investigation and validation of void and pressure drop...
TRANSCRIPT
MASTER OF SCIENCE THESIS
Investigation and validation of void and
pressure drop correlations in BWR fuel
assemblies
MANUEL AULIANO
Supervisors
Prof. Henryk Anglart
Dr. Jean-Marie Le Corre
Prof. Bruno Panella
Division of Nuclear Reactor Technology
Royal Institute of Technology
Stockholm, Sweden, June 2014
TRITA-FYS 2014:47 ISSN 0280-316X ISRN KTH/FYS/--14:47—SE
ii
To Damiano, Antonella and Michele
iii
Preface
This thesis was submitted to Kungliga Tekniska Högskolan in fulfilment of the
requirements for obtaining the double master degree from Kungliga Tekniska högskolan
and Politecnico di Torino, under the supervision of Prof. Henryk Anglart, Dr. Jean-
Marie Le Corre and Prof. Bruno Panella.
The present work was performed within the BWR Methods and Technology department
(BTE) in Westinghouse Electric Sweden AB in Västerås in the period January - May
2014.
iv
Abstract
This thesis presents the review and the assessment of void and pressure drop
correlations against experimental data (internal and external to Westinghouse) that
cover a wide range of operating conditions typical of those in a nuclear reactor.
It confirms the drift-flux models as the most recommended choice for predicting void
and it provides the opportunity to extend the applicability of void correlations to the
high void region. The recommended void correlations are finally selected. A survey of
correlations regarding one-phase and two-phase pressure drops has been conducted: an
optimized correlation for the friction factor has been proposed and the grid pressure loss
coefficients have thus been adjusted; a review of two-phase frictional pressure drop
correlations has been performed and an optimized correlation for the friction two-phase
multiplier has been proposed. Finally the two-phase pressure drops over the entire
assembly have been evaluated comparing the grid two-phase multipliers derived from
the homogeneous and the separated flow model.
v
Acknowledgements
Professionally, I would like to thank my supervisors Prof. Henryk Anglart , Prof. Bruno
Panella, and especially Dr. Jean-Marie Le Corre: all the work could not be done without
his help and his patience. In addition, I should also thank the whole personal of the BTE
department, particularly Mr. Juan Casal for having accepted me within Westinghouse
Electric Sweden AB and for his warm welcome: it was a pleasure for me to work with
all of you.
Personally, I would like to thank my Italian best friend Amir Al Ghatta for the last two
years in Stockholm: it has been an amazing and unforgettable experience. Then I thank
my colleagues in Västerås, Didier Bourgin, Raphal Barawnoski, Håkan Carlsson, Ante
Hultgren and Karolina Olofsson for the enjoyable Swedish lunch and fika we took
during this period in Westinghouse. I would like to express my gratitude to my uncle
Daniele Auliano for his valuable advices during my academic path.
Of course it would not be possible to make this without the complete moral and
economic support of my family under all my studies: ―Grazie di tutto, vi amo: senza di
voi non avrei conseguito questi risultati che dedico a voi‖.
Manuel Auliano
Västerås, 6th
June 2014
vi
Contents
1. OVERVIEW .................................................................................................................................... 1
1.1 INTRODUCTION ....................................................................................................................................... 1
1.2 OBJECTIVES AND METHODOLOGY ............................................................................................................... 1
1.3 OUTLINE ............................................................................................................................................... 2
2. THEORY AND MODELS .................................................................................................................. 4
2.1 TREATMENT OF TWO-PHASE FLOW ............................................................................................................. 4
2.1.1 The homogeneous equilibrium model ........................................................................................ 4
2.1.2 Separate flow model .................................................................................................................. 5
2.2 VOID FRACTION MODELS .......................................................................................................................... 6
2.3 SUBCOOLED BOILING MODEL ..................................................................................................................... 7
2.3.1 Levy's model ............................................................................................................................... 8
2.3.2 EPRI model ............................................................................................................................... 12
2.4. PRESSURE DROPS ................................................................................................................................. 13
2.4.1 Gravity pressure drop ............................................................................................................... 14
2.4.2 Friction pressure drop .............................................................................................................. 14
2.4.3 Local pressure drop .................................................................................................................. 14
2.4.4 Acceleration pressure drop ...................................................................................................... 15
3. MATLAB STEADY-STATE TH CODE ............................................................................................... 18
4. EXPERIMENTAL MEASUREMENTS ............................................................................................... 21
4.1 INTERNAL TEST FACILITY .......................................................................................................................... 21
4.2 VOID MEASUREMENTS ........................................................................................................................... 22
4.3 PRESSURE DROP MEASUREMENTS ............................................................................................................. 23
5. RESULTS AND DISCUSSION ......................................................................................................... 24
5.1 VOID .................................................................................................................................................. 24
5.1.1 Experimental void data ............................................................................................................ 24
5.1.2 Whole range ............................................................................................................................. 28
5.1.3 Subcooled boiling region .......................................................................................................... 34
5.1.4 High void region ....................................................................................................................... 36
5.1.5 Recommended void correlations .............................................................................................. 41
5.2 PRESSURE DROP .................................................................................................................................... 48
5.2.1 Experimental pressure data ..................................................................................................... 48
5.2.2 Friction factor ........................................................................................................................... 50
vii
5.2.3 Grid pressure loss coefficients .................................................................................................. 54
5.2.4 Friction two-phase multipliers ................................................................................................. 56
5.2.5 Grid two-phase multipliers ....................................................................................................... 60
6. CONCLUSIONS AND FURTHER WORK .......................................................................................... 62
BIBLIOGRAPHY ..................................................................................................................................... 64
APPENDIXES......................................................................................................................................... 66
A. DATABASE INFORMATION ................................................................................................................... 66
FRIGG loop ........................................................................................................................................ 66
Sub-bundle section ....................................................................................................................................... 66
Location of pressure taps along the channel................................................................................................ 67
bfbt .................................................................................................................................................... 69
psbt ................................................................................................................................................... 70
rdipe .................................................................................................................................................. 71
B. VOID CORRELATIONS .......................................................................................................................... 72
aa69 .................................................................................................................................................. 72
aa78 .................................................................................................................................................. 72
Bestion .............................................................................................................................................. 72
Chexal ................................................................................................................................................ 72
EPRI ................................................................................................................................................... 73
Inoue ................................................................................................................................................. 73
Maier and Coddington ...................................................................................................................... 73
scp ..................................................................................................................................................... 74
Smith ................................................................................................................................................. 74
Toshiba .............................................................................................................................................. 74
vann96 .............................................................................................................................................. 74
vann97 .............................................................................................................................................. 74
Zuber-Findlay .................................................................................................................................... 74
C. ONE-PHASE FRICTION FACTOR CORRELATIONS ......................................................................................... 75
Blasius ............................................................................................................................................... 75
Churchill ............................................................................................................................................ 75
Coolebrook ........................................................................................................................................ 75
Fang .................................................................................................................................................. 76
Filonenko ........................................................................................................................................... 76
Haaland ............................................................................................................................................. 76
Moody ............................................................................................................................................... 76
viii
Nikuradse .......................................................................................................................................... 76
Westinghouse ................................................................................................................................... 76
D. TWO-PHASE FRICTION MULTIPLIERS CORRELATIONS .................................................................................. 77
aa69 .................................................................................................................................................. 77
aa74 .................................................................................................................................................. 77
Cavallini ............................................................................................................................................. 77
Chisholm............................................................................................................................................ 77
Friedel ............................................................................................................................................... 78
Gronnerud ......................................................................................................................................... 78
Muller-Steinhagen and Heck ............................................................................................................. 78
scp ..................................................................................................................................................... 79
Souza and Pimenta ........................................................................................................................... 79
Tran et al. .......................................................................................................................................... 79
Wilson ............................................................................................................................................... 79
Zhang and Webb ............................................................................................................................... 79
