introduction to microturners(2)

5/21/2018 Introduction to Microturners(2)

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VISION

To be a leader amongst the Original Equipment Manufacturers by constantlyEvolving, Continuously absorbing and implementing latest Techniques.


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MISSION

To work efficiently and Meeting Total

Satisfaction of our Valued Customers and for

the Prosperity and Growth of our Associates

and People with us.


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QUALITY POLICY

We will endeavour to be world class organizationand satisfy our customers needs towards reliableperformance in all our products.

We shall be committed to continualimprovement through Quality ManagementSystem in order to meet customer needs &

expectations with increased morale of ourpersonnel.

For this, we shall create an environment toencourage all our employees and suppliers toprevent defects and strive for excellence.


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MILESTONES

1969 Started A.K.Automatics, Rohtak

1981 Started Micro Turners, Rohtak

1983 Started Micro Turners, Parwanoo

1984 Started supply of engine/chasis

components for motorcycles to Hero

Honda.

1988 Started supply of Gear Shifter Shaft for

Maruti Suzuki 1993 Vendor approval & supply to

Bajaj Auto Ltd. 1994 Gas Carburising and LCN Treatment

facilities added

1996 Gear Shapers and Gear Hobbing m/c addedfor complete gears finish


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1998 Bearing Races manufacturing including

track grinding added 2002 Started Micro Turners, Barotiwala (HP) 2005 Started Micro Turners, Chakan for

supplies to Bajaj Auto 2005 Started Micro Turners, Gurgaon 2007 Started Micro Turners, Pantnagar for

supplies to Bajaj Auto 2010 Started Micro Turners, Haridwar 2010 Started Micro Turners, Nalagarh (HP) 2010 Started Metal ManMicro Turners,

Pantnagar for supply of frame &otherfabricated item for Bajaj AutoLtd.


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MAN POWER


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COMPONENT SALE TREND FOR THE YEAR 2010-11

8 57 865 72 8 61 93 85 5 9 02 90 04 2 93 84 13 44

66878353 68157011 69861861 7438026496570341

79233047 82806525

77618848 85298344 92896808

97 94 96 92 88 99 99 89 97 90 94 99 95

1004642948

8877441897613010

87397298

84638782759017027094278470997428

72265713

950696659

8687793270117325

0%

20%

40%

60%

80%

100%

Apr-10 May-10 Jun-10 Jul-10 Aug-10 Sep-10 Oct-10 Nov-10 Dec-10 Jan-11 Feb-11 Mar-11 TOTAL

MONTHS

COMPONENTSALE

(PLAN

VsACTUALIN

RS)

SAHINResponsiity

MONTHS

Apr-10May-10

Jun-10

Jul-10Aug-10

Sep-10 Oct-10Nov-10

Dec-10

Jan-11 Feb-11Mar-11

TOTAL

TARGETS

72265713

70997428

70942784

75901702

84638782

87397298

97613010

88774418

85786572

86193855

90290042

93841344 1004642948

ACTUAL

70117325

66878353

68157011

69861861

74380264

86877932

96570341

79233047

82806525

77618848

85298344

92896808 950696659

VRIANCE

2148388

4119075

2785773

6039841

10258518

519366

1042669

9541371

2980047

8575007

4991698

944536 53946289

% 97 94 96 92 88 99 99 89 97 90 94 99 95

MONTH WISE SALES TREND


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SR.NO MONTH

TOTAL RECEVING

QTY.

TOTAL

REJ. PPM1 JANUARY 9713992 149066 15345

2 FEBRUARY 7838836 234461 29910

3 March 6964507 195532 28075

4 April 6964507 195532 28075

5 May 5559304 126259 22711

6 June 20893521 586596 28075

7 July 8938068 227342 25435

8 August 10919179 574736 52635

9 September

10 October

11 November

12 DecemberMONTH WISE P.P.M

15345

2991028075 28075

22711

28075

25435

52635

0

10000

20000

30000

40000

50000

60000

JANUARY FEBRUARY March April May June July August September October November December

MONTH

P.P.M


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MONTHNAME

2010-2011 APRIL,11 MAY,11 JUNE,11 JULY,11 AUG,11

P.P.M 1166 246 284 536 722 279

TARGET 0 0 0 0 0 0

MONTHLY P.P.M TREND OF B.A.L

536

722

279284246

1166

0

1500

2010-

2011

APRIL,11 MAY,11 JUNE,11 JULY,11 AUG,11 SEP,11 OCT,11 NOV,11 DEC,11 JAN,12 FEB,12 MAR.12

MONTH

P.P.M

MONTHLY P.P.M TREND OF B.A.L Apr-11 to Aug.11


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PPM REPORT (FCC RICO LTD )

Month Wise PPM

941.18 941.181201.35 1205.01

2730.78

3796.27

246.130.00 0.00

2613.31

1625.482233.35

1116.45784.90

0.00

500.00

1000.00

1500.00

2000.00

2500.00

3000.00

3500.00

4000.00

Mar-10 Apr-10 May-10 Jun-10 Jul-10 Aug-10 Sep-10 Oct-10 Nov-10 Dec-10 Jan-11 Feb-11 Mar-11 Apr-11

