introduction of new kinpo group year · pdf filekinpo group is a worldwide top leading odm/ems...
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Introduction of New Kinpo Group Year 2010
Discipline / Competence / Innovation
Transcendence / Sincerity / Harmony
Jack ChangVice President New Business developmentE-mail: [email protected]: (tw) +886-986002255
(us) +1-650-7667986
2Discipline / Competence / Innovation / Transcendenc e / Sincerity / Harmony
Confidential
Kinpo Group Overview
Kinpo Group is a worldwide top leading ODM/EMS partner established since 1973.
At present, there are 20 companies in the group.
Revenue
Total Employees
Production Factories
Public Listed Companies
R&D Engineer
2009: US $26.3 Billion2010: US $31.7 Billion (f)
85,000
34
Kinpo, Compal, Cal-Comp, AcBel, Compal Comm., Baotek
1040
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Kinpo Group Organization
Kinpo GroupGroup Chairman: Rock Hsu (Founder)
NotebookPC
COMPAL
Mobile Phone
COMPALCOMM.
WiFi
Arcadyan VIBO
3G Service
CompalPresident: Ray Chen
VIBO 3G Services Provider
Consumer pc peripheral
KINPO
EMSCommunication
CALCOMP
Power Supply
ACBEL
PrecisionSheet metal and Plastic
Sales/Prototyping/low volumeProduction
USACALCOMP
New KinpoPresident: Simon Shen
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New Kinpo Group Organization
Ted Lai
Sales channel in C
hina
Jack Chang
Sales, prototyping, low
volum
e production
Kent Wang
Peter Pan
Hugh Lo
Henry Chang
Plastic &
Sheet m
ental
Joe Chang
Tony Wan
Z.W. Chang
CEOSimon Shen
CN US CP CRCE MPMC AcbelBU1
AcbelBU2CS
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Billion USD
10B
12.2
B
16B
21.4
B
21.9
B
26.3
B
31.7
B
22%31%
34%
2%17%
21%
Kinpo Group Business Growth
No. 4 of Worldwide ODM/EMS Ranking in 2008 (Source: MMI)
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MMI 2008 WW ODM/EMS Ranking
Kinpo Group Consolidated Revenue 2009 US $26.3 Billion 2010 US $31.7 Billion (f)
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New Kinpo Manufacturing Sites
ASIA NAEUROPE
Manufacturing SiteWarsaw, Poland(5,200 m2)
Mahachai, Thailand(80,000 m2)
Petchaburi, Thailand(115,000 m2)
Suzhou, China(292,000 m2)
Suzhou EP-Zone,China (8,000 m2)
WuJiang EP-Zone,China (80,000 m2)
Dongguan, China(170,000 m2)
TanShia, China(156,000 m2)
Hanoi, Vietnam(214,000 m2)
Philippine(10,000 m2)
Sao Paulo, Brazil(100,000 m2)
Manaus, Brazil2010/Q4(18,000 m2)
Mexico2010/Q4(6,000 m2)
San Jose, USA--2010/Q2(30,000 sqf)
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Global R&D Location & Resource Type
R&D Development Site
Poland San Jose
San Diego
Beijing
Dongguan
Suzhou
Singapore
Shanghai
TaipeiThailand
11 Global R&D SitesOver 1,000 R&D Resources
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New Kinpo Business Model
Spectrum of Capabilities
GPS/PND/PMPPower SupplyExternal HDDGSM/CDMA PhoneBluetooth HeadsetPLC ModemLED LightingCalculator/Organizer
Inkjet PrinterInkjet MFPFinger Print
Sensor
STBLaser PrinterVoIPWebpad
MouseFAX
SD CardPOS Payment
Terminal
PCB AssyInk Jet Plotter
Customer Development
New KinpoDevelopment
ODM Custom ID CDM JDM OEM CM
Scope of Customer Involvement
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Product Segment
Home automation Digital Home Printing
Low Volume High MixPlastic & Sheet Metal PrototypingCommunication
LED LightingCommunication Power ManagementConsumer Electronics
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Storage
External HDD
HDD PCBA
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Laser MFPInk Jet MFP Large Formatter
Printing
Printer BarPCBAPrinter
Module
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Communication
Set-Top-Box
Mobil Phone Fax
Bluetooth Device
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Low Volume High Mix
NEW NEW
Industrial Printer Color Laser Copier
Large Fomatter Server Power Supply
Storage Power Supply
DC DC Converter
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Consumer Electronics (1/2)
Calculator
Mouse Entertainment System
Portable Keyboard
GPS & GPS Module Netbook
NEW
NEW
NEW
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Notebook Computer
LCD TV
Consumer Electronics (2/2)
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Power Management
TaiwanNo.1
Power Supply
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Confidential
Green Energy (LED Lighting)
Street Light
House Lighting
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Confidential
Digital Home
NEW NEW
NEW
Photo Viewer
NEW
MID E-Book E-Reader
Remote Control
Blue-Ray Player
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Home Automation
Surveillance Home care
Feature:1. Controls Lighting, Entertainment & Environment. 2. Simple Scenario Control model 3. Newest Picture Reality Control mode4. SMS function assists emergent notification
Green Power Entertainment Scenario ControllerHome safety
Recording Power Consumption & On/Off control
Playing 1.Music2.Picture3.Movie
Scenario Model1.Presentation2.Media playing3.At Home4.Sleeping5.Go out
Picture Reality control
Environment control
Entertainment control
Emergent info.