E. ADDITIVE PLOTS AND TABLES ............................................................................................................... 80
Void fraction...................................................................................................................................... 80
Friction factor .................................................................................................................................... 85
Grid pressure loss coefficients ........................................................................................................... 87
Friction two-phase multiplier ............................................................................................................ 88
Grid two-phase multiplier ................................................................................................................. 90
ix
Nomenclature
Latin notations
Parameter Description Definition Selected
unit
A Area m2
Ablock Blocked area m2
Afuel Fuel pin area m2
a Coefficient in eq (5.3) and (5.4) -
b Coefficient in eq (5.3) and (5.4) -
C Coefficient introduced in eq. (2.17) -
CB Buoyancy force coefficient in eq. (2.15) -
Cc Coefficient in eq (2.52) -
CD Drag force coefficient in eq. (2.15) -
CDB Coefficient in eq (2.26) Eq. (2.27) -
CHN Coefficient in eq. (2.34) Eq (2.35) -
CS Surface force coefficient in eq. (2.15) -
C0 Drift-flux distribution parameter -
Cv Grid drag coefficient in eq. (2.41) -
C' Coefficient introduced in eq. (2.17)
cp Heat capacity at constant pressure J / kg / K
DH Equivalent heated diameter
m
DW Equivalent wetted diameter
m
Dr Rod diameter m
x
err error -
f Darcy-Weisbach friction factor -
flo Darcy-Weisbach friction factor based on total
flow assumed liquid
-
fgo Darcy-Weisbach friction factor based on total
flow assumed vapor
-
G Mass flux kg / m2 / s
g Gravitational acceleration constant 9.81 m / s2
h Specific enthalpy J / kg
hDB Dittus-Bolter heat transfer coefficient Eq. (2.26) W / m2 / K
hHN Hancol-Nicox heat transfer coefficient Eq. (2.34) W / m2 / K
hevap Evaporation heat transfer coefficient Eq. (2.33) W / m2 / K
hlg Vaporization latent heat J / kg
hThom Thom heat transfer coefficient Eq. (2.29) W / m2 / K
j Superficial velocity m / s
k Thermal conductivity W / m / K
LC Characteristic length m
P Perimeter m
Pr Prandtl number cp μ / k -
p Pressure Pa
pc Critical pressure Pa
q'' Heat flux W / m2
Re Reynolds number G DW / μ -
rB Bubble radius m
S Slip ratio ug / ul -
SB Spacing between bubbles m
xi
s Ratio between the upstream flow area and
downstream flow area
Aup / Adown -
T Temperature °C
TB Liquid temperature at bubble tip °C
TB+
Dimensionless liquid temperature at bubble
tip
-
Tl (z) Bulk liquid temperature at the axial position °C
ΔTsub Subcooling temperature °C
u Phase velocity m / s
ugj Drift-flux velocity m / s
u* Friction velocity Eq. (2.18) m /s
W Mass flow kg / s
xa Actual flow quality Gg / G -
xe Thermodynamic equilibrium quality ( h – hls) /
hfg
-
YB Distance between the wall and the tip bubble m
YB+
Dimensionless distance between the wall and
the tip bubble
-
z Axial elevation m
zd Bubble detachment elevation m
xii
Greek notations
Parameter Description Definition Selected
unit
α Void fraction Ag / A -
αB Void fraction on the point of the detachment Eq. (2.11) -
Γcond Condensation mass rate Eq. (2.31) kg / s
Γevap Evaporation mass rate Eq. (2.30) kg / s
ε Local pressure loss coefficient -
ε block Fraction of the unblocked flow area available
for flow
Ablock/A -
εsurf Surface roughness -
ρ Density kg / m3
ρm Static mixture density ρls (1-α) +
ρgs α
kg / m3
σ Surface tension N / m
τ Shear stress N / m2
μ Dynamic viscosity Pa s
Φ2
g Two-phase multiplier based on pressure
gradient for gas alone flow
-
Φ2
go Two-phase multiplier based on pressure
gradient for total flow assumed gas
-
Φ2
l Two-phase multiplier based on pressure
gradient for liquid alone flow
-
Φ2
lo Two-phase multiplier based on pressure
gradient for total flow assumed liquid
-
xiii
Subscripts
Parameter Description
A Acceleration
A0 Acceleration
(single-phase only)
ArCh Area change
Cont Contraction
down Downstream
Exp Expansion
e Thermodynamic
equilibrium
F Friction
F0 Friction (single-
phase only)
G Gravity
g Local gas state
gs Saturated steam
H Heated
homo Homogeneous
model
Irr Irreversible
K Local obstruction
K0 Local loss (single
phase only)
l Local liquid state
ls Saturated liquid
meas measured
xiv
PhCh Phase change
pred predicted
Rev Reversible
sat Saturation
condition
sp Single-phase
tp Two-phase
up Upstream
W Wetted
w wall
xv
Abbreviations and acronyms
Parameter Description
BHWR Boiling Heavy Water Reactor
BWR Boiling Water Reactor
DPRESS Pressure drop
EPRI European Power Research Institute
ext external
GTP Grid two-phase
homo Homogeneous flow model
LWHCR Light Water High Conversion Reactor
M-C Maier - Coddington
M-N Martinelli-Nelson
MS-N Muller-Stenhagen and Heck
meas measured
PSI Paul Sherrer Institute
PWR Pressurized Water Reactor
pred predicted
RBMK Reaktor Bolshoy Moshchnosti Kanalnyy
("High Power Channel-type Reactor")
RDIPE Research and Development Institute of Power Engineering
SCB Subcooled Boiling
SQP Sequential Quadratic Programming
separ Separated flow model
spdp Single-phase pressure drop
TH Thermal-hydraulic
tpdp Two-phase pressure drop
VF Void fraction
Z-F Zuber - Findlay
xvi
List of figures
Figure 2.1: Void in subcooled boiling region [5] ............................................................. 8
Figure 2.2: Forces acting on a bubble [5] ....................................................................... 10
Figure 3.1: Matlab TH code structure ............................................................................ 18
Figure 3.2: Input ............................................................................................................. 19
Figure 3.3: TH calculations ............................................................................................ 19
Figure 4.1: FRIGG loop [6] ............................................................................................ 21
Figure 4.2: The void measuring table [6] ....................................................................... 22
Figure 4.3: Location of pressure taps [13] ...................................................................... 23
Figure 5.1: Void experimental data ............................................................................... 27
Figure 5.2: Statistical analysis - sf24va and sf24vb ....................................................... 29
Figure 5.3: Pred. Vs. Meas. - sf24a and sf24vb ............................................................. 29
Figure 5.4: Pred. vs. Meas. - sf24va and sf24vb ........................................................... 30
Figure 5.5: Pred. vs. Meas. - sf24va and sf24vb ............................................................ 30
Figure 5.6: Statistical analysis - ft36 of36 of64a of64b ................................................. 31
Figure 5.7: Statistical analysis - psbt .............................................................................. 32
Figure 5.8: Statistical analysis - rdipe ............................................................................ 32
Figure 5.9: Subcooled boiling models - sf24va and sf24vb ........................................... 34
Figure 5.10: Characteristic length in the subcooled boiling region ................................ 35
Figure 5.11: High void region ........................................................................................ 36
Figure 5.12: High void region ........................................................................................ 37
Figure 5.13: High void region ........................................................................................ 37
Figure 5.14: Different slip ratio ...................................................................................... 38
Figure 5.15: Different slip ratio ...................................................................................... 39
Figure 5.16: Bestion correlation - C0 .............................................................................. 40
Figure 5.17: Pred. vs Meas - FRIGG data ...................................................................... 42
Figure 5.18: Pred. vs Meas. - FRIGG data ..................................................................... 42
Figure 5.19: Pred. vs Meas. - psbt ................................................................................. 43
Figure 5.20: Pred. vs. Meas. - psbt ................................................................................. 43
Figure 5.21: Pred. vs. Meas. - Steady-state experiments (PSI) ...................................... 44
Figure 5.22: Pred. vs. Meas. - Steady-state experiments (PSI) ...................................... 44
Figure 5.23: Pred. vs. Meas. - Transient experiments (PSI) ........................................... 45
xvii
Figure 5.24: Pred. vs. Meas. - Transient experiments (PSI) ........................................... 45
Figure 5.25: aa69 void correlation - Error vs Mass flux ................................................ 46
Figure 5.26: Recommended void correlations ................................................................ 47
Figure 5.27: Recommended void correlations ................................................................ 47
Figure 5.28: Statistical analysis - bfbt_spdp ................................................................... 51
Figure 5.29: Statistical analysis - sf24h .......................................................................... 51
Figure 5.30: Pred. vs. Meas. - sf24h ............................................................................... 52
Figure 5.31: Pred. vs. Meas. - sf24h ............................................................................... 52
Figure 5.32: Grid pressure loss coefficients - sf24x ....................................................... 55
Figure 5.33: Grid pressure loss coefficients - sf24s ....................................................... 55
Figure 5.34: Statistical analysis - sf24ec ........................................................................ 57
Figure 5.35: Statistical analysis - sf24h .......................................................................... 58
Figure 5.36: Pred. vs. Meas. - sf24h ............................................................................... 58
Figure 5.37: Pred. vs. Meas. - sf24h ............................................................................... 59
Figure 5.38: Pred. vs. Meas. - sf24h ............................................................................... 59
Figure 5.39: Grid two-phase multipliers - Pred. vs. Meas. ............................................. 60
Figure A.1: Sub-bundle section [6] ................................................................................ 66
Figure A.2: Sub-bundle section [6] ................................................................................ 67
Figure A.3: Location of pressure taps at single-phase pressure drop measurements [6] 67
Figure A.4: Location of pressure taps at two-phase pressure drop measurements [6] ... 68
Figure A.5: Location of pressure taps at single-phase pressure drop measurements [6] 68
Figure A.6: Location of pressure taps at two-phase pressure drop measurements [6] ... 69
Figure A.7: Location of pressure taps - bfbt [13] ........................................................... 70
Figure A.8: Cross section of the experimental channel - rdipe1 [6]............................... 71
Figure A.9: Cross section of the experimental channel - rdipe2 rdipe3 [6] ................... 71
Figure E.1: Statistical analysis - bfbt .............................................................................. 80
Figure E.2: Statistical analysis - bwr8x8 neptun pwr5x5 tptf ........................................ 80
Figure E.3: Recommended void correlations. - bfbt ...................................................... 81
Figure E.4: Recommended void correlations - bfbt ....................................................... 81
Figure E.5: Recommended void correlations - bfbt ....................................................... 82
xviii
Figure E.6: Recommended void correlations - bfbt ....................................................... 82
Figure E.7: Recommended void correlations - rdipe ...................................................... 83
Figure E.8: Recommended void correlations - rdipe ...................................................... 83
Figure E.9: Statistical analysis - sf24i ............................................................................ 85
Figure E.10: Statistical analysis - sf24ec ........................................................................ 85
Figure E.11: Statistical analysis - sf24et ........................................................................ 86
Figure E.12: Grid pressure loss coefficients - sf24vc ..................................................... 87
Figure E.13: Grid pressure loss coefficients - bfbt ......................................................... 87
Figure E.14: Statistical analysis - sf24et ........................................................................ 88
Figure E.15: Statistical analysis - sf24i .......................................................................... 88
Figure E.16: Statistical analysis - bfbt_tpdp ................................................................... 89
xix
List of tables
Table 2.1: Void correlations ............................................................................................. 6
Table 5.1: Experimental void databases ( FRIGG loop ) ............................................... 25
Table 5.2: Experimental void databases ......................................................................... 26
Table 5.3: Experimental void databases [2] ................................................................... 26
Table 5.4: Experimental pressure drop database ............................................................ 49
Table A.1: Geometry and Power distribution - bfbt [13] ............................................... 69
Table A.2: Geometry and Power distribution - psbt [14] ............................................... 70
Table E.1: Recommended void correlations - Mean Error [-] ........................................ 84
Table E.2: Recommended void correlations - Standard deviation [-] ............................ 84
Table E.3: Homo vs Separ GTP multiplier - Mean error [bar]....................................... 90
Table E.4: Homo vs Separ GTP multiplier - Standard deviation [bar] .......................... 90
1
1. Overview
1.1 Introduction
Presence of the steam in the nuclear reactors affects significantly the value of the
coolant density, thus its moderation power decreases and in turn influences the local
neutron flux and thus the local power. Due to the feedback between the local power and
the local void fraction it is important to predict accurately its local value in order to
predict the correct response of nuclear reactors [1] by using models predicting the
energy transfer and the transport of the vapor phase along the system [2]. The void
prediction is a required input for computing many key flow parameters, it is important
in the modeling of the two-phase flow pattern transitions, heat transfer and pressure
drops and it plays a crucial role in many thermal-hydraulic simulations.
