ipl, pm 45, 2002-07, tanaka, france, brushcutter · p05 01 ref. part no. description q'ty 006...

P05

PM 45 (TBC 4500)

10 juillet 2002 WW048956

P0501 Ref. Part No. Description Q'ty

006 157-11666-90 SPARK PLUG CAP ASS'Y 1007 255-04200-20 SPARK PLUG RUBBER COVER 1008 018-01805-20 SPARK PLUG CJ8 1 - R022830008 018-00546-21 SPARK PLUG BMR6A 1 R022831 -011 001-0423Z-90 CYLINDER SET, SPARE 1012 994-61050-184 HEX. HOLE BOLT 5X18/S 4014 017-04230-20 CYLINDER GASKET 1015 041-04050-20 PISTON RING 2016 030-0423Z-90 PISTON SET, SPARE 1017 037-01000-20 PISTON PIN 10X30 1018 039-05004-20 PISTON PIN CIRCLIP 2021 046-04200-80 CRANK SHAFT COMP. 1022 999-62101-004 NEEDLE BRG F1010B 1.4X8.6 1031 068-02000-20 WOOD-RUFF KEY 3X13X5 1

Serial No.Parts ListPM-45 CYLINDER/PISTON/CRANK SHAFT

P0502-1 Ref. Part No. Description Q'ty

019 788-0162V-20 STARTER PAWL 1 Q234211 -020 993-55050-000 STOP RING E-5 1 Q234211 -023 991-11100-013 SMALL NUT 10 1024 790-0162V-20 STARTER PAWL SPRING 1 Q234211 -

025,1 798-05015-20 STARTER PULLEY 1 - Q234210025 798-04220-90 STARTER PULLEY 1 Q234211 -026 072-04200-91 CRANK CASE ASS'Y 1027 090-04200-21 CRANK CASE GASKET 1028 999-66152-500 OIL SEAL 15257 2029 999-61620-200 BALL BEARING #6202, 35MM/OD 2030 070-02401-20 CRANK SHAFT WASHER 15.2X22 2032 071-02007-20 CRANK SHAFT SHIM 0.05 V032 071-02007-21 CRANK SHAFT SHIM 0.10 V032 071-02007-22 CRANK SHAFT SHIM 0.15 V032 071-02007-23 CRANK SHAFT SHIM 0.20 V032 071-02007-24 CRANK SHAFT SHIM 0.30 V036 994-14060-451 SCREW 6X45/S 2038 994-14060-301 SCREW 6X30/S 2040 191-04276-90 LEAD WIRE ASS'Y 1 W041967 -046 991-01060-013 NUT 6 1047 894-01401-20 OUTER RECEIVER 1051 155-20520-80 MAGNETO ROTOR COMP. 1052 992-00100-011 SMALL WASHER 10 1054 991-11100-011 NUT 10 1

055,1 167-20505-80 IGNITION COIL COMP. 1 - W041966055 167-20537-80 IGNITION COIL COMP. 1 W041967 -056 994-14050-181 SCREW 5X18/S 3 - W041966056 994-14050-181 SCREW 5X18/S 2 W041967 -058 992-00050-011 SMALL WASHER 5 3 - W041966058 992-00050-011 SMALL WASHER 5 2 W041967 -059 159-20505-80 IGNITOR COMP. 1 - W041966060 994-15050-141 SCREW 5X14/PS 2 - W041966063 198-05015-80 CORD CLAMP COMP. 1066 112-04230-21 FAN CASE, VERMILION 1

SEE NEXT PAGE

PM-45 CRANK CASE Parts ListSerial No.

P0502-2 Ref. Part No. Description Q'ty

067 994-14060-202 SCREW 6X20/S 4068 203-10000-20 PRIMARY CORD GROMMET 1069 203-06000-20 PRIMARY CORD GROMMET 1

PM-45 CRANK CASE Parts ListSerial No.


