iot in production - fhi, federatie van technologiebranches · integration devices, systems and...

Public | INST/MKC | 07.2014 | © Bosch Software Innovations GmbH 2014. All rights reserved, also regarding any disposal,

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Bosch Software Innovations

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IoT in Production

Dr. Verena Majuntke, Bosch Software Innovations




Agenda


The Internet of Things

Internet of Things in Production

Business Ecosystem in the Factory of the Future

Technical Implementation of Industry 4.0 Use Cases

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Agenda






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4


Industry Mobility Energy Building &

City

Banking &

Insurance

Key Markets – Bosch Software Innovations

Software Suite: BPM, BRM, M2M

Professional Services: Planning, Implementation, Training and Operations

Locations: Berlin, Immenstaad, Stuttgart, Chicago, Singapore, Shanghai & Melbourne

Employees: ~600 worldwide




Agenda






5





Everyone & Everything connected

1 billion

2 billion

5 billion

6.593 billion devices in 2015

0.062 billion vehicles

0.019 billion in telemedicine

0.070 billion in security

0.120 billion smart meters

0.260 billion TVs

0.625 billion tablets

3.000 billion mobile phones

1.498 billion laptops

0.895 billion desktops

0.044 billion servers

3 billion

4 billion

Devices connected People connected

World population

People connected to the internet

1995 2005 2015

1995 2005 2015

5.7bn

0,7%

6.5bn

15%

7.3bn

75%

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7

Layer

IoTS Reference Model

Applications, solutions

and services for industry

sectors

…

Service Service Service Service Service Service

Internet of

Things

Internet of

Services

Application

Domain Life

City

Agile composition of business processes, rules and data

Linking business services and system functionality

Flexible composition of system functions and real world data

Industry Mobility Energy

Enterprise

Integration Devices, Systems and System of Systems

Trends are drivers

Applications, solutions

and services for industry

sectors





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The Internet of Things – A highly connected world

Potential by 2022 – 5 Key Markets

Source: Bosch Software Innovations, 2014




Agenda






9




Industry 4.0: The next Industrial Revolution

10

End of

18th century

First

mechanical

loom

(1784)

Co

mp

lexit

y, P

rod

ucti

vit

y

Start of

20th century

Start

of 1970s

Since

2010

Assembly line of

Ford Model T,

Detroit

(1913)

First

programmable

logic controller (PLC),

Modicon 084

(1969)

Time

Cyber-physical

Systems (CPS)

Industry 1.0 Industry 2.0 Industry 3.0 Industry 4.0

Source: Forschungsunion, acatech, Abschlussbericht Arbeitskreis Industrie 4.0

Internet of Things in Production: Industry 4.0




Simultaneously

Reduce costs

Reduce time-to-market

Increase product

diversity and

customizatioin

How?

Operative excellence

Efficient use of

ressources

Productivity & flexibility

High speed

Goal

Competitive,

sustainable industrial

production

Efficient production and business processes that are adaptable to volatile environments

(data & information accessible without system discontinuities)

Customized products at the costs of mass-produced goods

Integrate business partners into complex value networks

Connect products and production with valuable services

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Industry 4.0 – connected production

nach U. Sendler (Hrsg.), Industrie 4.0, Springer Vieweg 2013




Smart Factory

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Customer

Integrated

Engineering

Resilient

Factory

Networked

Production

Predictive Maintenance Technology Marketplace

Up-Cycling

Adaptive

Logistics

New business models through the convergence of IT & production

Source: Forschungsunion Wirtschaft & Wissenschaft




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“In future factories a single

object determines its production

flow and not vice versa. This

allows unprecedented flexibility

and optimal use of resources.” Prof. Dr. Henning Kagermann

acatech – National Academy of Science and

Engineering

Co-Chair of the Industrie 4.0 Working Group

Former SAP CEO





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Provide secure internal and external connectivity

Collect, process and analyze data

Trigger business processes

Enable integration of business partners in

growing value networks (new business models)

