introduction to oil & gas facilities design
TRANSCRIPT
- 1. 2015HervBaron HERVE BARON Introduction to Oil & Gas facilities Design Welcome!
- 2. 2015HervBaron HERVE BARON Introduction to Oil & Gas facilities Design This presentation comes with sound! Please download the PowerPoint file to get it.
- 3. 2015HervBaron HERVE BARON Training objectives & scope To get familiar with how Oil & Gas facilities Projects are developed To get familiar with how Oil & Gas facilities design is conducted To get familiar with the work of each Engineering discipline
- 4. 2015HervBaron HERVE BARON Project development phases Engineering: Organisation, Documents Plant design overview The engineering disciplines o PROCESS o PLANT LAYOUT o EQUIPMENT o SAFETY & ENVIRONMENT o CIVIL o PIPING o PIPELINE o INSTRUMENTATION o ELECTRICAL Training Agenda
- 5. 2015HervBaron HERVE BARON Project development phases Engineering: Organisation, Documents Plant design overview The engineering disciplines o PROCESS o PLANT LAYOUT o EQUIPMENT o SAFETY & ENVIRONMENT o CIVIL o PIPING o PIPELINE o INSTRUMENTATION o ELECTRICAL Training Agenda
- 6. 2015HervBaron HERVE BARON Project development phases Pre-Project/Conceptual Objective: Define the business opportunity, select technology, estimate cost Content: technical assessment, develop process design, milestone schedule, cost estimate Deliverables: Functional requirements, Process design, +/-30% cost estimate, milestone schedule By: Company Step 1
- 7. 2015HervBaron HERVE BARON Project development phases Pre-Project/Conceptual Objective: Define the business opportunity, select technology, estimate cost Content: technical assessment, develop process design, milestone schedule, cost estimate Deliverables: Functional requirements, Process design, +/-30% cost estimate, milestone schedule By: Company gateStep 1
- 8. 2015HervBaron HERVE BARON Project development phases Pre-Project/Conceptual Objective: Define the business opportunity, select technology, estimate cost Content: technical assessment, develop process design, milestone schedule, cost estimate Deliverables: Functional requirements, Process design, +/-30% cost estimate, milestone schedule By: Company Front End Engineering Design (FEED) Objective: refine cost estimate, prepare EPC phase Content: Develop Plant design (P&IDs, layout etc.) Deliverables: +/-10% cost estimate, Technical exhibits of EPC Contract, Project schedule By: Contractor gateStep 1 Step 2
- 9. 2015HervBaron HERVE BARON Project development phases Pre-Project/Conceptual Objective: Define the business opportunity, select technology, estimate cost Content: technical assessment, develop process design, milestone schedule, cost estimate Deliverables: Functional requirements, Process design, +/-30% cost estimate, milestone schedule By: Company Front End Engineering Design (FEED) Objective: refine cost estimate, prepare EPC phase Content: Develop Plant design (P&IDs, layout etc.) Deliverables: +/-10% cost estimate, Technical exhibits of EPC Contract, Project schedule By: Contractor gate gateStep 1 Step 2
- 10. 2015HervBaron HERVE BARON Project development phases Pre-Project/Conceptual Objective: Define the business opportunity, select technology, estimate cost Content: technical assessment, develop process design, milestone schedule, cost estimate Deliverables: Functional requirements, Process design, +/-30% cost estimate, milestone schedule By: Company Front End Engineering Design (FEED) Objective: refine cost estimate, prepare EPC phase Content: Develop Plant design (P&IDs, layout etc.) Deliverables: +/-10% cost estimate, Technical exhibits of EPC Contract, Project schedule By: Contractor gate gate Project Execution (EPC) Objective: Delivery of the Plant ready for Start-Up Content: Detail Engineering, Procurement, Construction Deliverables: Mechnically completed Plant, ready for Start- Up By: Contractor Step 1 Step 2 Step 3
- 11. 2015HervBaron HERVE BARON Project development phases Pre-Project/Conceptual Objective: Define the business opportunity, select technology, estimate cost Content: technical assessment, develop process design, milestone schedule, cost estimate Deliverables: Functional requirements, Process design, +/-30% cost estimate, milestone schedule By: Company Front End Engineering Design (FEED) Objective: refine cost estimate, prepare EPC phase Content: Develop Plant design (P&IDs, layout etc.) Deliverables: +/-10% cost estimate, Technical exhibits of EPC Contract, Project schedule By: Contractor gate gate Project Execution (EPC) Objective: Delivery of the Plant ready for Start-Up Content: Detail Engineering, Procurement, Construction Deliverables: Mechnically completed Plant, ready for Start- Up By: Contractor Step 1 Step 2 Step 3
- 12. 2015HervBaron HERVE BARON Design Procurement Manufacturing Shipping Installation Construction & erection Inspection & tests Hand-over Project execution overall view
- 13. 2015HervBaron HERVE BARON Project development phases Engineering: Organisation, Documents Plant design overview The engineering disciplines Training Agenda
- 14. 2015HervBaron HERVE BARON
- 15. 2015HervBaron HERVE BARON
- 16. 2015HervBaron HERVE BARON Engineering Process Safety Equipment / Mechanical Plant Layout Piping Civil Instrumentation and Control Electrical Engineering organisation