027 655-04200-20 FUEL TANK CUSHION RUBBER 2031 403-04230-20 INLET MANIFOLD GASKET 1032 404-04230-80 CARBURETOR INSULATOR 1033 402-01740-20 CARBURETOR GASKET 1

036,1 423-04201-20 CLEANER BODY 1 - U269135036 423-04270-80 CLEANER BODY COMP. 1 U269136 -037 659-00801-20 COLLAR 5.8 2038 476-04050-20 BLOW OVER CHECK BOARD 1

039,1 446-04201-20 CLEANER SPONGE 1 - U269135039 446-0652N-20 CLEANER SPONGE 1 U269136 -040 999-67003-003 O-RING P-3 1 - U269135

041,1 424-04200-21 CLEANER CAP 1 - U269135041 424-04270-90 CLEANER COVER ASS'Y 1 U269136 -042 380-0631A-20 CLEANER COVER BOLT 1 - U269135042 450-04072-20 COVER FIXING BOLT 1 U269136 -043 994-14050-601 SCREW 5X60/S 2049 994-16050-241 SCREW 5X24WS 2051 495-04200-20 CHOKE LEVER 1063 223-01251-90 FUEL PIPE ASS'Y 3X5X230 1064 680-00731-20 CLIP, 6.3 DIA. 1065 675-01630-90 PUMP FILTER BODY ASS'Y 1066 591-04230-21 FUEL TANK, ORANGE 1070 595-0423Q-91 TANK CAP D ASS'Y, ORANGE 1076 603-04201-20 TANK HOLDING BAND 1077 652-04201-20 CUSHION RUBBER 1078 994-15050-162 SCREW 5X16/PS 2079 274-0137G-80 EARTH CORD COMP. 150L 1 - W041966086 626-32550-20 TANK CAP CHAIN 1

PM-45 ENGINE-1 Parts ListSerial No.


001 738-04230-20 MUFFLER PROTECTOR 1002 994-15050-122 SCREW 5X12/PS 1003 994-61050-124 HEX. HOLE BOLT 5X12S 1004 992-01050-061 WASHER 5 1005 990-53060-653 HEX. HOLE BUTTON SCREW 6X65 2006 992-01060-011 WASHER 6 2007 704-0423Z-90 MUFFLER SET, SPARE 1009 751-04200-20 MUFFLER SPECIAL GASKET 1010 721-0423Z-90 TAIL PIPE SET, SPARE 1011 994-14040-081 SCREW 4X8/S 2014 737-04230-20 MUFFLER GASKET 1016 133-04230-20 HEAT SHIELD 1023 994-15050-182 SCREW 5X18/PS 2024 994-15050-252 SCREW 5X25PS 2025 653-04200-20 TANK BRACKET 1026 655-06100-20 FUEL TANK CUSHION RUBBER 2081 359-10112-20 CLUTCH WASHER B 2082 290-04200-81 CLUTCH ARM COMP. 2083 342-04200-20 CLUTCH SPRING 1084 992-04100-030 WAVE WASHER 10 2085 357-04201-20 CLUTCH STEP BOLT 2

PM-45 ENGINE-2 Parts ListSerial No.


