B09

TBC 500 (TBC 4500)

5 octobre 2001 U095750

B0901 Ref. Part No. Description Q'ty

006 157-11666-90 SPARK PLUG CAP ASS'Y 1007 255-04200-20 SPARK PLUG RUBBER COVER 1008 018-06540-21 SPARK PLUG BPMR6A 1011 002-04220-20 CYLINDER 1012 994-61050-184 HEX. HOLE BOLT 5X18/S 4014 017-04220-20 CYLINDER GASKET 1 - M244132014 017-04220-21 CYLINDER GASKET 1 M244133 -015 041-04090-21 PISTON RING 2016 031-04090-20 PISTON 1017 037-04090-20 PISTON PIN 1018 039-01000-20 PISTON PIN CIRCLIP 2020 036-04090-20 PISTON PIN COLLAR 2021 046-04220-80 CRANK SHAFT COMP. 1022 999-62101-480 NEEDLE BEARING, 2X8.8 1031 068-02000-20 WOOD-RUFF KEY 3X13X5 1

Serial No.Parts ListTBC-500 CYLINDER/PISTON/CRANK SHAFT

B0902-1 Ref. Part No. Description Q'ty

001 016-04200-21 CYLINDER COVER 1 - M244132002 994-15050-122 SCREW 5X12/PS 2 - M244132019 788-0162V-20 STARTER PAWL 1 R022631 -020 993-55050-000 STOP RING E-5 1 R022631 -023 991-11100-013 SMALL NUT 10 1

024,1 798-05015-20 STARTER PULLEY 1 - R022630024 790-0162V-20 STARTER PAWL SPRING 1 R022631 -025 798-04220-90 STARTER PULLEY 1 R022631 -026 072-04220-91 CRANK CASE ASS'Y 1027 090-04200-21 CRANK CASE GASKET 1028 999-66152-500 OIL SEAL 15257 2029 999-61620-200 BALL BEARING #6202, 35MM/OD 2030 070-02401-20 CRANK SHAFT WASHER 15.2X22 2032 071-02007-20 CRANK SHAFT SHIM 0.05 V032 071-02007-21 CRANK SHAFT SHIM 0.10 V032 071-02007-22 CRANK SHAFT SHIM 0.15 V032 071-02007-23 CRANK SHAFT SHIM 0.20 V032 071-02007-24 CRANK SHAFT SHIM 0.30 V036 994-14060-451 SCREW 6X45/S 2038 994-14060-301 SCREW 6X30/S 2046 991-01060-013 NUT 6 1047 894-01401-20 OUTER RECEIVER 1051 155-20520-80 MAGNETO ROTOR COMP. 1052 992-00100-011 SMALL WASHER 10 1053 992-10100-012 S.WASHER 10 1 - K232230054 991-11100-011 NUT 10 1055 167-20505-80 IGNITION COIL COMP. 1056 994-14050-181 SCREW 5X18/S 3058 992-00050-011 SMALL WASHER 5 3059 159-20505-80 IGNITOR COMP. 1060 994-15050-141 SCREW 5X14/PS 2063 198-05015-80 CORD CLAMP COMP. 1066 112-04202-20 FAN CASE 1 - M244132066 112-04230-20 FANCASE 1 M244133 -

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TBC-500 CRANK CASE Parts ListSerial No.

B0902-2 Ref. Part No. Description Q'ty

067 994-14060-202 SCREW 6X20/S 4068 203-10000-20 PRIMARY CORD GROMMET 1069 203-06000-20 PRIMARY CORD GROMMET 1

TBC-500 CRANK CASE Parts ListSerial No.

