INTRODUCTION TO INTRODUCTION TO PROFESSIONAL PROFESSIONAL

WHEEL ALIGNMENTWHEEL ALIGNMENT

GENERALGENERAL

• ‘’VEHICLE ATTITUDE’’ is taken to mean the geometric condition of all the parts which contribute to the determination of the position of the wheels when moving on the ground, either in a straight line or on bends.

• This geometric attitude can be checked only in a static state, i.e. when the vehicle is stationary, with the wheels in the straight travel position and in the turning position.

VEHICLE GEOMETRY BASIC CONDITIONVEHICLE GEOMETRY BASIC CONDITION

The vehicle must satisfy certain set conditions of symmetry and perpendicularity in the axes

BEFORE STARTING TO CHECK THE BEFORE STARTING TO CHECK THE GEOMETRIC ATTITUDE OF THE VEHICLEGEOMETRIC ATTITUDE OF THE VEHICLE

1. Locate and eliminate any play on the suspension and steering rods

2. Position the vehicle on a level surface

3. Carefully check the tyre pressures

4. Respect and take into account the specified load conditions

5. Respect and take into account the load distribution

6. Check to see if there is any irregular give on the elastic parts of the suspension or stiffening of the joints.

SUSPENSION SYSTEMSSUSPENSION SYSTEMS

THE WORD SUSPENSION IS USED TO DESCRIBE THE TOTALITY OF ELASTIC PARTS THAT CONNECT THE WHEELS TO THE

CHASSIS OR UNITIZED BODY

• To absorb the bumps, more confort for passengers.

• to avoid subjecting the mechanical parts to excessive wear.

• To ensure that the tires are in constant contact with the ground to achieve good road-holding and more safety.

SUSPENSION SYSTEMS HAVE THE FOLLOWING FUNCTIONS:

CHARACTERISTIC ANGLESCHARACTERISTIC ANGLES

• WHEEL ANGLES

• KINGPIN ANGLES

1. Wheel toe-in

2. Wheel camber angle

3. Wheel toe-out on turns (only in front)

4. Longitudinal caster angle or, in brief form "caster angle“

5. Transverse king pin inclination or, in brief form "king pin inclination

WHEEL TOE-IN AND TOE-OUTWHEEL TOE-IN AND TOE-OUT

• Wheel toe-in is the angle formed by the center line of the wheel and the longitudinal axis of the vehicle, looking at the vehicle from above.

• The sum of the toe-in values for each single wheel (α+β) gives the total toe-in value

• Parallel Wheels = 0 toe

POSITIVE NEGATIVE

• EFFECT OF LOAD ON EFFECT OF LOAD ON TOE-IN/OUTTOE-IN/OUT

1. When measuring the toe-in/out, it is advised to refer to the manufacturers' specifications and check whether the toe-in/out tendency is positive or negative by moving the vehicle up and down in a vertical direction; after this, apply the specified data and tolerances according to the average use and load conditions.

• DYNAMIC EFFECTS DYNAMIC EFFECTS ON TOE-IN/OUTON TOE-IN/OUT

1. The front wheels or rear non-drive wheels have a TOE-IN position when the vehicle is stationary

2. The front wheels or rear drive wheels have a TOE-OUT position when the vehicle is stationary

BOZZA

IRREGULAR TYRE WEAR TOEIRREGULAR TYRE WEAR TOE

The wear caused on a tyre with excessive toe-in or toe-out, has certain typical characteristics:

• A wheel with excessive toe-in tends to consume the outside of the wheel

• A wheel with excessive toe-out tends to consume the inside of the wheel

CAMBER ANGLECAMBER ANGLE

POSITIVE NEGATIVE

The wheel camber angle is the angle, measured in degrees, between the center line of the wheel and the perpendicular to the ground, looking at the vehicle from the front.

EFFECTSEFFECTS

• With the introduction of independent-arm suspension, the wheel camber angle tends towards a value very close to zero under the most common use, the camber angles of the wheels will tend to change as the vehicle is jolted about.

• The independent-arm suspension being preferred to rigid-axle suspension. The benefits of this effect are most apparent on bends, where the compression of the suspension on the outer wheel on the bend, caused by centrifugal force, produces a negative camber on the wheel and more stability

TOE-IN ON BENDSTOE-IN ON BENDS

• The steering geometry is defined as the toe-out position taken by the during a turn; it is expressed by the two values, in degrees, through which the wheels turn (considering one fixed value on the turn of 20 grade, set by convention).

EXAMPLE : The outer wheel on the turn turns through 20 and the inner wheel through 23 or, vice versa, the inner wheel on the turn turns through 20 and the outer wheel through 17. In the example it can be seen that the toe-in on the basis of 20 is 3, taken from the difference (20-17), or from the difference (23-20)

TOE-IN ON BENDSTOE-IN ON BENDS

• The ideal condition is the following: The wheels, when travelling in a straight line, must have a toe-

out value near to 0 degrees, and as soon as they start to turn the toe-out value must increase progressively, becoming more accentuated with the increase in the angle of the turn.

CASTER ANGLECASTER ANGLE

• The CASTER ANGLE is the angle, measured in degrees, formed between the steering axis and the perpendicular to the ground, looking at the vehicle from the side

• The caster angle is zero when the steering axis is perfectly vertical

POSITIVE NEGATIVE

1. Steering axis longitudinal inclination

2. Vertical

3. Steering axis

4. Projection of the steering axis

5. Contact point between wheel and ground

1. Direction of travel

EFFECTSEFFECTS

The CASTER ANGLE given to the steering axis creates two very important phenomena for the ride of the vehicle:

• The first is related to stability, in maintaining the straight line travel of the vehicle, with the relative return of the steering after steering round a bend.

• The second is the tilt of wheel which occurs during steering, and which is observed by the inclination of the wheel when being turned

KINGPIN INCLINATIONKINGPIN INCLINATION

• The KINGPIN INCLINATION is the angle, measured in degrees, that forms the line passing through the steering axis and the perpendicular to the ground, looking at the vehicle from the front

1. Kingpin inclination2. Steering axis (Kingpin axis)

KINGPIN INCLINATIONKINGPIN INCLINATION

The king pin inclination angle, amongst other things, creates the phenomenon of the return of wheels to the straight position after a steering operation

EFFECTSEFFECTS

The Kingpin inclination is defined positive when the projection of the kingpin axis goes near to the wheel at its point of contact with the ground (inclined in the opposite way to the wheel camber) ; it is difficult, if not impossible, to have a negative kingpin inclination

POSITIVE V. Kingpin Inclination B. Nearly null

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