introduction to drilling fluids operation

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  • 11/20/2009

    1

    SCOMI OILTOOLS

    Global Research & Technology Centre/ GRTC

    Training Department

    Introduction to Introduction to

    Drilling Fluids Drilling Fluids

    OperationOperation

    Introduction to Introduction to

    Drilling Fluids Drilling Fluids

    OperationOperation

    Drilling Fluids Workshop23th 26th Nov 2009

    Duri - Indonesia

    Drilling Fluids Workshop23th 26th Nov 2009

    Duri - Indonesia

    SCOMI OILTOOLS

    How to find oil

    Drilling Rig

    Drilling Operation

    Drilling Fluids Operation

    Topics to cover :

  • 11/20/2009

    2

    SCOMI OILTOOLS

    How to Find Oil

    Direct Indications

    o Natural seepages of oil

    o Outcrops of oil-bearing

    rocks

    SCOMI OILTOOLS

    Geological Methods

    o To select promising sites for the drilling of exploratory

    wells

    o Prepare a Map (both surface and sub surface)

    o Methods :

    o Gravitational Survey

    o Magnetic Survey

    o Seismic Survey

    How to Find Oil

  • 11/20/2009

    3

    SCOMI OILTOOLS

    How to Find Oil (seismic)

    Using

    air gun as

    the source

    of shock

    waves

    Compressed

    air is more

    environmen

    tally friendly

    than

    explosives

    Receivers

    to record

    waves

    reflected

    by

    formation

    layers

    SCOMI OILTOOLS

    How to Find Oil (seismic)

  • 11/20/2009

    4

    SCOMI OILTOOLS

    How to Find Oil Sub-surface map

    SCOMI OILTOOLS

    How to Find Oil (seismic)

    Land operation

    Using Geophone

    to receive waves

    Offshore operation

    Using Hydrophone

    to receive waves

  • 11/20/2009

    5

    SCOMI OILTOOLS

    Reservoir Geology/Types

    9

    Oil accumulated in a domal structure

    Structure trap resulting from faulting

    SALT SALT WATERWATER

    OIL

    GASGASOILOIL

    SALT WATERSALT WATER

    How to Find Oil

    SCOMI OILTOOLS

    Reservoir Geology/Types

    10

    Oil accumulation under

    an unconformity

    Oil accumulation in the vicinity

    of a piercement-type salt dome

    SALTSALT

    GASGAS

    SALT WATER

    OIL

    How to Find Oil

  • 11/20/2009

    6

    SCOMI OILTOOLS

    What Next ?

    Well Construction

    Drilling (making hole)

    Cementing

    SCOMI OILTOOLS

    Drilling a Well

  • 11/20/2009

    7

    SCOMI OILTOOLS

    Drilling Rig

    Is a portable factory that is built to make a hole.

    SCOMI OILTOOLS

    Rig Type

  • 11/20/2009

    8

    SCOMI OILTOOLS

    Land Rig

    SCOMI OILTOOLS

    Swamp-Barge Rig

  • 11/20/2009

    9

    SCOMI OILTOOLS

    Off-Shore (Shallow Water) Jack-Up Rig

    SCOMI OILTOOLS

    Jack- up Rig

    Move rig to location

    Jack-down the legs

    Jack-up the hull

    Start Drilling

  • 11/20/2009

    10

    SCOMI OILTOOLS

    Off-shore Semi Submersible / Platform

    SCOMI OILTOOLS

    Off-shore (Deep Water) Semi

    Submersible Rig

  • 11/20/2009

    11

    SCOMI OILTOOLS

    Off-shore (Deep Water) Semi

    Submersible Rig

    SCOMI OILTOOLS

    Off-shore (Deep-Water) Drill-Ship

  • 11/20/2009

    12

    SCOMI OILTOOLS

    Drilling Process

    SCOMI OILTOOLS

    Drilling Surface Hole

    Drilling out surface hole with

    17-1/2 bit

    The mud brings the cutting up

    to surface

  • 11/20/2009

    13

    SCOMI OILTOOLS

    Run & Cement Surface Casing

    Pulling Out Of Hole (POOH)

    the Drilling Assembly

    Running - In Hole (RIH)

    the Surface Casing ( 13-3/8)

    Pumping Cement

    Displacing Cement with Mud

    Waiting On Cement (WOC) to dry

    SURFACE CASING (13-3/8)

