821

08

27213301168385

"62 0.07 0.71 0.0791171

0010805

27211701

327

"82 0.17 0.81 0.1791171

0010805

59416521

238

"03 0.09 0.81 0.09 1171

0805

95711911

"23 0.19 0.91 0.19 1171

0805

03025631

"43 0.39 0.02 0.39 1171

0805

44325751

"63 0.59 0.02 0.59 1171

0805

38627081

"24 0.901 0.52 0.901 7112

0504

53820132

"84 0.311 0.62 0.311 1262

0423

54039742

"45 0.811 0.92 0.811 625.23

2352

21432472



WPR represents the long term hydrostatic pressure capacity of the Reinforced Fabricated Wye with a 2:1design factor.IPPI’s HDPE Design-Flow




C

A B

IPS HDPE PE Reinforced 45° Lateral WyeFully Pressure Rated With Full Flow ID


lanimoNSPIeziS

kcotsdeeFDO A B C RDS RPW

)isp(

"4 526.6 0.82 0.31 0.8291171

002061001

"6 526.8 0.03 0.41 0.0391171

002061001

"8 057.01 0.13 5.41 0.1391171

002061001

"01 057.21 0.33 5.71 0.3391171

002061001

"21 000.41 0.24 0.91 0.2491171

002061001

"41 000.61 0.44 0.12 0.4491171

002061001

"61 000.81 0.75 0.22 0.7591171

002061001

"81 000.02 0.56 0.22 0.5691171

002061001

"02 000.22 0.76 0.22 0.7691171

002061001

"22 000.42 0.96 0.32 0.9691171

002061001

"42 000.62 0.07 0.32 0.0791171

002061001



eziSSPI A RDS RPW)isp(

thgieW)sbl(

"4 0.9 11 821 6

"6 0.21 11 821 71

"8 0.61 11 821 63

"01 0.02 11 821 96

"21 0.42 11 821 511

"41 0.82 11 08 161

"61 0.23 11 08 642

"81 0.63 11 08 843

"02 0.04 11 08 574

"22 0.44 11 08 136

"42 0.84 11 08 618

IPS FabricatedTrue Equal Wye


A

135°

90°






WPR represents the long term hydrostatic pressure capacity of the Reinforced Fabricated Wye with a 2:1design factor.IPPI’s HDPE Design-Flow




IPS HDPE PE Reinforced True Equal WyeFully Pressure Rated With Full Flow ID


lanimoNSPIeziS

kcotsdeeFDO A RDS RPW

)isp(

"4 526.6 0.2191171

002061001

"6 526.8 0.6191171

002061001

"8 057.01 0.0291171

002061001

"01 057.21 0.4291171

002061001

"21 000.41 0.8291171

002061001

"41 000.61 0.2391171

002061001

"61 000.02 0.0491171

002061001

"81 000.22 0.4491171

002061001

"02 000.42 0.8491171

002061001

"22 000.62 0.84 1171

061001

"42 000.82 0.84 1171

061001

135°A

90°



eziSSPID A B C RDS RPW)isp(

thgieW)sbl(

"4 0.22 0.7 0.2291171

061821

08

6111

7

"6 0.82 0.7 0.8291171

061821

08

539271

"8 0.03 0.8 0.0391171

061821

08

064583

"01 0.13 0.8 0.1391171

061821

08

798765

"21 0.33 0.11 0.3391171

061821

08

551421

78

"41 0.24 0.11 0.2491171

061821

08

142302531

"61 0.44 0.31 0.4491171

061821

08

433682191

"81 0.75 0.41 0.7591171

061821

08

245244603

"02 0.56 0.41 0.5691171

061821

08

747906414

"42 0.96 0.51 0.9691171

061821

08

6901629226

"03 0.19 0.91 0.19 1171

0805

04818321

DIPS Fabricated 45°Lateral Wye


BA

C






eziSSPI A B RDS RPW thgieW)sbl(

4x8 0.83 0.03 11 061 73

4x01 0.93 0.13 11 061 15

4x21 0.44 0.33 11 061 78

6x01 0.93 0.13 11 061 27

6x21 0.44 0.33 11 061 69

6x41 0.35 0.24 11 061 921

8x21 0.44 0.33 11 061 901

8x41 0.35 0.24 11 061 341

IPS Branch Saddle45° Lateral Reducing Wye


A

B





Reducing Outlet Wyes

Due to the complexity of the concave/convex elliptical (oval) heater plates required to makeunreinforced or poly-reinforced reducing outlet wyes, it is standard practice to add a compactreducer to the outlet branch of the line-size wye in order to provide a reduced outlet branch. Callfor a Quick Quote on the reduced outlet wye fabrications. Refer to the sketches below for designillustrations:



• IPS Line Cross Continued Next Page •

eziSSPI A B RDS RPW)isp(

thgieW)sbl(

"2 0.9 3.3 11 061 2

"3 3.01 4.3 11 061 3

"4 5.61 0.67911

002061821

0187

"6 6.81 0.67911

002061821

228161

"8 6.42 0.87911

002061821

051443

"01 8.62 0.8

791171

002061821

08

38765583

"21 8.82 0.8

791171

002061821

08

321994865

"41 0.23 0.9

791171

002061821

08

561231901

47

"61 0.43 0.9

791171

002061821

08

6322911951701

"81 0.83 0.01

791171

002061821

08

823762422251

Fabricated LineCross - IPS


A

B


WPR represents the long term hydrostatic pressure capacity of the fabricated cross with a 1.5:1 safetyfactor. To achieve a 2:1 safety factor like that of the straight pipe the WPR will be reduced.




eziSSPI A B RDS RPW)isp(

thgieW)sbl(

"02 0.04 0.01

791171

002061821

08

324243482291

"22 0.64 0.21

791171

002061821

08

685474793762

"42 0.84 0.21

791171

002061821

08

9701485784923

"62 0.45 0.4191171

061821

08

297366944

"82 0.65 0.4191171

061821

08

449197525

"03 0.85 0.41 1171

82108

439136

"23 0.06 0.41 1171

82108

2901337

"43 0.47 0.02 1171

82108

07613211

"63 0.67 0.02 1171

82108

02912921

"24 0.28 0.02 7112

0856

65814151

"84 0.88 0.02 1262

5605

76912061

"45 0.49 0.02 625.23

0504

37227281

A

B

Fabricated LineCross - IPS(continued)







WPR represents the long term hydrostatic pressure capacity of the Reinforced Fabricated Line Crosswith a 2:1 design factor.IPPI’s HDPE Design-Flow