B0903 Ref. Part No. Description Q'ty

027 655-04200-20 FUEL TANK CUSHION RUBBER 2031 403-04220-21 INLET MANIFOLD GASKET 1032 404-04220-81 CARBURETOR INSULATOR COMP. 1033 402-01740-20 CARBURETOR GASKET 1049 994-16050-241 SCREW 5X24WS 2051 495-04200-20 CHOKE LEVER 1052 700-02504-09 FUEL PIPE 2.5X4X90 2053 991-11100-013 NUT 10 1054 992-20100-010 INNER TOOTHED WASHER 10 1055 422-25030-80 PRIMING PUMP COMP. 1063 223-01251-90 FUEL PIPE ASS'Y 3X5X230 1064 680-00731-20 CLIP, 6.3 DIA. 1065 675-01630-90 PUMP FILTER BODY ASS'Y 1066 591-04220-21 FUEL TANK, VERMILION 1068 534-32710-20 RETURN GROMMET 1070 595-0423Q-91 TANK CAP D ASS'Y, ORANGE 1076 603-04201-20 TANK HOLDING BAND 1077 652-04201-20 CUSHION RUBBER 1078 994-15050-162 SCREW 5X16/PS 2079 179-04201-80 STOP CORD COMP. B 1096 626-32550-20 TANK CAP CHAIN 1

TBC-500 ENGINE-1 Parts ListSerial No.

B0904 Ref. Part No. Description Q'ty

001,1 738-04200-80 MUFFLER PROTECTOR COMP. 1 - M244132001 738-04220-20 MUFFLER PROTECTOR 1 M244133 -002 994-15050-122 SCREW 5X12/PS 2 - M244132002 994-15050-122 SCREW 5X12/PS 1 M244133 -003 994-13050-121 SCREW 5X12/P 1005 990-53060-653 HEX. HOLE BUTTON SCREW 6X65 2006 992-01060-011 WASHER 6 2007 706-04200-80 MUFFLER COMP. 1 - M244132007 706-04230-81 MUFFLER COMP. 1 M244133 -009 751-04200-20 MUFFLER SPECIAL GASKET 1010 721-0097A-80 TAIL PIPE COMP. 1011 994-14040-081 SCREW 4X8/S 2014 737-04230-20 MUFFLER GASKET 1 M244133 -

016,1 133-04200-21 HEAT SHIELD 1 - M244132016 133-04230-20 HEAT SHIELD 1 M244133 -

023,1 994-15050-182 SCREW 5X18/PS 4 - M244132023 994-15050-182 SCREW 5X18/PS 2 M244133 -024 994-15050-252 SCREW 5X25PS 2 M244133 -025 653-04200-20 TANK BRACKET 1026 655-06100-20 FUEL TANK CUSHION RUBBER 2081 359-10112-20 CLUTCH WASHER B 2082 290-04200-80 CLUTCH ARM COMP. 2083 342-04200-20 CLUTCH SPRING 1084 992-04100-030 WAVE WASHER 10 2085 357-04201-20 CLUTCH STEP BOLT 2

TBC-500 ENGINE-2 Parts ListSerial No.

B0905 Ref. Part No. Description Q'ty

000,1 762-05015-91 RECOIL STARTER BODY ASS'Y 1 - R022630000 762-04220-90 RECOIL STARTER BODY ASS'Y 1 R022631 -

001,1 815-06000-20 STARTER HANDLE METAL 1 - Q073560001 772-04220-80 RECOIL STARTER BODY COMP. 1 R022631 -

002,1 785-05004-20 STARTER HANDLE 1 - R022630002 769-04220-20 STARTER ROPE REEL 1 R022631 -

003,1 772-05015-80 RECOIL STARTER BODY COMP. 1 - R022630003 779-04220-20 RECOIL SPRING 1 R022631 -

004,1 779-06000-20 RECOIL SPRING 1 - R023630005,1 783-05004-20 STARTER ROPE 1 - R022630006,1 769-05015-20 STARTER ROPE REEL 1 - R022630007,1 788-05015-20 STARTER PAWL 1 - Q073560007,1 788-05015-21 STARTER PAWL 1 - R022630008,1 801-05015-20 STARTER REEL WASHER 1 - R022630009 783-04220-20 STARTER ROPE 1 R022631 -