1.2 Objectives and methodology
The main objective of this work is to review and optimize Westinghouse methods to
compute void fraction and pressure drop in BWR fuel assemblies. In preparation of this
project a large number of void fraction and pressure drop databases have been collected.
In addition to the available internal FRIGG databases, other databases in rod bundle
from the open literature have been compiled. Primarily the void benchmark analysis has
been conducted in order to select the recommended void predictive correlations overall
the whole range: it is important to predict accurately the void in order to predict
accurately the pressure drop. Then the attention has been moved to the single-phase
pressure drop: an optimized friction factor is proposed. Once the best friction factor is
known, the grid pressure loss coefficients have been adjusted by minimizing the
statistical objective functions such as mean error and standard deviation. A comparison
between several two-phase friction multipliers has been conducted and an optimized
correlation has been proposed. Finally the total pressure drops overall the fuel assembly
have been computed including the grid two-phase pressure drop: the homogeneous and
separated multipliers have been compared.
2 1. Overview
1.3 Outline
The thesis is divided in three parts.
This chapter represents the introductory part (Part 0).
Part I presents the theory (predictive models and correlations) and the structure of the
Matlab code used in the work to perform the different thermal-hydraulics simulations.
Part II contains the description of experimental measurements and the numerical
investigations made as a part of this work.
Part III presents final remarks, conclusions and further works.
In the following, an overview of the topics discussed in each of the chapters is
presented.
Part I: Theory and numerical framework
Chapter 2: The main predictive correlations regarding void fraction and
pressure drop are introduced and a general description of the subcooled
boiling models is presented.
Chapter 3: The structure of the Matlab code used to perform steady-state
thermal-hydraulics calculations is schematically described: a user manual has
been written during the project.
Part II: Experimental and numerical investigations
Chapter 4: The test facility owned by Westinghouse Electric Sweden AB and
the measurement techniques for void fraction and pressure drops are
described.
Chapter 5: The benchmark analysis regarding void and pressure drop is
presented: the experimental data are compared with the results of the main
correlations available from Westinghouse and open literature. The
recommended void correlations are selected. The optimization is carried out
for the friction factor, the grid pressure loss coefficients and the two-phase
friction multiplier. Homogeneous and separated grid two-phase multipliers are
compared.
Part III: Conclusions and further work
Chapter 6: Final remarks and observations are presented, the main
conclusions are drawn and further research directions are suggested.
Part I
Theory and numerical framework
4 2. Theory and models
2. Theory and models
2.1 Treatment of two-phase flow
Currently the two-phase flows are widely modeled by using the homogeneous and
separated flow approaches. Furthermore empirical and semi-empirical approaches that
model the hydrodynamics features of the flow have been developed. In the present work
the simplest approach has been adopted for the TH steady-state calculations: the
conservation equations are based on the homogeneous equilibrium model (that is three-
equation model) and that the non-homogeneity and non-equilibrium is accounted for
using additional constitutive relations.. The experience has taught that this simple
approach supported by constitutive models approaches reasonably the separated flow
model.
2.1.1 The homogeneous equilibrium model
The homogeneous equilibrium model is classified as one-fluid model of two-phase
flows: the mixture is considered as a single phase with averaged properties of the liquid
and vapor phase. The term homogeneous allows considering the flow as a homogeneous
mixture with no relative motion between vapor and liquid (slip ratio equal to 1); the
term equilibrium refers to the thermodynamic equilibrium between the two phases.
Under the assumption of thermodynamic equilibrium the actual non equilibrium quality
is equal to the thermodynamic equilibrium quality. The single-phase basic equations
(mass, momentum and energy) are used for the mixture.[3]
The homogeneous approach computes the two-phase pressure drop by using the same
formula for the single-phase flow but with the averaged properties defined by
homogeneous models: the two-phase density is defined as
(
)
(2.1)
for the mixture dynamic viscosity different models can be used as
McAdams (
)
(2.2)
5
Cicchitti ( ) (2.3)
Dukler (
( )
) (2.4) . [4]
2.1.2 Separate flow model
The two phases vapor and liquid are considered separated into two streams each with a
mean velocity. They have a constant but not necessarily equal velocity (slip ratio not
equal to one) and are in thermodynamic equilibrium quality.[5]
The separated flow model introduces the two-phase multipliers to compute the two-
phase pressure drops.
The most common approach (used in the present work) is to first compute the single-
phase liquid pressure drop assuming that the two-phase mixture is entirely in the liquid
phase and then to multiply it by the two-phase pressure drop multiplier ϕlo2 as
.
/
.
/
(2.5)
A second approach less used is the ϕl, ϕg based method that computes the two-phase
pressure gradient as
.
/
.
/
(2.6)
where the single-phase pressure gradient is computed assuming the liquid phase to flow
alone.
For both the approaches ϕ2
lo and ϕ2
l can be replaced respectively by ϕ2
go and ϕ2
g by
considering the gas phase instead of the liquid phase. [4]
6 2. Theory and models
2.2 Void fraction models
The table 2.1 shows the used void prediction correlations that have can be classified in
three groups having in common the reference homogeneous model that often over-
predicts the void fraction. The first group is represented by the slip ratio models based
on empirical relationships to compute the slip between the two phases. The second
group is given by the drift.-flux models (the most used and recommended) that compute
the distribution parameter and the drift-flux velocity by using empirical relations. The
third group is represented by the so-called miscellaneous correlations that are empirical
relations not included into any of the other groups. A fourth group not used in the
benchmark analysis is given by the so-called Kαhomo models that correct empirically the
void fraction predicted by the homogeneous model by a factor K. [7]
Table 2.1: Void correlations
Homogeneous: 𝛼
( )
(2.7) [1]
Slip:
( )
(2.8) [1]
Smith [5]
EPRI, SCP [6]
Drift-Flux: 𝛼
(2.9) [1]
Zuber-Findlay (Z-F), Bestion, Chexal et al., Toshiba, Inoue,
Maier-Coddington (M-C) [2]
aa69, aa78 [6]
Miscellaneous: experimental
vann96, vann97 [6]
All the void correlations are defined in the appendix B.
The drift-flux model
The drift-flux formulation developed by Zuber and Findlay for the void fraction is given
by
7
𝛼
(2.10)
where j and jg are respectively the mixture and vapor superficial velocity, C0 is the drift-
flux distribution parameter that is a covariance coefficient for cross-section distributions
of void fraction and total superficial velocity and ugj is the drift-flux velocity defined as
cross-section averaged difference between gas velocity and total superficial velocity [1]:
this model is able to take into account both the vapor production and the effect of the
relative velocity between the two phases included respectively in jg and ugj. [2]
2.3 Subcooled boiling model
Although the bulk boiling is prevalent in the thermal-hydraulics performance of BWR
reactors, accurate models are required to predict the void in the subcooled region.
Considering a tube heated with axial uniform flux and introducing a subcooled liquid at
the inlet, the void fraction will vary with the axial position as the curve ABCDE in
figure 2.1. [5]
The subcooled boiling process can be divided into two regions, namely the wall voidage
(region AB) and the detached voidage (region BCD): in the former with high degrees of
subcooling (partial subcooled boiling) the vapor generated travels in a narrow bubble
layer attached to the wall whilst growing and collapsing until the void departure point zd
is achieved; in the latter with lower degree of subcooling (fully developed subcooled
boiling) bubbles detach from the heated surface and an appreciable void fraction begins
to appear into the subcooled core; the region DE represents the saturated nucleate
boiling.
The mechanistic and profile-fit approaches have been analyzed in order to predict the
forced convection subcooled void fraction: the former postulates a phenomenological
description of the boiling heat transfer process and so computes the subcooled flow
quality and void fraction, the latter postulates a convenient mathematical fit to the data
for the flow quality or the enthalpy profile between the void departure point zd and the
8 2. Theory and models
point at which thermodynamic equilibrium is reached ze. For steady-state calculations a
profile-fit method is recommended since it is accurate though it is easier to use than a
Figure 2.1: Void in subcooled boiling region [5]
mechanistic method. The main drawback is that it is based on a fit to uniform axial heat
flux data, so the predictions of subcooled void fraction in case of non-uniform axial heat
flux have to be confirmed. For transient calculations the mechanistic model is
recommended. Some of the more used references for each method are
1. Mechanistic models: Griffith et al., Bowring, Rouhani and Axelsson, Larsen and
Tong, Hancox and Nicoll, EPRI.
2. Profile-Fit Models: Zuber et. Al., Staub, Levy, Saha and Zuber. [8]
2.3.1 Levy's model
The highly subcooled region
The Levy´s model is based on the assumption that at point B (transition between the
first and second subcooled regions) the bubbles are spherical with radius r and the
9
distance between them is equal to SB. Around the heated perimeter there is a number of
bubbles equal to PH/SB and the volume of vapor in a section of channel SB in length is
(PH/SB)(4/3 π rB3), so the void fraction at the point B is given by
𝛼 .
/ .
/ .
/
.
/
(2.11)
Assuming the bubbles to be wrapped in a squared array and to interfere with each other,
if rB/SB ≈ 0.25, then the void fraction on the point of detachment is given by
𝛼
(2.12)
where YB is the distance from the wall to the tip of the vapour bubble (shown in figure
2.2) given by the equation
0
1
(2.13)
where τw is the wall shear stress computed as
(2.14) . [5]
Departure of vapor bubbles from the heated surface
In order to compute the subcooling at the incipient bubble departure, primarily the size
of the bubble has to be computed. Figure 2.2 depicts the forces acting on the bubble at
the moment of the departure: the surface tension and the inertia forces (negligible) hold
the bubble to the surface, while the buoyancy and frictional drag forces attempt to
remove it. From the force balance
( )
(2.15)
10 2. Theory and models
the bubble radius in the incipient departure rB is computed as
.
/
.
/
(2.16)
and then the distance to the tip of the bubble YB, assumed to be proportional to rB, is
computed as
0
1
0 . ( )
/1
(2.17)
where the constants C and C' were computed from the experimental data.