A

B

IPS HDPE PE Reinforced Line CrossFully Pressure Rated With Full Flow ID


lanimoNSPIeziS

kcotsdeeFDO A B RDS RPW

)isp(

"4 526.6 3.51 0.2191171

002061001

"6 526.8 3.81 0.4191171

002061001

"8 057.01 9.91 5.4191171

002061001

"01 057.21 9.02 5.4191171

002061001

"21 000.41 0.42 0.7191171

002061001

"41 000.61 0.52 0.7191171

002061001

"61 000.81 0.72 0.8191171

002061001

"81 000.02 0.82 0.8191171

002061001

"02 000.22 0.13 0.0291171

002061001

"22 000.42 0.23 0.0291171

002061001

"42 000.62 0.53 0.0291171

002061001



eziSSPID A B RDS RPW)isp(

thgieW)sbl(

"4 8.61 0.6 911

061821

118

"6 9.81 0.6 911

061821

0271

"8 0.52 0.8 911

061821

4404

"01 1.72 0.891171

061821

08

370634

"21 2.92 0.891171

061821

08

8011926

"41 3.33 0.991171

061821

08

371341

79

"61 4.53 0.991171

061821

08

532002231

"81 5.93 0.0191171

061821

08

823172381

"02 6.14 0.0191171

061821

08

114643432

"42 8.94 0.2191171

061821

08

107195893

"03 0.06 0.41 1171

82108

8901737




Fabricated LineCross - DIPS


A

B



Reducing crosses use full-pressure rated massive-base branch-saddles. The permutations andcombinations of equal and unequal reducing crosses is quite numerous (2" to 24" IPS & DIPSOutlets- by- 3" to 24" DIPS to 54" IPS pipe main). Call for a Quick Quote on the specific combi-nation needed for the project. These reducing crosses are not normally a stocking item, but aremade to order. While the tooling for every combination may not be immediately available, Inde-pendent Pipe Products can make the required tooling in a reasonable time frame in our ownmachine shop. Allow us to Quick Quote on your projects. We want to earn your business!

End options are your choice of butt-end, flanged, DIMJA, reducer end, etc.

Reducing Crosses and End Options - IPS & DIPS



Commercial and sanitary landfills use leachate collection systems to comply with federal mandates toprotect the water and the environment. The landfills need “risers” over some of these pipes. Theseriser shafts must have pipe continuously added to the riser as the lifts of garbage and soil coverincrease in height. Flanged pipe spools are “grabbed” by the settlement of the garbage inducingvertical axial buckling of the riser pipe column. Riser shafts must be smooth on the OD to avoidvertical crushing! Vertical butt-fusion of the large diameter pipes (with its smooth OD) is virtuallyimpossible. Hence, mechanical joining of the HDPE riser pipe is the answer! The landfill riser systemis composed of three segments: the Base, the Riser-Segment and the Cap. All these pipe compo-nents are fabricated from ruggedized HDPE pipe with at least 46 psi pipe stiffness. Each segmenthand-screws into the other using two men laborers. As the garbage level rises and the riser needs tobe vertically extended, the debris cap is unscrewed and removed by hand. The new Riser-Segment ishand threaded into place and the debris cap is reinstalled by hand threading it back into position. Theshort-length and lightweight HDPE pipe combine to make this a very practical system! Call for a QuickQuote on the custom base needed for your landfill; add to it all the risers segments needed, and onedebris-cap; and the landfill riser shaft is complete. The end user will want its engineer to do a struc-tural analysis to verify adequacy of pipe for burial depth.

Nominal Custom Base Riser Segments Debris CapSize (l.5" PL+10ft) 5 ft long l0 ft long (with handles)

24" ID36" ID42" ID

Landfill Riser Shafts



Ocean and river outfall pipelines need diffusers to dispense and distribute the effluent into the current so biologicalactivity can consume the degradable debris. These large diameter pipe fabrications need to be engineered forconstant pressure drop or constant velocity, self-cleaning velocity, minimum velocity and other parameters. Basedon the design, a different diffuser is fabricated. There are many issues to be considered and incorporated into thedesign.

Headers for pipe networks are important pipe fabrications. But the spacing between header openings and thereinforcement of those openings is critical. The “tendon” distance between portal openings must exceed a mini-mum distance determined by several factors. Call us to work with you and your customers on those headerfabrications.

Manifolds are needed for piping installations such as multi-pipe geothermal heat-pump systems. Proper designshould be considered to insure even flow, so as not to starve any section of the piping network. The header designis critical to a balanced system!

Outfalls - Diffusers - Headers - Manifolds

Independent Pipe Products, Inc. has a Professional Engineer and staff employed to work with the HDPE pipedistributors, engineering consultants and contractors to insure a successful project. Call us to assist on your nextdiffuser project.



Floats and pontoons are needed for many applications, such as dredging pipelines, sand &gravel pipes, water borne barges and platforms, etc. The float must be able to support theweight with appropriate positive buoyancy - not too high in the water, nor too low in the water.Independent Pipe Products has special, low-cost float pipe and end-caps available. The highbuoyancy and low weight make these very practical. The low cost makes these HDPE pontoonseconomical. Float pipe is available in sizes 4" to 42". Float length can be from 4ft to 20ft long. Toassure positive flotation, the floats are pressurized.

Call for a Quick Quote on your next float or pontoon project.

Floats and Pontoons



PE Reinforced Massive Mining Fittings

Since the mid 1970’s, High Density Polyethylene pipe and fittings have been used in miningslurry pipelines. Their use continues to grow every year. In sliding abrasion, HDPE can out wearand out last steel or other thermoplastics by as much as 200% to 400%.

However, in impact abrasion, HDPE does not do as well. Its wear capacity in impact abrasion isless that other materials. The abrasion mechanism at the microscopic level is different in impactversus sliding.

When the slurry changes direction, the slurry particles “impact” the elbows or tees. As the fittingwall wears, the effective hoop-stress rises until it is too much and the fitting bursts! An environ-mental spill may result. When the HDPE pipes are installed above ground, the pipes may “walk”or move laterally by expansion and contraction. This will bend and overstress some fittings,especially in mechanical fatigue. The result is a cracked tee or elbow - allowing a leak or spill.

This can be avoided by a new class of fittings (made under license) that use MASSIVE reinforce-ment at critical stress-concentration zones. Such zones are at elbow miter fusion joints - at thebranch of the fusion joint of the branch to the main in a fabricated tee. The MASSIVE miningfittings use external reinforcement and thick wall section such that the fitting will “Leak BeforeBreak”. This allows normal maintenance scheduling for fitting replacement; rather than wearingall the way through and rupturing, which may result in a shutdown of operations. Suddenly that“cheap” fitting got really expensive. These fittings have the same bore as the pipeline - thereforecausing no turbulent velocity.

This new class of MASSIVE reinforced fittings for mining applications are not inexpensive, butthey do the job and out last all standard HDPE fabricated and molded fittings. They even replacethe schedule 10 stainless, larger diameter metal fittings on SX (Solvent Extract) mining pads, atabout half the cost of stainless fabricated fittings. TRY IT, YOU’LL LIKE IT!