010,1 837-05015-20 FRICTION PLATE 1 - Q073560010,1 837-04230-20 FRICTION PLATE 1 - R022630011,1 822-05015-20 STARTER REEL SHIM 1 - Q073560011,1 822-04230-20 STARTER PAWL SHIM 1 - R022630012,1 839-05015-20 SET BOLT 1 - Q073560012,1 839-04230-20 SET BOLT 1 - R022630012 835-04220-20 STARTER HANDLE CAP 1 R022631 -014 785-04220-20 STARTER HANDLE 1 R022631 -017 839-04220-20 SET SCREW 1 R022631 -

TBC-500 RECOIL STARTER Parts ListSerial No.

B0906 Ref. Part No. Description Q'ty

036 423-04201-20 CLEANER BODY 1037 659-00801-20 COLLAR 5.8 2038 476-04050-20 BLOW OVER CHECK BOARD 1039 446-04201-20 CLEANER SPONGE 1040 999-67003-003 O-RING P-3 1041 424-04200-21 CLEANER CAP 1042 175-32530-80 CLEANER KNOB COMP. 1 - M244132042 380-0631A-20 CLEANER COVER BOLT 1 M244133 -043 990-11050-571 SCREW 5X57 2 - M244132043 994-14050-601 SCREW 5X60/S 2 M244133 -044 992-10050-012 S.WASHER 5 2 - M244132

TBC-500 AIR CLEANER Parts ListSerial No.

B0907 Ref. Part No. Description Q'ty

000 455-25055-90 CARBURETOR ASS'Y, HDA-97 1001 514-25001-20 SET SCREW 1002 575-25012-20 PUMP BODY 1003 577-25012-20 PUMP GASKET 1004 576-25012-20 PUMP DIAPHRAGM 1005 578-25007-20 INLET SCREEN 1017 463-25012-20 IDLE ADJUST SPRING 1018 462-25006-20 IDLE ADJUST SCREW 1019 623-25054-20 ADJUST SPRING 2020 461-25032-20 LOW ADJUST SCREW 1021 460-25032-20 HIGH ADJUST SCREW 1022 603-25012-20 NEEDLE VALVE 1023 477-25051-20 VALVE SPRING 1024 473-25012-20 CONTROL LEVER 1025 605-25001-20 HINGE PIN 1026 546-25001-20 HINGE PIN SET SCREW 1027 475-25032-20 DIAPHRAGM GASKET 1028 474-25032-80 METERING DIAPHRAGM COMP. 1029 454-25032-80 AIR PURGE COMP. 1030 476-25032-20 DIAPHRAGM COVER 1031 548-25014-20 SET SCREW 4 - L139190031 548-25016-20 SET SCREW 4 L139191 -

TBC-500 CARBURETOR Parts ListSerial No.

B0908 Ref. Part No. Description Q'ty

001 289-04205-80 CLUTCH SHAFT COMP. 1002 993-51035-002 STOP RING C-35, INNER 1 - M244132003 999-61620-202 BALL BEARING #6202Z, 35MM/OD 2004 993-50015-002 STOP RING C-15, OUTER 1005 347-04201-20 CLUTCH FLANGE 1006 994-14050-161 SCREW 5X16/S 4009 599-04201-81 CUSHION RUBBER COMP. 1010 331-04201-20 CLUTCH CASE 1011 994-61050-124 HEX. HOLE BOLT 5X12S 4013 990-51050-103 HEX. HOLE BOLT 5X10 1014 282-04201-20 PIPE HOLDER 1015 990-53060-453 HEX HOLE BUTTON SCREW 6X45 1016 992-10060-062 S.WASHER 6 1017 992-01060-061 WASHER 6 1018 991-91060-061 SQUARE NUT 6 1

TBC-500 CLUTCH CASE Parts ListSerial No.