Figure 2.2: Forces acting on a bubble [5]
The dimensionless distance YB+ is expressed in terms of the parameter
√
(2.18)
as
11
0
1
, -
0 . ( )
/1
(2.19)
Necessary condition for the growing or equilibrium of the bubble is that the liquid
temperature TB at the distance YB exceeds the saturation temperature: the Levy´s model
simplifies the analysis and assumes that TB equals the saturation temperature.
By using the Martinelli's universal temperature profile the dimensionless temperature
TB+ at the position YB
+ is computed as:
, ( 2
3)-
(2.20)
, ( ) 2
3-
Under the assumption of the single-phase temperature profile in the liquid
( )
(2.21)
and expressing the dimensionless temperature as
( ) (2.22)
where Tw is the wall temperature, q'' is the wall heat flux and hDB is the heat transfer
coefficient computed by the Dittus-Bolter correlation, the subcooling at the bubble
departure point can be expressed as:
( ) ( ) 0
1 (2.23) [5]
If the fluid bulk temperature distribution is computed by applying the heat balance, the
nonlinear equation can be solved to compute the bubble detachment elevation:
12 2. Theory and models
( ) ( ) (2.24)
2.3.2 EPRI model
The mechanistic subcooled boiling model developed by the EPRI is based on the
following physics: the evaporation process leads to the formation of bubbles at the
surface of the cladding, then the condensation occurs due to the transport of the bubble
in the subcooled water. The transition to the subcooled boiling occurs when the
evaporation rate exceeds the condensation rate: heating comes only from fission,
contributions from direct gamma and neutron heating are neglected. The saturated
boiling occurs when the bulk temperature of the fluid reaches its saturation value. As
long as the cladding wall superheat is negative, the single-phase subcooled heat transfer
is described by the Newton's cooling law
( ) (2.25)
where the Dittus-Bolter's heat transfer coefficient is computed as
(2.26)
{
(2.27)
with εblock defined as fraction of the unblocked flow area available for flow.
When the cladding wall superheat is not negative anymore, the heat transfer is ruled by
( ) ( ) (2.28)
where the Thom heat transfer coefficient is given by
( ) (2.29)
The evaporation and condensation rates are computed respectively as
13
( )
(2.30)
( )
(2.31)
( )
( ) (2.32)
where the evaporation and the Hancox-Nicol coefficient are computed respectively as
( ) (2.33)
(2.34)
with
{
(2.35)
When , the subcooled boiling begins. Net bulk boiling begins when
: all the heat removed by the coolant is used to produce steam. [6] [9] [10]
2.4. Pressure drops
The total axial pressure loss for the two-phase mixture in a channel along the flow
direction can be split into four contributions (gravity, friction, local flow obstructions
and acceleration) as:
.
/
.
/
.
/
.
/
.
/
(2.36)
14 2. Theory and models
The ϕ2
lo based approach is used to compute the two-phase friction and grid pressure
drop.
2.4.1 Gravity pressure drop
Assuming the gravity as the only external volume force, the gravitational contribution is
expressed as:
.
/
(2.37)
2.4.2 Friction pressure drop
The frictional two-phase contribution is computed according to the separated flow
model as
.
/
.
/
(2.38)
where the pressure loss for the single-phase liquid is given by
.
/
(2.39)
All the friction factor and two-phase friction multiplier correlations are defined
respectively in the appendix A3 and A4.
2.4.3 Local pressure drop
The local pressure loss is due to a local geometric obstruction within the fluid flow
region around a grid or an orifice. In single-phase it is computed as
.
/
(2.40)
15
where ε is the pressure loss coefficient for the local perturbation.
For rod bundles with part-length rods, to convert the spacer loss coefficients to different
local area in each zone, the following "rule of thumb" is used:
.
/
(2.41)
where Cv is the grid drag coefficient and εblock is the relative blockage defined as the
ratio between the area blocked in the axial direction Ablock that is the same for all the
axial zones and the local flow area A is in each zone. [11]
The two-phase local pressure loss is calculated by using a two-phase spacer multiplier
.
/
.
/
(2.42)
The two-phase local multipliers used are derived from the homogeneous and separated
flow models and are respectively defined as:
[ (
)] (2.43) [1]
( )
( )
(2.44) [12]
2.4.4 Acceleration pressure drop
Considering the flow incompressible, the flow changes velocity in a channel due to
phase change and/or area change. The acceleration pressure contribution is due to the
flow acceleration that affects the amount of net momentum in and out of the considered
fluid volume.
The contribution due to the phase change (evaporation/condensation) is computed as:
16 2. Theory and models
.
/
(
) (2.45)
where ϕ2
A0,PhCh is the phase change acceleration two-phase multiplier defined as
( )
( )
(2.46)
Under the conditions of constant mass flow rate and flow cross-section area, it becomes
.
/
.
/
(
) (2.47) [1]
The acceleration contribution due to the area change (sharp expansion or sudden
contraction) is computed as:
( )
(2.48)
where ϕ2
A0,ArCh is the area change acceleration two-phase multiplier.
The pressure loss due to the area change has the reversible and the irreversible
contributions.
For the reversible contribution, the term ε,ArCh is computed as
(2.49)
where the parameter s is the ration between the upstream flow area and the downstream
flow area and the two-phase multiplier is computed as
[ (
)] (2.50)
17
For a sharp expansion the reversible contribution is negative since s is lower than 1,
therefore it represents a pressure gain.
The irreversible pressure drop due to sudden expansion is computed as
( ) {[( )
( )
]
( )[
( )
( ) ]
[
]} (2.51) [12]
For the irreversible pressure drop due to sudden contraction the local pressure loss
coefficient is computed as
.
/
(2.52)
where the parameter Cc is function of the parameter s, and the homogeneous two-phase
local multiplier is used. [12]
18 3. Matlab steady-state TH code
3. Matlab steady-state TH code
The steady-state thermal-hydraulic code developed in Matlab presents a simple structure
shown in figure 3.1.
Figure 3.1: Matlab TH code structure
The inputs shown in figure 3.2 are defined by the database, the channel and the
geometry. The database contains information about the operating conditions (outlet
pressure, mass flux, subcooling inlet temperature and total power) and the
measurements (void fraction or pressure drops). The channel provides information
about the geometry and the local axial power distribution. The model defines the axial
grid along the channel, the models and correlations used in the calculations (void
correlation, subcooled boiling model, friction factor, friction two-phase multiplier, grid
two-phase multiplier) and the pressure option for the TH fluid property calculations,
that is pressure can be kept constant along the channel and equal to the outlet pressure
or the pressure distribution can be computed iteratively.
19
Figure 3.2: Input
Once the input have been defined, for each experimental run the code reads the
boundary conditions, performs the steady-state thermal-hydraulics calculations (shown
in figure 3.3) and save the results (post-processing). As output it provides a comparison
between the predictions and the measurements needed for the benchmark analysis.
Figure 3.3: TH calculations
Part II
Experimental and numerical investigations
21
4. Experimental measurements
4.1 Internal test facility
The internal databases have been collected from experiments performed at the FRIGG
loop (only for internal databases) at the previously ABB Atom laboratories, now
Westinghouse, in Västerås (Sweden). The loop (shown schematically in figure 4.1) is
designed for a pressure of 10 MPa and a temperature of 311 °C and it covers all
requirements for BWR fuel heat transfer and pressure drop testing at two-phase
conditions including thermal-hydraulics stability: it consists of a main circulation loop
including the test section, a cooling circuit and a purification system. The test section
consists of a pressure vessel, a Zircaloy flow channel and a sub-bundle with heater rods
representing the fuel design with full and part-length fuel rods. Pressure sensors are
connected to the flow channel at different elevation taps and thermocouples are
accommodated in the heater rods. The steam drum is used to separate the steam
produced in the test section from the saturated water: the steam is transported to the
condenser and the saturated water back to the main circulating pump. The cooling
circuit is composed of the condenser, heat exchanger and a circulating pump.[6]
Figure 4.1: FRIGG loop [6]
22 4. Experimental measurements
4.2 Void measurements
Void measurements have been carried out at two-phase flow and different operating
conditions defined by mass flux, the system pressure, the inlet subcooling temperature,
the bundle power and the local power distribution. Databases from void measurement
have been used to validate the void correlations needed in the core design methods.
The technique used to detect the void distribution is the transmission tomography
equipment shown in the figure 4.2: the intensity of the radiation beam emitted from a
Cesium-137 source is attenuated as it passes through some material, particularly it
decreases exponentially according to the Beer´s law and the coefficient of attenuation of
a gamma ray through a bubbly flow may be determined by measuring the intensity
before and after its passage through the channel flow. The measured coefficient of
attenuation is directly proportional to the mean density of the mixture that is function of
the void fraction. [6]
Figure 4.2: The void measuring table [6]
23
4.3 Pressure drop measurements
In order to license a new fuel type pressure drop measurements are carried out at both
single- and two-phase flow and different operating conditions defined by mass flux, the
system pressure, the inlet subcooling temperature, the bundle power and differential
pressures [6]. The main goal is to obtain pressure loss coefficients representative of the
fuel assembly main components.
In the experiments the bundle pressure drop has been monitored at several locations as
depicted in figure 4.3.
Figure 4.3: Location of pressure taps [13]
24 5. Results and discussion
5. Results and discussion
5.1 Void
Due to its relevance in characterizing two-phase flows, several void predictive
correlations have been proposed and assessed by comparing the predictions against
experimental data. Despite their use limited to co-current flow, the drift-flux models are
considered the most recommended considering their simplicity and predictive accuracy.
A review of a wide range of void correlations based on the Zuber-Findlay drift-flux
model has been conducted by Paul Coddington and Rafael Macian, evaluating them
against experimental PWR and BWR steady-state and transient (boil-off experiments)
data obtained from facilities in France, Japan, Switzerland, the UK and the USA: the
large size of the experimental database allowed a detailed statistical analysis that
compared the different correlations and has pointed out that the iterative correlations do
not increase so significantly the accuracy of the prediction. The present work assesses
the predictive capability of the available void correlations (internal to Westinghouse and
from open literature) against a much larger experimental database (including FRIGG
data, RBMK data and channel geometry), extends their applicability to the high void
region and investigates on the subcooled boiling region comparing two different models
as Levy and EPRI.