Role of IT in Future Manufacturing





Agenda






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Supply and Demand Integration


‘Connected Product’

Supplier Customer Manufact. Distributor

‘Connected Ecosystem’


‘Connected Plant’


‘Connected Operations’


Maximum Level of Connectivity

Demand chain connectivity

Supply chain Connectivity

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Source: Demand chain management in manufacturing and services: Web-based integration, drivers and performance, Markham T. Frohlich , Roy Westbrook




Classical value chain today

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Classical functions and role models

Mostly closed value chains with fixed and constant set of participants

Not linked to other value chain entities

Engineering

Production

Marketing &

Sales Logistics

Supplier Customer Logistics





Value Networks: Business Innovation

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Chains become Networks: Data exchange, business process APIs





Predictive Maintenance

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Predictive Maintenance Increase Overall Equipment Effectiveness (OEE)

Service Portal for customers and employees

Integration of machines and systems

Real-Time data acquisition of machine conditions

Tool supported data analysis for malfunction

prognosis

Planning of optimal maintenance effort

Reduction of repair, resources and energy costs

Increase of productivity by preventing

unplanned downtimes

Customer Benefit





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Remote Service / Predictive Maintenance – Example of a business model in the value network of the future

Source: Gassmann, Frankenberger, Csik, “The St. Gallen Business Model Navigator“, 2013

Revenue

Revenue through new

services

Increased margins by

offering services from

remote

How?

Collection of machine and

sensor data

Analysis of machine data to

predict malfunction

What?

Minimized downtime

Minimized resource consumption

Optimized maintenance services

Who?

Machine users





Agenda






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Solution Architecture

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CRM = Customer Relationship Management, ERP=Enterprise Resource Planning, M2M=Machine to Machine

Ne

two

rk p

roto

cols

Machine &

shop floor

level

Device

Management

Integration

Level

Applications

Business

Frontend

CRM ERP

Field

Service

Logistics

Software

Data Analysis

Big Data

- Data Analysis

- Data Processing

- Workflows & Business

Process Integration

- Device Abstraction

- Device Data

- Device Access

- Event Management

Remote Service Portal (UI Integration)

Adaptive

Testing

… Communication

Platform

Condition

Monitoring

Predictive

Maintenance Logistics

Object-based Data

Server-based

Close-to-machine





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Production

Apps

Cycle time

monitoring

Notification -

analysis

Erosion-

analysis

…

…

Energy

Management

Business

Process

IT Systems

BPM BRM M2M

Powered by BOSCH SI


Factory Cloud




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Backend – Systems

…

Communication Production line

IMD

„Realtime“ data and

information

(line and production)

Plan data

(line and production)

Employee

integration

Benefits

•Consistent data management and visualization

•Automatic triggering of processes based on

„realtime“ data (notification, escalation, problem

solving process)

•Basis for optimized, trackable and sustainable

problem solving processes

Industry 4.0

• Interactive Manufacturing Dashboard as

integration point:

human – machine – production processes

•Plant „intelligence“ made transparent

•Paperless plant


Interactive Manufacturing Dashboard




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Strategic Plan Service Portal –

Machine Manufacturer Services

New, direct sales channel to enlarge business with >50.000 end

customers (Business, Consulting and opportunities for follow-up

business), customer relations

Interactive interface customer machine to the machine manufacturer,

with the possibility to connect >10.000 machines per year (Basis are

components which are able to communicate, I4.0 approach)

Profitable data usage, combination of data for customers and the

machine manufacturer (service contracts, RCM, Energy, Safety,

Q-improvement, standardization)




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Contact Details Verena Majuntke

[email protected]

Predictive Maintenance

@BoschSI

Free Internet of Things

White Paper Download

bosch-si.com/iot-strategy

http://www.bosch-si.com/contact-forms/wp-iot-connected-world/wp-iot-connected-world-cf.php?ref=gt-global-2014H1-iot-strategy-whitepaper






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