000,1 762-05015-91 RECOIL STARTER BODY ASS'Y 1 - Q234210000 762-04220-90 RECOIL STARTER BODY ASS'Y 1 Q234211 -

001,1 815-06000-20 STARTER HANDLE METAL 1 - Q047661002,1 785-05004-20 STARTER HANDLE 1003,1 772-05015-80 RECOIL STARTER BODY COMP. 1004,1 779-06000-20 RECOIL SPRING 1005,1 783-05004-20 STARTER ROPE 1006,1 769-05015-20 STARTER ROPE REEL 1007,1 788-05015-20 STARTER PAWL 1 - Q047661007,1 788-05015-21 STARTER PAWL 1 Q047662 -008,1 801-05015-20 STARTER REEL WASHER 1010,1 837-05015-20 FRICTION PLATE 1 - Q047661010,1 837-05015-21 FRICTION PLATE 1 Q047662 -011,1 822-05015-20 STARTER REEL SHIM 1 - Q047661011,1 822-05015-21 STARTER REEL SHIM 1 Q047662 -012,1 839-05015-20 SET BOLT 1001 772-04220-80 RECOIL STARTER BODY COMP. 1002 769-04220-20 STARTER ROPE REEL 1003 779-04220-20 RECOIL SPRING 1009 783-04270-20 STARTER ROPE 1012 835-04220-20 STARTER HANDLE CAP 1014 785-04220-20 STARTER HANDLE 1017 839-04220-20 SET SCREW 1

PM-45 RECOIL STARTER Parts ListSerial No.


000 455-25059-90 CARUBRETOR ASS'Y, HDA-114 1001 514-25001-20 SET SCREW 1002 575-25012-20 PUMP BODY 1003 576-25012-20 PUMP DIAPHRAGM 1004 577-25012-20 PUMP GASKET 1005 578-25007-20 INLET SCREEN 1017 463-25012-20 IDLE ADJUST SPRING 1018 462-25006-20 IDLE ADJUST SCREW 1019 623-25054-20 ADJUST SPRING 2020 461-25032-20 LOW ADJUST SCREW 1021 460-25032-20 HIGH ADJUST SCREW 1022 603-25012-20 NEEDLE VALVE 1023 477-25051-20 VALVE SPRING 1024 473-25012-20 CONTROL LEVER 1025 605-25001-20 HINGE PIN 1026 546-25001-20 HINGE PIN SET SCREW 1027 475-25012-20 DIAPHRAGM GASKET 1028 474-25012-80 METERRING DIAPHRAGM COMP. 1030 476-25012-20 DIAPHRAGM COVER 1031 548-25012-20 SET SCREW 4

PM-45 CARBURETOR Parts ListSerial No.


001 289-04205-80 CLUTCH SHAFT COMP. 1003 999-61620-202 BALL BEARING #6202Z, 35MM/OD 2004 993-50015-002 STOP RING C-15, OUTER 1005 347-04201-20 CLUTCH FLANGE 1006 994-14050-161 SCREW 5X16/S 4009 599-04201-81 CUSHION RUBBER COMP. 1010 331-04201-20 CLUTCH CASE 1011 994-61050-124 HEX. HOLE BOLT 5X12S 4013 990-51050-103 HEX. HOLE BOLT 5X10 1014 282-04201-20 PIPE HOLDER 1015 990-53060-453 HEX HOLE BUTTON SCREW 6X45 1016 992-10060-062 S.WASHER 6 1017 992-01060-061 WASHER 6 1018 991-91060-061 SQUARE NUT 6 1

PM-45 CLUTCH CASE Parts ListSerial No.


001 343-37121-20 DRIVE SHAFT 1002 341-37100-80 DRIVE SHAFT PIPE COMP.,SILVER 1003 347-37100-90 BUSHING ASS'Y 5042 335-37121-20 LIFTING METAL 1043 334-37121-20 LIFTING METAL COLLAR 2044 994-62050-304 HEX. HOLE BOLT 5X30.P 2046 315-37304-20 SPECIAL NUT 1062 503-37113-20 HANDLE GRIP, RIGHT 1063 165-33130-20 HANDLE GRIP A 1064 994-61050-224 HEX. HOLE BOLT 5X22/S 4066 506-37121-20 HANDLE BRACKET A, SILVER 1067 507-37121-20 HANDLE BRACKET B, SILVER 1069 508-33411-20 HANDLE BRACKET C, SILVER 1070 992-10060-062 S.WASHER 6 2071 990-53060-253 HEX HOLE BUTTON SCREW 6X25 2074 460-33111-20 CLAMP B. 3075 500-33691-20 HANDLE 2076 178-37108-80 STOP CORD COMP. 2078 885-37121-80 THROTTLE WIRE COMP., 4T 1079 178-04230-80 STOP CORD, B410M 1080 499-37100-20 PIPE GROMMET 1081 164-10067-00 PROTECTION TUBE, 10X670L 1082 888-04030-20 CONNECTOR CASE 1083 885-04230-80 THROTTLE WIRE COMP. 1084 164-10008-01 PROTECTION TUBE, 10X80L 1

PM-45 OPERATION PIPE (SERIAL NO.-P225530) Parts ListSerial No.