5.1.1 Experimental void data
A wide range of experimental void fraction data internal (table 5.1) and external (table
5.2 and table 3.3) to Westinghouse at various pressure and mass flux has been collected
and provides the opportunity to assess the predictive capability and the overall
applicability of the void correlations (internal and external to Westinghouse). The data
covers pressure from 0.1 MPa to 16.9 MPa and mass fluxes from 2.8 kg/m2/s to 4138.9
kg/m2/s and provides information on void fractions in sub-channels and rod bundles
including BWR, PWR and RBMK normal operating conditions and small and large
break transient conditions for both PWRs and BWRs. The experimental data can be
split in 3 different groups according to the type of the experiment performed and are
labeled as steady-state, boil-up and boil-down experiments. The majority of the
25
experiments were performed under steady-state conditions with the inlet subcooling,
mass flux and power at constant values: this first group includes all the databases from
table 5.1, table 5.2 and some from table 5.3 (bwr8x8, neptun, pwr5x5, tptf )[15]. The
boil-up experiments, where the inlet flow has been varied to keep constant the collapsed
liquid level, include the pericles, thetis and lstf databases[15]. The last group of the boil-
down experiments where the liquid inventory in the test facility is gradually boiled
away includes the achilles and thetis data[15]. Figure 5.1 provides an indication of the
wide range of pressure and mass fluxes covered by the experimental data.
Table 5.1: Experimental void databases ( FRIGG loop )
sf24va
sf24vb
of36
ft36
of64a
of64b
Reference
[6]
[6]
[6]
[6]
[6]
[6]
Type
BWR
BWR
BWR
BHWR
BWR
BWR
Length [m]
3.74
2.37 –3.74
3.65
4.365
3.65
3.65
Rods (heated)
24(24)
24 (24)
36(36)
36(36)
64(64)
64(64)
D
r [mm]
9.62 9.62 - 10.32
12.27 13.8 11.78 – 12. 25
11.78 – 12. 25
D
w [mm]
10.22 9.88 13.5 26.9 14.07 14.07
Axial Power distribution
Uniform
Uniform
Uniform
Uniform
Top Peak
Top Peak
ΔT
sub [K]
5.4 – 21.8
8.3 – 33.8
8.2 – 62.3
3.0 – 16.5
9.1 – 39.0
7.7 – 38.7
p [MPa]
5.5 – 7.1
5.4 - 8.0
3.0 – 9.0
7.0
4.8 – 6.8
6.7 – 6.9
G [kg/ m2
/s]
374 - 1653
390 - 1730
548 - 2919
495 - 1967
494 - 2479
513 - 2006
q'' [kW/m2
]
129 - 752
105 - 972
187 - 958
220 - 664
222 - 570
383 - 554
26 5. Results and discussion
Table 5.2: Experimental void databases
bfbt [11 - 21
- 31]
bfbt [1071 - 2081 - 3091]
bfbt
[4101]
psbt
rdipe [1]
rdipe [2,3]
Reference
[13]
[13]
[13]
[14]
[6]
[6]
Type
BWR
BWR
BWR
PWR
RBMK
RBMK
Length [m]
3.71
3.71 /1.75/
3.71
3.71
1.56
2.5
7.00
Rods (heated) 64 (62/60/55)
64 (62) 64 (60) Subchannel [1-0.75-0.5-
0.25]
1 7
Dr [mm] 12.3 12.3 12.3 4.8 14 13.5
Dw [mm] 13.0 13.0 12.4 5.1 – 7.8 8.8 7.7
Axial power distribution
Uniform
Cosine / Cosine /
Inlet peak
Uniform
Uniform
Uniform
Uniform
ΔTsub
[K] 4.24 – 25.79
4.46 – 28.01 4.69 – 26.51
6.8 – 102.2 10.07 – 277.37
8.26-192.96
p [MPa] 0.98 – 8.69 0.96 – 8.68 0.97 – 8.71
5.0 – 16.91 2.99 – 10.03
3.01-14.38
G [kg/m2
/s] 288 - 1987 284 – 1978 296 - 2046
500 - 4139 989 - 2038
491 - 2349
q'' [kW/m2
]
24 - 824 25 - 827 26 - 853 429 – 4301 486 - 1043
125 - 402
Table 5.3: Experimental void databases [2]
ACHILLES
THETIS
PERICLES
NEPTUN
PWR 5x5
BWR 8X8
LSTF
TPTF
Reference
[2]
[2]
[2]
[2]
-
[2]
[2]
[2]
Type
PWR
BWR
PWR
LWHCR
PWR
BWR
PWR
PWR
27
Length
[m]
3.7
3.6
3.7
1.7
3.66
3.7
3.7
3.7
Rods
(heated)
69
(69)
49
(49)
357
(357)
37
(37)
25(25)
64
(62)
1104
(1008)
32
(24)
D
r [mm]
9.5
12.2
9.5
10.7
9.5 12.3
9.5
9.5
D
w [mm]
13
13
11
4
15.6 13
13
10
Axial Power
distribu-tion
Chopped cosine
Chopped cosine
Chopped cosine
Chopped cosine
Uniform
Uniform / Chopped
cosine
Chopped cosine
Uniform
ΔT
sub [K]
18 / 24
25-157
20/60
0.5-3
20.36 – 90.48
9-12
0
5-35
p [MPa]
0.1/0.2
0.2 – 4.0
0.3/ 0.6
0.4
7.4 – 16.6
1.0 – 8.6
1.0-7.3-
15.0
3.0/6.9/
11.8
G
[kg/m2
/s]
0.08
2.5-3.1
21-48
42/91
2222 - 3056
284-1988
2.2-84
11-189
q''
[kW/m2
]
11
11/12
11-40
5/10
1465 - 2014
225-3377
5-45
9-170
Figure 5.1: Void experimental data
28 5. Results and discussion
5.1.2 Whole range
The experimental data have been used to assess the predictive capability of the void
correlations used widely in thermal-hydraulic analysis codes. In order to determine the
quality of the predictions for each experimental run the absolute error has been
computed as the difference between the measured and predicted value
𝛼 𝛼 (5.1)
The comparison of the void prediction correlations is based on the mean absolute error
and the standard deviation. The simulations have first been run by using the "reference"
model (Levy subcooled boiling model with the equivalent wetted diameter and 50 axial
nodes along the channel grid).
The statistical analysis has been applied firstly to the databases sf24va and sf24vb: the
results for sf24va are slightly better than the ones for sf24vb. Figure 5.2 shows the void
mean error and the void standard deviation over the whole void range: regarding the
mean error the homogeneous model over-predicts the measurements as expected [1]; the
original Zuber-Findlay model does not give good results when it is applied overall the
void range; unlike the vann97, vann96 gives good results as expected since it is fitted to
these experimental data: there are some deviations for some data around void fraction
equal to 0.68. The iterative void correlations, such as EPRI and Chexal, increase the
complexity of the solution without giving a dramatic increase in the quality of the
prediction. Bestion (one of the simplest tested) and aa78 have a low mean error.
Regarding the void standard deviation, the unreliable behavior of the homogeneous
model and vann97 is confirmed; the aa69, Bestion, aa78, scp, Toshiba, Maier-
Coddington and Inoue give good results and the iterative correlations do not provide a
significant improvement in the quality of the prediction.
Figures 5.3, 5.4 and 5.5 show the values predicted by the void correlations versus the
measured values for the databases sf24va and sf24vb. It shows the under-prediction of
the void in the subcooled region and the deviation for some correlations towards higher
void fractions.
29
Figure 5.2: Statistical analysis - sf24va and sf24vb
Figure 5.3: Pred. Vs. Meas. - sf24a and sf24vb
30 5. Results and discussion
Figure 5.4: Pred. vs. Meas. - sf24va and sf24vb
Figure 5.5: Pred. vs. Meas. - sf24va and sf24vb
31
Other FRIGG (see section 4.1) data regarding BWR rod bundles have been analyzed
statistically in figure 5.6 and confirm the previous analysis.
Then the statistical analysis has been applied to the databases bfbt described in the
appendix A (see table A.1): figure E.1 confirms the good statistic behavior from
Bestion, aa78, aa69, scp and the iterative correlations.
Figure 5.7 and figure 5.8 show the statistical analysis performed respectively for the
databases psbt and rdipe (see table A.2 and figure A.8, A.9): it has been confirmed the
unreliable behavior from correlations purely empirical like the vann96 that even
presents not physical results by over-predicting the measurements more than the
homogeneous model in both the cases. For PWR operating conditions the aa78
correlation has given not physical results by exceeding the predictions of the
homogeneous model.
Figure 5.6: Statistical analysis - ft36 of36 of64a of64b
32 5. Results and discussion
Figure 5.7: Statistical analysis - psbt
Figure 5.8: Statistical analysis - rdipe
33
Figure E.2 (see appendix E) depicts the statistical analysis applied to the experimental
data from PSI (only steady-state experiments are considered as bwr8x8, neptun, pwr5x5,
tptf): the good behavior from Bestion, Maier-Coddington, Inoue, scp, EPRI and Chexal
is confirmed, vann96 and aa78 exceed the homogeneous predictions in the case of high
pressure operating conditions (pwr5x5).
34 5. Results and discussion
5.1.3 Subcooled boiling region
After assessing the predictive capability of the void correlations over the whole range of
steady-state data, the attention has been focused on the subcooled boiling region in
order to investigate the under-prediction pointed out in the section 5.1.2.
An open issue regarding the subcooled boiling models is the correct characteristic
length to be used in the Nusselt number.
Figure 5.9 shows the deviation between predicted and measured values in the low void
region by using equivalent wetted and heated diameter for both the Levy and EPRI
subcooled boiling models. For the databases sf24va and sf24vb it seems that the
characteristic length to be used in the Levy model is the heated equivalent diameter, for
the EPRI model it is not clear which is the correct characteristic length to be used.
A parametric study regarding the characteristic length has been performed: the database
psbt (see table A.2) has been considered owing to the significant variation of the
geometry.