- 17. 2015HervBaron HERVE BARON Project development phases: the role of Engineering Engineering: Organisation, Documents Plant design overview The engineering disciplines Training Agenda
- 18. 2015HervBaron HERVE BARON Engineering document register Document number Document title Document revision A 1 48104 Service building instrument. rooms cables routing B A 2 48102 Trouble shooting diagrams D A 3 48134 F&G system architecture drawing E A 4 50100 Instrument index B A 7 50003 Spec for instrument installation works and service C A 8 50960 Instrument Data sheets for temperature switches B A 9 50110 Requisition for pressure relief valves B M 1 62059 General plot plan B M 2 62020 Piping details standard C M 2 62070 Piping general arrangement Area 1 D M 4 60100 Special items list D M 5 62250 Piping isometrics booklet C M 6 60000 Pipes and fittings thickness calculation A M 6 62351 Calculation note CN1 - piping stress analysis A M 7 60001 General piping specification C M 8 60103 Data sheets for station piping material B M 9 60200 Requisition for pipes F
- 19. 2015HervBaron HERVE BARON Engineering document codification Discipline code A Instrumentation & Control C Civil engineering E Electrical G Project general documents J Mechanical K Safety M Piping & Layout P Processes S Steel Structures V Vessels Heat exchangers W Materials Welding Document type 1 Installation drawings 2 Detail drawings 3 Diagrams 4 Lists Bill of Quantities 5 Isometrics 6 Calculation notes 7 Specifications 8 Data sheets 9 Requisitions Serial number Document number Document title Document revision A 1 48104 Service building instrument. rooms cables routing B A 2 48102 Trouble shooting diagrams D A 3 48134 F&G system architecture drawing E A 4 50100 Instrument index B A 7 50003 Spec for instrument installation works and service C A 8 50960 Instrument Data sheets for temperature switches B A 9 50110 Requisition for pressure relief valves B M 1 62059 General plot plan B M 2 62020 Piping details standard C M 2 62070 Piping general arrangement Area 1 D M 4 60100 Special items list D M 5 62250 Piping isometrics booklet C M 6 60000 Pipes and fittings thickness calculation A M 6 62351 Calculation note CN1 - piping stress analysis A M 7 60001 General piping specification C M 8 60103 Data sheets for station piping material B M 9 60200 Requisition for pipes F Revision index
- 20. 2015HervBaron HERVE BARON The common engineering deliverables
- 21. 2015HervBaron HERVE BARON Project development phases: the role of Engineering Engineering: Organisation, Documents Plant design overview The engineering disciplines Training Agenda
- 22. 2015HervBaron HERVE BARON Plant Design Business case
- 23. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Simulations Business case
- 24. 2015HervBaron HERVE BARON Process Design, PFD, HMB
- 25. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case
- 26. 2015HervBaron HERVE BARON Process Equipment sizing & Data Sheet
- 27. 2015HervBaron HERVE BARON Process Equipment sizing & Data Sheet
- 28. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors
- 29. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications
- 30. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout
- 31. 2015HervBaron HERVE BARON Plant Design
- 32. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design
- 33. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design Electrical power generation & distribution
- 34. 2015HervBaron HERVE BARON Electrical design
- 35. 2015HervBaron HERVE BARON Electrical design
- 36. 2015HervBaron HERVE BARON Electrical design Turbogenerator Switchgear Transformer
- 37. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design Civil design Electrical power generation & distribution
- 38. 2015HervBaron HERVE BARON Civil Foundation Drawings
- 39. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design Civil design Electrical power generation & distribution
- 40. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design Civil design P&IDs Electrical power generation & distribution
- 41. 2015HervBaron HERVE BARON P&ID Compare the information shown on the PFD and the P&ID
- 42. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design Civil design P&IDs Piping Routing Electrical power generation & distribution
- 43. 2015HervBaron HERVE BARON Piping isometric drawing
- 44. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design Civil design P&IDs Piping Routing Instrumentation & Control design
- 45. 2015HervBaron HERVE BARON Instrumentation design
- 46. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design Civil design P&IDs Piping Routing Structural steel design Instrumentation & Control design
- 47. 2015HervBaron HERVE BARON Structural steel design
- 48. 2015HervBaron HERVE BARON Structural steel design drawings
- 49. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design Civil design P&IDs Piping Routing Structural steel design Instrumentation & Control design
- 50. 2015HervBaron HERVE BARON Project development phases Engineering: Organisation, Documents Plant design overview The engineering disciplines o PROCESS o PLANT LAYOUT o EQUIPMENT o SAFETY & ENVIRONMENT o CIVIL o PIPING o PIPELINE o INSTRUMENTATION o ELECTRICAL Training Agenda