MASSIVE fittings are externally poly-reinforced; fully pressure rated and have FULL ID.

Call for more information and quotes on these MASSIVE mining fittings. They are available 4”through 30" diameter when ordered with sufficient lead-time. All the standard fittings are avail-able, including Target Tees. Call for a Quick Quote.



Independent Pipe Products fabricates custom manholes and tanks for municipal and industrialapplications, such as a sewer manhole, catch-basin, liquid chemical holding tank, etc. Thetypes of tanks are quite diverse. Submit your drawings to us and Call for a Quick Quote.

The current diameter size limit is 63" diameter. Length or height is not a problem as the tank /manhole can be assembled in sections. If you need guidance on the design of manholes ortanks, call us for our basic design guideline booklet.

Because these fixtures are often large and cumbersome with many subcomponents, pleaseallow a few weeks in the project schedule for construction and shipping.

Allow us to quote on your next project - we want to earn your business.

Industrial Manholes and Tanks



Specialty Fittings

Watch for new product releases on specialty fittings such as bell-mouth inlet flares, casing spac-ers, suspended pipeline collars, support saddles, pipe rack anchor rings and fireworks mortarcannisters.

If you have a new fitting need, present us with your challenge and we’ll do our best to meet it.

Call us for a Quick Quote



Spools

Pipe spools are “short” lengths of pipe with an end fitting which allows it to be connected into thepipeline or process piping system. The end fitting may be a flange-adapter, a ductile-iron me-chanical-joint anchor fitting, a grooved adapter, etc.

Because of the permutation and combination of pipe diameters, pipe DR, pipe length and endfittings, it is not practical to list pricing for every possible spool.

Call us for a Quick Quote



2 - Dimensional & 3 - Dimensional Pipe OffsetsIndependent Pipe Products can engineer and detail the necessary design for 2-D and 3-D Pipeoffsets. There are many varieties, some of which are illustrated below. Fax us your projectneeds. We can Deliver!

Call for a Quick Quote

Formula:A = roll2 + set2

Travel = A x cosecant of angle of fitting

Run = A x cotangent of angle of fitting

A = Spread - center to center measurementB = Amount - one pipe is longer or shorter than

the other to keep equal spreads throughoutS = OffsetT =Travel (see “Calculated 450 Offsets” for solving

length). Both travel pipes will be the samelength.



Metric Fittings

Metric fittings are available from Independent Pipe Products. Most sizes can be machined todimension for reducers, flange adapters and DIMJA Kits. Metric tees and ells are made byusing IPS and DIPS fittings and fusing a reducer or expander matched to the butt fusion end ofthe pipeline.

The effective size range generally available is:

32mm——1.26"40mm——1.57"50mm——1.97"63mm——2.48"75mm——2.95"90mm——3.54"110mm——4.33"125mm——4.92"140mm——5.51"160mm——6.30"180mm——7.09"200mm——7.87"225mm——8.86"250mm——9.84"280mm——11.02"315mm——12.40"355mm——13.98"400mm——15.75"450mm——17.71500mm——19.68"600mm——23.62"



AWWA C901/C9O6 Hydrostatic Testing

Independent Pipe Products, Inc. has its own AWWA C901/C906 hydro-test unit located at itscorporate headquarters in Dallas, Texas. While Independent Pipe Products, Inc. is not acertified laboratory, its resident Professional Engineer oversees the test work, procedures,and safety practices in compliance with the protocol and requirements of AWWA C906, sec-tion 2.4.0.

Standard fittings in sizes 24" and smaller diameter are routinely hydrotested to meet AWWAC901/C906 requirements due to the number of units and frequency of production.

Larger diameter fittings are ordered less frequently. The costs for blind-flanging a 24" to 54"tee for hydro testing is very expensive. The test costs are applied to the individual fittingrequired for the project. The testing cost is billed at cost per the following schedule. Testingcost are affected by the quantities of specific fittings to be tested. Call for a Quick Quote onlarge diameter fittings tested to AWWA C901/C906 requirements.

Services Unit Rate

Fitting TestingLaboratory Technician (hourly) (2 required for safety reasons) $Equipment Charge 14'’ to 34" (daily) $Equipment Charge 36" to 54" (daily) $

Project ManagementProject Management (hourly) ** $Report and Certification Fees (Per report issued) $

**PM billed as time for report review, phone consultation as required, project coordination.

Independent Pipe Products, Inc. tests its own fittings as well as the fittings of other manufacturersand distributors. As needed, all shipping charges to and from our test site are the responsibilityof the client. We have a selection of blind flanges and end caps for use in testing. If the fitting tobe tested needs an end cap or blind flange currently not in inventory, we can acquire the neces-sary parts for an additional fee. Specialty end caps can be quoted or supplied by the client.

1-800-499-6927 www.indpipe.netPage 18 - 1Issued June 1, 2010 Version 1.4.2


INDEPENDENT

PIPE

PRODUCTS, INC.

DESIGN-FLOW®


FM Approved HDPEPipe & Fittings

Submittal Catalog

June 1, 2010Version 1.4.2

Factory Mutual ApprovedClass 150 & Class 200

HDPE Pipe & Pipe FittingsTOC Table Of Content s 18-1

1. Design-Flow® HDPE IPS HDPE Pipe ( Iron Pipe Size 2”-24” ) 18-2

FM APPROVED DIPS HDPE Pipe ( Ductile Iron Pipe Size 4”-24” ) 18-3PE 4710 HDPE Physical Properties - FM 18-4

2. Flange Adapters IPS Flange Adapter (2” to 36”) 18-5FM APPROVED DIPS Flange Adapter (4” to 30”) 18-6

3. Convoluted Bolt Rings IPS Ductile Iron-Stainless Steel Bolt Ring (2”-36”) 18-7FM APPROVED DIPS Ductile Iron-Stainless Steel Bolt Ring (4”- 24”) 18-8

Bolt Ring Materials Physical Properties 18-9

4. Reducer Components IPS Concentric Reducer (2” x to x 24”) 18-10FM APPROVED DIPS Concentric Reducer (4” x to x 24”) 18-11

5. Branch Saddles IPS Branch Saddle (main x 2” - 12” outlet) 18-12FM APPROVED DIPS Branch Saddle (main x 2” - 12” outlet) 18-13

6. Water-Stops IPS & DIPS (2” to 24”) 18-14FM APPROVED

7. MJ Adapters & Kits IPS & DIPS MJ Adapter Kit (2” - 24”) 18-15FM APPROVED MJ Adapter Gland & Accessory Pack (2" - 24”) 18-16