Figure 5.9: Subcooled boiling models - sf24va and sf24vb
35
Figure 5.10: Characteristic length in the subcooled boiling region
The TH simulations have been run by using the EPRI subcooled boiling model and the
aa69 void correlation and varying the characteristic length in the Nusselt number.
Figure 5.10 depicts on the left the variation of the standard deviation and the mean error
with the characteristic length: there is an optimum value for which the objective
functions have a minimum value. On the right the optimum value found for each
database has been plotted versus the heated equivalent diameter, both referred to the
wetted equivalent diameter. This parametric study is intended to prove that the heated
equivalent diameter works well in some geometry as shown for sf24va and sf24vb, but it
is not always the correct characteristic length to be used.
36 5. Results and discussion
5.1.4 High void region
One of the most important goals is to extend the predictive applicability of the void
correlations to the high void region.
Due to the lack of experimental data simulated experiments have been performed: the
maximum total power in the void database sf24va and sf24vb has been increased in
order to reach the saturated conditions, the power of the remainder experimental run has
been proportionally increased and the void fraction has been "measured" at the outlet of
the rod bundle so that the virtual void databank covers the high void region.
Figure 5.11, 5.12 and 5.13 show the void predicted by the correlations versus the void
predicted by the homogeneous model taken as reference. It is interesting to look at how
they approach the saturated vapor conditions. Most of them reach the unity, Bestion
under-predicts slightly the void, vann96, Maier-Coddington, Toshiba and Inoue do not
reach the unity and are quite far from the ideal behavior. Scatter is evident for Bestion,
aa78, scp, Inoue, Toshiba, Maier-Coddington correlations.
Figure 5.11: High void region
37
Figure 5.12: High void region
Figure 5.13: High void region
38 5. Results and discussion
Figure 5.14 and figure 5.15 show the void fraction versus the non-equilibrium quality:
the predicted curve and the curves with different slip ratios are plotted. By increasing
the slip ratio the gas phase velocity becomes dominant over the liquid phase: the gas
phase flows in the central part of the channel creating the gas core and the liquid phase
flows as a thin film on the wall forming an annular ring of the liquid: as the slip ratio
increases, the liquid film flows more slowly and it is more unlikely that liquid may be
entrained in the gas core as small droplets. It is interesting to look at where the predicted
void is located compared with the references: for most of the correlations the prediction
is located in the expected slip ratio range (2 ; 3) in agreement with [16], the aa69 is
located beyond S = 4 and the Bestion seems to have an irregular behavior for high void
fractions.
Figure 5.14: Different slip ratio
39
Figure 5.15: Different slip ratio
It is worth to investigate more on the Bestion correlation developed for use in the
thermal hydraulic code CATHARE. Due to the absence of a value for the distribution
parameter in the reference available to the authors it was set to 1. [2] A parametric study
is shown in figure 5.16: other values of C0 lead to a decrease of the overall prediction
quality.
The original drift flux correlation proposed and assessed by many CATHARE
calculations is
√
(5.2) [2]
In agreement with [17], the Wallis annular flow correlation is used for very high void
fractions: a new simple void correlation could be developed and extended to the whole
range, thus avoiding specifying the transition between different correlations (one for the
low void region, one for the high void region).
40 5. Results and discussion
Figure 5.16: Bestion correlation - C0
41
5.1.5 Recommended void correlations
The statistical analysis performed overall the wide range of experimental data,
supported by the extension to the high void region and the assessment against some
boil-off experiments, allows selecting the recommended void correlations to be used in
the TH codes.
The empirical correlations like vann96 and vann97 are not considered due to their
unreliable behavior: particularly vann96 gives not reasonable predictions when it is
applied to the rdipe and psbt as shown in figure 5.7 and 5.8 since it exceeds the
homogeneous model. The aa78 correlation shows one of the best performances overall
the benchmark analysis: it works not well for PWR since it gives a not physical
behavior when it is applied to psbt as shown in figure 5.7.
On the one hand the void correlations aa69, Smith, Toshiba, scp, Maier-Coddington and
Inoue show a good behavior overall the statistical analysis, sometimes close to the
performance of the iterative correlations and even better (see figure 5.8); on the other
hand figure 5.3, 5.4, 5.5, 5.17 and 5.18 point out deviation towards higher void fraction
[0.8 ÷ 0.9].
According to the analysis performed in the section 5.1.4, Maier-Coddington, Inoue and
Toshiba cannot be used in the high void region.
The present section depicts the measured versus the predicted void for the void
correlations: the simulations have been run by using the Levy subcooled boiling model
with the equivalent heated diameter. Statistical results regarding the internal databases
are included in the table E.1 and E.2.
Figure 5.19 and 5.20 confirm the under-prediction in the subcooled region and the
investigation carried out in the section 5.1.3.
Figure 5.21 and 5.22 point out that the aa69, aa78, scp, Toshiba and Smith does not
give reasonable predictions for several data from neptun and tptf database. For the
pwr5x5 experiments performed at high pressures, high mass fluxes and significant
subcooling (see table 5.3), all the correlations over-predict significantly the void in the
subcooled region, that confirms the investigation regarding the characteristic length (see
section 5.1.3).
42 5. Results and discussion
Figure 5.17: Pred. vs Meas - FRIGG data
Figure 5.18: Pred. vs Meas. - FRIGG data
43
Figure 5.19: Pred. vs Meas. - psbt
Figure 5.20: Pred. vs. Meas. - psbt
44 5. Results and discussion
Figure 5.21: Pred. vs. Meas. - Steady-state experiments (PSI)
Figure 5.22: Pred. vs. Meas. - Steady-state experiments (PSI)
45
Figure 5.23: Pred. vs. Meas. - Transient experiments (PSI)
Figure 5.24: Pred. vs. Meas. - Transient experiments (PSI)
46 5. Results and discussion
Transient data from boil-off experiments have finally been used to assess the predicitve
capability of the correlations: figure 5.23 and 5.24 point out that aa69, aa78, scp and
Smith over-predict excessively the measurements, this can be explained due the fact that
the TH calculations performed assume a steady-state configuration. It has been verified
that the bias increases as the inlet mass flux decreases as shown in figure 5.25 for the
aa69 void correlation (as well for scp and Smith).
Despite the transient conditions, the Bestion, epri, Chexal, Maier-Coddington, Inoue
and Toshiba give good results.
The correlations that have shown their robustness overall the benchmark analysis are
those of Bestion, EPRI and Chexal: figure 5.26 and figure 5.27 show the statistical
analysis for these correlations. It is quite clear that the iterative correlations do not
improve too much the quality of the prediction increasing furthermore the complexity of
the solution. Although not applicable with low mass fluxes and transient conditions,
aa69, aa78, scp and Smith are confirmed as reliable void correlations for BWRs fuel
assemblies; Maier-Coddington, Toshiba and Inoue have shown a good behavior overall
the benchmark analysis even in the case of the boil-off experiments, but are not
applicable to the high void region that plays a crucial role in BWRs operating
conditions.
Figure 5.25: aa69 void correlation - Error vs Mass flux
47
Figure 5.26: Recommended void correlations
Figure 5.27: Recommended void correlations
48 5. Results and discussion
5.2 Pressure drop
Due to the higher energy efficiency compared with the single-phase flow, the two-phase
flow is applied to several fields, but the penalty to pay is represented by the higher
pressure drops. A review of two-phase frictional pressure drop correlations has been
conducted by the Institute of Air Conditioning and Refrigeration that evaluated them
against experimental data covering operating conditions of industrial refrigerants [4].
The scope of the present work is to assess the predictive capability of the correlations
(internal and external to Westinghouse) against experimental data covering BWR
operating conditions and to adjust the grid pressure loss coefficients once the best
friction factor has been found.
5.2.1 Experimental pressure data
A wide range of experimental pressure drop single- and two-phase data (internal and
external) at various pressure and mass flux has been collected and provides the
opportunity to assess the predictive capability and the overall applicability of the
pressure drop correlations (internal and external to Westinghouse). The data covers
pressure from 0.2 MPa to 8.6 MPa and mass fluxes from 291 kg/m2/s to 2560 kg/m
2/s
and provides information on pressure drops in BWR fuel bundles.
The single-phase databases sf24ec, sf24et, sf24h, sf24i and bfbt are those that allow
removing the grid pressure loss so that only friction can be considered.
The single-phase databases sf24s, sf24x, sf24vc and bfbt have been used for evaluating
the grid pressure loss coefficients.
Table 5.4 provides information about the operating conditions and geometry of the
experimental databases.
49
Table 5.4: Experimental pressure drop database
sf24ec
sf24et
sf24h
sf24i
sf24s
sf24vc
sf24x
bfbt
Reference
[6]
[13]
Type
BWR
Length [m]
3.77
3.77
3.77
3.77
3.74
3.75
3.76
3.71
Rods
(heated)
24
(24)
24
(24/23/24)
64 (60)
D
r [mm]
9.66
9.66
9.66
9.66
9.84
9.85
9.85
12.30
D
W [mm]
9.05
9.50
9.53
9.53
9.93
9.29 - 11.25
9.26 - 11-25
12.80
Axial Power distribution
Cosine
Top peak
Cosine
Cosine
Bottom / Cosine /
Top
Cosine
Bottom / Cosine /
Top
Bottom peak
ΔT
sub [K]
7.5 - 195
9.3 - 127
8.1-
109.6
8.0 -120.6
50.7 - 198.2
6.6 - 142.6
80.3 - 157.6
1.7 - 85.8
p [MPa]
2.2 - 8.4
2.5 - 5.0
2.0 - 6.9
2.3 - 7.1
2.1 - 6.0
3.9 - 4.0
3.9 - 6.9
0.2 - 8.6
G [kg/m2
/s]
530-2560
549-2516
533-2510
543-2511
924 - 2522
955 - 2483
915 - 2488
291 - 2061
q'' [kW/m2
]
53 - 739
57 - 750
49 - 748
53 - 754
-
97 - 790
50 5. Results and discussion
5.2.2 Friction factor
The attention has been focused on the single-phase databases sf24h, sf24ec, sf24et, sf24i
and bfbt that allow removing the local grid contribution from the measured pressure
drops so that it is possible to compare the predicted frictional pressure drops against the
experimental ones.
