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IoT and System of Systems Engineering in Energy Systems Professor John Lindström ProcessIT Luleå University of Technology

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Page 1: IoT and System of Systems Engineering in Energy …. Arrowhead...2018/10/02  · IoT/SoS Automation/Digitalisation for production TRL 2010 2020 SOFI A Socrades IMC-AESOP Productive4

IoT and System of Systems Engineering

in Energy Systems

Professor John LindströmProcessIT

Luleå University of Technology

Page 2: IoT and System of Systems Engineering in Energy …. Arrowhead...2018/10/02  · IoT/SoS Automation/Digitalisation for production TRL 2010 2020 SOFI A Socrades IMC-AESOP Productive4

The automation technology transition

Page 3: IoT and System of Systems Engineering in Energy …. Arrowhead...2018/10/02  · IoT/SoS Automation/Digitalisation for production TRL 2010 2020 SOFI A Socrades IMC-AESOP Productive4

Automation requirements

Seamless interoperability between devices and systemsScalabilityReal time performanceSecurityEngineering simplicityEvolvable System of Systems

Page 4: IoT and System of Systems Engineering in Energy …. Arrowhead...2018/10/02  · IoT/SoS Automation/Digitalisation for production TRL 2010 2020 SOFI A Socrades IMC-AESOP Productive4

Emerging requirementsRAMI4.0

Flexible automationRun-time management Integration along value chainIntegration along product life cycleIntegration to across stakeholders

MaintenanceOther stakeholders

Page 5: IoT and System of Systems Engineering in Energy …. Arrowhead...2018/10/02  · IoT/SoS Automation/Digitalisation for production TRL 2010 2020 SOFI A Socrades IMC-AESOP Productive4

EU project landscapeIoT/SoS Automation/Digitalisation for production

TRL

2010 2020

SOFIA

Socrades

IMC-AESOP

Productive4.0

FAR-EDGEMIDIH

Arrowheadtools

Arrowhead

EMC2/Mantis/

Opti/Desire

IoT/SoS products on the market based on Arrowhead FrameworkPLC, SCADA, MES

Page 6: IoT and System of Systems Engineering in Energy …. Arrowhead...2018/10/02  · IoT/SoS Automation/Digitalisation for production TRL 2010 2020 SOFI A Socrades IMC-AESOP Productive4

www.arrowhead.eu

11

Arrowhead Process and energy system automation

4 years project 68M€78 partnersCoordinated by

an ARTEMIS CoIE

www.arrowhead.eu - [email protected]

ARTEMIS Industry Association The association for R&D actors in embedded systems

Page 7: IoT and System of Systems Engineering in Energy …. Arrowhead...2018/10/02  · IoT/SoS Automation/Digitalisation for production TRL 2010 2020 SOFI A Socrades IMC-AESOP Productive4

12

Collaborative automation in the cloudAutomation is local - requirements on:

Real timeSecurity and safetyContinuous engineeringScalability

Autonomous local clouds provides:Protective fence enabling

Latency - real timeSecurity - supporting safetyLess engineering dependencies

Scalability through inter cloud service exchangeJ. Delsing, et.al., Enabling IoT automation using local clouds,Proc. IEEE WorldForum on IoT 2016, Reston, USA

Page 8: IoT and System of Systems Engineering in Energy …. Arrowhead...2018/10/02  · IoT/SoS Automation/Digitalisation for production TRL 2010 2020 SOFI A Socrades IMC-AESOP Productive4

13Automation in cloud technology

A Survey of Commercial Frameworks for the Internet of Things. Hasan Derhamy, Jens Eliasson, Jerker Delsing, and Peter Priller, SOCNE workshop at ETFA 2015, Luxemburg

Page 9: IoT and System of Systems Engineering in Energy …. Arrowhead...2018/10/02  · IoT/SoS Automation/Digitalisation for production TRL 2010 2020 SOFI A Socrades IMC-AESOP Productive4

www.arrowhead.eu

14A service based approach toReal time local cloud automationScalability - inter cloud interaction

