introduction to quality management project quality management
TRANSCRIPT
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INTRODUCTION TO
QUALITY MANAGEMENT
Project Quality Management
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A little boy went into a store, reached for a soda carton and pulled it over to the telephone. He climbed onto the carton so that he could reach the buttons on the phone and proceeded to punch in seven digits. The store owner observed and listened to the conversation.
The boy asked, "Maam, Can you give me the job of cutting your lawn?" The woman replied, "I already have someone to cut my lawn."
" I will cut your lawn for half the price of the person who cuts your lawn now." replied the boy. The woman responded that she was very satisfied with the person who was presently cutting her lawn .
The little boy was even more perseverant and said, "I'll even sweep your curb and your sidewalk, so on Sunday you will have the prettiest lawn in all of Palm beach, Florida." Again the woman answered in the negative.
With a smile on his face, the little boy replaced the receiver.
The store owner, who was listening to this conversation, walked over to the boy and said, "Son I like your attitude; I like that positive spirit and would like to offer you a job."
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The little boy replied, "No thanks, I was just checking my performance on the job I already have. I am the one who is working for the lady I was talking to!"
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• WHAT IS MEANT BY QUALITY?"Quality is the ability of a product or service to
consistently meet customer expectations" "Conformance to requirements" "Fitness for use" "Value to some person"
•DIFFERENCE Between QUALITY & GRADE ?
QUALITY MANAGEMENT
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Quality is fulfilling the customer requirements and grade is the facilities or features in the product.
"You can choose a low grade "You can choose a low grade product butproduct but not the low quality product" not the low quality product"
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• DIFFERENCE Between PRECISION &
ACCURACY?MANAGEMENT RESPONSIBILITY
• CUSTOMER SATISFACTION WITH NO GOLD PLATING
• PREVENTION OVER INSPECTION• CONTUNOUS IMPROVEMENT• MANAGEMENT RESPONSIBILITY• COST OF QUALITY (next screen)• COST OF POOR QUALITY/ NON-
CONFORMANCE
QUALITY MANAGEMENT
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Failure Costs: Costs incurred by defective parts/products
or faulty services.Internal Failure Costs: Costs incurred to fix problems that are detected before the product/ service is delivered to the customer.External Failure Costs: All costs incurred to fix problems that are detected after the product/service is delivered to the customer.
Appraisal Costs: Costs of activities designed to ensure quality
or uncover defects.Prevention Costs: All training, planning, customer
assessment,process control, and quality improvement costs to
preventdefects from occurring.
COST OF QUALITY/ POOR QUALITY
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• Loss of business• Liabilities & re-working• Low productivity• Increased inspections• Cost overruns• Disturbed cash flows• Bad market reputation• Disagreements over product
acceptances
CONSEQUENCES OF POOR QUALITY
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WHAT IS QUALITY MANAGEMENT?
QUALITY MANAGEMENT
Quality Management includes the processes required to ensure that project will satisfy the needs for which it was undertaken.
Project Quality Management must address both; the management and the product of the project.
Failure to either of the dimension can have serious negative consequences for the project stakeholders.
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There are three (03) processes in this domain:
1. Plan Quality Management
2. Perform Quality Assurance
3. Control Quality
QUALITY MANAGEMENT
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1. PLAN QUALITY Management
Scope Baseline
Cost-Benefit AnalysisCost of Quality (Conf. / Non-
conf.)Control ChartsBenchmarkingDesign of ExperimentsStatistical SamplingFlowchartingProprietary QM MethodologiesAdditional QM ToolsMeetings
QUALITY MANAGEMENT
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Cost-Benefit Analysis comparing cost of quality and the expected benefit.Includes less reworks, higher productivity, Lower cost & > S.H. satisfaction
Cost of Quality includes all costs incurred over the project life to prevent non-conformance to requirements (Seven Basic Quality Tools)
Control Charts are used to determine process stability and predictable performance.
Benchmarking is comparing your planned practices to those of comparable projects.
Design of Experiment Statistical Method should be used during the plan quality process to determine the number and types of tests and their impact on cost of quality.
Statistical Sampling is choosing part of population for inspection
Flowcharting is graphical relationship of processes in an activity.
Proprietary QM Methodologies include renowned tools like Six Sigma, ISOs etc.
Additional Quality Planning Tools include brainstorming, matrix diagrams and affinity diagrams etc.