8. Elbows 900 & 450 IPS Molded Elbow (2” to 6”) 18-17FM APPROVED 900 IPS 3 Segment Fabricated (4” to 24”) 18-18

900 IPS 5 Segment Fabricated (4” - 24”) 18-19450 IPS 2 Segment Fabricated (4” to 24”) 18-20450 IPS 3 Segment Fabricated (4” to 24”) 18-2122.50 IPS 2 Segment Fabricated (4” to 24”) 18-22900 DIPS 3 Segment Fabricated (4” to 24”) 18-23900 DIPS 5 Segment Fabricated (4” to 24”) 18-24450 DIPS 2 Segment Fabricated (4” to 24“) 18-25450 DIPS 3 Segment Fabricated (4” to 24”) 18-2622.50 DIPS 2 Segment Fabricated (4” to 24”) 18-27

9. Tees IPS Molded Line Tee (2” - 6”) 18-28FM APPROVED IPS Fabricated Line Tee (4” - 24”) 18-29

DIPS Fabricated Line Tee (4” - 24”) 18-30IPS Br. Saddle Reducing Tee (2” x to x 24”) 18-31DIPS Br. Saddle Reducing Tee (4” x to x 24”) 18-32



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"2 573.2 719.1 612.0 46.0 518.1 462.0 77.0

"3 005.3 628.2 813.0 93.1 576.2 983.0 66.1

"4 005.4 336.3 904.0 13.2 044.3 005.0 57.2

"5 365.5 094.4 605.0 25.3 352.4 816.0 02.4

"6 526.6 943.5 206.0 00.5 560.5 637.0 69.5

"8 526.8 369.6 487.0 74.8 495.6 859.0 11.01

"01 057.01 976.8 779.0 61.31 912.8 491.1 07.51

"21 057.21 392.01 951.1 15.81 647.9 714.1 80.22

"41 000.41 103.11 372.1 23.22 107.01 655.1 36.62

"61 000.61 519.21 554.1 51.92 132.21 877.1 87.43

"81 000.81 235.41 636.1 98.63 067.31 000.2 20.44

"02 000.02 641.61 818.1 45.54 982.51 222.2 43.45

"22 000.22 067.71 000.2 01.55 918.61 444.2 57.56

"42 000.42 473.91 281.2 85.56 643.81 766.2 52.87


The Long-Term Hydrostatic Strength of PE3608/PE4710 PolyethylenePipe is 1600 psi at 73.4 F. The performance & physical properties ofPE4710 meet and exceed the requirements of PE3608.

DR =Per FM 1613 & AWWA C906, the working pressure rating equalsthe pressure class, with an allowance included in the WPR forpressure surge. The pressure and surge design basis for polyeth-ylene pipe is different from the PVC and DI pipe design basis.

Pressure Ratings are calculated using 0.50 design factor for HDS at 73°F as listed in FM 1613. Temperature considerations may requireuse of additional design factors. Pipe weight s are calculated in accordance with PPI TR-7. Average inside diameter is calculat ed withnominal OD and minimum wall thickness plus 6%. Actual ID’s will vary and are controlled by the dimensions and tolerances liste d in theapplicable pipe specifications.

IPS HDPE PIPEFactory Mutual Approved High Density Polyethylene Pipe

FM 1613 . ASTM F 714 . ASTM D 3035 . AWWA C901/C906 . NSF - 61

PE4710



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"8 050.9 503.7 328.0 23.9 719.6 600.1 31.11

"01 001.11 169.8 900.1 30.41 684.8 332.1 47.61

"21 002.31 656.01 002.1 48.91 090.01 764.1 76.32

"41 003.51 153.21 193.1 56.62 696.11 007.1 08.13

"61 004.71 640.41 285.1 74.43 203.31 339.1 31.14

"81 005.91 147.51 377.1 92.34 609.41 761.2 66.15

"02 006.12 634.71 469.1 21.35 215.61 004.2 83.36

"42 008.52 928.02 543.2 87.57 227.91 768.2 34.09


The Long-Term Hydrostatic Strength of PE3608/PE4710 PolyethylenePipe is 1600 psi at 73.4 F. The performance & physical properties ofPE4710 meet and exceed the requirements of PE3608.

DR =Per FM 1613 & AWWA C906, the working pressure rating equalsthe pressure class, with an allowance included in the WPR forpressure surge. The pressure and surge design basis for polyeth-ylene pipe is different from the PVC and DI pipe design basis.

Pressure Ratings are calculated using 0.50 design factor for HDS at 73°F as listed in FM 1613. Temperature considerations may requireuse of additional design factors. Pipe weight s are calculated in accordance with PPI TR-7. Average inside diameter is calculat ed withnominal OD and minimum wall thickness plus 6%. Actual ID’s will vary and are controlled by the dimensions and tolerances liste d in theapplicable pipe specifications.

DIPS HDPE PIPEFactory Mutual Approved High Density Polyethylene Pipe

FM 1613 . ASTM F 714 . ASTM D 3035 . AWWA C901/C906 . NSF - 61

PE4710




*This list of typical physical properties is intended for basic characterization of the material and does not represent specifi c determina-tions of specifications. The physical properties values reported herein were determined on compression molded specimens prepar edin accordance with procedure C of ASTM D 4703 and may dif fer from specimens taken from pipe.


FM APPROVED DESIGN-FLOW® High Density Polyethylene Pipe is manufactured to FM 1613, ASTM F 714,ASTM D 3035, AWWA C901/C906 and NSF 61 st andards as applicable. S tandard color of pipe is blackwith white print line .Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1

High Density Polyethylene Pipe


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FM IPS Flange AdaptersPressure Rated for DR Ordered


FM APPROVED DESIGN-FLOW® High Density Polyethylene Pipe Fittings meet dimensions and requirementsof FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61standards as applicable.

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"6 0.8 87.087.0 05.8 8/3 002

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1101

"01 0.11 94.122.1 57.21 8/3 002

051911

9181

"21 0.11 77.154.1 00.51 8/3 002

051911

5242

"41 0.11 49.106.1 05.71 2/1 002

051911

9404

"61 0.21 22.228.1 00.02 2/1 002

051911

4706

"81 0.21 05.250.2 21.12 2/1 002

051911

9746

"02 0.21 87.272.2 05.32 2/1 002

051911

1866

"22 0.21 60.305.2 06.52 2/1 002

051911

3886

"42 0.41 33.337.2 00.82 2/1 002

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"43 0.51 68.3 05.83 2/1 051 11 802

"63 5.61 90.4 08.04 2/1 051 11 812



FM DIPS Flange AdaptersDuctile Iron Pipe Sizes



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"8 0.9 62.130.1 057.01 61/7 002

051911

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"01 0.9 45.162.1 057.21 61/7 002

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"21 0.11 38.105.1 000.51 61/7 002

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"41 0.11 31.247.1 005.71 61/7 002

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"61 0.21 24.289.1 000.02 61/7 002

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"81 0.21 17.222.2 005.12 61/7 002

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"02 0.21 00.364.2 006.32 61/7 002

051911

8655

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85.339.2 008.72 61/7 002

051911

9918




Convoluted - Ductile Iron & Stainless

FM IPS Bolt RingsDesigned Specifically for usewith HDPE Flange Adapters*



Cross Section:

ID

T

OD

WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor.150# bolt-hole pattern. Convoluted bolt rings are available in stainless steel 316 or ductile iron ASTM A536 GR 65/45/12.Ductile iron bolt rings are available with bright red oil based enamel paint, epoxy coating or galvanized finish.