DescriptionMar-

10Apr-

10May-

10Jun-10 Jul-10 Aug-10 Sep-10 Oct-10

Nov-

10Dec-10 Jan-11 Feb-11

Mar-

11Apr-

11

Inspection Qty.27837

527837

5312150 318670 335801 348500

316910

371055

314984

319135 333440 339400 32066024844

0

Rejection Details

Thread Damage 262 262 375 384 888 673 34 0 0 694 542 731 355 194

Other model 29 650 44 0 0 140 0 27 3 0

NO FULLTHREADS

1

Total Rejection 262 262 375 384 917 1323 78 0 0 834 542 758 358 195

PPM 941.18 941.181201.3

51205.0

12730.7

83796.2

7246.13 0.00 0.00

2613.31

1625.48

2233.35

1116.45

784.90


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FOUR WHEELERMARUTI SUZUKI LTD.HONDA SIEL CAR INDIA LTD.MAHINDRA & MAHINDRA

LTD.TATA MOTORS LTD.ASHOK LEYLAND NISSANVEHICLES PVT LTD.OTHER CUSTOMERSSUZUKI POWER TRAIN LTD.

SONA KOYO STEERINGSYSTEM LTD.MUSASHI AUTO INDIA LTD.Hi-TECH GEARSHi-WAY INDUSTRIESPRECI FORGE & GEARSSUMEDH TOOLS

ENDURANCE SYSTEMLUCAS TVS LTD.

TWO WHEELERBAJAJ AUTO LTD.HERO HONDA M/CYCLE LTD.SUZUKI M/CYCLE INDIA LTD.

TVS MOTOR COMPANY LTD.HONDA MOTORCYCLE &

SCOOTER INDIA P LTD.INDIA YAMAHA MOTOR PVT.LTDMAHINDRA TWO WHEELER

LTD.

CUSTOMERS


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KICK SHAFTS &

KICK SHAFTASSEMBLYTRANSMISSIONGEARS & SHAFTS

SPROCKET CAMCHAINBEARING RACESCAM BRAKE

DOWELPIPE BREATHER

PRODUCT PROFILE


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SPACER & BUSH

BOLTS & STUDSROCKER SHAFT ASSY

SHIFTING SHAFT ASSYDIFF PINION SHAFTSCLUTCH RELEASE SHAFTS

AXLES

FRAME ASSYOTHER PRECISION

MACHINE COMPONENT


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MANUFACTURING

LOCATIONSAK AUTOMATICS ROHTAK

MICROTURNER-1 ROHTAK

MICROTURNER-2 BAROTIWALA

MICROTURNER-3 GURGAON

MICROTURNER-4 CHAKAN

MICROTURNER-5 PANTNAGAR

MICROTURNER-6

NALA GARH (SOLAN)

MICROTURNER-7 HARIDWAR

MICROTURNER PARWANOO

METAL MAN MICRO TURNERS

PANTNAGAR


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MANUFACTURING FACILITIES

COLD FORGING

HOT FORGING

CNC MACHINING

CNC GRINDING

GEAR SHAPING

HOBBING

BORE HONNING

MIG WELDING

ASSY. STATION

HEAT TREATMENT

SURFACE COATING

FABRICATION & WELDING


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DETAILS OF EQUIPMENT

COLD FORGING

PART FORMERS Upto 22mm 02

MULTI STATION BOLT 18MAKERS

HYDRAULIC PRESSES 02

KNUCKLE JOINT PRESSES 07 LONG STROKE HEADERS 12

STRAIGHTENING M/Cs 20

TRIMMING M/Cs 19

ONE DIE TWO BLOW SPLIT DIE 02COLD HEADING M/C


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CNC TURNING MACHINES342SINGLE SPINDLE AUTOMATS140VMC 21

CYLINDERICAL GRINDERS68CNC CYLINDERIAL GRINDER02CENTER LESS GRINDERS95INTERNAL DIA GRINDERS06ROTARY SARFCAE GRINDER

03HOBBING MACHINES 35CNC HOBBING56THREAD ROLLING MACHINE 47SHAPING MACHINES11BROACHING MACHINES 09GEAR SHAVING04CNC SHAVING06HONNING MACHINES 06SPECIAL TAPPING MACHINES 12SPMs 22