A multi-objective non-linear constrained optimization has been performed in order to
minimize both the mean error and the standard deviation by using the bfbt single-phase
database: the location of the pressure channel is depicted in figure 4.3, particularly the
pressure taps T3-T1 and T4-T2 have been used to remove the grid pressure loss.
It is proposed to optimize a friction factor correlation under the explicit form
(5.3)
by using the optimization toolbox available in Matlab: the goal attainment method SQP
(implemented function fgoalattain) has been used and it has given results very close to
the ones provided by the least square method despite the different optimization
criterion.
The coefficients a and b provided by the optimization are respectively equal to 0.3029
and 0.2521.
Figure 5.28 depicts the statistical analysis performed for the databases bfbt by
computing the mean error and the standard deviation when different friction factor
correlations are used, included the proposed correlation called optimum. The
optimization has tried to minimize both the objective functions, achieving a trade-off:
the Moody correlation remains the best considering the mean error, but the optimum
correlation has the lowest standard deviation equal to 4.46e-4 bar.
Figure 5.29 depicts the statistical analysis performed for the databases sf24h, figure 5.30
and figure 5.31 show the measured against the predicted values. Additive plots for the
other considered databases are attached to the appendix E and highlight the best
behavior of the optimum correlation.
51
Figure 5.28: Statistical analysis - bfbt_spdp
Figure 5.29: Statistical analysis - sf24h
52 5. Results and discussion
Figure 5.30: Pred. vs. Meas. - sf24h
Figure 5.31: Pred. vs. Meas. - sf24h
53
The statical analysis highlights that it is not convenient to use the Colebrook and
Nikuradse correlations that involve iterative calculations increasing the complexity of
the solution since there are many explicit correlations that can give better results as the
Haaland formula.
54 5. Results and discussion
5.2.3 Grid pressure loss coefficients
Once the best friction factor has been found, the grid pressure loss coefficients for the
databases bfbt, sf24s, sf24vc and sf24x have been adjusted by performing the
optimization as done for the friction factor: it is important to underline that only single-
phase data from measurements at 200 ˚C have been used to develop the single-phase
spacer loss correlations since they are the most representative compared to reactor
conditions.
It is proposed to optimize the grid loss coefficient correlation under the form
(5.4)
that includes the dependence on the Reynolds number.
For the rod bundles with part-length rods, the "rule of thumb" introduced in the section
2.4.3 has been applied. Considering for instance the database sf24x, the spacer loss
coefficients in the zone 2 and 3 (respectively with 23 and 21 rods compared with the
zone 1 with 24 rods) have been computed respectively as:
.
/
(5.5)
.
/
(5.6)
Figure 5.32 and figure 5.33 depict the results given by the optimization applied to the
databases sf24x and sf24s.
Additive plots concerning the other databases are attached to the appendix E.
55
Figure 5.32: Grid pressure loss coefficients - sf24x
Figure 5.33: Grid pressure loss coefficients - sf24s
56 5. Results and discussion
5.2.4 Friction two-phase multipliers
The attention has been focused on the two-phase databases sf24h, sf24ec, sf24et, sf24i
and bfbt that allow removing the grid pressure drop from the measured pressure drop so
that it is possible to compare the predicted two-phase pressure drops, including friction
and acceleration due to the phase change (see section 2.4.4), against the experimental
ones.
The simulations have been run with the aa69 void correlation, the Levy subcooled
boiling model (the equivalent heated diameter has been used), the optimum friction
factor and the separated flow model approach based on the ϕ2
lo method has been used to
compute the two-phase friction pressure drop (see section 2.4.2).
A multi-objective non-linear constrained optimization has been performed in order to
minimize both the mean error and the standard deviation by using the sf24ec two-phase
database: the location of the pressure channel is depicted in figure A.4, particularly the
pressure taps T3-T4 and T5-T6 have been used to remove the grid pressure loss.
It is proposed to optimize a friction two-phase multiplier under the form of the aa69
two-phase multiplier, by using the optimization toolbox available in Matlab: the goal
attainment method SQP (implemented function fgoalattain) has been used.
Figure 5.34 depicts the statistical analysis performed for the databases sf24ec by
computing the mean error and the standard deviation when different friction two-phase
multiplier correlations are used, included the proposed correlation called aa69opt that
present the best performance. Figure 5.35 depicts the statistical analysis performed for
the databases sf24h: in this case the aa69opt has a mean error slightly larger than the
one from aa69, but a lower standard deviation.
Figure 5.36 5.37 and 5.38 show the measured against the predicted values. Additive
plots for the other considered databases are attached to the appendix E and confirm the
good behavior from this correlation, except for bfbt which the standard deviation is a bit
larger for.
Most of the two-phase friction multiplier correlations, except Cavallini and Chen that
present the biggest deviations by under- and over-predicting respectively the data,
provide acceptable results under-predicting the two-phase pressure drop BWR
experimental data under steady-state operating conditions.
57
The internal correlations aa69, aa74 and scp show a low mean error and standard
deviation for the entire experimental data. The correlations from open literature like
Martinelli-Nelson, Muller-Steinagen and Heck, Becker, Chisholm, Friedel, Gronnerud
reasonably predict the entire database (particularly the first three listed): the Muller-
Steinagen and Heck is one of the top correlations suggested by the Institute of Air
Conditioning and Refrigeration for predicting the two-phase frictional pressure drop of
refrigerants as R134a, CO2, R410A, R22 and ammonia [4].
It has been verified that unlike for void fraction, the homogeneous equilibrium model
for pressure drop can either under-predict or over-predict the experimental results,
mainly depending on the flow regime. There is no simple explanation of this (like for
void prediction) and for each flow regime this should be investigated separately. For
two-phase flows with known flow regime it is thus better to use an empirical correlation
instead of homogeneous equilibrium model to get better accuracy.
Figure 5.34: Statistical analysis - sf24ec
58 5. Results and discussion
Figure 5.35: Statistical analysis - sf24h
Figure 5.36: Pred. vs. Meas. - sf24h
59
Figure 5.37: Pred. vs. Meas. - sf24h
Figure 5.38: Pred. vs. Meas. - sf24h
60 5. Results and discussion
5.2.5 Grid two-phase multipliers
Once the friction pressure drop has been optimized (friction factor and two-phase
multiplier respectively in section 5.2.2 and 5.2.4), the two-phase databases bfbt, sf24s,
sf24vc and sf24x, which the grid pressure loss coefficients have been adjusted for in
section 5.2.3 for, have been considered for comparing the grid two-phase multipliers
derived from the homogeneous and separated flow model (see section 2.4.3).
Figure 5.39 depicts the total predicted pressure drop against the measured and points out
that the homogeneous model predicts better the grid two-phase pressure drop compared
with the separated flow model, even if a slight under-prediction is evident at high
pressure drop for the databases sf24vc and sf24x. The statistical results comparing the
two models are included in the table E.3 and E.4.
Figure 5.39: Grid two-phase multipliers - Pred. vs. Meas.
Part III
Final Remarks & Conclusions
62 6. Conclusions and further work
6. Conclusions and further work
A survey of void fraction and pressure drop correlations in rod bundles and sub-channel
has carried out.
From the results given by the numerical evaluations of the various void correlations it
has been observed that
1. Surprisingly a simple void drift-flux correlation, namely Bestion, gives very
good results for most of the experimental data: it produces standard deviations
and mean error that are very close to the ones of the iterative correlations,
sometimes even better. The drawback of this correlation is the slight under-
prediction in the high-void region as in agreement with [2], therefore a new
correlation valid over the whole range could be developed without applying the
Wallis correlation for high void region.
2. Void correlations that require iterative calculations (EPRI and Chexal-
Lellouche.) increase the complexity of the solutions without increasing
dramatically the quality of the prediction if compared with simple correlations
such as Bestion.
3. Bestion, Chexal and EPRI are the void correlations that have shown their
robustness overall the void bankdata.
4. The unreliable behavior from purely empirical correlations like vann96 and
vann97 has been confirmed.
5. The good performance from aa69, aa78, scp and Smith has been confirmed for
BWRs fuel assemblies.
6. Maier-Coddington, Inoue and Toshiba have shown a good statistical
performance even when tested with the boil-off experimental data, but are not
applicable to the high void region.
7. The assessment of the drift-flux correlations against transient data confirms the
applicability to the transient analysis of the drift-flux models developed from
steady-state considerations.
8. The heated equivalent diameter seems to not be always the right characteristic
length to be used in the Nusselt number in the subcooled boiling model,
especially when the geometry has significantly been varied, therefore more
investigation is needed and a new mechanistic model could be developed.
63
Concerning the pressure drop the following conclusions have been drawn:
1. An optimized explicit friction factor correlation depending only on the Reynolds
number and not on the surface roughness has been proposed and it gives better
results for all the available databases that only the friction pressure drop can be
separately evaluated for.
2. With the proposed friction factor the grid pressure loss coefficients have been
adjusted thus getting a better accuracy for the grid pressure loss.
3. Most of the present two-phase friction multiplier correlations present stable
predictions and an optimized correlation is proposed.
4. New friction two-phase multiplier correlations could be developed for get a
better accuracy of the two-phase frictional pressure drop: since the homogeneous
equilibrium model can either under-predict or over-predict the experimental
results, with known flow regime it is better to develop appropriate empirical
correlations.
5. The grid two-phase multiplier derived from the homogeneous flow model is
recommended for predicting the grid two-phase pressure drop: some
improvements could be done at high pressure drops.
64 Bibliography
Bibliography
[1] Henryk Anglart. "Thermal-Hydraulics in Nuclear Systems". KTH, 2010
[2] Paul Coddington, Rafael Macian. "A study of the performance of void fraction
correlations used in the context of drift-flux two-phase flow models".
Laboratory for Reactor Physics and System Behavior, PSI, Switzerland.
[3] Henryk Anglart, ―Fundamentals of Multi-phase flows‖, Lectures in Thermal-
Hydraulics in Nuclear Engineering
[4] Yu Xu, Xiande Fang, Xianghui Su, Zhanru Zhou, Weiwei Chen, "Evaluation of
frictional pressure drop correlations for two-phase flow in pipes", Nuclear
Engineering and Design 253(2012) 86-97
[5] John G. Collier and John R. Thome. "Convective boiling and condensation",
Oxford Science Publications (1996)
[6] Westinghouse electric Sweden AB, proprietary information
[7] A.Cioncolini, J.R.Thome. "Void fraction prediction in annular two-phase flow".