B0909 Ref. Part No. Description Q'ty

026 162-37101-20 STOP SWITCH 1027 993-42030-081 TAPPING SCREW 3X8 3028 259-37101-20 STOP SWITCH BASE 1029 262-37101-20 STOP SWITCH SPRING 1030 177-37101-20 EARTH TERMINAL B 1031 176-37101-20 EARTH TERMINAL A 1032 991-86050-000 SELF-LOCK NUT 5 1033 993-55060-001 STOP RING E-6 1034 832-37101-20 RETURN SPRING 1035 880-37101-20 THROTTLE ARM 1036 994-31050-251 SCREW 5X25 1037 853-37101-20 LOCK BUTTON SHAFT 1038 958-37101-20 LOCK BUTTON SPRING 1039 956-37101-20 LOCK BUTTON 1060 501-33674-20 RIGHT HANDLE 1061 502-33674-21 LEFT HANDLE 1062 503-37113-20 HANDLE GRIP, RIGHT 1063 165-33130-20 HANDLE GRIP A 1073 178-37100-80 STOP CORD COMP. 2078 885-37110-80 THROTTLE WIRE COMP. 1080 499-37100-20 PIPE GROMMET 1085 870-37101-90 THROTTLE LEVER ASS'Y 1

TBC-500 HANDLE(SERIAL NO.-P005485) Parts ListSerial No.

B0910 Ref. Part No. Description Q'ty

001 343-37121-20 DRIVE SHAFT 1002 341-37101-80 DRIVE SHAFT PIPE COMP. 1003 347-37100-90 BUSHING ASS'Y 5011 994-61050-164 HEX. HOLE BOLT 5X16S 4013 506-37110-20 HANDLE BRACKET A 1014 507-37110-20 HANDLE BRACKET B 1015 508-37100-20 HANDLE BRACKET C 1016 992-10060-062 S.WASHER 6 2017 990-53060-203 HEX HOLE BUTTON SCREW 6X20 2018 319-37100-20 CUSHION RUBBER 2019 449-37100-20 SHAFT LOCK B 1020 448-37100-20 SHAFT LOCK A 1022 994-61050-184 HEX. HOLE BOLT 5X18/S 2051 336-37100-80 CUSHION PAD COMP. 1052 335-37100-20 LIFTING METAL 1053 334-37100-20 LIFTING METAL COLLAR 1054 338-37100-80 LIFTING METAL STOPPER COMP. 1055 990-51050-153 HEX. HOLE BOLT 5X15 1056 992-10050-062 S.WASHER 5 1061 502-33674-21 LEFT HANDLE 1063 165-37590-20 HANDLE GRIP 1074 460-33111-20 CLAMP B. 1079 178-04201-80 STOP CORD COMP. 1082 888-04030-20 CONNECTOR CASE 1083 885-04207-80 THROTTLE WIRE COMP. 1084 164-13018-00 PROTECTION TUBE, 13X180L 1086 746-37113-90 SHOULDER BELT ASSY,TAIWAN MAKE 1092 501-37155-20 RIGHT HANDLE, SK 1

TBC-500 HANDLE(W/THROTTLE LOCKOUT)(SERIAL NO.P005486-)Parts List

Serial No.

B0911 Ref. Part No. Description Q'ty

095 870-37466-90 THROTTLE LEVER ASS'Y 1096 875-37466-20 THROTTLE BODY A 1098 253-37466-20 SAFETY LEVER 1099 958-37411-20 LOCK BUTTON SPRING 1100 832-37411-20 RETURN SPRING 1101 880-37466-20 THROTTLE ARM 1103 956-37411-20 LOCK BUTTON 1105 884-37466-20 THROTTLE BODY B 1106 993-42040-182 TAPPING SCREW 4X18 1107 990-11050-354 SCREW 5X35 1108 991-01050-043 CONTAL NUT 5 1110 889-37411-20 THROTTLE LEVER BAND B 1111 991-91060-061 SQUARE NUT 6 1112 994-31060-203 SLOTTED/PHILLIP SCREW 6X20 1120 887-37466-80 THROTTLE WIRE B COMP. 1

TBC-500 THROTTLE LEVER (SERIAL NO.P005486-) Parts ListSerial No.