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"6 00.1 00.11 57.6 05.9 8 "8/7 002051 572 5.7

"8 31.1 05.31 57.8 57.11 8 "8/7 002051 572 21

"01 91.1 00.61 49.01 52.41 21 "1 002051 572 51

"21 05.152.1 00.91 00.31 00.71 21 "1 002

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"42 65.261.2 00.23 83.42 05.92 02 "8/3-1 002

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"82 95.2 05.63 83.82 00.43 82 "8/3-1 002051 002 031

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"23 65.2 57.14 83.23 05.83 82 "8/3-1 051 061 561

"43 88.2 57.34 83.43 05.04 23 "8/5-1 051 061 191

"63 00.3 00.64 83.63 57.24 23 "8/5-1 051 061 412

* Indicates flat plate / lap joint design, material is A36 carbon steel.



Cross Section:

ID

T

OD

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"01 91.1 00.61 52.11 52.41 21 "1 002051 572 61

"21 05.1 00.91 83.31 00.71 21 "1 002051 572 62

"41 36.1 00.12 94.51 57.81 21 "8/1-1 002051 572 13

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Convoluted - Ductile Iron & Stainless

FM DIPS Bolt RingsDesigned Specifically for usewith HDPE Flange Adapters*



WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor.150# bolt-hole pattern. Convoluted bolt rings are available in stainless steel 316 or ductile iron ASTM A536 GR 65/45/12.Ductile iron bolt rings are available with blue oil based enamel paint, epoxy coating or galvanized finish.

* Indicates flat plate / lap joint design, material is A36 carbon steel.



SYOLLA&SLATEM

lairetaMfoepyT MTSA dradnatS stnemmoC

norIelitcuD 635AMTSA 21-54-56edarG

613leetSsselniatS 135AMTSA M8FCedarG

STNEMTAERTECAFRUS&STNIAP

lairetaMfoepyT MTSA dradnatS stnemmoC

tniaPlemanEdesaBliO 711BMTSA yarpStlaS +001 sruoH

tniaPdesaByoxpE 711BMTSA yarpStlaS +005 sruoH

taoC-E 711BMTSA yarpStlaS +0001 sruoH

gnizinavlaGpiDtoH351AMTSA slim5

58-GMTSA goFtlaS 0002 sruoH

tekcaJlateMromrA-auqA 711BMTSA yarpStlaS +0052 sruoH

gnitaoCyxopEdednoBnoisuF577AMTSA EBF 01 SLIM 62ot SLIM

279AMTSA EBF 01 SLIM 62ot SLIM

711BMTSA yarpStlaS +0003 sruoH

Specification Sheet #B1-FM

Design-Flow ® ConvolutedFM Ductile Iron & Stainless

Steel Bolt RingsMetals & Coatings

Physical Properties

U.S. Patent # 7,401,821

®



FM IPS Reducers(Dimensions in Inches)


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911

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911

6131

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4202

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911

4382

"41x"61 A 00.7 00.7 - 002051

911

3463

"61x"81 A 00.7 00.7 - 002051

911

7574

"81x"02 A 00.7 00.7 - 002051

911

9665

"02x"22 A 00.7 00.7 - 002051

911

4896

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3625

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751921


FM DIPS Reducers(Dimensions in Inches)



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SPI"421-643-4184-63

2.3 5.0 8.4 002051

911

32

SPI"621-843-4184-63

2.3 8.0 3.7 002051

911

54

SPI"821-0143-4184-63

0.6 8.0 4.9 002051

911

119

SPI"0121

43-4184-63

0.6 0.1 5.11 002051

911

9161

SPI"21 43-4184-63 0.8 0.1 8.31 002

051911

9323


FM Branch saddles are approved when fused to astraight run of pipe to form a tee. FM Branch Saddlesare approved for use with pipe main diameters 3” to 48”.

Branch saddle “blank” machined per order to radius ofpipe main size ordered.

Purchaser must determine that concave/convex heaterplate adapters are available to complete the saddlefusion.

FM IPS Branch Saddles(Dimensions in Inches)



teltuOlanimoN

eziS

eziSniaMegnaR 1L 2L esaB

retemaiD ssalC RD thgieW)sbl(

SPI"221-343-4184-63

2.3 2.0 6.2 002051

911

11

SPID/SPI"321-443-4184-63

2.3 5.0 9.3 002051

911

21

SPID"421-643-4184-63

0.4 0.1 6.6 002051

911

54

SPID"621-843-4184-63

0.5 5.1 6.8 002051

911

119

SPID"821-0143-4184-63

0.6 5.1 5.11 002051

911

1271

SPID"0121

43-4184-63

0.8 0.2 8.31 002051

911

8313

SPID"21 43-4184-63 0.01 0.2 3.51 002

051911

7574


FM Branch saddles are approved when fused to astraight run of pipe to form a tee. FM Branch Saddlesare approved for use with pipe main diameters 3” to 48”.

Branch saddle “blank” machined per order to radius ofpipe main size ordered.

Purchaser must determine that concave/convex heaterplate adapters are available to complete the saddlefusion.

FM DIPS Branch Saddles(Dimensions in Inches)



This pipeline component serves to restrain and anchor against thermalexpansion and contraction as well as prevent “French” draining of wa-ter along the pipe OD. It is a multipurpose fitting used in several waysfor different reasons - hence, several names for the same part. It isengineered to hold the pipe in place by transferring the thermal forcefrom the pipe to the soil or vault wall via a large area of usually rein-forced concrete. Make sure the soil bearing load area, as well as thethickness and strength of the concrete is sufficient.