MACHINE SHOP


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HOT FORGING

POWER PRESSES -200 TONS 17

TO 1600 TONS CAPACITY

WITH INDUCTION HEATER

TRIMMING PRESSES - 08

250 TONS CAPACITY

RESISTANCE HEATING & 05

METAL GATHERING M/Cs

BAND SAW M/Cs 06

CIRCULAR SAW 01


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SEALED QUENCH FURNAC E 10

GAS CARBURISING FURNACE 05

INDUCTION HARDENING 16

SHAKER HEARTH FURNACE 04

MESH BELT FURNACE LINE 06

LCN TREATMENT FURNACE 09 TEMPERING FURNACE 08

NORMALISING FURNACE 05

SHOT BLASTIN MACHINE 10

HEAT TREATMENT


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SURFACE COATING

ZINC PLATING

DACROCOATING

PHOSPHATING


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TOOL ROOM & MISC. M/Cs

MILLING 60 LATHE 28

SURFACE GRINDER 31 E.D.M. 02 TOOL & CUTTER GRINDER 02 MIG WELDING 11

CAPSTUN & TURRET LATHES 06 POLISHING MACHINE 03 BELT GRINDER 10 MIG WELDING 100

CNC WIRECUT (SODIK) 01 HOB RESHARPING M/C 04


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INSPECTION & TESTING

EQUIPMENTSMetallurgical MicroscopeRockwell HardnessTesterMicro Vicker Hardness

TesterSuperficial HardnessTester

Eddy Current TesterPlating thickness testing

gaugeSalt spray chamberC.S apparatus.

Height GaugeMagna Flux TestingMillipore Testing M/cLead & Profile Testers

Gear Roll TestersProfile Projector

Surface Roughness TesterRoundness TesterImage Analyzer

Air Ring/Plug gaugesUniversal Testing M/C

Coordinate Measuring M/C(CMM)


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DESIGN SOFTWARE

AUTO CAD 2004

SOLID WORKS


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CAPACITIES

COLD FORGING CAPACITY/MONTH

2000 TONS

HOT FORGING CAPACITY/MONTH

500 TONS

MACHINING CAPACITY/MONTH

2500 TONS

FABRICATION CAPACITY/MONTH

1000 TONSCURRENT CAPACITY UTILIZATION 70%

T


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ROAD MAP TO EXCELLENCE

PARWANOOPLANT

TS16949 CERTIFIED

Established

In Process

TS 16949In All other plants

Exp.byMarch 2012

5S&

TPMIn Progress

TPM-JIPMCERTIFICATION

By -2013-16

Pant Nagar Plant

N J i t V t


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New Joint Ventures

MICRO TURNERS has concluded for Technical Collaborationwith Japanese firms, KORITU and HAYASHIKOGYO for ManufacturingShift Tower for MARUTI SUZUKI. The plant is coming up at Manesar.

Shift Tower


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AWARD FOR ZERO DEFECT

FROM BALBroze Award for continuous 6 month

Zero defectSilver Award for continuous 12 month

Zero defect

A A O T O A


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AWARD FOR TPM FROM BAL


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AWARD FOR QUALITY & DELIVERY

EXILENCE FROM HMSIL

2009-10 2010-11

AWARD FOR OUTSTANDING QUALITY


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AWARD FOR OUTSTANDING QUALITY

PERFORMANCE FROM HHML

AWARD FOR BEST VENDOR


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AWARD FOR BEST VENDOR

PERFORMANCE & VALUE ENGG. MERI

FROM IYM

BEST VENDOR PERFORMANCE VALUE ENGG. MERIT

MICRO TURNERS III A.K.AUTOMATICS


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MICRO TURNERSII

VILLAGE JHARMAJRI

P.O. BAROTIWALA - 173205

TEH. NALAGARH,

DISTT. SOLAN (H.P.) INDIA

PHONE NO : - 01795-645368Email [email protected]

MICRO TURNERSI

HISSAR ROAD ROHTAKHARYANA INDIA

PHONE NO. : - +919215171769Email [email protected]

MICRO TURNERS III

& MARKETING OFFICE

57-58, MILESTONE N.H-8

DELHI JAIPUR HIGHWAY, VILL.BINOLA 122413( GURGOAN )HARYANA INDIAPHONE NO. : - +919215159321

+919911203355Email :[email protected]

HISSAR ROAD ROHTAKHARYANA INDIA

PHONE NO. : - +919215227499Email : [email protected]

MICRO TURNERS

SECTOR-10, PLOT NO. -13, I.I.EPANTNAGAR, RUDARPUR

UTTRANCHAL, INDIA

Email [email protected]

MICRO TURNERS


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VILLAGE NARYAL, SECTOR-4,PARWANOO DISTT. SOLAN (H.P.) INDIA

PHONE NOS. 01792- 234422 / 232523.Fax : 01792- 232923Email : [email protected]

CORPORATE OFFICE

35-36, SCO 345 SEC 09

PANCHKULA -134109HARYANA

PHONE No :+91 172 6459634E mail : [email protected]

MICRO TURNERS

Plot No. 8, Industrial Park-4

Haridwar UttranchalINDIAEmail : [email protected]

MICRO TURNERS

VILLAGE HARRAIPURNALAGARH ROAD NALAGARHHIMACHAL PRADESHINDIAEmail: [email protected]

MICRO TURNERS

PLOT NO-54/1

VILLAGEMAHALUN TALUK

KHED PUNE - MAHARASHTRA

INDIAEmail: [email protected]


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THANK YOU

WEB SITES:-

www.microturners.in

www.microturners.com
http://www.microturners.in/http://www.microturners.in/http://www.microturners.in/http://www.microturners.in/http://www.microturners.in/

introduction to microturners(2)

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