B0912 Ref. Part No. Description Q'ty

001 300-37100-91 GEAR CASE ASS'Y, VERMILION 1 - P052020001 300-37100-93 GEAR CASE ASS'Y, VERMILION 1 - Q198802001 300-33392-92 GEAR CASE ASSY, 30 DIA. 1 Q198803 -002 994-61050-254 HEX. HOLE BOLT 5X25/S 2004 993-51028-002 STOP RING C-28, INNER 1005 993-50012-002 STOP RING C-12, OUTER 1006 999-61600-102 BALL BEARING #6001Z, 28MM/OD 1007 999-61600-100 BALL BEARING #6001, 28MM/OD 1009 300-37100-21 GEAR CASE, VERMILION 1 - P052020009 300-37100-22 GEAR CASE, VERMILION 1 - Q199802009 300-33392-21 GEARCASE, SILVER 1 Q199803 -011 994-61050-124 HEX. HOLE BOLT 5X12S 1012 994-23080-100 PLUS HEAD BOLT 8X10 1013 999-61600-000 BALL BEARING #6000, 26MM/OD 1015 304-37400-20 CUTTER SHAFT 1 - P052020015 304-37100-21 GEAR SHAFT 1 P052021 -016 999-61620-303 BALL BEARING #6203D, 40MM/OD 1017 993-51040-002 STOP RING C-40, INNER 1018 310-37100-20 CUTTER HOLDER 1 - P052020018 310-37100-21 CUTTER HOLDER 1 P052021 -019 311-33386-20 CUTTER HOLDER CAP 2020 307-37100-80 PROTECTION COVER A COMP. 1 - P052020020 307-37100-81 PROTECTION COVER A COMP. 1 P052021 -021 994-16050-162 SCREW 5X16/WS 3022 312-33386-20 FIXING BOLT, L.H. 1023 324-37100-20 GEAR CASE WASHER 2 - K232230023 324-37110-20 GEAR CASE WASHER 2 K232231 -035 301-37100-00 GEAR-PINION SET, SPARE 1

TBC-500 GEAR CASE Parts ListSerial No.

B0913 Ref. Part No. Description Q'ty

026 990-53060-253 HEX HOLE BUTTON SCREW 6X25 2 - T268936026 994-81060-254 HEX. HOLE BUTTON SCREW 6X25S 2 T268937 -027 992-10060-062 S.WASHER 6 2 - T268936028 442-37121-20 COVER BRACKET, 30 DIA. 1029 441-37130-20 SAFETY COVER, CE 1030 445-37380-20 SAFETY COVER HOLDER 1031 447-37380-20 COVER GUARD 1032 797-37380-21 KNIFE 1034 994-14050-121 SCREW 5X12/S 1036 991-01050-011 HEX. NUT 5 1037 992-10060-062 S.WASHER 6 2038 442-37100-20 SAFETY GUARD BRACKET 1 - Q199802038 442-37121-20 COVER BRACKET 1 Q198803 -039 441-37100-80 SAFETY GUARD COMP., VERMILION 1040 990-53060-153 HEX HOLE BUTTON SCREW 6X15 2045 441-37103-91 SAFETY GUARD ASS'Y, ALUMINUM 1 - L216840045 441-37113-90 SAFETY GUARD ASS'Y, 8 IN. 1 L216841 -046 441-37103-20 SAFETY GUARD, ALUMINUM 1 - L216840046 441-37113-20 SAFETY GUARD, 8 IN. 1 L216841 -047 314-37151-20 SPECIAL BOLT M5X50 2048 992-10050-062 S.WASHER 5 4049 991-01050-041 NUT 5 2

TBC-500 GUARD Parts ListSerial No.

B0914 Ref. Part No. Description Q'ty

050 308-33410-20 PROTECTION COVER B 1 K232231 -051 316-33410-20 BOLT PROTECTION COVER 1 - N070733

TBC-500 TOOLS Parts ListSerial No.