SPID&SPIlanimoN

eziSL DO T ssalC RD thgieW

)sbl(

SPI"2 0.21 05.3 00.2 002051

911

32

"3 0.21 00.5 00.2 002051

911

43

"4 0.21 06.6 00.2 002051

911

54

"6 0.21 05.8 00.2 002051

911

97

"8 0.61 36.01 00.2 002051

911

8151

"01 0.81 57.21 00.2 002051

911

9242

"21 0.22 00.51 00.2 002051

911

7493

"41 0.22 05.71 00.2 002051

911

2795

"61 0.42 00.02 00.2 002051

911

70188

"81 0.42 21.12 00.2 002051

911

921601

"02 0.42 05.32 00.2 002051

911

061131

"22 0.42 06.52 00.2 002051

911

891361

"42 0.82 00.82 00.2 002051

911

822781

FM IPS & DIPSWater-Stop / Thrust-Isolator

Wall-Pipe / Anchor Ring(Dimensions in Inches)

T




SPID&SPIlanimoN

eziS

1DSPI

1DSPID 2D LAO ssalC RD thgieW

)sbl(

SPI"2 83.2 - 05.3 00.8 002051

911 5

"3 05.3 69.3 73.5 05.8 002051

911 8

"4 05.4 08.4 36.6 00.8 002051

911 11

"6 36.6 09.6 36.8 05.9 002051

911 71

"8 36.8 50.9 57.01 05.11 002051

911 82

"01 57.01 01.11 57.21 00.31 002051

911 63

"21 57.21 02.31 52.51 05.31 002051

911 64

"41 00.41 03.51 05.71 05.31 002051

911 58

"61 00.61 04.71 00.02 05.41 002051

911 611

"81 00.81 05.91 00.22 00.61 002051

911 321

"02 00.02 06.12 00.42 05.61 051 11 461

"42 00.42 08.52 00.82 00.81 051 11 222

Note: IPPI’s MJ’s incorporate a short nose design in order to work with most MJ butterfly valves, however it is recom-mended that specific valve information be supplied prior to ordering to insure proper clearance of the butterfly valvedisc. MJ adapters should always be field tested for valve clearance before burial/final install. IPPI cannot be heldresponsible for valve interference with the MJ adapter . **Connections to PVC may require use of a D.I. solid sleeve (not included).

Kit includes HDPE anchor fitting, standardrubber gasket, extra length T-bolts, inter-nal stainless steel stiffener (optional),C-110 heavy body ductile iron gland ring.

D1D2

Gland Ring

Primary Gasket Seal

Metal Ductile Iron

Optional StainlessSteel Stiffener

FM DIPS & IPSMJ Adapter With KitConnects HDPE to Ductile Iron


HDPE




FM Ductile IronMJ Adapter Gland& Accessory Pack

lanimoNeziS DI

tloBeloHelcriC

rebmuNfO

seloH

eloHtloBretemaiD

tlob-ThtgneL

ydoBssenkcihT ssalC thgieW

)sbl(

"2 16.2 57.4 2 8/5 *00.5 73.1 002051 4

"3 60.4 91.6 4 8/5 *05.4 73.1 002051 6

"4 09.4 05.7 4 4/3 05.4 05.1 002051 8

"6 00.7 05.9 6 4/3 00.5 36.1 002051 11

"8 51.9 57.11 6 4/3 00.6 57.1 002051 61

"01 02.11 00.41 8 4/3 00.6 57.1 002051 81

"21 03.31 52.61 8 4/3 00.6 57.1 002051 22

"41 44.51 57.81 01 4/3 00.7 00.2 002051 84

"61 45.71 00.12 21 4/3 00.7 60.2 002051 65

"81 46.91 52.32 21 4/3 00.7 31.2 002051 76

"02 47.12 05.52 41 4/3 00.7 91.2 051 88

"42 49.52 00.03 61 4/3 00.7 13.2 051 601

Kit includes extra long T-bolts, standardrubber gasket, C-110 heavy body ductileiron gland ring. For use with HDPE Me-chanical Joint Adapter. Pressure ratedfor both Class 150 & Class 200.

Material is ductile iron and meets ASTM A536 GR 65/45/12 with asphalt based primer coating.