    SCOMI OILTOOLS

    Drilling Intermediate Hole

    SURFACE CASING (13-3/8)

    Drilling out cement and casing

    shoe with 12-1/4 bit

    Drilling out intermediate hole

    The mud bring the cutting up to

    surface

  • 11/20/2009

    14

    SCOMI OILTOOLS

    Run & Cement Intermediate Casing

    SURFACE CASING (13-3/8)

    Pulling Out Of Hole (POOH)

    the Drilling Assembly

    INTERMEDIATE CASING (9-5/8)

    Running - In Hole (RIH)

    the Intermediate Casing ( 9-5/8)

    Pumping Cement

    Displacing Cement with Mud

    Waiting On Cement (WOC) to

    dry

    SCOMI OILTOOLS

    Drilling Production Hole

    SURFACE CASING (13-3/8)

    INTERMEDIATE CASING (9-5/8)

    Drilling out cement and casing

    shoe with 8-1/2 bit

    Drilling out production hole

    The mud brings the cutting up

    to surface

  • 11/20/2009

    15

    SCOMI OILTOOLS

    Logging in Production Hole

    SURFACE CASING (13-3/8)

    INTERMEDIATE CASING (9-5/8)

    Pulling Out Of Hole (POOH)

    the Drilling Assembly

    Running-In Logging Tools

    Logging-up the formation

    SCOMI OILTOOLS

    Run & Cement Production Casing

    SURFACE CASING (13-3/8)

    INTERMEDIATE CASING (9-5/8)

    Running - In Hole (RIH)

    the Production Casing ( 7)

    Pumping Cement

    Displacing Cement with Mud

    Pulling Out Of Hole (POOH)

    the Drilling Assembly

    Waiting On Cement (WOC) to

    dry

    PRODUCTION CASING (7)

  • 11/20/2009

    16

    SCOMI OILTOOLS

    SURFACE CASING (13-3/8)

    INTERMEDIATE CASING (9-5/8)

    PRODUCTION CASING (7)

    Well Construction

    SCOMI OILTOOLS

    What Next ?

    Well Construction

    Drilling (making hole)

    Cementing

    Well Completion (preparing & installing

    production equipment to produce oil/gas)

  • 11/20/2009

    17

    SCOMI OILTOOLS

    Producing Oil

    Completion (completing the well) OIL $$OIL $$OIL $$OIL $$

    Running in Completion Assembly

    Displacing mud to Completion

    Fluids (brine)

    Perforate the casing ( to let the oil

    in to the wellbore )

    Oil flows into the wellbore

    Set the Packer to isolate & divert

    the oil flow into production tubing

    SURFACE

    CASING

    INTERME-

    DIATE

    CASING

    PRODUCTION

    CASING

    SCOMI OILTOOLS

    Drilling Fluids

  • 11/20/2009

    18

    SCOMI OILTOOLS

    What is mud

    LIQUID MUDSOLIDS

    WATER

    OIL

    SALT

    CHEMICALS

    BARITE

    BENTONITE/GEL

    DRILL SOLIDS

    WATER-BASE MUD

    OIL-BASE MUD

    SCOMI OILTOOLS

    What is mud

    LIQUID MUDSOLIDS

    WATER

    OIL

    SALT

    CHEMICALS

    BARITE

    BENTONITE/GEL

    DRILL SOLIDS

    WATER-BASE MUD

    OIL-BASE MUD

    PRODUCTS PRODUCTS MUD SYSTEM

    WATER

    OIL

    SALT

    CHEMICALS

    BARITE

    BENTONITE/GEL WATER-BASE MUD

    OIL-BASE MUD

  • 11/20/2009

    19

    SCOMI OILTOOLS

    Mud Component

    1. Base fluids

    2. pH Control

    3. Viscosifier

    4. Filtration Control

    5. Weighting agent

    6. Additional product :

    Shale Control Additive

    Corrosion Inhibitor

    Lubricants

    Dispersants

    SCOMI OILTOOLS

    How to mix mud

    Base Fluids

  • 11/20/2009

    20

    SCOMI OILTOOLS

    How to mix mud (on the rig site)

    SCOMI OILTOOLS

    How to mix mud (on the rig site)

    CH

    EM

    ICA

    LS

    MUD

    FROM

    TANK

    MUD + CHEMICALS

    BACK IN TO TANK

    MIXING CHEMICALS THROUGH HOPER AT RIG SITE

  • 11/20/2009

    21

    SCOMI OILTOOLS

    Scomi Oiltools Products

    SCOMI OILTOOLS

    Where is the mud

    in Drilling OperationMUD PUMP

  • 11/20/2009

    22

    SCOMI OILTOOLS

    Down-hole mud circulationTO SHALE

    SHAKER

    FROM

    MUD

    TANK

    BACK TO

    MUD

    TANK

    SCOMI OILTOOLS

    What does the mud do ?