NEW
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Prototyping
Location: California, USA
PCB Layout
PCBABOX Build
Low Volume Production
NEW
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End to End Service
NPI
•DFX•Tooling Development•CPK Report•Defect Tracking•Parameter Report•Jig & Fixture Development•Line Set Up•Supplier Chain Management
Prototype
•PCB Layout•PCB Assy•Testing•Plastic Soft Mold Parts•Sheet Metal Sample•ID Simulation•Quick Turn Sample Making
Build
•Globe Manufacturing•140SMT•Cell Production•Bar-Code & MES System•Virtual Factory•ROHS/ Green Service•6σσσσ TQM
After Service
•VMI•RMA•Refurbishment•Logistics•Configuration•Failure Analysis•Spare Planning
Design
•Mechanical Design•EE Design•F/W Design•S/W Design•ID Design•System Integration•Components Solutions
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Vertical Integration
PCB – Shye FengElectric Parts - CrownpoDiode/ Resister/ Mechanical Parts – Sino( Metal Press/ Glass Fiber/ Mould/ Injection )Cable Assembly - Acbel
Parts
Global SupportAfter Service
PC – Kinpo, CompalMulti-Media Devices – Kinpo, CalcompCommercial & Consumer Electronics – Kinpo, CalcompMobile Devices – Kinpo, Calcomp, Compal Comm.
System Integration(EMS/ ODM/ CDM)
EMI Approval - CCSEMI
Power Supply - AcbelTFT LCD Panel - CPTTouch Panel - SwencWiFi Module - Arcadyan
Module
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Vertical Integration Implementation
Kinpo Group Subsidiary
In House or potential JV
Arcadyan (WiFi Module)WiFi & Broadband
CPT (Panel)SWENC (Touch Panel)
Panel & Touch Panel
FuYu (In-House)MeiBan (JV Potential)Superpower
Tooling & Molding
SinoAllied (In-House)
Sheet Metal
Shye FengApexAllied Circuit
PCB
Other In-House ComponentsRoller : Nam Wah (JV Potential)CIS : CSI (In-House )Glass : XinW (JV Potential)
Acbel (In-house)
Power Supply
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Professional SMT Capability
SMT Capabilities•Min. Part Size: 0.5 x 0.25mm (0201)•Min. Pitch (QFP/TSOP): 0.3 ~ 0.4mm
• Min. pitch of µBGA: 0.5 mm• Total 140 SMT Lines
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Agilent 5DX X-Ray Inspection Technology
• BGA Solder joint diagnosis• SMT process verification• 3D - Views captured in
“slices” for more precise imaging and analysis. The Agilent 5DX separates the views of the board’s top and bottom sides, allowing nearly 100% coverage.
100% screen inspection for new model to define the process parameter2 panels PCA per line per hour for process stabilit y checking
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Automation Engineering
• Dedicated Engineering team at Taiwan Headquarters, and at each Manufacturing Sites to develop Automation Equipment s
• In-House design and fabrication for Production Fixt ures, Jigs, Tester, and Equipments
1. Process quality improvement, reduce risk of workm anship issues2. Greatly Improve Production Output and Efficiency3. Reduce Cycle Time & Labor Cost
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Cell Production
Operator Stations Cycle TimeBefore 10 7 50sAfter 8 3 41s
Greatly reduce take/place frequency and body movement, and increase the efficiency
Before
After
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Real Time Quality System
Assembly
• Main PCA Verification
• EOL Data Collection
OBA & QA Lab
• CSA Data Collection
• PPP, MAVS, Reliability Data Collection
Shipping
• Product Shipping Verification
• Shipping Data Collection
SMT & PCBA
• Components Loading Verification
• AOI Data Collection
• ICT, FCT Data Collection
“Visible Factory” and “Real Time Management”
Manufacturing
Execution
System
Quality
Managem
entP
roductionM
anagement
Integrated & Alert System(Total Quality Management)
• Bar Code System• ERP System• Production Plan & MO System• Alert System via SMS (Low Yield Rate or Line Stop i ssue)• Equipment Maintenance System
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Virtual Factory
CustomerEnables customers to access the factory Real-time information through Internet
Delivery informationProduction informationQuality informationReliability information
Internet Access
NKGDatabase
VirtualFactory
BusinessTransaction
ProductionInformation
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Quality Certifications & Rewards
ULUL TUVTUV BEABBEAB JQAJQA CSACSA
CCCCCC TLASTLAS
Sony Green PartnerSony Green Partner
ISO 14001ISO 14001
OHSAS18001OHSAS18001
ISO 9001ISO 9001
Taiwan National Quality Prize
Prime Minister’s Award ofThailand
Industrial Safety Award of Thailand
Safety
EMC
Quality
Awards
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Thank You Very Much!