introduction to mechatronic design

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This manual, by Michrochip, gives insightful ideas on how to design mechatronic systems.

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    2005 Microchip Technology Incorporated. All Rights Reserved. 1

    Web Seminar SeriesIntroduction to Mechatronics

    Introduction to Mechatronics

    and theMechatronic Design Center

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    Web Seminar SeriesIntroduction to Mechatronics

    What is Mechatronics? Implementing electronic controls in a

    mechanical system

    Enhancing existing mechanical designs withintelligent controls

    Replacing mechanical components with anelectronic solution

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    Web Seminar SeriesIntroduction to Mechatronics

    Benefits of Mechatronics More features

    Higher precision

    User friendly

    More flexible

    Lower cost Environmentally friendly

    Safer

    Greater reliability More efficient

    Smaller geometry

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    Web Seminar SeriesIntroduction to Mechatronics

    Real-life Application:

    Household Thermostat

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    Web Seminar SeriesIntroduction to Mechatronics

    Example Application:

    Thermostat

    6070

    80

    50

    40

    To Heating

    Unit

    60

    70

    80

    50

    40

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    Example Application:

    Thermostat

    6070

    80

    50

    40

    Desired

    Temperature

    To Heating

    Unit

    60

    70

    80

    50

    40

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    Example Application:

    Thermostat

    6070

    80

    50

    40

    Desired

    TemperatureDial

    To Heating

    Unit

    60

    70

    80

    50

    40

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    Example Application:

    Thermostat

    6070

    80

    50

    40

    Desired

    TemperatureCurrentTemperature

    Dial

    To Heating

    Unit

    60

    70

    80

    50

    40

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    Web Seminar SeriesIntroduction to Mechatronics

    Example Application:

    Thermostat

    6070

    80

    50

    40

    Desired

    TemperatureCurrentTemperature

    Dial

    To Heating

    Unit

    60

    70

    80

    50

    40

    Sensor/Switch

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    Web Seminar SeriesIntroduction to Mechatronics

    Breakdown of Thermostat

    Temperature

    Sensor

    Switch toturn on Heater

    User Feedback

    User Input

    60

    70

    80

    50

    40

    User Feedback

    6070

    80

    50

    40

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    Web Seminar SeriesIntroduction to Mechatronics

    Conversion to Mechatronic

    Design

    Temperature

    Sensor

    Switch toturn on Heater

    User FeedbackUser InputLCD

    TC1047A

    Control

    PowerMOSFET

    Regulator

    PIC16F913

    Tactile Switches

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    Web Seminar SeriesIntroduction to Mechatronics

    Finished Design

    Desired

    Temperature

    Current

    Temperature

    74oF 70oF

    Higher resolution and accuracy Reduces household heating costs

    Self calibrating

    Flexible Design

    Environmentally friendly

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    Web Seminar SeriesIntroduction to Mechatronics

    New Frontiers in Mechatronics

    Smaller MCUs = New Mechatronic Markets

    - Replacing Mechanical Timers- Additions to current designs- Enhancing simple mechanical components

    - Soft-startup for motor control and powersupplies

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    Web Seminar SeriesIntroduction to Mechatronics

    Introducing the PIC10F20x SOT-23 package

    3 Input/Output pins, 1 Input only

    4 MHz internal oscillator- 2% accuracy over voltage

    and temp.

    256-512 instructions program memory

    16-24 bytes RAM one analog comparator

    - internal voltage reference 100nA sleep current

    one 8-bit timer

    In-Circuit Serial Programming (ICSP)

    33 instructions

    2-5.5V operating range

    25mA sink/source I/O

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    Web Seminar SeriesIntroduction to Mechatronics

    Tiny MCUs in Switches andPotentiometers

    Increase reliability by replacing mechanicalcomponents

    Digital interface via synchronous/asynchronous comm.

    Extra features: filtering, error detection

    carbon traces wiper

    analog out

    optical encoder

    MCU

    digital out

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    Web Seminar SeriesIntroduction to Mechatronics

    New Mechatronics Design Center

    Web-based

    One Stop Shop tomeet all design needs

    Design center includes:

    - Definitions- Application Notes- Decision Trees- Development Tools

    www.microchip.com/mechatronics

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    Web Seminar SeriesIntroduction to Mechatronics

    Mechatronics: System Level

    Power

    Control

    Input

    Outpu

    tTemperature

    Pressure

    User Input

    (i.e. Button)

    Feedback

    Speed

    Position

    LCD

    Motor

    Triac

    Hydraulics

    Analog

    Switch

    SignalConditioning

    SignalConditioning

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    Web Seminar SeriesIntroduction to Mechatronics

    Mechatronics Design Center

    Content

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    Web Seminar SeriesIntroduction to Mechatronics

    Presentation Review What is Mechatronics?

    List five benefits to Mechatronics. What family of microcontrollers from

    Microchip is creating new frontiers in

    mechatronics? Where do I find information on designing for

    mechatronic applications?