    TO CLEAN THE HOLE

    How?How?

    By brings the drill cutting up to surface

    How can the mud bring How can the mud bring the cutting?the cutting?

    Mud Viscosity

  • 11/20/2009

    23

    SCOMI OILTOOLS

    What if failed?

    Drill cuttings slipped to

    bottom

    Drill pipes get STUCK !!

    Drill cuttings filled up the

    annulus and bottom of the

    hole

    SCOMI OILTOOLS

    What does the mud do ?

    TO CONTROL FORMATION PRESSURE

    How?How?

    By provides Hydrostatic Pressure of the fluids column

    How can the mud give How can the mud give Hydrostatic PressureHydrostatic Pressure

    Mud Weight

  • 11/20/2009

    24

    SCOMI OILTOOLS

    What if failed ?

    SCOMI OILTOOLS

    K+

    K+

    What does the mud do ?

    Potassium ion to

    stabilize the clay

    PHPA encapsulates

    drill cutting to protect

    it from mud filtrate

    invasion

    Form mud cake as

    a thin wall to

    protect formation

    from mud filtrate

    invasion

    formation wellbore

  • 11/20/2009

    25

    SCOMI OILTOOLS

    What should it do with drill cutting

    To be separated out from the mud

    How?How?

    Using Solid Control Equipments

    What equipment?What equipment?

    Screen

    Hydroclones

    Centrifuge

    Solids to

    discard

    Clean

    mud to be

    recycle

    Mud + Drill

    cutting from

    hole

    screen

    SCOMI OILTOOLS

    What should it do with drill cutting

  • 11/20/2009

    26

    SCOMI OILTOOLS

    Solid Control Equipments

    SHALE SHAKER

    CENTRIFUGE

    DESANDER

    DESILTER

    SCOMI OILTOOLS

    Where do they put the Solid Control Equipments

    on a Rig ?

    ON TOP OF THE MUD TANKS

    Just before the mud coming

    out from down hole

    returns to the mud tanks

  • 11/20/2009

    27

    SCOMI OILTOOLS

    Where do they put the Solid Control Equipments on the Rig ?

    SHALE SHAKERDESANDERDESILTER

    CENTRIFUGE

    SCOMI OILTOOLS

    Where do they put the Solid Control Equipments on the Rig ?

    SHALE SHAKER

    OVERFLOW

    DESANDERDESILTERCENTRIFUGE

    FROM

    WELLBORE

    UNDERFLOW UNDERFLOW UNDERFLOWUNDERFLOW

    MIXING HOPER

    MUD TREATMENT

    (ADD CHEMICALS)

    MUD PUMP

    IN TO

    WELLBORE

    TANK # 2

    SETTLING TANK

    TANK # 3

    DESANDER

    TANK

    TANK # 4

    DESILTER TANK

    TANK # 5

    CENTRIFUGE

    TANK

    TANK # 6

    SUCTION TANK

    TANK # 1

    SAND TRAP

    TANK

  • 11/20/2009

    28

    SCOMI OILTOOLS

    Drilling Team

    DRILLING CONTRACTORDRILLING FLUIDS

    SOLID CONTROL

    WIRELINE LOGGING

    MEASURE WHILE DRILLING

    MUD LOGGING

    CASING

    WELLHEAD

    OTHER SUPPORTCEMENTING

    DIRECTIONAL DRILLING

    TUBULAR

    OPERATOR

    TRANSOCEANSCOMI OILTOOLS

    SCOMI OILTOOLS

    BAKER ATLAS

    SCHLUMBERGER

    GEOSERVICES

    WEATHERFORD

    CAMERON

    OTHER SUPPORTBJ

    HALLIBURTON

    BAKER OILTOOLS

    PETRONAS CARIGALI