Real timeLocal cloud #1

IA SMII

Application system

Application system

Application system

Appl

icat

ion

syst

em

Application system

Application system Real time

Local cloud #2

IA SMII

Application system

Application system

Application system

Appl

icat

ion

syst

em

Application system

Application system

Real timeLocal cloud #3

IA SMII

Application system

Application system

Application system

Appl

icat

ion

syst

em

Application system

Application system

Page 10: IoT and System of Systems Engineering in Energy …. Arrowhead...2018/10/02  · IoT/SoS Automation/Digitalisation for production TRL 2010 2020 SOFI A Socrades IMC-AESOP Productive4

www.arrowhead.eu

PLM

FCS

AAS

VD

DEV

VMQ

VMQ

VMQ

Custom

VMQ

ORS

FCS Adapter GK

ORS

Work station

Nutrunner (adapter)

Scanner (adapter)

Presentation

Display

User input

1

2

3

n n

n

n + 1Station 16 A

Station 16 BORS

Work station

Nutrunner (adapter)

Scanner (adapter)

Presentation

Display

User input1

3

n n

n

� Tightening 5 5/5

� Part assure 1 Ok

� Verify - -

� Complete - F9

HTTP/CoAP/MQTT

CoAP/MQTT

Digital assembly instructionTest at Volvo Trucks, Gothenburg

Page 11: IoT and System of Systems Engineering in Energy …. Arrowhead...2018/10/02  · IoT/SoS Automation/Digitalisation for production TRL 2010 2020 SOFI A Socrades IMC-AESOP Productive4

www.arrowhead.eu

21Arrowhead district heating automation

Visualization Tool

Arrowhead Framework Local Cloud

Page 12: IoT and System of Systems Engineering in Energy …. Arrowhead...2018/10/02  · IoT/SoS Automation/Digitalisation for production TRL 2010 2020 SOFI A Socrades IMC-AESOP Productive4

www.arrowhead.eu

23Maintenance systembased on wirelessIoT sensors

Secure sensor data integrationto maintenance center

Wind millreal time local cloud

IA SMII

Application system,12,12

Application system, 6,7,9

Application system, 5,8,9

Appl

icat

ion

syst

em

Application system

Application system 1,2,3

Maintenancecenter

IA SMII

Application system,12,12

Application system, 6,7,9

Application system, 5,8,9

Appl

icat

ion

syst

em

Application system

Application system 1,2,3

Secure data linkover open Internet

Page 13: IoT and System of Systems Engineering in Energy …. Arrowhead...2018/10/02  · IoT/SoS Automation/Digitalisation for production TRL 2010 2020 SOFI A Socrades IMC-AESOP Productive4

41

Key properties of Arrowhead Framework• Real time control• ICT/OT Security • Scalable• IoT/SoS based• IoT interoperability (translation system)• Engineering simplistic• Automation support

Page 14: IoT and System of Systems Engineering in Energy …. Arrowhead...2018/10/02  · IoT/SoS Automation/Digitalisation for production TRL 2010 2020 SOFI A Socrades IMC-AESOP Productive4

42

Automation support systemsPlantDescription system

Transform design views to orchestration rulesConfiguration system

Enables configuration of individual devices, software systems and servicesEnables software updates of devices and systems

QoSManager systemProvides QoS monitoring, prediction and management

DataManager systemProvides Audit capabilities

EventHandler systemEnables subscriptions to Events

Page 15: IoT and System of Systems Engineering in Energy …. Arrowhead...2018/10/02  · IoT/SoS Automation/Digitalisation for production TRL 2010 2020 SOFI A Socrades IMC-AESOP Productive4

Arrowhead Framework v4.0

43Local basic cloud properties: <<system>>

ServiceRegistry <<system>>Authorisation

<<system>>Orchestration

Secure on-boarding and infrastructure:

<<system>>SystemRegistry

<<system>>DeviceRegistry

Service exchange support: <<system>>EventHandler

<<system>>DataManger

<<system>>QoS

<<system>>Translation

Inter cloud service exchange<<system>>Gatekeeper

<<system>>Gateway

System of Systems support<<system>>Configuration

<<system>>PlantDescription

Page 16: IoT and System of Systems Engineering in Energy …. Arrowhead...2018/10/02  · IoT/SoS Automation/Digitalisation for production TRL 2010 2020 SOFI A Socrades IMC-AESOP Productive4