International Journal of Multiphase Flow 43(2012) 72-84
[8] Lahey, R.T. and F.J. Moody. ―The Thermal Hydraulics of Boiling Water
Nuclear Reactor‖. ANS (1977)
[9] G.S. Lellouche and B.A. Zolotar. "Mechanistic Modeling for Predicting Two-
Phase Void Fraction for Water in Vertical Tubes, Channels & Rod bundles",
Electric Power research Institute (California 1982)
[10] B. Chexal, G. Lellouche, J. Horowitz and J. Healzer. "A void fraction
correlation for generalized applications". Progress in nuclear energy (1992)
[11] K. Rehme and G. Trippe, "Pressure drop and velocity distribution in rod
bundles with spacer grids", Nuclear Engineering Design 62(1980) 349-359
[12] G.F. Hewitt and N.S. Hall-Taylor. "Annular Two-Phase Flow". Chemical
Engineering Division, A.E.R.E., Harwell, England
[13] B. Neykov, F. Aydogan, L. Hochreiter, K. Ivanov, H. utsuno, F. Kasahara, E.
Sartori, M. Martin. "NUPEC BWR Full-size Fine-mesh Bundle test (BFBT)
Benchmmark". Nuclear Science NEA/NSC/DOC(2005)5
[14] A. Rubin, A. Schoedel, M. Avramova. "OECD/NRC Benchmark beased on
NUPEC PWR sunchannel and bundle tests (PSBT). Nuclear Science
NEA/NSC/DOC(2010)1
[15] RETRAN maintenance group, "Review of RETRAN-3D", NRC
65
[16] Joseph S.Miller, P.E. and Dr. John Bickel, "Two Phase heat Transfer and Fluid
flow", NRC
[17] D. Bestion. "The physical closure laws in the CATHARE code". Nuclear
Engineering and Design 124 (1990) 229 - 245
66 APPENDIX A
APPENDIXES
A. Database information
FRIGG loop
Sub-bundle section
sf24ec - sf24et - sf24h - sf24i -sf24va - sf24vb
Figure A.1: Sub-bundle section [6]
sf24sb - sf24sc - sf24st - sf24vc - sf24xb - sf24xc - sf24xt
Three fuel rods are part length rods: the rods 20 and 24 are two-thirds of the length of a
full-length rod and are located close to the central channel of the water cross; the rod 1
is one-third of the length of a full-length rod and is located in the outer corner of the
sub-bundle.
67
Figure A.2: Sub-bundle section [6]
Location of pressure taps along the channel
sf24ec - sf24et
Figure A.3: Location of pressure taps at single-phase pressure drop measurements [6]
68 APPENDIX A
Figure A.4: Location of pressure taps at two-phase pressure drop measurements [6]
sf24h - sf24i
Figure A.5: Location of pressure taps at single-phase pressure drop measurements [6]
69
Figure A.6: Location of pressure taps at two-phase pressure drop measurements [6]
bfbt
Table A.1: Geometry and Power distribution - bfbt [13]
Database
No.
11 21 31 1071 2081 3091 4101 spdp
tpdp
Fuel
Type
Axial
Power
Profile
Uniform
Uniform
Uniform
Cosine
Cosine
Inlet
peak
Uniform
Cosine
Heated
length
Full Full Full Full Half Full Full Full
Heated
rods
62 60 55 62 60 60
70 APPENDIX A
Figure A.7: Location of pressure taps - bfbt [13]
psbt
Table A.2: Geometry and Power distribution - psbt [14]
Database No. s1 s2 s3 s4
Assembly
(subjected
subchannel)
Subchannel type Center
(typical)
Center
(thimble)
Side Corner
No. heaters 4 x 1/4 3 x 1/4 2 x 1/4 1 x 1/4
Axial power shape Uniform
71
rdipe
Figure A.8: Cross section of the experimental channel - rdipe1 [6]
Figure A.8 depicts the geometry of the elementary scale model: the numbers 1, 2 and 3
are respectively the vessel, the displacer and the steel heating elements.
Figure A.9: Cross section of the experimental channel - rdipe2 rdipe3 [6]
72 APPENDIX B
B. Void correlations
aa69
The correlation is classified and available in [6].
aa78
The correlation is classified and available in [6].
Bestion
√
[2]
Chexal
( )𝛼
4
5
( 𝛼)
( )
( )
( ) (
)
73
(
(
)
( )
{
( (
))
{
. .
//
[2]
EPRI
The correlation is classified and available in [6].
Inoue
( )( ) [2]
Maier and Coddington
( ) (
)
74 APPENDIX B
[2]
scp
The correlation is classified and available in [6].
Smith
[(
) .
/
.
/
]
[5]
Toshiba
[2]
vann96
The correlation is classified and available in [6].
vann97
The correlation is classified and available in [6].
Zuber-Findlay
(
)
[2]
75
C. One-phase friction factor correlations
Blasius
The one-phase friction factor depends on Reynold´s number and two constants A and B
as:
[6]
Churchill
6.
/
( )
7
[6]
A and B are constant depending on Reynold's number.
Coolebrook
The one-phase friction factor depends on Reynold´s number, the surface roughness and
the friction factor itself as:
( [
√ ]) [4]
The friction factor has to be computed iteratively. As start guess the friction factor
according to Blasius is used.
76 APPENDIX C
Fang
0 .
/1
[4]
Filonenko
( ) [4]
Haaland
√ [ .
/
] [1]
Moody
The one-phase friction factor depends on Reynold´s number and the surface roughness
as:
6 √
7 [4]
Nikuradse
√ ( √ ) [4]
Westinghouse
The correlation is classified and available in [6].
77
D. Two-phase friction multipliers correlations
aa69
The correlation is classified and available in [6].
aa74
The correlation is classified and available in [6].
Cavallini
( )
4
5
(
)
(
)
[4]
Chisholm
( )* , ( )-
+
.
/
.
/
If B = {
If B = {
[4]
78 APPENDIX D
Friedel
( )
( )
4
5
(
)
(
)
[
]
[4]
Gronnerud
.
/
[
.
/
]
(
)
, (
)-
{
0 .
/1
[4]
Muller-Steinhagen and Heck
( )
, ( )- [4]
79
scp
The correlation is classified and available in [6].
Souza and Pimenta
(Γ )
( )
(
)
.
/
.
/
[4]
Tran et al.
( )*, ( )-
+
√
( ) [4]
Wilson
( )
.
/
.
/
(
)
[4]
Zhang and Webb
( )
.
/
( )
.
/
[4]
80 APPENDIX E
E. Additive plots and tables
Void fraction
Figure E.1: Statistical analysis - bfbt
Figure E.2: Statistical analysis - bwr8x8 neptun pwr5x5 tptf
81
Figure E.3: Recommended void correlations. - bfbt
Figure E.4: Recommended void correlations - bfbt
82 APPENDIX E
Figure E.5: Recommended void correlations - bfbt
Figure E.6: Recommended void correlations - bfbt
83
Figure E.7: Recommended void correlations - rdipe
Figure E.8: Recommended void correlations - rdipe
84 APPENDIX E
Table E.1: Recommended void correlations - Mean Error [-]
Database\Void aa69 Bestion aa78 Chexal EPRI scp Smith
sf24va 0.0025 -0.0248 -0.0141 -0.0042 -0.0053 0.0052 0.0309
sf24vb 0.0057 -0.0205 -0.0046 0.0021 -0.0012 0.0057 0.0326
of36 -0.0065 -0.0310 -0.0200 -0.0119 -0.0118 0.0033 0.0277
ft36 0.0300 0.0414 0.0630 0.0265 0.0266 0.0507 0.0625
of64a -0.0234 -0.0438 -0.0292 -0.0298 -0.0304 -0.0108 0.0089
of64b 0.0062 -0.0176 -0.0037 -0.0014 -0.0017 0.0089 0.0400
Table E.2: Recommended void correlations - Standard deviation [-]
Database\Void aa69 Bestion aa78 Chexal EPRI scp Smith
sf24va 0.0218 0.0207 0.0230 0.0227 0.0228 0.0419 0.0385
sf24vb 0.0265 0.0330 0.0324 0.0260 0.0267 0.0394 0.0367
of36 0.0541 0.0588 0.0593 0.0538 0.0537 0.0599 0.0549
ft36 0.0461 0.0445 0.0398 0.0452 0.0450 0.0430 0.0408
of64a 0.0369 0.0367 0.0387 0.0378 0.0382 0.0516 0.0476
of64b 0.0330 0.0311 0.0365 0.0319 0.0321 0.0476 0.0446
85
Friction factor
Figure E.9: Statistical analysis - sf24i
Figure E.10: Statistical analysis - sf24ec
86 APPENDIX E
Figure E.11: Statistical analysis - sf24et
87
Grid pressure loss coefficients
Figure E.12: Grid pressure loss coefficients - sf24vc
Figure E.13: Grid pressure loss coefficients - bfbt
88 APPENDIX E
Friction two-phase multiplier
Figure E.14: Statistical analysis - sf24et
Figure E.15: Statistical analysis - sf24i
89
Figure E.16: Statistical analysis - bfbt_tpdp
90 APPENDIX E
Grid two-phase multiplier
Table E.3: Homo vs Separ GTP multiplier - Mean error [bar]
Database \ GTP
multiplier
Homo Separ
bfbt 0.0053 0.0142
sf24sb 0.0096 0.0584
sf24sc 0.0205 0.0572
sf24st 0.0078 0.0363
sf24vc 0.0295 0.0426
sf24xb 0.0032 0.0289
sf24xc 0.0261 0.0457
sf24xt 0.0212 0.0363
Table E.4: Homo vs Separ GTP multiplier - Standard deviation [bar]
Database \ GTP
multiplier
Homo Separ
bfbt 0.0152 0.0233
sf24sb 0.0424 0.0817
sf24sc 0.0356 0.0722
sf24st 0.0309 0.0609
sf24vc 0.0190 0.0349
sf24xb 0.0255 0.0561
sf24xc 0.0249 0.0528
sf24xt 0.0327 0.0555