001 343-37121-20 DRIVE SHAFT 1002 341-37100-80 DRIVE SHAFT PIPE COMP. 1003 347-37100-90 BUSHING ASS'Y 5042 335-37121-20 LIFTING METAL 1043 334-37121-20 LIFTING METAL COLLAR 2044 994-62050-304 HEX. HOLE BOLT 5X30.P 2046 315-37304-20 SPECIAL NUT 1063 165-37590-20 HANDLE GRIP 1064 994-61050-224 HEX. HOLE BOLT 5X22/S 4066 506-37121-20 HANDLE BRACKET A, SILVER 1067 507-37121-20 HANDLE BRACKET B, SILVER 1069 508-33411-20 HANDLE BRACKET C, SILVER 1071 994-81060-254 HEX. HOLE BUTTON SCREW 6X25S 2073 500-33691-20 HANDLE 1 - S031420073 502-37415-21 LEFT HANDLE 1 S031421 -074 460-33111-20 CLAMP B. 3079 178-04230-80 STOP CORD, B410M 1 W041966 -082 888-04030-20 CONNECTOR CASE 1 - W041966083 885-04230-80 THROTTLE WIRE COMP. 1 - W041966084 164-10008-01 PROTECTION TUBE, 10X80L 1 - W041966091 746-37455-91 SHOULDER BELT ASS'Y,CR/DOUBLE 1092 501-37122-20 RIGHT HANDLE, 19DIA. 1 - S031420092 501-37850-20 RIGHT HANDLE 1 - W041966092 501-37169-20 RIGHT HANDLE SK 1 W041967 -

PM-45 OPERATION PIPE (SERIAL NO.P225531-) Parts ListSerial No.


026 162-37101-20 STOP SWITCH 1027 993-42030-081 TAPPING SCREW 3X8 3028 259-37101-20 STOP SWITCH BASE 1029 262-37101-20 STOP SWITCH SPRING 1030 177-37101-20 EARTH TERMINAL B 1031 176-37101-20 EARTH TERMINAL A 1032 991-86050-000 SELF-LOCK NUT 5 1033 993-55060-001 STOP RING E-6 1034 832-37101-20 RETURN SPRING 1035 880-37101-20 THROTTLE ARM 1036 994-31050-251 SCREW 5X25 1037 853-37101-20 LOCK BUTTON SHAFT 1038 958-37101-20 LOCK BUTTON SPRING 1039 956-37101-20 LOCK BUTTON 1085 870-37101-90 THROTTLE LEVER ASS'Y 1

PM-45 THROTTLE LEVER (SERIAL NO.-P225530) Parts ListSerial No.


095 870-37131-90 THROTTLE LEVER ASS'Y 1096 875-37466-20 THROTTLE BODY A 1098 253-37466-20 SAFETY LEVER 1099 958-37411-20 LOCK BUTTON SPRING 1100 832-37411-20 RETURN SPRING 1101 880-37466-20 THROTTLE ARM 1103 956-37411-20 LOCK BUTTON 1105 884-37466-20 THROTTLE BODY B 1106 993-42040-182 TAPPING SCREW 4X18 1107 990-11050-354 SCREW 5X35 1108 991-01050-043 CONTAL NUT 5 1110 889-37411-20 THROTTLE LEVER BAND B 1111 991-91060-061 SQUARE NUT 6 1112 994-31060-203 SLOTTED/PHILLIP SCREW 6X20 1120 887-37131-80 THROTTLE WIRE B. COMP. 1

PM-45 THROTTLE LEVER (SERIAL NO.-W041966) Parts ListSerial No.