Arrowhead Framework systems - new developments

<<system>>NanoTransactions

<<system>>SmartContract

Service

<<system>>CertificateAuthority

<<system>>Modbus TCP

<<system>>Legacy

Integration

<<system>>ConsumerCode

Generation

<<system>>SemanticsTranslator

<<system>>WorkFlowManager/

Choreography

<<system>>SafetyManager

<<system>>GAMF

<<system>>SecurityManage

r

<<system>>AutonomicOrchestration

ConfigurationComplements to mandatory core systems

Security and safety management

Workflow, business models and transactions

Interoperability support<<system>>

AutomationSysDataIntegration

Page 17: IoT and System of Systems Engineering in Energy …. Arrowhead...2018/10/02  · IoT/SoS Automation/Digitalisation for production TRL 2010 2020 SOFI A Socrades IMC-AESOP Productive4

57

Automation engineering time

Data provided by Abelko Innovation ABBnearIT AB

Supported by qualitative analysis comparing ISA95 and Arrowhead local cloud engineering

Oscar Carlsson, Jerker Delsing, Engineering of Service-oriented IoTAutomation Systems, Submitted to IEEE System journal

Application Local cloud [h] Legacy [h] Gain

Building energy automation 6-8 40-48 1 : 5

Airport information automation

40 160-200 1 : 4.5

Recycling logistics 80 240-300 1 : 3.5

Page 18: IoT and System of Systems Engineering in Energy …. Arrowhead...2018/10/02  · IoT/SoS Automation/Digitalisation for production TRL 2010 2020 SOFI A Socrades IMC-AESOP Productive4

61

Arrowhead Framework continuationFAR-EDGE

Productions optimisationIntegration along production stakeholder domainVolvo, LTU

Productive4.0 Manufacturing optimisationIntegration along supply chainIntegration along product life cycle Volvo, Ericsson, SEB, Midroc, Combitech, BnearIT, LTU

Page 19: IoT and System of Systems Engineering in Energy …. Arrowhead...2018/10/02  · IoT/SoS Automation/Digitalisation for production TRL 2010 2020 SOFI A Socrades IMC-AESOP Productive4

www.arrowhead.eu

System of Systems engineering tool GAP

Page 20: IoT and System of Systems Engineering in Energy …. Arrowhead...2018/10/02  · IoT/SoS Automation/Digitalisation for production TRL 2010 2020 SOFI A Socrades IMC-AESOP Productive4

63

Arrowhead Framework continuationFAR-EDGE

Productions optimisationIntegration along production stakeholder domainVolvo, LTU

Productive4.0 Manufacturing optimisationIntegration along supply chainIntegration along product life cycle Volvo, Ericsson, SEB, Midroc, Combitech, BnearIT, LTU

Page 21: IoT and System of Systems Engineering in Energy …. Arrowhead...2018/10/02  · IoT/SoS Automation/Digitalisation for production TRL 2010 2020 SOFI A Socrades IMC-AESOP Productive4

64

Arrowhead Tools proposal to ECSEL-JU88 partners

e.g. ABB, Honeywell, Bosch, Philips, Volvo, Infineon, ST, Mondragon, Eurotech, AVL, ….

104M€ budget

Page 22: IoT and System of Systems Engineering in Energy …. Arrowhead...2018/10/02  · IoT/SoS Automation/Digitalisation for production TRL 2010 2020 SOFI A Socrades IMC-AESOP Productive4

65

Lessons learned - barriersBusiness case value requires more efficient and less costly

implementation of new technology

The move to new technology is necessary to exploit business value

Substantial barriers are (next page)…

Page 23: IoT and System of Systems Engineering in Energy …. Arrowhead...2018/10/02  · IoT/SoS Automation/Digitalisation for production TRL 2010 2020 SOFI A Socrades IMC-AESOP Productive4

66

Lessons learned - barriers

Legacy - ISA-95 IoT and SoS

Digitalisation solutions €€€ €

Flexibility Months Minutes

Engineering tools OT manyICT few

ICT manyOT few

OT and ICT competence OT PlentyICT limited

ICT Plenty OT limited

Page 24: IoT and System of Systems Engineering in Energy …. Arrowhead...2018/10/02  · IoT/SoS Automation/Digitalisation for production TRL 2010 2020 SOFI A Socrades IMC-AESOP Productive4

67

ConclusionsBusiness value – more efficient and less costly implementation of new

automation technology is necessary

We experience a change/move from ISA-95 towards RAMI4.0-like architectures

The change is driven by automation requirements such as: flexibility, increased interoperability and integrability, security, faster implementation cycles with less efforts, scalability and knowledge/skills