Tools & Techniques:PLAN QUALITY
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QUALITY MANAGEMENT PLAN
What are the standards that apply on the project
Who would be involved in managing quality, when and what duties
Review of earlier decisions to ensure that they are correct
Quality meetings to be held and when Reports that will address quality What metrics would be used to measure
quality What parts of the project or deliverables
would be measured and when
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Comparison of Cost of conformance & non-conformance
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1. Part of Quality management
focused on providing confidence
that quality requirements will be
fulfilled
2. QA is process oriented
3. QA interprets and strives to
achieve customer requirements
and project specifications4. Audits
QUALITY MANAGEMENTDifference Between QUALITY ASSURANCE AND QUALITY
CONTROL
1. Part of Quality management
focused on fulfilling quality
requirements
2. QC is product oriented
3. QC helps QA to validate the
customer requirements and
project specifications4. Inspections
QA QC
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QUALITY MANAGEMENT
2. PERFORM QUALITY ASSURANCE
Project Management Plan
Process Improvement Plan
Learning Curve, F. Taylor (m.c)
Plan Quality and Perform Quality
Control Tools and Technology
Quality Audits: structured, independent process to determine if activities comply with policies and standards
Process Analysis
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Plan Quality & Quality Control As stated before in Plan Quality and would come in Quality Control later.
Quality Audits are structured and independent review to determine whether project activities comply with the ones spelt out in QMP and project policies & processes.
Process Analysis is carried out to identify the effectiveness of process and suggest improvement, if required.
Tools & Techniques:
PERFORM QUALITY ASSURANCE
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QUALITY MANAGEMENT
3. PERFORM QUALITY CONTROL
Project Management PlanQuality MetricsQuality ChecklistsWork Performance
measurementsApproved Change
RequestsDeliverables
Cause and Effect DiagramControl ChartsFlowchartingHistogramPareto ChartRun ChartScatter DiagramStatistical SamplingInspectionApproved Change Requestreview
Verified Deliverables
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Cause & Effect Diagram Also known as Ishikawa and fishbone diagram. Stated before in Plan Quality and would come in Quality Control later.
Control Charts are used to observe process behavior over a period of time and assess that when it is required to be adjusted or replaced.
Flowcharting is used to identify the need for potential process improvement opportunities.
Histogram is a vertical bar chart showing how often a particular variable state occurred.
Pareto Chart is also vertical bar chart that is ordered by the frequency of occurrences. It helps in finding the causes resulting into greatest number of defects.
Tools & Techniques:
Continued….
PERFORM QUALITY CONTROL
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Run Chart is a sort of control chart but without boundaries. It shows the history and pattern of a variation.
Scatter Diagram shows the relationship between two variables.
Statistical Sampling Taking samples to test and observe non conformance.
Inspection is examination of product to determine its conformance. It can be done at any time and are also used to verify defect repairs. Also known as review, peer review, audit or walkthroughs.
Approved Change Request Review All approved change requests should be reviewed to verify that they were implemented as approved.
Tools & Techniques:
PERFORM QUALITY CONTROL
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QUALITY MANAGEMENTQUALITY MANAGEMENT
QA/ QC TOOLS
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Fishbone/ Cause and Effect/ Ishikawa Diagram
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Basic Layout ofCause-and-Effect Diagrams
CAUSE A
CAUSE C
CAUSE D
CAUSE B
EFFECTEFFECT
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Basic Layout ofCause-and-Effect Diagrams
EFFECTPoor Gas Mileage
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Basic Layout ofCause-and-Effect Diagrams
EFFECTPoor Gas Mileage
Methods
MaterialPeople
Machinery
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Basic Layout ofCause-and-Effect Diagrams
EFFECTPoor Gas Mileage
Methods
MaterialPeople
Machinery
Use wrong gears
Drive too fast
Underinflated tires
Carburetor Adjustment
Poor Maintenance
Poor driving habits
Improper lubrication
Poor quality gas
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Basic Layout ofCause-and-Effect Diagrams
EFFECTPoor Gas Mileage
Methods
MaterialPeople
Machinery
Use wrong gears
Drive too fast
Underinflated tires
Carburetor Adjustment
Poor Maintenance
Poor driving habits
Improper lubrication
Poor quality gas
Poor Hearing
Music too loud
Cant hear engine
Impatient
Always Late
Lazy
Rs:
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Control Chart
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A typical Histogram
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Pareto Chart
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Scatter Diagram
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Run Chart
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“Quality is the result of a carefully constructed cultural environment.
It has to be the fabric of the organization, not the part of the
fabric”
PHILIP CROSBY