084 164-07079-00 PROTECTION TUBU 7X790L 1095 870-37168-90 THROTTLE LEVER ASS'Y 1098 253-38400-20 SAFETY LEVER 1100 832-38400-20 RETURN SPRING 1101 880-38401-20 THROTTLE LEVER 1103 322-38400-20 BLIND PLUG 1106 993-46040-202 SCREW 4X20, BLACK 2107 994-31050-303 SCREW 5X30, BLACK 1108 991-01050-043 CONTAL NUT 5 1110 156-37168-80 STOP SWITCH 1120 887-37168-80 THROTTLT WIRE 1125 885-37168-80 THROTTLE WIRE COMP. 1

PM-45 THROTTLE LEVER (SERIAL NO.W041967-) Parts ListSerial No.


000 300-33392-90 GEARCASE ASS'Y, SILVER 1 - P052520000 300-33392-92 GEAR CASE ASSY, 30 DIA. 1 P052521 -002 994-61050-254 HEX. HOLE BOLT 5X25/S 2004 993-51028-002 STOP RING C-28, INNER 1005 993-50012-002 STOP RING C-12, OUTER 1006 999-61600-102 BALL BEARING #6001Z, 28MM/OD 1007 999-61600-100 BALL BEARING #6001, 28MM/OD 1009 300-33392-20 GEARCASE, SILVER 1 - P052520009 300-33392-21 GEARCASE, SILVER 1 P052521 -011 994-61050-124 HEX. HOLE BOLT 5X12S 1012 994-23080-100 PLUS HEAD BOLT 8X10 1013 999-61600-000 BALL BEARING #6000, 26MM/OD 1015 304-37100-20 GEAR SHAFT 1 - P052520015 304-37100-21 GEAR SHAFT 1 P052521 -016 999-61620-303 BALL BEARING #6203D, 40MM/OD 1017 993-51040-002 STOP RING C-40, INNER 1018 310-37100-20 CUTTER HOLDER 1 - P052520018 310-37100-22 CUTTER HOLDER 1 P052521 -019 311-33386-20 CUTTER HOLDER CAP 1020 307-37100-80 PROTECTION COVER A COMP. 1 - P052520020 307-37100-81 PROTECTION COVER A COMP. 1 P052521 -021 994-16050-162 SCREW 5X16/WS 3022 312-33386-20 FIXING BOLT, L.H. 1023 324-37110-20 GEAR CASE WASHER 2035 301-37100-00 GEAR-PINION SET, SPARE 1042 308-33410-20 PROTECTION COVER B 1

PM-45 GEAR CASE Parts ListSerial No.


026 994-81060-254 HEX. HOLE BUTTON SCREW 6X25S 2028 442-37121-20 COVER BRACKET, 30 DIA. 1029 441-37130-20 SAFETY COVER, CE 1030 445-37380-20 SAFETY COVER HOLDER 1031 447-37380-20 COVER GUARD 1032 797-37380-21 KNIFE 1034 994-14050-121 SCREW 5X12/S 1036 991-01050-011 HEX. NUT 5 1038 442-37100-20 SAFETY GUARD BRACKET 1037 992-10060-062 S.WASHER 6 2039 441-37100-80 SAFETY GUARD COMP., VERMILION 1040 990-53060-153 HEX HOLE BUTTON SCREW 6X15 2050 615-37224-20 CUTTER COVER 2051 813-20000-20 HEX. WRENCH 4 1052 826-20000-80 COMBI, BOX WRENCH 17X19 1

PM-45 GUARD/TOOLS Parts ListSerial No.

ipl, pm 45, 2002-07, tanaka, france, brushcutter · p05 01 ref. part no. description q'ty 006...

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