eziSSPI A B ssalC RDS thgieW)sbl(

"2 05.4 005.2 002051

911 1

"3 31.5 000.3 002051

911 2

"4 57.5 000.3 002051

911 3

"6 00.9 083.4 002051

911 9

A

B

IPS Molded 90° ElbowFully Pressure Rated for DR Ordered



"2 32.3 46.2 002051

911 5.1

"3 00.5 31.3 002051

911 2

"4 00.5 31.3 002051

911 3

"6 54.8 83.4 002051

911 7

AB

IPS Molded 45° ElbowFully Pressure Rated for DR Ordered





FM IPS 90°3 Segment Elbow


SPIlanimoN

eziS

D/RoitaR R X E ssalC RDS thgieW

)sbl(

"4 5.1 8.6 9.01 0.6 002051

79

76

"6 5.1 0.01 2.31 0.6 002051

79

6131

"8 52.1 7.01 6.41 5.6 002051

79

9232

"01 52.1 5.31 6.61 5.6 002051

79

1524

"21 52.1 0.61 0.02 0.8 002051

79

4886

"41 50.1 5.41 4.91 0.8 002051

79

9908

"61 50.1 8.61 2.12 0.8 002051

79

831211

"81 20.1 4.81 5.22 0.8 002051

79

481051

"02 20.1 4.02 1.42 0.8 002051

79

142691

"22 20.1 4.22 7.52 0.8 002051

79

803152

"42 20.1 5.42 3.72 0.8 002051

79

493023

R

E

X







SPIlanimoN

eziS


)sbl(

"2 04.5 7.21 4.41 0.4 002051

79

22

"3 08.3 2.31 0.51 0.4 002051

79

54

"4 00.3 7.31 5.51 0.4 002051

7719

98

"6 02.2 7.41 5.81 0.6 002051

79

2281

"8 08.1 0.61 2.02 5.6 002051

79

0423

"01 06.1 0.71 2.12 5.6 002051

79

4635

"21 05.1 1.91 6.42 0.8 002051

79

30148

"41 05.1 0.12 2.62 0.8 002051

79

231601

"61 05.1 0.42 8.82 0.8 002051

79

581151

"81 05.1 0.72 4.13 0.8 002051

79

452702

"02 05.1 0.03 0.43 0.8 002051

79

533072

"22 05.1 0.33 6.63 0.8 002051

79

034743

"42 05.1 0.63 2.93 0.8 002051

79

835734

R

E

X





SPIlanimoN

eziS


)sbl(

"4 5.1 8.6 9.6 0.6 002051

79

5.33

"6 5.1 0.01 4.7 0.6 002051

79

87

"8 52.1 7.01 3.8 5.6 002051

79

9151

"01 52.1 5.31 7.8 5.6 002051

79

1362

"21 52.1 0.61 6.01 0.8 002051

79

2524

"41 50.1 5.41 9.01 0.8 002051

79

6635

"61 50.1 8.61 3.11 0.8 002051

79

6807

"81 20.1 4.81 7.11 0.8 002051

79

41139

"02 20.1 4.02 1.21 0.8 002051

79

841911

""22 20.1 4.22 6.21 0.8 002051

79

871441

"42 20.1 5.42 0.31 0.8 002051

79

122081

R

E

X







SPIlanimoN

eziS


)sbl(

"2 4.5 7.21 6.6 0.4 002051

79

5.11

"3 8.3 2.31 8.6 0.4 002051

79

32

"4 0.3 7.31 0.7 0.4 002051

79

654

"6 2.2 7.41 4.9 0.6 002051

79

4111

"8 8.1 0.61 3.01 5.6 002051

79

4291

"01 6.1 0.71 7.01 5.6 002051

79

9323

"21 5.1 1.91 8.21 0.8 002051

79

2615

"41 5.1 0.12 2.31 0.8 002051

79

9746

"61 5.1 0.42 0.41 0.8 002051

79

21119

"81 5.1 0.72 7.41 0.8 002051

79

641911

"02 5.1 0.03 5.51 0.8 002051

79

781151

"22 5.1 0.33 3.61 0.8 002051

79

342791

"42 5.1 0.63 0.71 0.8 002051

79

892042

R

EX



FM IPS 22.5°2 Segment Elbow


R

E

X


SPIlanimoN

eziS


)sbl(

"2 5.1 6.3 3.4 0.4 002051

79

11

"3 5.1 3.5 4.4 0.4 002051

79

22

"4 5.1 8.6 5.4 0.4 002051

79

5.33

"6 5.1 0.01 7.6 0.6 002051

79

97

"8 52.1 7.01 4.7 5.6 002051

79

6131

"01 52.1 5.31 6.7 5.6 002051

79

6212

"21 52.1 0.61 3.9 0.8 002051

79

3453

"41 50.1 5.41 4.9 0.8 002051

79

3524

"61 50.1 8.61 6.9 0.8 002051

79

3716

"81 20.1 4.81 8.9 0.8 002051

79

2957

"02 20.1 4.02 0.01 0.8 002051

79

41129

"22 20.1 4.22 2.01 0.8 002051

79

641811

"42 20.1 5.42 4.01 0.8 002051

79

371141



FM DIPS 90°3 Segment Elbows


SPIDlanimoN

eziS


)sbl(

"4 5.1 2.7 2.11 0.6 002051

79

018

"6 5.1 4.01 5.31 0.6 002051

79

1261

"8 52.1 3.11 0.51 5.6 002051

79

3372

"01 52.1 9.31 9.61 5.6 002051

79

7544

"21 52.1 5.61 4.02 0.8 002051

79

7957

"41 50.1 1.61 6.02 0.8 002051

79

331301

"61 50.1 3.81 3.22 0.8 002051

79

281141

"81 20.1 9.91 7.32 0.8 002051

79

142781

"02 20.1 0.22 4.52 0.8 002051

79

703932

"42 20.1 3.62 8.82 0.8 002051

79

684873

R

E

X




DIPS 90°5 Segment Elbow


SPIDlanimoN

eziS

D/RoitaR R X E RDS RPW thgieW

)sbl(

"4 9.2 0.41 7.71 0.6 002051

79

4111

"6 2.2 0.51 7.81 0.6 002051

79

7212

"8 8.1 2.61 4.02 5.6 002051

79

5453

"01 6.1 2.71 4.12 5.6 002051

79

2765

"21 5.1 8.91 2.52 0.8 002051

79

12149

"41 5.1 0.32 0.82 0.8 002051

79

371431

"61 5.1 1.62 6.03 0.8 002051

79

142781

"81 5.1 3.92 4.33 0.8 002051

79

923652

"02 5.1 4.23 1.63 0.8 002051

79

224823

"42 5.1 7.83 6.14 0.8 002051

79

386135

R

E

X




DIPS 450




)sbl(

"4 5.1 2.7 0.7 0.6 79

002051

75

"6 5.1 4.01 4.7 0.6 79

002051

3101

"8 52.1 3.11 4.8 5.6 79

002051

2271

"01 52.1 9.31 8.8 5.6 79

002051

5372

"21 52.1 5.61 7.01 0.8 79

002051

9564

"41 50.1 1.61 2.11 0.8 79

002051

3846

"61 50.1 3.81 6.11 0.8 79

002051

11168

"81 20.1 9.91 0.21 0.8 79

002051

041901

"02 20.1 0.22 5.21 0.8 79

002051

971931

"42 20.1 3.62 3.31 0.8 79

002051

662702

R

E

X







)sbl(

"4 9.2 0.41 1.9 0.6 79

002051

86

"6 2.2 0.51 4.9 0.6 79

002051

7131

"8 8.1 2.61 4.01 5.6 79

002051

7212

"01 6.1 2.71 8.01 5.6 79

002051

4443

"21 5.1 8.91 0.31 0.8 79

002051

5785

"41 5.1 0.32 8.31 0.8 79

002051

30108

"61 5.1 1.62 5.41 0.8 79

002051

341111

"81 5.1 3.92 3.51 0.8 79

002051

881641

"02 5.1 4.23 1.61 0.8 79

002051

532381

"42 5.1 7.83 7.71 0.8 79

002051

073882

R

EX





)sbl(

"4 5.1 2.7 5.6 0.6 79

002051

54

"6 5.1 4.01 7.6 0.6 79

002051

219

"8 52.1 3.11 4.7 5.6 79

002051

8141

"01 52.1 9.31 6.7 5.6 79

002051

1342

"21 52.1 5.61 3.9 0.8 79

002051

0593

"41 50.1 1.61 5.9 0.8 79

002051

2765

"61 50.1 3.81 7.9 0.8 79

002051

8896

"81 20.1 9.91 9.9 0.8 79

002051

41198

"02 20.1 0.22 1.01 0.8 79

002051

741411

"42 20.1 3.62 6.01 0.8 79

002051

802261

DIPS 22.50



R

E

X




IPS Molded Line TeeFully Pressure Rated for DR Ordered



"2 00.9 13.3 002051

911 2

"3 62.01 83.3 002051

911 3

"4 02.11 53.3 002051

911 4

"6 00.81 96.5 002051

911 51

A

B




SPIlanimoN

eziSA B C ssalC RDS thgieW

)sbl(

"4 5.61 0.6 3.8 002051

79

87

"6 6.81 0.6 3.9 002051

79

9151

"8 6.42 0.8 3.21 002051

79

2443

"01 8.62 0.8 4.31 002051

79

0775

"21 8.82 0.8 4.41 002051

79

50158

"41 0.23 0.9 0.61 002051

79

041211

"61 0.43 0.9 0.71 002051

79

402661

"81 0.83 0.01 0.91 002051

79

382132

"02 0.04 0.01 0.02 002051

79

863792

"22 0.64 0.21 0.32 002051

79

605904

"42 0.84 0.21 0.42 002051

79

389705

FM IPS FabricatedLine Tee


C

A

B




SPIDlanimoN

eziSA B C ssalC RDS thgieW

)sbl(

"4 8.61 0.6 4.8 002051

79

219

"6 9.81 0.6 5.9 002051

79

4281

"8 0.52 0.8 5.21 002051

79

8473

"01 1.72 0.8 6.31 002051

79

0826

"21 2.92 0.8 6.41 002051

79

91139

"41 3.33 0.9 7.61 002051

79

391051

"61 4.53 0.9 7.71 002051

79

462502

"81 5.93 0.01 8.91 002051

79

963682

"02 6.14 0.01 8.02 002051

79

264953

"42 8.94 0.21 9.42 002051

79

787216

FM DIPS FabricatedLine Tee


C

A

B





A

BC FM IPS Branch

Saddle Reducing TeeFull Pressure Rated*


SPIlanimoN

eziSA B C ssalC RD

SPIlanimoN

eziSA B C ssalC RD

"2x"4 0.81 2.7 3.11 002051

711 8x"61 " 0.23 6.01 8.72 002

051711

"3x"4 0.81 7.6 3.21 002051

711 01x"61 " 43 0. 6.01 0.82 002

051711

2x"6 " 81 0. 2.7 3.31 002051

711 21x"61 " 63 0. 5.01 0.03 002

051711

"3x"6 0.81 7.6 3.31 002051

711 2x"81 " 0.42 2.01 5.81 002

051711

6" 4x " 91 0. 7.6 3.31 002051

711 3x"81 " 0.42 7.9 3.91 002

051711

2x"8 " 81 0. 2.7 8.31 002051

711 x"81 "4 0.72 2.01 0.91 002

051711

"3x"8 0.81 7.6 6.41 002051

711 6x"81 " 0.92 2.01 6.81 002

051711

8" 4x " 91 0. 2.6 3.41 002051

711 8x"81 " 0.23 6.01 6.82 002

051711

6x"8 " 12 0. 2.6 3.41 002051

711 01x"81 0.43 6.01 0.92 002

051711

2x"01 " 81 0. 2.7 4.41 002051

711 81 1x" 2" 0.63 5.01 0.13 002

051711

"3x"01 0.81 7.6 9.51 002051

711 02 2x" " 0.82 2.21 5.91 002

051711

"4x"01 91 0. 2.6 4.51 002051

711 02 3x" " 0.92 2.21 3.02 002

051711

01 " 6x " 12 0. 2.6 4.51 002051

711 02 x" "4 0.13 2.7 0.02 002

051711

8x"01 " 42 0. 6.6 4.42 002051

711 02 6x" " 0.33 2.21 6.91 002

051711

2x"21 " 02 0. 2.8 4.51 002051

711 02 8x" " 0.63 6.21 6.92 002

051711

21 " 3x " 12 0. 2.8 4.61 002051

711 2 01x"0 " 0.83 6.21 0.03 002

051711

21 " 4x " 32 0. 2.8 4.61 002051

711 1x"02 2" 0.04 5.21 0.23 002

051711

21 " 6x " 42 0. 7.7 4.61 002051

711 22 2x" " 0.82 2.21 5.02 002

051711

8x"21 " 82 0. 6.8 4.52 002051

711 22 3x" " 0.92 2.21 3.12 002

051711

01x"21 " 03 0. 6.8 4.62 002051

711 22 x" "4 0.13 2.7 0.12 002

051711

"2x"41 0.02 2.8 7.61 002051

711 22 6x" " 0.33 2.21 6.02 002

051711

"3x"41 0.12 2.8 5.71 002051

711 22 8x" " 0.63 6.21 6.03 002

051711

"4x"41 0.32 2.8 2.71 002051

711 22 1x" "0 0.83 6.21 2.13 002

051711

6x"41 " 42 0. 7.7 0.71 002051

711 1x"22 2" 0.04 5.21 0.33 002

051711

x"41 "8 0.82 6.8 8.62 002051

711 42 2x" " 0.82 2.21 5.12 002

051711

01x"41 " 03 0. 6.8 0.72 002051

711 42 3x" " 0.92 2.21 3.22 002

051711

21x"41 " 23 0. 5.8 0.92 002051

711 42 x" "4 0.13 2.7 0.22 002

051711

x"61 "2 0.42 2.01 7.71 002051

711 42 6x" " 0.33 2.21 6.12 002

051711

x"61 "3 0.42 7.9 5.81 002051

711 42 8x" " 0.63 6.21 6.13 002

051711

x"61 "4 0.72 2.01 2.81 002051

711 42 01x" " 0.83 6.21 02.23 002

051711

6x"61 " 92 0. 2.01 0.81 002051

711 1x"42 2" 0.04 5.21 0.43 002

051711

*Class 200 IPS Branch Saddle Reducing Tee’s incorporate a de-rated design which uses a standard basebranch saddle and heavier feedstock for the main and the outlet piping.




A

BC FM DIPS Branch

Saddle Reducing TeeFull Pressure Rated*


SPIDlanimoN

eziSA B C ssalC RD

SPIDlanimoN

eziSA B C ssalC RD

6" 4x " 91 0. 2.6 3.31 002051

711 01x"61 " 43 0. 1.01 0.82 002

051711

8" 4x " 91 0. 2.6 3.41 002051

711 21x"61 " 63 0. 4.01 0.03 002

051711

6x"8 " 12 0. 2.6 3.41 002051

711 x"81 "4 0.72 2.01 7.91 002

051711

"4x"01 91 0. 2.6 4.51 002051

711 6x"81 " 0.92 2.01 2.02 002

051711

01 " 6x " 12 0. 2.6 4.51 002051

711 8x"81 " 0.23 2.01 2.92 002

051711

8x"01 " 42 0. 2.6 4.42 002051

711 01x"81 0.43 1.01 7.92 002

051711

"4x"21 0.32 2.8 6.61 002051

711 81 1x" 2" 0.63 4.01 7.13 002

051711

21 " 6x " 42 0. 7.7 4.61 002051

711 02 x" "4 0.13 2.21 8.02 002

051711

8x"21 " 82 0. 2.8 4.52 002051

711 02 6x" " 0.33 2.21 3.12 002

051711

01x"21 " 03 0. 6.8 4.62 002051

711 02 8x" " 0.63 2.21 3.03 002

051711

"4x"41 0.32 2.8 6.71 002051

711 2 01x"0 " 0.83 1.21 8.03 002

051711

6x"41 " 42 0. 7.7 0.71 002051

711 1x"02 2" 0.04 4.21 8.23 002

051711

x"41 "8 0.82 2.8 1.72 002051

711 42 x" "4 0.13 2.21 9.22 002

051711

01x"41 " 03 0. 1.8 0.72 002051

711 42 6x" " 0.33 2.21 4.32 002

051711

21x"41 " 23 0. 4.8 0.92 002051

711 42 8x" " 0.63 2.21 4.23 002

051711

x"61 "4 0.82 2.01 7.81 002051

711 42 01x" " 0.83 1.21 9.23 002

051711

6x"61 " 0.92 2.01 0.81 002051

711 1x"42 "2 0.04 4.21 9.43 002

051711

8x"61 " 0.23 2.01 2.82 002051

711

*Class 200 IPS Branch Saddle Reducing Tee’s incorporate a de-rated design which uses a standard basebranch saddle and heavier feedstock for the main and the outlet piping.

ippi hdpe pipe and fittings submittal catalog - ver 1.4.1 2009

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